CN209706571U - Convenient for the kiln car system and ceramic wafer line production system of handling - Google Patents
Convenient for the kiln car system and ceramic wafer line production system of handling Download PDFInfo
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- CN209706571U CN209706571U CN201920160618.2U CN201920160618U CN209706571U CN 209706571 U CN209706571 U CN 209706571U CN 201920160618 U CN201920160618 U CN 201920160618U CN 209706571 U CN209706571 U CN 209706571U
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- Prior art keywords
- kiln car
- kiln
- transportation
- department
- column
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- 239000000919 ceramic Substances 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000010410 layer Substances 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000011229 interlayer Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000009897 systematic effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 238000010304 firing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
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Abstract
A kind of kiln car system convenient for handling provided by the utility model, including kiln car and device for discharging；It is provided with kiln car frame of the multilayer for support ceramics board mold on the kiln car, there are several interlayer spaced openings for material disengaging between each layer kiln car frame；The device for discharging includes the Department of Transportation, the horizontal drive portion that the driving Department of Transportation moves in the horizontal direction and the vertical driving portion for driving the Department of Transportation vertically moving for driving the ceramic board mold mobile；The horizontal drive portion and the vertical driving portion linkage Department of Transportation reciprocate into and out in each layer kiln car rack position to drive the ceramic board mold to remove outward through the interlayer spaced openings；Further include the ceramic wafer line production system using the kiln car system, by the kiln car systematic difference, so that kiln car is realized that the efficient handling to ceramic board mold are applied, thus the effectively production efficiency of ceramic wafer.
Description
Technical field
The utility model relates to ceramic wafer production technical fields, and in particular to a kind of kiln car system and ceramics convenient for handling
Board assembly line system.
Background technique
The development of foam ceramic material starts from the 1970s, be a kind of porous material with hot properties, has
Low, light-weight, the with high hardness excellent performance of thermal conductivity coefficient.The foamed ceramics production industry in China is in starting stage, big portion
Divide the small lot production method of enterprise or manual workshop form, lacks advanced extensive continuous automatic production equipment, production
Inefficiency, and product quality is difficult to ensure.
In the sintering procedure of foamed ceramic panel, kiln car is the important equipment of firing, more for carrying out to foamed ceramic panel
Layer stackup fixed and arranged；In conventional kiln car application, stacking generally is carried out with structures such as removable crossbeam, refractory slab and surrounding edges and is set
It sets, realizes that the cloth processing of each layer foamed ceramic panel prepares, meet batch foamed ceramic panel enters kiln processed and applied demand.
And in the cargo handling process of kiln car, it is limited, successively need to successively be loaded and unloaded by its structure application；And each kiln car
Interfloor distance is difficult to realize the handling application of automatic and mechanical, and uses artificial handling mode, then there are operation labour is strong
The problems such as degree is big, working efficiency is low, cost of human resources is high.
Utility model content
The purpose of this utility model is that providing a kind of kiln car system convenient for handling in order to overcome the deficiencies of the prior art
And ceramic wafer line production system.
Convenient for the kiln car system of handling, including kiln car and device for discharging；Multilayer is provided on the kiln car to make pottery for support
The kiln car frame of porcelain plate mold has several interlayer spaced openings for material disengaging between each layer kiln car frame；It is described to unload
Material device includes the water that Department of Transportation, the driving Department of Transportation for driving the ceramic board mold mobile move in the horizontal direction
Flat driving portion and the vertical driving portion for driving the Department of Transportation vertically moving；The horizontal drive portion and vertical driving portion
The Department of Transportation that links reciprocates into and out in each layer kiln car rack position to drive the ceramic board mold through the interlayer interval
Outward opening removes.
Further, the kiln car includes vehicle seat and the column that is set on the vehicle seat；The column symmetrically divides two-by-two
Set on the vehicle seat two sides to be formed with multiple groups column group；Multilayer mutually separated in height is provided between the column group
Crossbeam, corresponding each layer crossbeam is all in the same horizontal plane between each column group, to form the kiln car frame of the multilayer.
(lateral spacing for roll shaft lifting)
Further, the column is integrally formed setting, is provided on each column for accessing the crossbeam
Access aperture.
Further, the Department of Transportation includes the roll shaft driving motor of multiple roll shafts and each roll shaft autorotation of driving；
Each roll shaft is arranged side by side to form the transport level parallel with the kiln car frame.
Further, the vertical driving portion includes multiple vertically arranged vertical rails, and the vertical rail symmetrically divides
It is set as two column；Have between the two column vertical rails for the mobile spacing passed through of kiln car；The horizontal drive portion includes living
It is dynamic to be connected to the two sides horizontal guide rail being oriented between the two column vertical rail and in the horizontal direction, horizontal guide rail described in two sides it
Between be connected with moving beam, the Department of Transportation is provided on the moving beam.
It further include a kind of ceramic wafer line production system of the application just like any of the above-described kiln car system, including kiln,
The kiln is provided with into kiln end and kiln discharge end, described to enter to be provided between kiln end and kiln discharge end for being oriented to the conveying kiln car
Turn-around；In on the turn-around, the kiln discharge end position is provided with carloader, kiln end position is entered described in and is unloaded
Vehicle device, the device for discharging are set on the car unloader.
Further, further include the shifting printed line for being set to the turn-around side, be provided on the shifting printed line by described
The lifting for moving printed line guiding conveying moves wooden handcart；The removal direction of the ceramics board mold is towards the shifting printed line.
Further, the ejecting plate for entering kiln end into plate end and described in for moving printed line and being provided with the close kiln discharge end
End, it is described into being disposed with unloader, paper paving machine and material distributing machine between plate end and ejecting plate end.
Further, the unloader be provided with the feed end being connect into one sidesway printed line of plate end, with it is described go out
The feeding side of one sidesway printed line of plate end connection, and it is provided with the discharge end externally exported for ceramic panel products, the discharge end
It is connected with product pipeline.
It further include a kind of ceramic plate producing process using the ceramic wafer line production system as described in any of the above-described, including with
Lower step:
S1, kiln car is made to be delivered to carloader position by turn-around guiding；
S2, move into the ceramic board mold of strip successively in the kiln car through the interlayer spaced openings；
S3, it enables kiln car be entered kiln end being moved in kiln, carry out the firing working process of ceramic wafer；
S4, it is moved to the kiln car after firing working process outside kiln through kiln discharge end；
S5, kiln car is made to be delivered to car unloader position by turn-around guiding；
S6, it removes device for discharging successively through the interlayer spaced openings to the ceramic board mold on kiln car, and carries out institute
The disassembly for stating ceramic board mold has obtained ceramic panel products.
Further, further comprising the steps of:
S7, step S1 to S6, the production of complete batches of ceramic panel products are repeated.
The utility model has the beneficial effects that:
1, by the kiln car systematic difference, kiln car is effectively made to realize that the efficient handling to ceramic board mold are applied, thus
The effectively production efficiency of ceramic wafer.
2, by the application of the ceramics board assembly line and ceramic plate producing process, the full mistake of ceramic wafer production is effectively realized
Process automation processing, the application for farthest reducing manpower are increased economic efficiency to effectively save production cost.
Detailed description of the invention
Fig. 1 is the combination diagram of the kiln car system of the utility model；
Fig. 2 is the combination diagram of the device for discharging of the utility model；
Fig. 3 is the kiln car combination diagram of the utility model；
Fig. 4 is the combination diagram of the ceramic wafer line production system of the utility model；
Description of symbols:
Kiln car 1, vehicle seat 10, column 111, crossbeam 112, master space opening 12, side spaced openings 13, device for discharging 2, transport
Portion 21, roll shaft 210, roll shaft driving motor 211, horizontal drive portion 22, horizontal guide rail 221, vertical driving portion 23, vertical rail
231, moving beam 24, kiln car parking space 25, adjustment space 26, turn-around 3, enter kiln end 31, kiln discharge end 32, car unloader 33, dress
Vehicle device 34 moves printed line 4, goes up and down shifting wooden handcart 40, is defeated into plate end 41, ejecting plate end 42, unloader 5, paper paving machine 6, material distributing machine 7, product
Line sending 8, ceramic board mold 90, ceramic panel products 91.
Specific embodiment
In order to make the technical solution of the utility model, purpose and its advantage more clearly, below in conjunction with attached drawing and implementation
Example, is further explained explanation to the utility model.
As shown in Figures 1 to 4, the ceramic wafer line production system of the utility model, including kiln, the kiln be provided with into
Kiln end 31 and kiln discharge end 32, it is described to enter to be provided with the turn-around 3 for being oriented to conveying kiln car 1 between kiln end 31 and kiln discharge end 32；
In on the turn-around 3,32 position of kiln discharge end is provided with carloader 34,31 position of kiln end is entered described in and is unloaded
Machine 33 is provided with device for discharging 2 on the car unloader 33.
The kiln car 1 includes vehicle seat 10 and the column 111 being set on the vehicle seat 10；The column 111 is symmetrical two-by-two
10 two sides of vehicle seat are divided into be formed with multiple groups column group；The column 111 is integrally formed setting, each column
It is provided with the access aperture for accessing the crossbeam 112 on 111, makes to be provided between the column group mutually separated in height
Multilayer crossbeam 112, corresponding each layer crossbeam 112 is all in the same horizontal plane between each column group, to form multilayer
For the kiln car frame of support ceramics board mold 90, and make several interlayers for having for material disengaging between each layer kiln car frame
Spaced openings；If the interlayer spaced openings include the dry side spaced openings 13 being set between each column group in side, further include
The master space opening 12 being set between the column group.
The device for discharging 2 includes for driving the Department of Transportation 21 of the ceramic movement of board mold 90, the driving transport
The vertically moving vertical driving portion in the horizontal drive portion 22 and the driving Department of Transportation 21 that portion 21 moves in the horizontal direction
23；The vertical driving portion 23 includes multiple vertically arranged vertical rails 231, and the vertical rail 231 is symmetrically divided into two
Column；Have between the two column vertical rails 231 for the mobile spacing passed through of kiln car 1；The horizontal drive portion 22 includes living
It is dynamic to be connected to the two sides horizontal guide rail 221 being oriented between the two column vertical rail 231 and in the horizontal direction, level described in two sides
It is connected with moving beam 24 between guide rail 221, the Department of Transportation 21 is provided on the moving beam 24；The Department of Transportation 21 wraps
Include the roll shaft driving motor 211 of multiple roll shafts 210 and each 210 autorotation of roll shaft of driving；Each roll shaft 210 is arranged side by side
To form the transport level parallel with the kiln car frame.
Specifically, being formed with the kiln car parking space that the kiln car 1 is parked in positioning between the two column vertical rail 231
25 and be set to outside the kiln car parking space 25 for adjusting the adjustment space 26 of 21 position of Department of Transportation, the roll shaft 210
Length direction it is vertical with 13 direction of side spaced openings of the kiln car 1, the autorotation tangential direction of the roll shaft 210 toward
The master space opening 12 makes each leading via vertical rail 231 of roll shaft 210 under the driving application of corresponding driving motor
To with its vertical height and position of successive step at the beginning of each layer kiln car rack position of correspondence；Via the guiding of horizontal guide rail 221 to reciprocate into and out
In each layer kiln car frame；The secondary adjustment height and position of guiding for further passing through vertical rail 231, forms each roll shaft 210
Transport level support and moderately be lifted upper layer ceramic board mold 90 leave the kiln car frame, then by roll shaft driving motor 211
Driving removes ceramic board mold 90 outward through master space opening 12, to complete the process of unloading of ceramic board mold 90.
Specifically, the ceramic plate producing process of the ceramic wafer line production system, comprising the following steps:
S1, kiln car 1 is made to be delivered to 34 position of carloader by the guiding of turn-around 3；
S2, move into the ceramic board mold 90 of strip successively in the kiln car 1 through the interlayer spaced openings；
S3, it enables kiln car 1 be entered kiln end 31 being moved in kiln, carry out the firing working process of ceramic wafer；
S4, it is moved to the kiln car 1 after firing working process outside kiln through kiln discharge end 32；
S5, kiln car 1 is made to be delivered to 33 position of car unloader by the guiding of turn-around 3；
S6, it removes device for discharging 2 successively through the interlayer spaced openings to the ceramic board mold 90 on kiln car 1, goes forward side by side
The disassembly of the row ceramic board mold 90, has obtained ceramic panel products 91.
S7, step S1 to S6, the production of complete batches of ceramic panel products 91 are repeated.
It further include the shifting printed line 4 for being set to 3 side of turn-around, the shifting plate in the ceramic wafer line production system
It is provided on line 4 and wooden handcart 40 is moved by the lifting of the shifting printed line 4 guiding conveying；And make master space opening 12 be positioned against in
Move printed line 4；The printed line 4 that moves is provided with close to the ejecting plate end for entering kiln end 31 into plate end 41 and described at the kiln discharge end 32
42, it is described into being disposed with unloader 5, paper paving machine 6 and material distributing machine 7 between plate end 41 and ejecting plate end 42；The unloader 5 is set
It is equipped with and the feed end being connect into 41 1 sidesway printed line 4 of plate end, the feeding being connect with the 42 1 sidesway printed line 4 of ejecting plate end
End, and it is provided with the discharge end externally exported for ceramic panel products 91, the discharge end is connected with product pipeline 8.
The application that wooden handcart 40 is moved by lifting, so that the ceramic board mold 90 removed in each layer kiln car frame can be moved smoothly
To moving on printed line 4, to carry out independent processing each layer ceramic board mold 90, specifically, making the band ceramics after kiln discharge
The ceramic board mold 90 of panel products 91 is input to unloader 5, tears open under the application of unloader 5 to the ceramic board mold 90
It unloads, ceramic panel products 91 are externally exported through product pipeline 8, and the ceramic board mold 90 after dismantling re-assemblies again, by going up and down
It moves wooden handcart 40 and continues to paper paving machine 6 to carry out paving paper process, then after going to material distributing machine 7 to carry out ceramic wafer raw materials for production cloth,
It is formed with the ceramic board mold 90 of strip, the carloader 34 can be by applying handling principle identical with car unloader 33, will be more
The ceramic board mold 90 of layer strip is moved into again in kiln car 1, completes the preparation for entering kiln again.
Above description is merely a prefered embodiment of the utility model, for those skilled in the art, is not taking off
Under the premise of the implementation principle of the utility model, it can still modify to the embodiment, and corresponding modification is also answered
It is considered as the protection scope of the utility model.
Claims (9)
1. convenient for the kiln car system of handling, which is characterized in that including kiln car and device for discharging；Multilayer use is provided on the kiln car
There are several interlayers for material disengaging to be spaced apart between the kiln car frame of support ceramics board mold, each layer kiln car frame
Mouthful；The device for discharging includes for driving the Department of Transportation of the ceramic board mold movement, the driving Department of Transportation along level side
The vertical driving portion vertically moving to the horizontal drive portion of movement and the driving Department of Transportation；The horizontal drive portion and
The vertical driving portion linkage Department of Transportation reciprocates into and out in each layer kiln car rack position to drive the ceramic board mold through institute
Interlayer spaced openings are stated to remove outward.
2. kiln car system as described in claim 1, which is characterized in that the kiln car includes vehicle seat and is set on the vehicle seat
Column；The column is divided into the vehicle seat two sides symmetrically two-by-two to be formed with multiple groups column group；It is set between the column group
It is equipped with multilayer crossbeam mutually separated in height, corresponding each layer crossbeam is all in the same horizontal plane between each column group
On, to form the kiln car frame of the multilayer.
3. kiln car system as claimed in claim 2, which is characterized in that the column is integrally formed setting, each column
On be provided with access aperture for accessing the crossbeam.
4. kiln car system as described in claim 1, which is characterized in that the Department of Transportation includes that multiple roll shafts and driving are each described
The roll shaft driving motor of roll shaft autorotation；Each roll shaft is arranged side by side to form the transport level parallel with the kiln car frame.
5. kiln car system as claimed in claim 4, which is characterized in that the vertical driving portion includes multiple vertically arranged stands
Formula guide rail, the vertical rail are symmetrically divided into two column；Have between the two column vertical rails and is used for what kiln car movement passed through
Spacing；The horizontal drive portion includes being movably connected on the two sides water being oriented between the two column vertical rail and in the horizontal direction
Level gauge is connected with moving beam between horizontal guide rail described in two sides, the Department of Transportation is provided on the moving beam.
6. the ceramic wafer line production system of the application kiln car system any just like claim 1 to 5, which is characterized in that packet
Kiln is included, the kiln is provided with into kiln end and kiln discharge end, described to enter to be provided between kiln end and kiln discharge end for being oriented to conveying
The turn-around of the kiln car；In on the turn-around, the kiln discharge end position is provided with carloader, kiln end is entered described in
There is car unloader in position, and the device for discharging is set on the car unloader.
7. ceramic wafer line production system as claimed in claim 6, which is characterized in that further include being set to the turn-around side
Shifting printed line, it is described move printed line on be provided with by it is described shifting printed line guiding conveying lifting move wooden handcart；The ceramics board mold
Direction is removed towards the shifting printed line.
8. ceramic wafer line production system as claimed in claim 7, which is characterized in that the shifting printed line is provided with to be gone out described in
Kiln end into plate end and close to it is described enter kiln end ejecting plate end, it is described into be disposed between plate end and ejecting plate end unloader,
Paper paving machine and material distributing machine.
9. ceramic wafer line production system as claimed in claim 8, which is characterized in that the unloader is provided with described into plate
The feed end for holding a sidesway printed line to connect, the feeding side being connect with the one sidesway printed line of ejecting plate end, and be provided with for ceramics
The discharge end that panel products externally export, the discharge end are connected with product pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920160618.2U CN209706571U (en) | 2019-01-30 | 2019-01-30 | Convenient for the kiln car system and ceramic wafer line production system of handling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920160618.2U CN209706571U (en) | 2019-01-30 | 2019-01-30 | Convenient for the kiln car system and ceramic wafer line production system of handling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209706571U true CN209706571U (en) | 2019-11-29 |
Family
ID=68642204
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920160618.2U Expired - Fee Related CN209706571U (en) | 2019-01-30 | 2019-01-30 | Convenient for the kiln car system and ceramic wafer line production system of handling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209706571U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109764685A (en) * | 2019-01-30 | 2019-05-17 | 王丽 | Convenient for the kiln car system and ceramic wafer line production system and production method of handling |
-
2019
- 2019-01-30 CN CN201920160618.2U patent/CN209706571U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109764685A (en) * | 2019-01-30 | 2019-05-17 | 王丽 | Convenient for the kiln car system and ceramic wafer line production system and production method of handling |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191129 |