A kind of high-efficiency high-accuracy screw mounting machine
Technical field
The utility model relates to a kind of high-efficiency high-accuracy screw mounting machines, are related to screw mounting machine technical field.
Background technique
With the fast development of automobile industry, the degree of automation of auto parts and components processing is also higher and higher.Automobile interior decoration
Center armrest panel between major-minor driving needs to install several small components by screw in integrated processing, existing
Have technology generally using manually installation screw is carried out, there are many deficiencies: everyone force degree is different, causes the peace of screw
Dress dynamics is different, the later period using when be easy to happen that screw fluffs or screw tension causes screw installing hole to be damaged;Due to screw
Mounting hole is generally vertical direction installation, and skew is easy to happen when manually installed, and verticality decline causes screw installation accuracy poor
The problem of;Manually installed efficiency is lower, seriously restricts the processing efficiency of auto parts and components.
Utility model content
The utility model is in view of the deficienciess of the prior art, provide a kind of high-efficiency high-accuracy screw mounting machine, to solve
Certainly screw installation effectiveness is low in the prior art, the technical problem of installation accuracy difference.
The technical solution that the utility model solves above-mentioned technical problem is as follows: a kind of high-efficiency high-accuracy screw mounting machine, packet
Base, workpiece mounting platform, X are included to mobile mechanism, Y-direction mobile mechanism, Z-direction mobile mechanism and vertical screw mounting mechanism, institute
State the workpiece mounting platform of setting level on base, installation X is to mobile mechanism on the workpiece mounting platform, and the X is to movement
Y-direction mobile mechanism is installed in mechanism, Z-direction mobile mechanism is installed in the Y-direction mobile mechanism, is installed in the Z-direction mobile mechanism
Vertical screw mounting mechanism, the vertical screw mounting mechanism is in X to mobile mechanism, Y-direction mobile mechanism and Z-direction mobile mechanism
The moving to, Y-direction and Z-direction along X may be implemented under driving effect, also set up on the workpiece mounting platform for fixing workpiece
Workpiece clamping tool mechanism;
The vertical screw mounting mechanism includes the vertical bottom plate being mounted in Z-direction mobile mechanism, is mounted on vertical bottom plate
On upright slide rail, the first upright slide block and the second upright slide block that are slidably installed along upright slide rail, first upright slide block
And second installation guide rod between upright slide block and cover the spring outside guide rod, one end of the guide rod is fixed on first
The bottom of upright slide block, the other end of the guide rod install nut after passing through the second upright slide block, and the bottom of the spring is logical
The ladder platform limit at the top of the second upright slide block is crossed, the nut is limited by the ladder platform of the second upright slide block bottom, described
Vertical electric screw driver is installed on the first upright slide block, fixed block, the electric screw are installed on second upright slide block
Rotary cutter is installed in the end of knife, and the end of rotary cutter is set as and the matched protrusion of cap nut flower pattern, the fixed block bottom
Guide pipe is installed in portion, and vacuum tube is inhaled in the fixed block side setting, and the suction vacuum tube is connected to guide pipe, under spring normality,
The rotary cutter passes through fixed block and guide pipe and concordant with the bottom of guide pipe, also installs gas on first upright slide block
Jar support, is fixedly mounted the cylinder body of vertical cylinder on the air cylinder support, the cylinder rod of the vertical cylinder and inhales vacuum cylinder
Cylinder rod be fixedly mounted, on the cylinder body for inhaling vacuum cylinder setting with inhale the air intake duct that is connected to of vacuum tube, suction vacuum cylinder
Air intake duct air-breathing when realize with the guide pipe suction vacuum inhaling vacuum tube and being connected to, the suction vacuum cylinder is fixedly mounted on bottom branch
On fagging, the bottom support plate is mounted on the bottom of vertical bottom plate;
The lower surface installation of the bottom support plate send nail cylinder and send nail sliding rail, the cylinder rod connection for sending nail cylinder
It is mounted on the sliding block sent on nail sliding rail, clamping cylinder is installed on the sliding block, what the clamping jaw of the clamping cylinder was formed when clamping
Aperture be less than screw silk cap diameter, the clamping jaw of the clamping cylinder in the clamp state can support screw silk cap and to screw
Screw rod be clamped, right angle setting perforative suction nail pipe in the bottom support plate when nail cylinder being sent to reset, inhales the one of nail pipe
End is connect with spike devices are inhaled, and the other end is located at right above the clamping jaw of clamping cylinder after passing through bottom support plate, on the suction nail pipe
It is arranged for monitoring the infrared monitoring sensor for inhaling nail quantity.
The beneficial effects of the utility model are: realizing the lifting of electric screw driver by setting vertical cylinder, pass through setting
Spring realizes the relative movement of the rotary cutter and guide pipe of electric screw driver;Nail pipe realization is inhaled by setting to suck screw
To the clamping jaw of clamping cylinder, by the way that clamping cylinder is arranged, it is clamped to by the screw for inhaling nail pipe sucking, send nail by setting
Cylinder realizes that the screw conveying for clamping the clamping jaw of clamping cylinder is extremely oriented to the rotary cutter of bottom of the tube;Working principle is: using
When, workpiece is mounted on Workpiece clamping tool mechanism and is fixed, is moved by X to mobile mechanism, Y-direction mobile mechanism and Z-direction
Vertical screw mounting mechanism is moved to the surface for needing to install screw by motivation structure, and electric screw driver is located at vertical direction at this time
The top, the lowest part of rotary cutter is concordant with the nail lowest part of pipe is inhaled, and inhales the folder that screw is sucked into clamping cylinder by nail pipe
Right above pawl, screw-clamped is sent nail cylinder movement to keep clamping cylinder mobile, clamping cylinder drives clamping jaw to be moved to by clamping cylinder
The underface of rotary cutter, the air intake duct for inhaling vacuum cylinder at this time, which carries out air-breathing, makes suction vacuum tube carry out suction vacuumizing, is oriented to
The end that the screw at the clamping jaw of clamping cylinder is adsorbed to rotary cutter by vacuum is generated in pipe, clamping cylinder unclamps, and send nail gas
Cylinder movement resets clamping cylinder, and vertical cylinder movement makes electric screw driver move to the position for needing to install screw straight down
It sets, spring is compressed, and electric screw driver, which continues to move downward, makes screw be inserted into screw hole, thus the rotary cutter of electric screw driver
Guide pipe is protruded, to move when avoiding rotary cutter the turn of the screw with the interference problem of guide pipe, realization rotary cutter the turn of the screw
Make.
Based on the above technical solution, the utility model can also do following improvement.
Further, the Workpiece clamping tool mechanism includes workpiece mounting base, preceding supporting plate, rear supporting plate and several groups side
Adsorbent equipment, the workpiece mounting base are mounted on workpiece mounting platform, the preceding supporting plate, rear supporting plate and side adsorbent equipment
It is installed on workpiece mounting base, the preceding supporting plate and rear supporting plate are respectively used to support the front-end and back-end of workpiece, the side
Face adsorbent equipment is for carrying out absorption fixation to the side of workpiece.
Beneficial effect using above-mentioned further scheme is, by the way that Workpiece clamping tool mechanism is arranged, to realize to workpiece
It is fixed, thus stability when increasing to workpiece the turn of the screw, and then improve the precision of workpiece the turn of the screw.
Further, the X to mobile mechanism include the X that is fixed on column to pedestal, the X installed on pedestal X to
Sliding rail, the X install X to slide plate to sliding block by X on sliding rail, and the X installs X to nut seat to slide plate bottom, the X to
Installation is from X to the X that motor driven rotate to lead screw on pedestal, and the X is to lead screw and X to the installation of nut seat screw thread, and the X is to electricity
Realize that X is slided in X on sliding rail to slide plate when machine works.
Beneficial effect using above-mentioned further scheme is, by setting X to mobile mechanism, to realize and pacify to vertical screw
The X of mounting mechanism is to movement.
Further, the Y-direction mobile mechanism includes the Y-direction pedestal for being fixed on X on slide plate, installs Y on the Y-direction pedestal
To sliding rail, Y-direction slide plate is installed by Y-direction sliding block on the Y-direction sliding rail, Y is installed to nut seat, the Y on the Y-direction slide plate
The Y-direction lead screw rotated by Y-direction motor driven, the Y-direction lead screw and Y are installed to install to nut seat screw thread on pedestal, the Y
Realize that Y-direction slide plate slides on Y-direction sliding rail when working to motor.
Beneficial effect using above-mentioned further scheme is, by the way that Y-direction mobile mechanism is arranged, to realize and pacify to vertical screw
The Y-direction of mounting mechanism is mobile.
Further, the Z-direction mobile mechanism includes the Z-direction pedestal being fixed on Y-direction slide plate, installs Z on the Z-direction pedestal
To sliding rail, Z-direction slide plate is installed by Z-direction sliding block on the Z-direction sliding rail, Z is installed to nut seat, the Z on the Z-direction slide plate
The Z-direction lead screw rotated by Z-direction motor driven, the Z-direction lead screw and Z are installed to install to nut seat screw thread on pedestal, the Z
Realize that Z-direction slide plate slides on Z-direction sliding rail when working to motor, the vertical bottom plate is mounted on Z-direction slide plate.
Beneficial effect using above-mentioned further scheme is, by the way that Z-direction mobile mechanism is arranged, to realize and pacify to vertical screw
The Z-direction of mounting mechanism is mobile.
Further, the limiting cylinder to limit to the first upright slide block, the limit are installed in the side of the vertical bottom plate
For being limited to the first upright slide block when the cylinder rod of position cylinder stretches out.
Beneficial effect using above-mentioned further scheme is, by the way that limiting cylinder is arranged, to may be implemented to electric screw driver
Lifting travel be adjusted, to realize that the position of different height carries out installation screw.
Further, frame is set on the base, protective plate is installed on the frame, the frame at both ends on front side of the base
Upper installation safe grating, frame roof install headlamp, install alarm lamp at the top of the protective plate.
Beneficial effect using above-mentioned further scheme is, by the way that protective plate is arranged, to protect the device, prevent week
The normal operation of the risk factor image device enclosed;By the way that safe grating is arranged, personal safety protection is carried out to operator;
By the way that headlamp is arranged, working region is illuminated, the too low influence normal operating of light is prevented;By the way that alarm lamp is arranged, when
When safe grating detects abnormal operation, alarm lamp carries out timely warning note.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model;
Fig. 2 is the overlooking structure diagram of the utility model;
Fig. 3 is the positive structure diagram of the utility model;
Fig. 4 is the positive structure diagram of vertical screw mounting mechanism;
Fig. 5 is the left view result schematic diagram of vertical screw mounting mechanism;
Fig. 6 is the schematic perspective view of vertical screw mounting mechanism;
Fig. 7 is the schematic perspective view of Workpiece clamping tool mechanism;
Fig. 8 is the overlooking structure diagram of Workpiece clamping tool mechanism;
Fig. 9 is the partial enlargement schematic cross-sectional view of structure at A in Fig. 5;
Figure 10 is the clamping jaw structure schematic diagram of clamping cylinder.
1. base in figure, 2. workpiece mounting platforms, 3. frames, 4. safe gratings, 5. protective plates, 6. alarm lamps, 7. illuminations
Lamp, 8. columns, 9.X to pedestal, 10.X to sliding rail, 11.X to slide plate, 12.Y to pedestal, 13.Y to sliding rail, 14.Y to slide plate,
15.Z is to pedestal, and 16.Z is to slide plate, 17. electric screw drivers, 18. limiting cylinders, 19.X to motor, 20.Y to motor, 21.Z to
Motor, 22. vertical bottom plates, 23. upright slide rails, 24. first upright slide blocks, 25. fixed blocks, 26. second upright slide blocks, 27. bottoms
Portion's support plate, 28. guide pipes, 29. rotary cutters, 30. vertical cylinders, 31. air cylinder supports, 32. inhale vacuum cylinder, and 33. inhale nail
Pipe, 34. send nail cylinder, and 35. send nail sliding rail, 36. clamping cylinders, 37. infrared detection sensors, 38. workpiece, the installation of 39. workpiece
Bottom plate, supporting plate before 40., 41. side adsorbent equipments, 42. rear supporting plates, 43. springs, 44. guide rods, 45. inhale vacuum tubes, and 46. inhale
Tracheae, the ladder platform at the top of 47-1., the ladder platform of the bottom 47-2..
Specific embodiment
The principles of the present invention and feature are described below in conjunction with attached drawing, example is served only for explaining that this is practical
It is novel, it is not intended to limit the scope of the utility model.
A kind of high-efficiency high-accuracy screw mounting machine, including base 1, workpiece mounting platform 2, X are mobile to mobile mechanism, Y-direction
Horizontal workpiece mounting platform 2, the work is arranged on the base 1 in mechanism, Z-direction mobile mechanism and vertical screw mounting mechanism
X is installed to mobile mechanism on part mounting platform 2, the X installs Y-direction mobile mechanism, the Y-direction mobile mechanism in mobile mechanism
Vertical screw mounting mechanism, the vertical screw mounting mechanism are installed in the Z-direction mobile mechanism by upper installation Z-direction mobile mechanism
In X to may be implemented under the driving effect of mobile mechanism, Y-direction mobile mechanism and Z-direction mobile mechanism along X to, the shifting of Y-direction and Z-direction
It is dynamic, the Workpiece clamping tool mechanism for fixing workpiece 38 is also set up on the workpiece mounting platform 2;
The vertical screw mounting mechanism includes the vertical bottom plate 22 being mounted in Z-direction mobile mechanism, is mounted on vertical bottom
Upright slide rail 23 on plate 22, the first upright slide block 24 and the second upright slide block 26 being slidably installed along upright slide rail 23, it is described
Guide rod 44 is installed between first upright slide block 24 and the second upright slide block 26 and covers the spring 43 outside guide rod 44, it is described
One end of guide rod 44 is fixed on the bottom of the first upright slide block 24, and the other end of the guide rod 44 passes through the second upright slide block
Nut, ladder platform 47-1 limit of the bottom of the spring 43 by 26 top of the second upright slide block, the nut are installed after 26
It is limited by the ladder platform 47-2 of 26 bottom of the second upright slide block, vertical electric screw is installed on first upright slide block 24
Knife 17, fixed block 25 is installed on second upright slide block 26, and rotary cutter 29, rotation are installed in the end of the electric screw driver 17
The end of rotor head 29 be set as with the matched protrusion of cap nut flower pattern, guide pipe 28 is installed in 25 bottom of fixed block, described
Vacuum tube 45 is inhaled in the setting of 25 side of fixed block, and the suction vacuum tube 45 is connected to guide pipe 28, under 43 normality of spring, the rotation
Cutter head 29 passes through fixed block 25 and guide pipe 28 and concordant with the bottom of guide pipe 28, also installs on first upright slide block 24
Air cylinder support 31, is fixedly mounted the cylinder body of vertical cylinder 30 on the air cylinder support 31, the cylinder rod of the vertical cylinder 30 with
The cylinder rod for inhaling vacuum cylinder 32 is fixedly mounted, and setting is connected to suction vacuum tube 45 on the cylinder body for inhaling vacuum cylinder 32
Air intake duct 46 realizes that the guide pipe 28 being connected to suction vacuum tube 45 inhales vacuum, institute when inhaling 46 air-breathing of air intake duct of vacuum cylinder 32
It states suction vacuum cylinder 32 to be fixedly mounted in bottom support plate 27, the bottom support plate 27 is mounted on the bottom of vertical bottom plate 22
The lower surface installation in portion, the bottom support plate 27 send nail cylinder 34 and send nail sliding rail 35, the cylinder rod for sending nail cylinder 34
Connection is mounted on the sliding block sent on nail sliding rail 35, and clamping cylinder 36, the clamping jaw folder of the clamping cylinder 36 are installed on the sliding block
The aperture formed when tight is less than the silk cap diameter of screw, and the clamping jaw of the clamping cylinder 36 in the clamp state can support screw
Silk and is clamped the screw rod of screw cap, and perforative the suctions nail pipe 33 of right angle setting, send nail cylinder in the bottom support plate 27
When 34 reset, the one end for inhaling nail pipe 33 is connect with spike devices are inhaled, and the other end is after bottom support plate 27 positioned at clamping cylinder 36
Clamping jaw right above, it is described inhale nail pipe 33 on setting for monitor inhale follow closely quantity infrared monitoring sensor 37.
The Workpiece clamping tool mechanism includes workpiece mounting base 39, preceding supporting plate 40, rear supporting plate 42 and several groups side
Adsorbent equipment 41, the workpiece mounting base 39 are mounted on workpiece mounting platform 2, the preceding supporting plate 40, rear supporting plate 42 and side
Face adsorbent equipment 41 is installed on workpiece mounting base 39, and the preceding supporting plate 40 and rear supporting plate 42 are respectively used to support workpiece 38
Front-end and back-end, the side adsorbent equipment 41 is used to carry out absorption fixation to the side of workpiece 38, the side absorption dress
Setting 41 includes inhaling vacuum plant and vacuum chuck, and the vacuum chuck is for adsorbing workpiece 38;By the way that workpiece clamp is arranged
Tight tool mechanism realizes the fixation to workpiece 38, thus stability when increasing to 38 the turn of the screw of workpiece, and then improve workpiece 38
The precision of the turn of the screw.
The X includes the X that is fixed on column 8 to pedestal 9 to mobile mechanism, and the X installs X on pedestal 9 to sliding rail
10, the X install X to slide plate 11 to sliding block by X on sliding rail 10, and the X installs X to nut seat, institute to 11 bottom of slide plate
X is stated to be installed on pedestal 9 from X to the X of the driving rotation of motor 19 to lead screw, the X is installed to lead screw and X to nut seat screw thread,
The X realizes that X is slided in X on sliding rail 10 to slide plate 11 when working to motor 19, by the way that X is arranged to mobile mechanism, realization pair
To the X of vertical screw mounting mechanism to movement.
The Y-direction mobile mechanism includes the Y-direction pedestal 12 for being fixed on X on slide plate 11, installs Y on the Y-direction pedestal 12
To sliding rail 13, Y-direction slide plate 14 is installed by Y-direction sliding block on the Y-direction sliding rail 13, Y-direction screw is installed on the Y-direction slide plate 14
, installation is driven the Y-direction lead screw of rotation, the Y-direction lead screw and Y-direction nut seat screw thread by Y-direction motor 20 on the Y-direction pedestal 12
Installation realizes that Y-direction slide plate 14 is slided in Y on sliding rail 13 when the Y-direction motor 20 works, by the way that Y-direction mobile mechanism is arranged,
It realizes mobile to the Y-direction to vertical screw mounting mechanism.
The Z-direction mobile mechanism includes the Z-direction pedestal 15 being fixed on Y-direction slide plate 14, installs Z on the Z-direction pedestal 15
To sliding rail, Z-direction slide plate 16 is installed by Z-direction sliding block on the Z-direction sliding rail, Z-direction nut seat, institute are installed on the Z-direction slide plate 16
State the Z-direction lead screw that installation is rotated by Z-direction motor driven on Z-direction pedestal 15, the Z-direction lead screw and the installation of Z-direction nut seat screw thread, institute
It states and realizes that Z-direction slide plate 16 slides on Z-direction sliding rail when Z-direction motor 21 works, the vertical bottom plate 22 is mounted on Z-direction slide plate 16
On, by the way that Z-direction mobile mechanism is arranged, realize mobile to the Z-direction to vertical screw mounting mechanism.
The side of the vertical bottom plate 22 is installed by the limiting cylinder 18 to limit to the first upright slide block 24, the limit
For being limited to the first upright slide block 24 when the cylinder rod of cylinder 18 stretches out, by the way that limiting cylinder 18 is arranged, may be implemented
The lifting travel of electric screw driver 17 is adjusted, to realize that the position of different height carries out installation screw.
Frame 3 is set on the base 1, protective plate 5, the frame 3 at the 1 front side both ends of base are installed on the frame 3
Upper installation safe grating 4 installs headlamp 7 at the top of frame 3, installs alarm lamp 6 at the top of the protective plate 5, passes through setting protection
Plate 5 protects the device, prevents the normal operation of the risk factor image of the surrounding device;By the way that safe grating is arranged
4, personal safety protection is carried out to operator;By the way that headlamp 7 is arranged, working region is illuminated, prevents light too low
Influence normal operating;By the way that alarm lamp 6 is arranged, when safe grating 4 detects abnormal operation, alarm lamp 6 carries out and Times
Alert prompt.
The beneficial effects of the utility model are: realizing the lifting of electric screw driver 17 by setting vertical cylinder 30, pass through
Spring 43 is set, realizes the relative movement of the rotary cutter 29 and guide pipe 28 of electric screw driver 17;Nail pipe 33 is inhaled by setting
It realizes and is sucked into screw right above the clamping jaw of clamping cylinder 36, by the way that clamping cylinder 36 is arranged, to what is sucked by inhaling nail pipe 33
Screw is clamped, and send nail cylinder 34 by setting, is realized the screw conveying of the clamping jaw clamping of clamping cylinder 36 to guide pipe 28
The rotary cutter 29 of bottom;Working principle is: it is fixed in use, workpiece 38 is mounted on Workpiece clamping tool mechanism,
Vertical screw mounting mechanism is moved to mobile mechanism, Y-direction mobile mechanism and Z-direction mobile mechanism by X and needs that screw is installed
Surface, electric screw driver 17 is located at the top of vertical direction at this time, the lowest part of rotary cutter 29 and inhales nail pipe 33
Lowest part is concordant, inhales nail pipe 33 and is sucked into screw at the clamping jaw of clamping cylinder 36, infrared detection sensor 37 detects screw
Through later, screw-clamped is sent the nail movement of cylinder 34 to keep clamping cylinder 36 mobile, clamping cylinder 36 drives folder by clamping cylinder 36
Pawl is moved to the underface of rotary cutter 29, and the air intake duct 46 for inhaling vacuum cylinder 32 at this time, which carries out air-breathing, to be made to inhale the progress of vacuum tube 45
Vacuumizing is inhaled, the end that the screw at the clamping jaw of clamping cylinder 36 is adsorbed to rotary cutter 29 by vacuum is generated in guide pipe 28
Portion, clamping cylinder 36 unclamp, and send the nail movement of cylinder 34 to reset clamping cylinder 36, the movement of vertical cylinder 30 makes electric screw driver 17
The position for needing to install screw is moved to straight down, and spring 43 is compressed, and electric screw driver 17, which continues to move downward, makes screw
It is inserted into screw hole, so that the rotary cutter 29 of electric screw driver 17 protrudes guide pipe 28, to avoid 29 the turn of the screw of rotary cutter
When with the interference problem of guide pipe 28, realize the movement of 29 the turn of the screw of rotary cutter.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.