CN209614192U - A kind of counter-pressure casting machine - Google Patents

A kind of counter-pressure casting machine Download PDF

Info

Publication number
CN209614192U
CN209614192U CN201822145151.2U CN201822145151U CN209614192U CN 209614192 U CN209614192 U CN 209614192U CN 201822145151 U CN201822145151 U CN 201822145151U CN 209614192 U CN209614192 U CN 209614192U
Authority
CN
China
Prior art keywords
mold
plate
movable plate
counter
casting machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201822145151.2U
Other languages
Chinese (zh)
Inventor
韩兴明
刘武
何良辰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Rong Zhengda Servo Drive Technology's Co Ltd
Original Assignee
Wuhu Rong Zhengda Servo Drive Technology's Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Rong Zhengda Servo Drive Technology's Co Ltd filed Critical Wuhu Rong Zhengda Servo Drive Technology's Co Ltd
Priority to CN201822145151.2U priority Critical patent/CN209614192U/en
Application granted granted Critical
Publication of CN209614192U publication Critical patent/CN209614192U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The utility model discloses a kind of counter-pressure casting machines, seal closure is provided on the outside of mold, the upper end of mold is provided with movable plate, top plate is provided with above movable plate, lifting support column is provided at four end feets of movable plate and top plate, vertical lifting piston is provided in the middle part of movable plate and top plate, the upper end of top plate is provided with hydraulic cylinder to control lifting piston, and the two sides of lifting piston are provided with wedge iron lock post and anti-fall column;The utility model is cooperated to go up and down, lock movable plate by lifting support column, lifting piston, wedge iron lock post and anti-fall column, to improve stability when movable plate displacement, the utility model structure is simple and convenient to operate, substantially increases the casting effect and efficiency of Al-alloy parts, the cooling water of cooling mold can be repeatedly circulated simultaneously, realize resource reutilization.

Description

A kind of counter-pressure casting machine
Technical field
The utility model relates to Al-alloy parts Casting Equipment technical field more particularly to a kind of counter-pressure casting machines.
Background technique
Counter-pressure casting is also known as Counter pressure casting, pressure difference casting.It is casting mold outer cover sealing on the basis of low pressure casting Cover, while compressed air is passed through into holding furnace and seal closure, but the pressure in holding furnace is slightly higher, make in holding furnace in crucible Molten metal fills casting mold through stalk under the action of pressure difference, and crystallizes under stress.It is tied under low pressure casting and pressure The combination of brilliant two kinds of casting methods.
The internal soundness of some casting requires high, it is desirable to crystallize at a higher pressure, but knot when general low pressure casting Brilliant pressure cannot be too big.Thus develop pressure differential method low pressure casting.Its technical process is that holding furnace and mold whole progress is close Envelope, is passed through pressure compared with the compressed air as large as 500kPa, at this moment due to casting mold and the pressure phase inside holding furnace in seal closure Deng molten metal will not rise, and 50kPa pressure is then supplemented into holding furnace, and the molten metal in holding furnace in crucible will rise Packed type chamber, molten metal in final casting mold crystallization and freezing under high pressure.This method makes casting obtain finer and close crystallization group It knits, improves the mechanical performance of casting.
A kind of counter-pressure casting machine as disclosed in publication number CN 103978183 discloses only hydraulic cylinder band dynamic model Tool lifting, but be easy to be opened accidentally in casting process mesohigh seal chamber, hydraulic cylinder pressure maintaining can cause to cast because of unexpected release Die cavity cracks so that molten aluminum is splashed, to cause damages, this lacks effective balancing device just to guarantee the casting of Al-alloy parts Accurate control therefore solve the problems, such as this kind of be particularly important.
Utility model content
In view of the deficiencies of the prior art, the utility model provides a kind of counter-pressure casting machine, by be provided with movable plate come The movement of driven mold, and cooperated by lifting support column, lifting piston, wedge iron lock post and anti-fall column to go up and down, lock movement Plate, to improve the stability when displacement of movable plate upper mold.
In order to realize above-mentioned technical proposal, the utility model provides a kind of counter-pressure casting machine, include fixed frame, in Between plate, holding furnace and mold, be provided with intermediate plate in the middle part of the fixed frame, used in the pedestal that is just provided below of intermediate plate Holding furnace is placed, is provided with mold above, vertical stalk is provided on the intermediate plate, the lower end of the stalk is logical To holding furnace, upper end is led in the die cavity of mold, and seal closure is provided on the outside of mold, on the holding furnace and mold It is provided with gas transmission road, by gas transmission road come to qi of chong channel ascending adversely pressure is carried out in holding furnace and die cavity, the upper end of the mold is provided with movement Plate is provided with top plate above the movable plate, is provided with lifting support column at four end feets of the movable plate and top plate, Vertical lifting piston is provided in the middle part of the movable plate and top plate, the upper end of the top plate is provided with hydraulic cylinder to control Lifting piston processed, the two sides of the lifting piston are provided with wedge iron lock post and anti-fall column.
Further improvement lies in that: positioning support column, the pedestal and movable plate are provided between the pedestal and intermediate plate Between be also equipped with positioning support column.
Further improvement lies in that: the junction of the mold and intermediate plate is provided with sealing seat board.
Further improvement lies in that: the lower end of the lifting piston, wedge iron lock post and anti-fall column is fixed with connecting plate, in institute The knockout rod for being provided with hydraulic cylinder control on connecting plate is stated, is provided with displacement sensor by the connecting plate.
Further improvement lies in that: safe lock set is provided in the middle part of the lifting piston, while also in the wedge iron The lower part of lock post is provided with safe lock set, and is provided with horizontal synchronization on the safe lock set of two wedge iron lock posts Frame is provided with connecting rod in the synchronizing frame.
Further improvement lies in that: a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the mold Surrounding be provided with disengaging through-hole, be provided with pipeline on the disengaging through-hole, the pipeline includes water route and gas circuit, by described Water route or gas circuit to carry out mold aqueous vapor cooling, and the cooling centralized control cabinet of concentration and water treatment case are successively led in the water route, The water route is connected on water treatment case, and the gas circuit also leads to cooling centralized control cabinet, be provided in the mold pressure and Temperature sensor, from pressure and temperature sensor in real time to the controller transmission data cooled down in centralized control cabinet, to improve certainly The accuracy and stability of dynamicization control, the pressure and temperature sensor are connect with cooling centralized control cabinet.
Further improvement lies in that: it is provided with splicing frame beside the fixed frame, is provided with and quenches on the splicing frame Fire-box is provided with Liang Zhou robot by the quenching box, catches the object under die cavity by rotating the splicing hand of Liang Zhou robot Material, then splicing subordinate, which is down in quenching box, is quenched.
Further improvement lies in that: the equipment surrounding can be set protective frame and overhaul for worker.
Further improvement lies in that: it is provided with connecting lock between the intermediate plate and lifting support column, is controlled by cylinder connection Lock is to lock the movement of intermediate plate.
The beneficial effects of the utility model are: the utility model is led molten aluminum by stalk using differential pressure from holding furnace Enter and formed into mold, mold is fixed under movable plate, lifting displacement is done come driven mold by movable plate, wherein by It goes up and down support column, lifting piston and the cooperation of wedge iron lock post and carrys out lifting moving plate, while can guarantee the flat of movable plate upper mold Weigh stability, to greatly improve casting effect, prevents movable plate by being provided with anti-fall column and safe lock set thereon Falling in lifting process, after movable plate is promoted, the safe lock set on fall arrest column is tensed by mechanical performance to be moved Movable plate fall arrest, rather than just by lifting piston;By being provided with wedge iron lock post, mold cavity pressure can be made to pass through wedge iron Lock post and non-fully reach 80 tons by lifting piston pressure maintaining, adding 40 tons of lifting piston pressure maintaining, amounting to 120 tons, it is good Good pressure maintaining not only avoids completely with bring accident when hydraulic pressure maintaining accident release, also accurately controls for pressure and provides object Reason ensures;And it can achieve automatic blanking, splicing, transhipment and quenching cooling by being provided with Liang Zhou robot and quenching box Effect, improving equipment automatization level improves the working condition of worker, and the utility model structure is simple and convenient to operate, greatly The casting effect and efficiency of Al-alloy parts are improved greatly, while the cooling water of cooling mold can be repeatedly circulated, and be realized Resource reutilization.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the local structural graph of the utility model.
Fig. 3 is the die structure dwg of the utility model.
Fig. 4 is mobile mechanism's schematic diagram of the utility model.
Fig. 5 is mobile mechanism's detail view of the utility model.
Wherein: 1- fixed frame, 2- intermediate plate, 3- holding furnace, 4- mold, 5- pedestal, 6- stalk, 7- seal closure, 8- Movable plate, 9- top plate, 10- lifting support column, 11- lifting piston, 12- hydraulic cylinder, 13- wedge iron lock post, the anti-fall column of 14-, 15- positioning support column, 16- sealing seat board, 17- connecting plate, 18- knockout rod, 19- displacement sensor, the safe lock set of 20-, 21- synchronizing frame, 22- connecting rod, 23- pass in and out through-hole, 24- splicing frame, 25- quenching box, 26- Liang Zhou robot, 27- connecting lock.
Specific embodiment
In order to deepen the understanding to the utility model, the utility model is further described below in conjunction with embodiment, The present embodiment is only used for explaining the utility model, does not constitute the restriction to scope of protection of the utility model.
As Figure 1-Figure 5, this implementation column provides a kind of counter-pressure casting machine, includes fixed frame 1, intermediate plate 2, protects The middle part of warm furnace 3 and mold 4, the fixed frame 1 is provided with intermediate plate 2, and pedestal is just provided below in the intermediate plate 2 5 are used to place holding furnace 3, and mold 4 is provided with above, and vertical stalk 6, the liter are provided on the intermediate plate 2 Lead to holding furnace 3 for the lower end of liquid pipe 6, and upper end is led in the die cavity of mold 4, and the outside of mold 4 is provided with seal closure 7, institute It states and is provided with gas transmission road on holding furnace and mold, by gas transmission road come to being inflated pressure, the mould in holding furnace and die cavity The upper end of tool 4 is provided with movable plate 8, and the top of the movable plate 8 is provided with top plate 9, in the movable plate 8 and the top plate 9 Four end feets at be provided with lifting support column 10, the middle part of top plate 9 is provided with vertical lifting piston in the movable plate 8 11, the upper end of the top plate 9 is provided with hydraulic cylinder 12 to control the lifting of lifting piston, and the two sides of the lifting piston 11 are set It is equipped with wedge iron lock post 13 and anti-fall column 14.
Positioning support column 15 is provided between the pedestal 5 and the intermediate plate 2, between the pedestal 5 and movable plate 8 It is provided with positioning support column 15.The junction of the mold 4 and intermediate plate 2 is provided with sealing seat board 16.The lifting piston 11, The lower end of wedge iron lock post 13 and anti-fall column 14 is fixed with connecting plate 17, is provided with hydraulic cylinder control on the connecting plate 17 Knockout rod 18, be provided with displacement sensor 19 by the connecting plate 17.The middle part of the lifting piston 11 is provided with safety Lock set 20, while the lower part of the wedge iron lock post 13 being also provided with safe lock set 20, and in two wedge iron lock posts Safe lock set 20 on be provided with horizontal synchronizing frame 21, be provided with connecting rod 22 in the synchronizing frame 21.The mold 4 Surrounding is provided with disengaging through-hole 23, is provided with pipeline on the disengaging through-hole 23, the pipeline includes water route and gas circuit, passes through institute It states water route or gas circuit to carry out mold aqueous vapor cooling, the cooling centralized control cabinet of concentration and water process are successively led in the water route Case, the water route are connected on water treatment case, and the gas circuit also leads to cooling centralized control cabinet, are provided with pressure in the mold And temperature sensor, the pressure and temperature sensor are connect with cooling centralized control cabinet.The side of the fixed frame 1 is arranged There is splicing frame 24, quenching box 25 is provided on the splicing frame 24, is provided with Liang Zhou robot 26 by the quenching box 25, leads to The splicing hand of rotation Liang Zhou robot is crossed to catch the material under die cavity, then splicing subordinate, which is down in quenching box, is quenched.
When work, mold 4 and holding furnace 3 are subjected to molding debugging first, the region where mold 4 is epicoele, holding furnace 3 The region at place is cavity of resorption, carries out pressurising to epicoele and cavity of resorption after debugging, and then upper and lower cavity carries out gas circuit separation, then right Cavity of resorption carries out pneumatic compression, and is formed so that the molten aluminum in holding furnace 3 is imported into the die cavity of mold 4 by stalk 6, when After Al-alloy parts solidification, cooling water is inputted into mold 4 by the road that intakes and is cooled down, is then opened, that is, pass through Movable plate 8, which rises, carrys out the rising of driven mold 4, and the rotation of twin shaft robot 26 at this time is to the lower section of mold cavity, by connecting plate 17 Knockout rod 18 material is exported, to fall in twin shaft robot 26, and then material decline is driven by twin shaft robot It is handled into quenching box 25, and the utility model is by being provided with lifting support column 10, lifting piston 11 and wedge iron lock Only column 13 is come stability of equilibrium when guaranteeing that movable plate upper mold is gone up and down, to greatly improve casting effect, the intermediate plate 2 and liter It is provided with connecting lock between descending branch dagger 10, is controlled by cylinder connection lock to lock to the movement of intermediate plate 2.By connecting lock 27 control intermediate plates whether with one lifting of movable plate, when position locks, intermediate plate and movable plate pass through on raise-lower hydraulic oil cylinder Lower movement, use when for replacing holding furnace, when connecting lock locks, it is motionless that movable plate moves up and down intermediate plate, for casting When mould open/close.
The utility model is equipped with pressure sensor and proportioning valve in upper and lower cavity, realizes the number to upper and lower cavity pressure Change control, the accurate control of the speed of molten metal when having reached the speed of pressurization and having filled type.
The utility model cools down to upper/lower die using 96 water route gas circuits, and each water route gas circuit has control Valve and automation control are integrated, realize the control of molten metal setting time, when improving different casting difference solidification coolings Between setting it is horizontal, improve the flexible production ability of casting machine.
The utility model is formed molten aluminum from importeding into mold in holding furnace by stalk using differential pressure, by mould Tool is fixed under movable plate, lifting displacement is done by movable plate come driven mold, wherein by lifting support column, lifting piston and carving The cooperation of iron lock post carrys out lifting moving plate, while can guarantee the stability of equilibrium of movable plate upper mold, to greatly improve casting Effect is fallen by being provided with anti-fall column and safe lock set thereon prevent movable plate in uphill process;Pass through It is provided with wedge iron lock post, mold cavity pressure can be made non-fully to reach 80 by lifting piston pressure maintaining by wedge iron lock post Ton is adding 40 tons of lifting piston pressure maintaining, amounts to 120 tons, good pressure maintaining not only avoids completely unexpected with hydraulic pressure maintaining Bring is unexpected when release, also accurately controls for pressure and provides physics guarantee;And by being provided with Liang Zhou robot and quenching Fire-box can achieve the effect of automatic blanking, splicing, transhipment and quenching cooling, and improving equipment automatization level improves worker Working condition, the utility model structure is simple and convenient to operate, substantially increases the casting effect and efficiency of Al-alloy parts, together When cooling mold cooling water can be repeatedly circulated, realize resource reutilization.

Claims (8)

1. a kind of counter-pressure casting machine includes fixed frame (1), intermediate plate (2), holding furnace (3) and mold (4), the fixation It is provided with intermediate plate (2) in the middle part of frame (1), is used to place heat preservation in be just provided below pedestal (5) of the intermediate plate (2) Furnace (3), and mold (4) are provided with above, vertical stalk (6), the stalk are provided on the intermediate plate (2) (6) holding furnace (3) are led in lower end, and upper end is led in the die cavity of mold (4), and are provided with seal closure on the outside of mold (4) (7), it is provided with gas transmission road on the holding furnace and mold, by gas transmission road come to being inflated pressure in holding furnace and die cavity, It is characterized by: the upper end of the mold (4) is provided with movable plate (8), top plate (9) are provided with above the movable plate (8), Lifting support column (10) is provided at four end feets of the movable plate (8) and the top plate (9), in the movable plate (8) The lifting piston (11) vertical with being provided in the middle part of top plate (9), the upper end of the top plate (9) are provided with hydraulic cylinder (12) The lifting of lifting piston is controlled, the two sides of the lifting piston (11) are provided with wedge iron lock post (13) and anti-fall column (14).
2. a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the pedestal (5) and the intermediate plate (2) Between be provided with positioning support column (15), be also equipped with positioning support column (15) between the pedestal (5) and movable plate (8).
3. a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the company of the mold (4) and intermediate plate (2) The place of connecing is provided with sealing seat board (16).
4. a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the lifting piston (11), wedge iron locking The lower end of column (13) and anti-fall column (14) is fixed with connecting plate (17), is provided with hydraulic cylinder control on the connecting plate (17) Knockout rod (18), is provided with displacement sensor (19) by the connecting plate (17).
5. a kind of counter-pressure casting machine according to claim 4, it is characterised in that: set in the middle part of the lifting piston (11) Safe lock set (20) are equipped with, while being also provided with safe lock set (20) in the lower part of the wedge iron lock post (13), and Horizontal synchronizing frame (21) are provided on the safe lock set (20) of two wedge iron lock posts, are arranged on the synchronizing frame (21) There are connecting rod (22).
6. a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the surrounding of the mold (4) be provided with into Through-hole (23) out, are provided with pipeline on the disengaging through-hole (23), and the pipeline includes water route and gas circuit, by the water route or Gas circuit to carry out mold aqueous vapor cooling, and the cooling centralized control cabinet of concentration and water treatment case, the water are successively led in the water route Road is connected on water treatment case, and the gas circuit also leads to cooling centralized control cabinet, and pressure and temperature biography is provided in the mold Sensor, the pressure and temperature sensor are connect with cooling centralized control cabinet.
7. a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the side of the fixed frame (1) is arranged There are splicing frame (24), be provided with quenching box (25) on the splicing frame (24), is provided with two axis machines by the quenching box (25) Device people (26) catches the material under die cavity by rotating the splicing hand of Liang Zhou robot, and then splicing subordinate is down to quenching box In quenched.
8. a kind of counter-pressure casting machine according to claim 1, it is characterised in that: the intermediate plate (2) and lifting support column (10) it is provided with connecting lock (27) between, is controlled by cylinder connection lock to lock to the movement of intermediate plate (2).
CN201822145151.2U 2018-12-20 2018-12-20 A kind of counter-pressure casting machine Withdrawn - After Issue CN209614192U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822145151.2U CN209614192U (en) 2018-12-20 2018-12-20 A kind of counter-pressure casting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822145151.2U CN209614192U (en) 2018-12-20 2018-12-20 A kind of counter-pressure casting machine

Publications (1)

Publication Number Publication Date
CN209614192U true CN209614192U (en) 2019-11-12

Family

ID=68446404

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822145151.2U Withdrawn - After Issue CN209614192U (en) 2018-12-20 2018-12-20 A kind of counter-pressure casting machine

Country Status (1)

Country Link
CN (1) CN209614192U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109434075A (en) * 2018-12-20 2019-03-08 芜湖戎征达伺服驱动技术有限公司 A kind of counter-pressure casting machine
CN113275543A (en) * 2021-05-25 2021-08-20 哈尔滨工业大学 Counter-gravity filling cabin for large-size complex amorphous alloy component
CN113290233A (en) * 2021-05-25 2021-08-24 哈尔滨工业大学 Movable plate assembly for counter-gravity filling cabin
CN116237494A (en) * 2023-05-08 2023-06-09 中信戴卡股份有限公司 Differential pressure casting machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109434075A (en) * 2018-12-20 2019-03-08 芜湖戎征达伺服驱动技术有限公司 A kind of counter-pressure casting machine
CN109434075B (en) * 2018-12-20 2024-03-12 芜湖戎征达伺服驱动技术有限公司 Differential pressure casting machine
CN113275543A (en) * 2021-05-25 2021-08-20 哈尔滨工业大学 Counter-gravity filling cabin for large-size complex amorphous alloy component
CN113290233A (en) * 2021-05-25 2021-08-24 哈尔滨工业大学 Movable plate assembly for counter-gravity filling cabin
CN113275543B (en) * 2021-05-25 2022-06-14 哈尔滨工业大学 Counter-gravity filling cabin for large-size complex amorphous alloy component
CN116237494A (en) * 2023-05-08 2023-06-09 中信戴卡股份有限公司 Differential pressure casting machine
CN116237494B (en) * 2023-05-08 2023-09-19 中信戴卡股份有限公司 Differential pressure casting machine

Similar Documents

Publication Publication Date Title
CN209614192U (en) A kind of counter-pressure casting machine
CN109434075A (en) A kind of counter-pressure casting machine
CN204449263U (en) Aluminum-alloy wheel casting machine
CN212945348U (en) Aluminum alloy die casting die with quick cooling function
CN210059751U (en) Upper swing arm die-casting device of automobile power assembly
CN102784902B (en) Metal mold pressure regulating casting device
CN106735142B (en) Produce the automatic casting machine of aluminum piston blank
CN101342586B (en) Equipment and process for casting multi-branch steel ingot with vacuum spill method and liquid steel
CN201900232U (en) Hydraulic ingot casting lifting table for lithium ingot casing
CN2621859Y (en) Splitting large-scale Al-alloy casting low pressure casting equipment
CN109434074A (en) The mechanical wedge iron device of counter-pressure casting machine
CN208357774U (en) A kind of automation low pressure casting wheel hub process units
CN206343616U (en) Produce the automatic casting machine of aluminum piston blank
CN109719241B (en) Short-process casting and forging integrated process for steel
CN209614196U (en) The mechanical wedge iron device of counter-pressure casting machine
CN108127101B (en) A kind of large thin-wall aluminium alloy castings plaster casting method
CN202845744U (en) Low-pressure pouring locking device
CN206122666U (en) High magnesium alloy low pressure casting machine of security
CN209614195U (en) The mold lifting mechanism of counter-pressure casting machine
CN114012044A (en) Iron mold box locking device and method for iron mold sand-lined casting pouring roller way
CN209614194U (en) The Liang Zhou robot of counter-pressure casting machine
CN209614193U (en) Counter-pressure casting mold
CN102039399B (en) Casting process for large aluminum alloy cast plaster precise casting and method for controlling metallurgical quality
CN207359017U (en) A kind of aluminium alloy round cast ingot automatic marking machine lifting alignment means
CN209969531U (en) Low-pressure casting machine

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20191112

Effective date of abandoning: 20240312

AV01 Patent right actively abandoned

Granted publication date: 20191112

Effective date of abandoning: 20240312

AV01 Patent right actively abandoned
AV01 Patent right actively abandoned