CN209601662U - Ferment the sabot all-in-one machine that turns over - Google Patents
Ferment the sabot all-in-one machine that turns over Download PDFInfo
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- CN209601662U CN209601662U CN201821203492.4U CN201821203492U CN209601662U CN 209601662 U CN209601662 U CN 209601662U CN 201821203492 U CN201821203492 U CN 201821203492U CN 209601662 U CN209601662 U CN 209601662U
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Abstract
The utility model discloses a kind of sabot all-in-one machine that turns over that ferments, and equipment includes rack, rotary pan apparatus, disc loading apparatus, sensor and controller；The rotary pan apparatus, disc loading apparatus, sensor and controller are mounted on the rack, wherein the rotary pan apparatus is installed on the top of the disc loading apparatus, the rotary pan apparatus, disc loading apparatus and sensor are electrically connected with the controller；The rotary pan apparatus is made of tray dumping mechanism, the conveyer that turns over, chuck mechanism, outer casing；It is described to turn over conveyer and chuck mechanism is installed on the tray dumping mechanism；The tray dumping mechanism is installed on inside the outer casing；The disc loading apparatus is made of sabot conveyer, pushing plate mechanism；The pushing plate mechanism is located above or below the two sides of the sabot conveyer.The quantity of production built-in unit can be greatly reduced by the implementation of the utility model, save equipment installation space, reduce equipment installation to the occupancy of production site.
Description
Technical field
The utility model belongs to organic material fermenting device technical field, and in particular to a kind of sabot one that turns over of fermenting
Machine.
Background technique
In the tray-type three-dimensional fermentation production process of organic fertilizer, material needs automatic by sabot equipment before fermentation
It is packed into fermentation pallet, needs that material is poured out to progress next step behaviour out of pallet by turning over lowering equipment after fermentation
Make；And in the fermentation production process of some special materials, material is in fermentation to needing the support shallower from depth after a certain period of time
It is poured out in disk, is then charged into depth and deeper ferments in pallet, so that the thickness of feed layer of material thickeies, or needing will fermentation
Material is poured out from fermentation pallet, carry out it is broken after reload pallet again and ferment so that it preferably meets fermentation
Heating requires.According to existing technology, common operating method is that the material that will need to pour out after certain time ferments leads to
The material-tilting machine clamping overturning that turns over is crossed, material is poured out from shallow pallet, and be conveyed into these materials by conveying equipment
In the cloth bucket of another tray filling machine, is then operated again by being installed on the distributing belt machine below cloth bucket, material is laid
Enter and continue to ferment in another deep pallet, or material is poured out, is transported, pour into crushing plant and it is broken after the completion of,
It is conveyed into the cloth bucket of another tray filling machine, is then operated again by being installed on the distributing belt machine below cloth bucket again, it will
Material, which is laid in same pallet or another deep pallet, to be continued to ferment.
Such technological design needs the special material-tilting machine that turns over, several material conveyors, crusher and dress
Disk machine, equipment amount is more, and the installation of equipment also needs to increase a large amount of installation space, significantly mentions to the occupancy of production site
The investment of height, equipment also increases considerably.
Therefore, the technical solution for reducing equipment amount and place occupancy to the greatest extent is needed in reality production, with preferably
Improve the efficiency and benefit of debirs fermenting and producing.
Utility model content
It is set present in sabot equipment the purpose of this utility model is that solving existing organic materials pellet type fermentation and turning over
Standby problem complicated, process flow is more, input cost is high provides a kind of sabot all-in-one machine that turns over that ferments.
It the purpose of this utility model and solves its technical problem and adopts the following technical solutions to realize.
According to the utility model proposes a kind of fermentation turn over sabot all-in-one machine comprising rack, rotary pan apparatus, sabot dress
It sets, sensor and controller；The rotary pan apparatus, disc loading apparatus, sensor and controller are mounted on the rack, wherein institute
State the top that rotary pan apparatus is installed on the disc loading apparatus, the rotary pan apparatus, disc loading apparatus and sensor and the controller
It is electrically connected；
The rotary pan apparatus is made of tray dumping mechanism, the conveyer that turns over, chuck mechanism and outer casing；The conveyer that turns over
It is installed on the turnover mechanism with chuck mechanism；The tray dumping mechanism is installed on the inside of the outer casing；
The disc loading apparatus is made of sabot conveyer, pushing plate mechanism；The pushing plate mechanism is located at the sabot conveyer
Two sides above or below；
The sensor includes at least batch turning pallet detection sensor, filling trays detection sensor.
It the purpose of this utility model and solves its technical problem also following technical measures can be used to further realize.
The sabot all-in-one machine preferably, fermentation above-mentioned turns over, further includes material leakage collection device；The material leakage collection device
It is installed on the lower section of the disc loading apparatus；
The material leakage collection device is made of bunker for collecting and collecting conveyor；The collecting conveyor is installed on the receipts
The lower section of aggregate bin；The collecting conveyor is belt conveyor or/and helical feed, bucket elevator.
Preferably, fermentation above-mentioned turns over sabot all-in-one machine, described in the conveyer that turns over be electronic roller or/and unpowered
Conveyor；The sabot conveyer is Conveyor or chain transfer.
The sabot all-in-one machine preferably, fermentation above-mentioned turns over, further includes material crushing device；The material crusher structure
It is installed below the rotary pan apparatus and is located above disc loading apparatus.
The sabot all-in-one machine preferably, fermentation above-mentioned turns over, the output end of the collecting conveyor are connected to the receipts
The top of aggregate bin.
The sabot all-in-one machine preferably, fermentation above-mentioned turns over, further includes dust-extraction unit；The dust-extraction unit connection installation
In on the outer casing of the rotary pan apparatus.
The sabot all-in-one machine preferably, fermentation above-mentioned turns over, the sensor further includes chuck detection sensor, turn over inspection
Survey sensor, push-plate detection sensor.
The utility model has clear advantage and beneficial effect compared with prior art.By above-mentioned technical proposal, originally
Utility model fermentation turn over sabot all-in-one machine at least have following advantages and the utility model has the advantages that
The automatic tray filler of the automatic plate-turning material-tilting machine of shallow pallet and deep pallet is combined into one, the batch turning of tray material and
The charging of deep disk synchronously completes, and synchronization can also be realized during pouring into deep pallet by shallow pallet in fermented organic material
It is broken, drastically reduce the quantity of production built-in unit, the investment of production equipment being both greatly reduced also significantly is saved
Equipment installation space reduces equipment installation to the occupancy of production site, achieves many things at one stroke.
The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model
Art means, and being implemented in accordance with the contents of the specification, and in order to allow the above and other purpose, feature of the utility model
It can be more clearly understood with advantage, it is special below to lift preferred embodiment, and cooperate attached drawing, detailed description are as follows.
Detailed description of the invention
Fig. 1 is that the utility model embodiment one is fermented the structure of the main view of sabot all-in-one machine of turning over.
Fig. 2 is that the utility model embodiment one is fermented the structure schematic side view of sabot all-in-one machine of turning over.
Fig. 3 is that the utility model embodiment two is fermented the structure of the main view of sabot all-in-one machine of turning over.
Fig. 4 is that the utility model embodiment two is fermented the structure schematic top plan view of sabot all-in-one machine of turning over.
Fig. 5 is that the utility model embodiment three is fermented the structure of the main view of sabot all-in-one machine of turning over.
Fig. 6 is that the utility model embodiment three is fermented the structure schematic top plan view of sabot all-in-one machine of turning over.
Fig. 7 is that the utility model embodiment four is fermented the structure of the main view of sabot all-in-one machine of turning over.
[main element symbol description]
1: rack 2: rotary pan apparatus
21: tray dumping mechanism 22: turn over conveyer
23: chuck mechanism 24: outer casing
3: disc loading apparatus 31: sabot conveyer
32: pushing plate mechanism 4: sensor
41: batch turning pallet detection sensor 42: filling trays detection sensor
43: the detection sensor that turns over 44: chuck detection sensor
45: push-plate detection sensor 5: controller
6: material leakage collection device 61: bunker for collecting
62: collecting conveyor 7: material crushing device
8: dust-extraction unit.
Specific embodiment
Further to illustrate that the utility model is the technical means and efficacy reaching predetermined purpose of utility model and being taken,
Below in conjunction with attached drawing and preferred embodiment, to according to the utility model proposes Anti-caking screw conveyor specific embodiment,
Structure, method, step, feature and its effect, detailed description is as follows.
Embodiment one:
It please refers to shown in Fig. 1, Fig. 2, a kind of fermentation of the utility model embodiment one turns over sabot all-in-one machine mainly by machine
Frame 1, rotary pan apparatus 2, disc loading apparatus 3, sensor 4 and controller 5 are constituted；The rotary pan apparatus 2, disc loading apparatus 3, sensor 4
It is mounted in the rack 1 with controller 5, wherein the rotary pan apparatus 2 is installed on the top of the disc loading apparatus 3, it is described to turn over
Disk device 2, disc loading apparatus 3 and sensor 4 are electrically connected with the controller 5.
The rotary pan apparatus 2 is made of tray dumping mechanism 21, the conveyer 22 that turns over, chuck mechanism 23 and outer casing 24；It is described
It turns over conveyer 22 and chuck mechanism 23 is installed on the turnover mechanism 21；The turnover mechanism 21 is installed on the outer casing
24 inside.The tray dumping mechanism 21 is driven by the decelerating motor of band brake；The conveyer 22 that turns over is the conveying of electronic roller
Machine；The chuck mechanism 23 is made of disk folder and driving cylinder, and the disk folder is respectively in the front and rear sides of the tray dumping mechanism 21
Two are each side installed, two or each installation two of left and right sides installation respectively individually can also be installed in front and rear sides.
The disc loading apparatus 3 is made of sabot conveyer 31 and pushing plate mechanism 32；The sabot conveyer 31 is power roller
Cylinder conveyer, if can also be substituted with chain transfer to reduce equipment manufacturing costs；The pushing plate mechanism 32 is located at described
Two upper sides of sabot conveyer 31 are made of push-plate decelerating motor, push-plate card, draw chain, and wherein push-plate is stuck in the dress
Installation one is respectively arranged in the two sides of disk conveyer 31, and push-plate decelerating motor drags push-plate card by draw chain and does reciprocating linear fortune
It is dynamic, pallet is pushed out sabot position.
For the automatic detection and control for realizing equipment operation, setting is equipped with whether detection batch turning pallet is turned over by described
The batch turning pallet detection sensor 41 of the conveying of conveyer 22 in place；The batch turning pallet detection sensor 41 is installed on described turn over
The upper side of conveyer 22；It is arranged and detection filling trays is installed whether by the sabot conveyer 31 conveying charging support in place
Disk detection sensor 42；The filling trays detection sensor 42 is installed on the upper side of the sabot conveyer 31.
The sabot conveyer 31 is Conveyor, or in order to suitably reduce equipment manufacturing costs, can also use chain
Conveyer substitution.The controller 5 is PLC.
Embodiment two:
It please refers to shown in Fig. 3, Fig. 4, the fermentation of the utility model embodiment two turns over sabot all-in-one machine and embodiment one
Extremely similar, difference is only that:
In order to which the material scattered when realizing sabot is collected automatically and is reinstalled in filling trays, equipment setting is equipped with
Material leakage collection device 6；The material leakage collection device 6 is installed on the lower section of the disc loading apparatus 3.The material leakage collection device 6 by
Bunker for collecting 61 and collecting conveyor 62 are constituted；The collecting conveyor 62 is installed on the lower section of the bunker for collecting 61；It is described
Collecting conveyor 62 successively includes belt conveyor, lateral screw conveyor and tilt-lift screw conveyor, wherein inclination mentions
The delivery end for rising screw conveyor is connected to the top of the bunker for collecting 61, and the material that when sabot scatters falls on collections and expects
On the belt conveyor of 61 lower section of bucket, lateral screw conveyor is delivered by belt conveyor, it is defeated by lateral screw conveyor
It is sent into tilt-lift screw conveyor, then 61 top of bunker for collecting is transported to by tilt-lift screw conveyor, is arranged again
Enter in filling trays.
In order to detect whether the tray dumping mechanism 21 turns in place automatically, also sets up and the detection sensor that turns over is installed
43；The detection sensor 43 that turns over is mounted in the rack 1 of 21 side of tray dumping mechanism.
Embodiment three:
It please refers to shown in Fig. 5, Fig. 6, the fermentation of the utility model embodiment three turns over sabot all-in-one machine and embodiment two
Extremely similar, difference is only that:
Broken before falling into filling trays to organic materials in order to realize, setting is equipped with material crushing device 7；The object
Material crushing device 7 is installed on 2 lower section of rotary pan apparatus, 3 top of disc loading apparatus；The material crushing device 7 is by broken driving
Motor, broken drive shaft, broken chain are constituted, and broken chain is hinged in broken drive shaft, are crushed drive shaft and broken driving
Motor drive connection；In specific production practices, the broken drive shaft can according to the width situation of filling trays, install one to
Six.
In place whether the disk folder clamping batch turning pallet in order to detect the chuck mechanism 21 automatically also set up and be equipped with
Chuck detection sensor 44；The chuck detection sensor 44 is mounted in the magnetic switch on chuck driving cylinder.
Example IV:
It please refers to shown in Fig. 7, the fermentation of the utility model embodiment four turns over sabot all-in-one machine and embodiment three extremely
Similar, difference is only that:
In order to solve the problems, such as to turn over and fugitive dust when sabot, realize that clean and environmental protection production, setting are equipped with dust-extraction unit 8；
The dust-extraction unit 8 is connected and installed on the outer casing 24 of the rotary pan apparatus 2, passes through induced duct and the outer casing 24
Inner space connection, turn over and discharged after the dust-extraction unit 8 processing with the dust that is generated when sabot through induced duct sucking.
In order to detect whether in place the pushing plate mechanism 32 pushes filling trays automatically, also sets up and push-plate inspection is installed
Survey sensor 45；The push-plate detection sensor 45 is installed in the rack 1 of 31 upper side of sabot conveyer.
The a kind of of the utility model is turned over disc filling method using the turn over fermentation of sabot all-in-one machine progress of fermentation comprising with
Lower step:
S1: equipment prepares: the starting sabot all-in-one machine that turns over that ferments is at working condition；
S2: pallet is into disk: the filling trays that empty needs charge through the sabot conveyer 31 of the disc loading apparatus 3 convey into
Enter 2 lower section of rotary pan apparatus, filling trays detection sensor 42 detects filling trays and reaches charging position, the controller 5
The sabot conveyer 31 is controlled to stop；Equipped with fermentation materials need to turn over batch turning batch turning pallet through the rotary pan apparatus 2
The conveyer 22 that turns over delivers into the top of the disc loading apparatus 3, and batch turning pallet detection sensor 41 detects batch turning pallet to arriving
Up to chuck shuffling position, the controller 5 controls the stopping of conveyer 22 that turns over；
S3: turning over and sabot: after completing step S2, the controller 5 controls the chuck mechanism 23 and does chuck movement, institute
It states chuck mechanism 23 and clamps batch turning pallet, the chuck detection sensor 44 detects chuck in place, and the controller 5 controls described
Tray dumping mechanism 21 does the movement that turns over, the dress that the fermentation materials in batch turning pallet are gradually fallen into 31 top of sabot conveyer
In material torr disk, the detection sensor that turns over 43 detects the tray dumping mechanism 21 and turns in place and stop several seconds, the controller 5
It controls the tray dumping mechanism 21 and does reverse flip movement, the detection sensor that turns over 43 detects the overturning of tray dumping mechanism 21 and returns to original
Position, the controller 5 control the chuck mechanism 23 and unclamp the empty batch turning pallet that batch turning is completed；
S4: placing is completed in sabot: after completing step S3, the controller 5 controls the turn over conveyer 22, the sabot
Conveyer 31, the pushing plate mechanism 32 start, and empty batch turning pallet is transferred out the rotary pan apparatus by the conveyer 22 that turns over
2, while the filling trays for filling fermentation materials are pushed out the sabot by the sabot conveyer 31 and the pushing plate mechanism 32
Device 3 turns over and sabot institutional operation process to complete one.
It is turned over one of disc filling method specific reality in the utility model using the turn over fermentation of sabot all-in-one machine progress of fermentation
It applies in example, the specific steps of which are as follows:
S1: equipment prepares: the starting sabot all-in-one machine that turns over that ferments sets rotary pan apparatus 2 for every two batch turning pallet
It is 180 degree that interior fermentation materials, which pour into the angle that in a filling trays and tray dumping mechanism 21 is overturn when batch turning, after completing setting
Keep the sabot all-in-one machine that turns in running order；
S2: pallet is into disk: the filling trays that empty needs charge through the sabot conveyer 31 of the disc loading apparatus 3 convey into
Enter 2 lower section of rotary pan apparatus, filling trays detection sensor 42 detects filling trays and reaches charging position, the controller 5
The sabot conveyer 31 is controlled to stop；Equipped with fermentation materials need to turn over batch turning batch turning pallet through the rotary pan apparatus 2
The conveyer 22 that turns over delivers into the top of the disc loading apparatus 3, and batch turning pallet detection sensor 41 detects batch turning pallet to arriving
Up to chuck shuffling position, the controller 5 controls the stopping of conveyer 22 that turns over；
S3: turning over and sabot: the controller 5 controls the chuck mechanism 23 and does chuck movement, the chuck mechanism 23
Batch turning pallet is clamped, the chuck detection sensor 44 detects chuck in place, and the controller 5 controls the tray dumping mechanism 21 and does
Turn over movement, the fermentation materials in batch turning pallet gradually fallen 31 top of the sabot conveyer filling trays in, when
21 flip angle of tray dumping mechanism reaches 180 degree, the detection sensor 43 that turns over detect the tray dumping mechanism 21 turn over to
Position, the controller 5 control the tray dumping mechanism 21 and stop overturning, and the fermentation materials in batch turning pallet all fall into charging support
Disk, after the tray dumping mechanism 21 stops 1 second, the controller 5 controls the tray dumping mechanism 21 and does reverse flip movement, turns over
Detection sensor 43 detects the overturning of tray dumping mechanism 21 and returns to original position, and the controller 5, which controls the tray dumping mechanism 21, to be stopped
Overturning, the controller 5 control the chuck mechanism 23 and unclamp the empty batch turning pallet that batch turning is completed, and the controller 5 is controlled
The conveyer 22 that turns over described in system starting transfers out empty batch turning pallet, while second turns over down equipped with fermentation materials needs
The conveyer 22 that turns over described in the batch turning pallet warp of material delivers into the top of the disc loading apparatus 3 and turns over by above-mentioned steps completion
Batch turning movement；
S4: sabot completion, placing: described in when the detection sensor 43 that turns over detects second batch turning pallet batch turning
Tray dumping mechanism 21 overturns 180 degree in place after 1 second, and the fermentation materials in second batch turning pallet are introduced into filling trays, completes two
Fermentation materials in a batch turning pallet pour into a filling trays, and the controller 5 controls the sabot conveyer 31 and institute
It states the starting of pushing plate mechanism 32 and the filling trays for filling fermentation materials is pushed out the disc loading apparatus 3, meanwhile, second charging support
Disk delivers into sabot position by the sabot conveyer 31, and the tray dumping mechanism 21 does reverse flip movement, and the detection that turns over passes
Sensor 43 detects the overturning of tray dumping mechanism 21 and returns to original position, and the controller 5 controls the tray dumping mechanism 21 and stops overturning, institute
It states controller 5 and controls the empty batch turning pallet that batch turning is completed in the release of chuck mechanism 23, the controller 5 controls described turn over
Second empty batch turning pallet is conveyed the rotary pan apparatus 2 by the starting of disk conveyer 22, is so completed one and is turned over and sabot one
Body operation process；
In above-mentioned S3 and S4 step, the turnover mechanism does reverses direction and the pushing plate mechanism 32 when turning over batch turning
Push-plate direction it is identical；The rotary pan apparatus 2 and the disc loading apparatus 3 the material leakage collection device when turning over batch turning and sabot
Material leakage is collected and conveyed to 61 top of bunker for collecting, reloaded in filling trays by 6 startings；2 He of rotary pan apparatus
The disc loading apparatus 3 starts the dust-extraction unit 8 and is dusted to operation process in operation process.
The above descriptions are merely preferred embodiments of the present invention, not makees in any form to the utility model
Limitation be not intended to limit the utility model although the utility model has been disclosed with preferred embodiment as above, it is any ripe
Know professional and technical personnel, do not departing within the scope of technical solutions of the utility model, when using the disclosure above method and
Technology contents make a little change or the equivalent embodiment for being modified to equivalent variations, but all without departing from the utility model technology
The content of scheme, it is made by the above technical examples according to the technical essence of the present invention it is any it is simple modification, equivalent variations with
Modification, is still within the scope of the technical solutions of the present invention.
Claims (7)
- The sabot all-in-one machine 1. a kind of fermentation turns over, it is characterised in that: including rack, rotary pan apparatus, disc loading apparatus, sensor and control Device processed；The rotary pan apparatus, disc loading apparatus, sensor and controller are mounted on the rack, wherein the rotary pan apparatus is pacified Top loaded on the disc loading apparatus, the rotary pan apparatus, disc loading apparatus and sensor are electrically connected with the controller；The rotary pan apparatus is made of tray dumping mechanism, the conveyer that turns over, chuck mechanism, outer casing；Conveyer and the folder of turning over Disc mechanism is installed on the tray dumping mechanism；The tray dumping mechanism is installed on inside the outer casing；The disc loading apparatus is made of sabot conveyer, pushing plate mechanism；The pushing plate mechanism is located at the two of the sabot conveyer Upper side or lower section；The sensor includes at least batch turning pallet detection sensor, filling trays detection sensor.
- The sabot all-in-one machine 2. fermentation according to claim 1 turns over, it is characterised in that: further include material leakage collection device；Institute State the lower section that material leakage collection device is installed on the disc loading apparatus；The material leakage collection device is made of bunker for collecting and collecting conveyor；The collecting conveyor is installed on the collection material The lower section of bucket；The collecting conveyor is belt conveyor or/and helical feed, bucket elevator.
- The sabot all-in-one machine 3. fermentation according to claim 1 turns over, it is characterised in that: the conveyer that turns over is electromotive roller Cylinder or/and unpowered Conveyor；The sabot conveyer is Conveyor or chain transfer.
- The sabot all-in-one machine 4. fermentation according to claim 1 turns over, it is characterised in that: further include material crushing device；Institute Material crusher structure is stated to be installed below the rotary pan apparatus and be located above disc loading apparatus.
- The sabot all-in-one machine 5. fermentation according to claim 2 turns over, it is characterised in that: the output end of the collecting conveyor It is connected to the top of the bunker for collecting.
- The sabot all-in-one machine 6. fermentation according to claim 1 turns over, it is characterised in that: further include dust-extraction unit；It is described to remove Dirt device is connected and installed on the outer casing of the rotary pan apparatus.
- The sabot all-in-one machine 7. fermentation according to claim 1 turns over, it is characterised in that: the sensor further includes chuck inspection Survey sensor, the detection sensor that turns over, push-plate detection sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821203492.4U CN209601662U (en) | 2018-07-27 | 2018-07-27 | Ferment the sabot all-in-one machine that turns over |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821203492.4U CN209601662U (en) | 2018-07-27 | 2018-07-27 | Ferment the sabot all-in-one machine that turns over |
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| Publication Number | Publication Date |
|---|---|
| CN209601662U true CN209601662U (en) | 2019-11-08 |
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ID=68393336
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821203492.4U Active CN209601662U (en) | 2018-07-27 | 2018-07-27 | Ferment the sabot all-in-one machine that turns over |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019061A (en) * | 2018-07-27 | 2018-12-18 | 广西力源宝科技有限公司 | Ferment sabot all-in-one machine and the disc filling method that turns over that ferments of turning over |
-
2018
- 2018-07-27 CN CN201821203492.4U patent/CN209601662U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019061A (en) * | 2018-07-27 | 2018-12-18 | 广西力源宝科技有限公司 | Ferment sabot all-in-one machine and the disc filling method that turns over that ferments of turning over |
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