CN209582766U - A kind of screw conveyor - Google Patents
A kind of screw conveyor Download PDFInfo
- Publication number
- CN209582766U CN209582766U CN201821836487.7U CN201821836487U CN209582766U CN 209582766 U CN209582766 U CN 209582766U CN 201821836487 U CN201821836487 U CN 201821836487U CN 209582766 U CN209582766 U CN 209582766U
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- screw conveyor
- shaped
- spiral blade
- ontology
- shaftless spiral
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Abstract
The utility model relates to a kind of screw conveyors, the solid materials such as ash, slag for output in rotary kiln, the solid materials such as ash, slag are cooled down, cigarette, gas, the dirt for being sealed, rotary kiln inner outlet being isolated are squeezed using material accumulation, and outside air is prevented to enter a kind of conveying equipment in rotary kiln.The utility model is to rotate pusher by lower part helical blade to accumulate to form circular ring shape material sealing and be sealed at on-bladed optical axis, and gas inside and outside kiln is isolated.
Description
Technical field
The utility model belongs to solid waste processing transmission equipment technical field, more particularly to a kind of helical feed
Machine.
Background technique
High, the furnace gas generally nocuousness in the ash of domestic garbage resource third generation rotary kiln product output, slag temperature
Composition, and be continuous output state.Existing slag cooler out has unloading valve to add lag cooler, and double flap valves add lag cooler or double-gate
(slotting) plate valve adds lag cooler.Because output object temperature is high, the sealing of above-mentioned all valves can only take metal sealing, and output object also can be right
Valve generates phenomena such as abrasion, card, and all valve prior arts are substantially to pass through the switching of mechanical action: the first valve
Open-material fall the-the first valve close the-the second valve open-material drops down onto the cooling output object output of lag cooler-lag cooler.It is existing
Some methods are at high cost and sealing effect is bad, and because output object temperature is high, the sealing of above-mentioned all valves can only take metal close
Phenomena such as envelope, output object can also generate abrasion, card to valve, and valve cycles having time is poor, inevitably there is partial compromise.Its is close
It is bad to seal effect.
Our company develops first generation screw conveyor, a kind of spiral heat exchange conveying of Patent No. CN201721206406-
The utility model patent of machine and screw conveyor shaft, as closest to documents.Documents utility model patent solve because
Output object temperature is high, and the sealing of all valves can only take the technical solution of metal sealing.Documents are connected with hot friendship using hollow
The hollow tube for changing medium (water), the cored screw blade being connected on axis, helical blade separate out material mouth about twice screw pitch
Seal clearance, and device is installed by the way of being inverted 60 degree of inclination, i.e., discharge port is higher than feed inlet, discharge port and spiral
Gap between blade is full of filler, uses convolution kiln and external hermetic seal.But there are spiral heat exchange to convey for the utility model
When machine enters big material and foreign matter, there is card machine situation and be unfavorable for filler cleaning, it again can not be card machine from discharge port
Spiral exchange heat conveyer in filler cleaning, even if spiral exchange heat conveyer reverse starting, because filler be arranged in spiral
The seal clearance of blade upper end and discharge port, discharge port be higher than feed inlet so that filler always fixing seal gap area without
Spiral heat exchange conveyer is discharged in method, to solve the problems, such as card machine.
Summary of the invention
Problem to be solved in the utility model first is that how to solve using filler seal spiral exchange heat conveyer card
The problem of filler is cleared up when machine.
To solve the above problems, the utility model is to rotate pusher by lower part helical blade to accumulate at on-bladed optical axis
It forms circular ring shape material sealing to be sealed, gas inside and outside kiln is isolated.
A kind of screw conveyor of the utility model, comprising supporting leg, U-shaped shell, pulp cutlet, Shaftless spiral blade, connecting shaft,
The groups such as decelerating motor, connection hopper, transmission shaft, mounting base, water jacket, water outlet, discharge port, U-shaped ontology, feed inlet, water inlet
At.
The supporting leg is mounted on U-shaped ontology lower end surface, supports U-shaped ontology and associate member above;
The U-shaped shell is mounted on abutting U-shaped ontology on U-shaped ontology, and the water jacket is welded on U-shaped shell, before water jacket
End is welded with water inlet, and the water jacket rear end other side is welded with water outlet, and U-shaped ontology front end is welded with feed inlet, the weldering of U-shaped ontology rear end
There is discharge port, the connection hopper is mounted between feed inlet and kiln discharge port;
The pulp cutlet is arranged after Shaftless spiral blade, and the Shaftless spiral blade, connecting shaft are arranged in U shape ontology
Inside, the decelerating motor are arranged in mounting base, and geared motor output shaft is fastenedly connected with transmission shaft, transmission shaft passes through and connect
Axis is connected with Shaftless spiral blade, and Shaftless spiral blade is driven to rotate movement.
U-shaped ontology rear end is welded with discharge port, and bottom is equipped with semi-circle tubular liner plate.Decelerating motor passes through mounting base and U
Shape cage connection, output shaft are mounted on torque limit shaft coupling inner hole, and shaft coupling other end inner hole is equipped with transmission shaft, transmission shaft
The other end is welded in Shaftless spiral blade inner hole.Shaftless spiral blade is welded into one by connecting shaft and Shaftless spiral blade, nothing
Axis helical blade is divided into three sections, is left white section by first segment Shaftless spiral blade, second segment Shaftless spiral blade and centre and forms, institute
It states centre and is left white about 2-3 blade pitch of section on-bladed spacing.Bottom end is welded with conical windrow taper liner at on-bladed, in no leaf
Shaftless spiral blade the first screw pitch bottom is equipped with pulp cutlet at piece, automatic pulp cutlet can be used, it is also possible to manually pulp cutlet.Circle
Arc board group part be welded on U-shaped ontology position at the on-bladed above, away from shaftless screw leaf agreement that contracts a film or TV play to an actor or actress 1.5-2.5 blade pitch, in this way
Just by the circular ring shape channel of arc plate component and liner plate and connecting shaft formation length about 1.5-2.5 blade pitch.Pass through lower part spiral shell
Vane piece rotation pusher accumulates to form circular ring shape material sealing and be sealed at on-bladed optical axis, and gas inside and outside kiln is isolated.
As a kind of improvement of the one side of screw conveyor of the utility model, further, in vaneless U-shaped sheet
Body inner lower edge is welded with conical windrow taper liner, and conical windrow taper liner is to increase resistance, and windrow taper liner is with U-shaped ontology angle
5-10 degree, do not allow bottom material easily it is defeated walk, so as to the bed of material accumulation.
As a kind of improvement of the one side of screw conveyor of the utility model, arc plate component front end is equipped with elastic slice,
It is fixed by elastic slice pressing plate.
As a kind of improvement of the one side of screw conveyor of the utility model, the first resistance rotation level detector is detected with object
Material issues signal control decelerating motor and restores rotation.
As a kind of improvement of the one side of screw conveyor of the utility model, the second resistance rotation level detector as (compared for a long time
Such as program setting detection time) supplied materials is not detected, it issues signal control decelerating motor and stops operating, motor is avoided to do nothing
The power consumption of effect.
As a kind of improvement of the one side of screw conveyor of the utility model, torsion is provided in geared motor output shaft
Square limits shaft coupling, is connected by torque limit shaft coupling with transmission shaft.Torque limit shaft coupling is after being greater than torque limit
Protection equipment is disengaged, and issues signal system decelerating motor and stops operating.
As a kind of improvement of the one side of screw conveyor of the utility model, the supporting leg is multiple, adjusting supporting leg height
Degree can make screw conveyor tilt or be horizontally arranged.
Compared with prior art, a kind of screw conveyor of the utility model rotates pusher in no leaf by lower part helical blade
It is accumulated at piece optical axis and to form circular ring shape material sealing and be sealed, gas inside and outside kiln is isolated.The utility model has in high temperature shape
Spent material self-sealing is better than using valve seal effect under state, while solving previous generation screw conveyer sealing filler material cannot
Discharge further solves the problems, such as card machine, reliable performance;Increase and be connected using torque limit shaft coupling with transmission shaft, is limited
The moment of torsion of transmission reacts rapider than current limit way of torque, is conducive to protect equipment.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new
The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.In
In attached drawing:
A kind of screw conveyor overall structure diagram of Fig. 1
A kind of screw conveyor front view of Fig. 2
A kind of screw conveyor cross-sectional structure schematic diagram of Fig. 3
A kind of screw conveyor entirety elastic slice installation site structural schematic diagram of Fig. 4
A kind of screw conveyor entirety windrow taper liner structural schematic diagram of Fig. 5
The corresponding relationship of appended drawing reference are as follows:
1. supporting leg, 2.U shape shell, 3. pulp cutlets, 4. Shaftless spiral blades, 5. windrow taper liners, 6. connecting shafts, 7. torques limit
Shaft coupling processed, 8. decelerating motors, 10. connection hoppers, 11. arc plate components, 12. elastic slice pressing plates, 13. elastic slices, 14. transmission shafts,
15. mounting base, 21. water jackets, 22. observation panels, 23. water outlets, 24. discharge ports, 25.U shape ontology, 26. feed inlets, on 27.
Lid, 41. first segment Shaftless spiral blades, 42. second segment Shaftless spiral blades, is left white among 43. 28. liner plates, 29. water inlets
Section, the first resistance rotation level detector (91), the second resistance rotation level detector (92), 100. sealants
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
The utility model is to rotate pusher by lower part helical blade to accumulate to form circular ring shape material envelope at on-bladed optical axis
Layer is sealed, and gas inside and outside kiln is isolated.A kind of screw conveyor of the utility model, specifically comprises the following steps:
8 output shaft of decelerating motor is rotated with torque limit shaft coupling 7 and Shaftless spiral blade 4, when kiln in-furnace dust, slag fall
It is intracavitary to fall within screw conveyor U-shaped, shaftless rotating vane 4 send material to toroidal cavity at on-bladed, behind continuous supplied materials,
Material material extrusion is gradually accumulated to form the closely knit circular ring shape bed of material, to form sealant 100.If continued blanking in kiln, pass through material
The mode of material extrusion is by on-bladed section, then transports material to discharge port 24 by shaftless rotating vane 4 and discharge.As kiln mouth does not have
Blanking, the material of sealant 100 then original place will not by it is defeated walk.The effect of windrow taper liner 5 is to increase resistance, does not allow the object of bottom
Material easily it is defeated walk, so as to the bed of material accumulation.The effect of elastic slice 13 is to allow generate precompression, so that feed inlet 26 is come in without material
Into Shaftless spiral blade 4 keeps annular seal layer top when rotation not collapse.Second resistance rotation level detector 92 is as a long time
(such as one hour or more) does not detect supplied materials, issues signal control decelerating motor 8 and stops operating, when the first resistance rotation material position
Device 91 is detected with material, issues signal control decelerating motor 8 and restores rotation.When product material is excessive in kiln, no leaf is caused
It is squeezed too tight at piece so that torque is excessive, torque limit shaft coupling 7, which just disengages protection equipment and issues signal system decelerating motor 8, to stop
Rotation stop is dynamic.Here pulp cutlet 3 to be opened, decelerating motor 8 inverts, and partial material exports from pulp cutlet 3, then pulp cutlet 3 is shut,
Decelerating motor 8 rotates forward to continue to convey material, and pulp cutlet can also be made to automatically control.
In conclusion the utility model has the advantages that
Spent material self-sealing is better than using valve seal effect at high operating temperatures, and it is close to solve previous generation screw conveyer
Packing charge cannot be discharged, and further solve the problems, such as card machine, reliable performance;Torque limit shaft coupling mechanical restriction moment of torsion is than electricity
Ductility limit way of torque is swift in response, and is conducive to protect equipment.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (10)
1. a kind of screw conveyor, which is characterized in that include supporting leg (1), U-shaped shell (2), pulp cutlet (3), Shaftless spiral blade
(4), connecting shaft (6), decelerating motor (8), connection hopper (10), transmission shaft (14), mounting base (15), water jacket (21), water outlet
(23), discharge port (24), U-shaped ontology (25), feed inlet (26), water inlet (29) etc. form;
The supporting leg (1) is mounted on U-shaped ontology (25) lower end surface, supports U-shaped ontology (25) and associate member above;
The U-shaped shell (2) is mounted on abutting U-shaped ontology (25), the water jacket (21) on U-shaped ontology (25) and is welded on outside U-shaped
On shell (2), water jacket (21) front end is welded with water inlet (29), and water jacket (21) rear end other side is welded with water outlet (23), the U-shaped sheet
Body (25) front end is welded with feed inlet (26), and U-shaped ontology (25) rear end is welded with discharge port (24), and the connection hopper (10) is mounted on
Between feed inlet (26) and kiln discharge port;
The pulp cutlet (3) is arranged after Shaftless spiral blade (4), and the Shaftless spiral blade (4), connecting shaft (6) are arranged in U
Shape ontology (25) is internal, and the decelerating motor (8) is arranged on mounting base (15), decelerating motor (8) output shaft and transmission shaft
(14) it is fastenedly connected, transmission shaft (14) is connected by connecting shaft (6) with Shaftless spiral blade (4), drive Shaftless spiral blade
(4) movement is rotated.
2. a kind of screw conveyor according to claim 1, which is characterized in that Shaftless spiral blade (4) centre and U
Shape ontology (25) inner lower edge is welded with conical windrow taper liner (5).
3. a kind of screw conveyor according to claim 2, which is characterized in that the cone windrow taper liner (5) and U-shaped
Ontology (25) angle is 5-10 degree.
4. a kind of screw conveyor according to claim 1, which is characterized in that the Shaftless spiral blade (4) is divided into three
Section, section (43) is left white by first segment Shaftless spiral blade (41), second segment Shaftless spiral blade (42) and centre and is formed, it is described in
Between be left white section (43) on-bladed spacing about 2-3 blade pitch.
5. a kind of screw conveyor according to claim 1, which is characterized in that the U-shaped ontology (25) and shaftless screw
It is offered above blade (4) upper cover (27), the centre of the upper cover (27) and U-shaped ontology (25) is equipped with gasket.
6. a kind of screw conveyor according to claim 5, which is characterized in that position is in nothing on the U-shaped ontology (25)
Top, is provided with arc plate component (11) at blade, and arc plate component (11) front end is equipped with elastic slice (13), by elastic slice pressing plate
(12) fixed.
7. a kind of screw conveyor according to claim 5, which is characterized in that the upper cover (27) arranges multiple observation panels
(22)。
8. a kind of screw conveyor according to claim 1, which is characterized in that be provided with first on the feed inlet (26)
Resistance rotation level detector (91), detection feed inlet have material, issue signal control decelerating motor (8) and restore rotation.
9. a kind of screw conveyor according to claim 1, which is characterized in that be provided on the connection hopper (10)
Two resistance rotations level detector (92), detection connect on hopper without material, issue signal control decelerating motor (8) and stop operating.
10. a kind of screw conveyor according to claim 1, which is characterized in that the supporting leg (1) is multiple, adjusting branch
Leg height can make screw conveyor tilt or be horizontally arranged.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821836487.7U CN209582766U (en) | 2018-11-08 | 2018-11-08 | A kind of screw conveyor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821836487.7U CN209582766U (en) | 2018-11-08 | 2018-11-08 | A kind of screw conveyor |
Publications (1)
Publication Number | Publication Date |
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CN209582766U true CN209582766U (en) | 2019-11-05 |
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ID=68376375
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Application Number | Title | Priority Date | Filing Date |
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CN201821836487.7U Active CN209582766U (en) | 2018-11-08 | 2018-11-08 | A kind of screw conveyor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111017506A (en) * | 2019-12-17 | 2020-04-17 | 南京昱晟机器人科技有限公司 | Grain hoisting device and consignment assembly thereof |
WO2022057150A1 (en) * | 2020-09-17 | 2022-03-24 | 山东联化新材料有限责任公司 | Screw conveyor for rapid cooling of high-temperature needle coke powder |
-
2018
- 2018-11-08 CN CN201821836487.7U patent/CN209582766U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111017506A (en) * | 2019-12-17 | 2020-04-17 | 南京昱晟机器人科技有限公司 | Grain hoisting device and consignment assembly thereof |
WO2022057150A1 (en) * | 2020-09-17 | 2022-03-24 | 山东联化新材料有限责任公司 | Screw conveyor for rapid cooling of high-temperature needle coke powder |
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