CN209579844U - Pass through the online production system of formula gang drill - Google Patents
Pass through the online production system of formula gang drill Download PDFInfo
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- CN209579844U CN209579844U CN201821601155.0U CN201821601155U CN209579844U CN 209579844 U CN209579844 U CN 209579844U CN 201821601155 U CN201821601155 U CN 201821601155U CN 209579844 U CN209579844 U CN 209579844U
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- gang drill
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- jacking transplanter
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Abstract
The utility model provides a kind of by the online production system of formula gang drill, it is electrically connected to the control system, including plate gang drill portion, it is separately positioned on unpowered roller, the fishplate bar platform at plate gang drill portion charging and discharging end, and the plate rotating part of plate gang drill portion side is set;Plate gang drill portion includes more gang drill equipment disposed in parallel, the feed end of every gang drill equipment is equipped with buffer area, discharge end and is connected with discharging jacking transplanter, buffer area is also circumscribed with charging jacking transplanter, parallel and adjacent to two charging and discharging jacking transplanters between be provided with narrowband translation machine;Fixed scanners are arranged above unpowered roller, and laser sensor is arranged below plate gang drill portion feed end;Plate rotating part includes the plate turnover device sequentially to connect, plate conveying device, jacking transplanter and revolution fishplate bar platform, and is separately positioned on the indicator light and bar code printer of fishplate bar platform two sides.The utility model can reduce human cost, improve production efficiency.
Description
Technical field
The utility model relates to a kind of online production systems, and in particular to one kind is belonged to by the online production system of formula gang drill
In timber processing and woodworking machinery technical field.
Background technique
In recent years, with full room customization market fast development, have furniture made to order because its design personalized, size quantity body and
A great variety of models and it is more and more popular with consumers.It has furniture made to order mostly plate fitment, round is produced as plate fitment
One of important procedure of process mainly makes connecting interface for plate fitment in case later period combination assembly.
Round bores various connector combined holes and round tenon hole on plate, and the size in hole and the size of pitch of holes must
Accurately it otherwise must will affect the assembling quality of one integral piece plate fitment.According to design, matching requirements, plate usually requires work sheet
Face and two-sided hole.Single side hole plate is generallyd use to be processed by formula gang drill, and two-sided hole plate creeps into frequently with six faces and goes
Processing.Work sheet face plate by formula gang drill is all made of single-set operation mode at present, and production efficiency is lower, and unit operation
Every by formula gang drill be both needed to be equipped with two manipulators, a people is responsible for feeding, another people is responsible for blanking.For in high volume or more
When batch plate carries out round processing, to improve production efficiency, pass through the production method of formula gang drill simultaneous processing frequently with more.
Though the utilization rate of equipment and installations of above-mentioned production method increases, cost of labor is also correspondinglyd increase, and is fallen in profitability.
In addition, not only having needed work sheet face plate when processing different batches plate but also having needed to process multi-panel hole plate, such as
Where six face drilling equipments are not introduced, only by carrying out two-sided hole machined to plate, can improve in the case where formula gang drill equipment
Production efficiency, and human cost can be reduced, just become those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the utility model provides a kind of by the online life of formula gang drill
Production system, high degree of automation, human cost are low, and the two-sided hole machined of plate can be solved in the case where not introducing six face drilling equipments
The technical issues of, production efficiency is improved, profit margin is improved.
In order to achieve the above object, the utility model uses following technical scheme:
The utility model provides one kind by the online production system of formula gang drill, is electrically connected to the control system, including plate
Gang drill portion is separately positioned on plate gang drill portion feed end, the unpowered roller of discharge end, fishplate bar platform, and setting is arranged in plate
The plate rotating part of brill portion side;Plate gang drill portion includes more gang drill equipment disposed in parallel, every gang drill equipment
Feed end is provided with the buffer area of temporary plate, and the discharge end of every gang drill equipment is connected with discharging jacking transplanter,
The buffer area is also circumscribed with charging jacking transplanter, parallel and adjacent to two discharging jacking transplanters, two charging jacking transplanting
The narrowband translation machine of transport plate is provided between machine;It scans and the fixed scanners for uploading plate information is arranged in the nothing
The top of power roller, incudes and the lower section of plate gang drill portion feed end is arranged in the laser sensor for controlling plate charging;Institute
Stating plate rotating part includes the plate turnover device sequentially to connect, plate conveying device, jacking transplanter and revolution fishplate bar platform, is returned
Pallet of transferring is arranged between jacking transplanter and the unpowered roller;The plate rotating part further includes receiving control system
Instruct and indicate the indicator light of reverse side hole machined, and the bar code printer of printing reverse side hole label, indicator light and bar code printing
Machine is separately positioned on the two sides of fishplate bar platform.
It further, is first logical by formula Line boring machine, first close to the gang drill equipment of plate gang drill portion feed end
The buffer area for crossing formula Line boring machine is circumscribed with the first charging jacking transplanter, and first is connected with first by the discharge end of formula Line boring machine
Discharge jacking transplanter.
Further, laser sensor setting is connected position in the first charging jacking transplanter with unpowered roller
Place, and it is located at the lower section of the first charging jacking transplanter.
Further, it is additionally provided with acquisition above the first discharging jacking transplanter and uploads plate reverse side machining information
Scanner.
Further, the plate conveying device is translational power roller line or the translation belt that driving mechanism drives.
Further, the charging jacking transplanter, discharging jacking transplanter and jacking transplanter include defeated positioned at master
For translation conveyors and traffic direction in line sending perpendicular to the jacking transplanter structure of main conveyor line, the jacking transplanter structure is convex
Wheel or cylinder.
Further, the plate turnover device includes plate support portion and is fixed at turning on the plate support portion
Rotation mechanism.
Further, the turnover mechanism is turning manipulator.
Further, the control system is MES system, PLC software systems or industrial PC.
Compared with the prior art, the utility model has the following beneficial effects:
It is provided by the utility model by the online production system of formula gang drill, it can be achieved that the operation of full process automation, is mainly adopted
Single side hole machined is carried out to plate with more gang drill equipment disposed in parallel, then passes through the plate rotating part of on-line job to needs
The plate for carrying out two-sided processing carries out revolution transport, solves double to plate progress in the case where only by formula gang drill equipment
The technical issues of face processing, equipment automatization utilization rate is high, avoids the more duplicate artificial feeding, discharges in gang drill equipment both ends
Operation, has saved human cost energetically, has improved production efficiency;In addition, the plate stable product quality of the utility model processing,
Round accurate size realizes efficient, steady production, improves profit margin.
Detailed description of the invention
Fig. 1 is the overlooking structure figure of the utility model production system;
Wherein: 10, plate gang drill portion;11, pass through formula Line boring machine;12, buffer area;13, jacking transplanter is fed;14, go out
Expect jacking transplanter;15, narrowband translates machine;16, first passes through formula Line boring machine;17, the first charging jacking transplanter;18, first
Discharge jacking transplanter;19, scanner;20, plate rotating part;21, plate turnover device;22, plate conveying device;23, it pushes up
Rise transplanter;24, fishplate bar platform is turned round;25, indicator light;26, bar code printer;30, unpowered roller;31, fixed scanners;
32, laser sensor;40, fishplate bar platform.
Specific embodiment
The utility model is described in further detail with specific embodiment with reference to the accompanying drawing.The embodiment
Example be shown in the accompanying drawings, the specific embodiment described in following the embodiments of the present invention is only used as practical
The exemplary illustration of novel specific embodiment, it is intended to for explaining the utility model, and be not configured to the utility model
Limitation.
It is provided by the utility model by the online production system of formula gang drill, as shown in Figure 1, (not showing in figure with control system
It is electrically connected and is controlled by control system out), turned round including plate gang drill portion and the plate that the plate gang drill portion side is arranged in
Portion, the feed end in plate gang drill portion is arranged in the unpowered roller 30 for feeding plate to be processed, for accepting machined plate
The discharge end in plate gang drill portion is arranged in the fishplate bar platform 40 of part.
Further, above-mentioned control system can be MES system, be also possible to PLC software systems or industrial PC.
For high-volume or the processing of multiple batches of plate, to adapt to production capacity demand and improving production efficiency, plate gang drill portion can
With more gang drill equipment disposed in parallel in parallel, the gang drill equipment is to pass through formula Line boring machine.
It is shown in Fig. 1, plate gang drill portion includes two disposed in parallel by formula Line boring machine 11, and every passes through formula Line boring machine
Feed end be provided with the buffer area 12 of temporary plate, the other side of buffer area 12 is also circumscribed with charging jacking transplanter 13,
Parallel and adjacent to two charging jacking transplanters 13 between be provided with transport plate feeding narrowband translate machine 15;Every passes through formula
The discharge end of Line boring machine be respectively connected with discharging jacking transplanter 14, parallel and adjacent to two discharging jacking transplanters 14 between also set
It is equipped with the narrowband translation machine 15 of transport plate blanking.
Further, feeding jacking transplanter, discharging jacking transplanter and jacking transplanter includes being located at main conveyor line
On translation conveyors and traffic direction perpendicular to main conveyor line jacking transplanter structure, the jacking transplanter structure be cam or
Cylinder.
Fixed scanners 31 are fixed at the top of unpowered roller 30, when plate to be processed is passed through unpowered roller 30
When defeated feeding, fixed scanners 31 scan the labelling on plate and the plate machining information are uploaded to control system.
The lower section of plate gang drill portion feed end is arranged in laser sensor 32, specifically, as shown in fig. 1, laser sensing
Device 32, which is arranged, to be connected at position in the first charging jacking transplanter 17 with unpowered roller 30, and is located at the first charging jacking shifting
The lower section of cultivation machine 17.Laser sensor 32 is for incuding plate and controlling plate charging, i.e., manipulator is by plate feeding to without dynamic
On power roller 30 and one motive force of plate is assisted, when plate shelters from laser sensor 32, laser sensor 32 senses plate
Part feeding simultaneously controls the first charging starting of jacking transplanter 17, while control system control the first charging jacking transplanter 17 carries out
Plate flow direction distribution.
Plate to be processed sequentially enters plate gang drill portion and carries out drilling processing, as shown in Figure 1, feeds close to plate gang drill portion
The gang drill equipment at end is first by formula Line boring machine 16, and first, which is circumscribed with the first charging jacking by the buffer area of formula Line boring machine, moves
Cultivation machine 17, first is connected with the first discharging jacking transplanter 18 by the discharge end of formula Line boring machine;Further, the first discharging top
The top for rising transplanter 18 is additionally provided with acquisition and uploads the scanner 19 of plate reverse side machining information.
When the buffer area free time that first passes through formula Line boring machine 16, plate is delivered to first by formula Line boring machine, and controls
Plate information is transmitted to first by formula Line boring machine by system processed, carries out automatic punching to plate;If first passes through formula Line boring machine
Buffer area had plate to be processed, then first charging jacking transferring machine 17 jacking transplanter structure move upwards, by plate
Transfer load to narrowband translation machine 15, by narrowband translation machine 15 by plate be delivered to buffer area it is idle by formula Line boring machine 11.Meanwhile
Controlled by control system, when all buffer areas by formula Line boring machine in plate round portion are all filled with plate, even if first into
The laser sensor 32 of material jacking transferring machine front end, which is blocked, also not to be started, to avoid the damaged in collision between plate.
In the plate temporary blanking to fishplate bar platform 40 for completing single side hole machined through plate round portion, two-sided hole machined need to be carried out
Plate by feeding to plate rotating part, and successively plate turnover device 21, the plate by sequentially connecting in plate rotating part
Conveying device 22, jacking transplanter 23 and revolution fishplate bar platform 24, wherein revolution fishplate bar platform 24 is arranged in jacking transplanter 23 and nothing
Between power roller 30, finally on feeding again to unpowered roller 30, is subsequently entered plate round portion progress reverse side hole and added
Work moves in circles, and realizes only having the function by carrying out two-sided hole machined in the case where formula gang drill equipment to plate.
Further, above-mentioned plate conveying device can be translational power roller line, be also possible to be driven by driving mechanism
Translation belt.
Further, above-mentioned plate turnover device includes plate support portion and is fixed at turning on the plate support portion
Rotation mechanism, turnover mechanism can be turning manipulator, be also possible to other plate turnover mechanisms.Because scene production conditions are limited,
Plate turnover device can also omit, using manually label reverse side and manual turnover panel operation, then plate turnover device correspondingly by
Roller is gone up and down to replace.The plate that need to carry out reverse side hole machined, through the manual turnover panel of manipulator and feeding is to going up and down on roller, wait store
To after a certain amount of, plate round portion feeding again is delivered to by the revolution of plate conveying device 22.
The two sides of fishplate bar platform 40 are respectively arranged with indicator light 25 and print the bar code printer 26 of reverse side hole label, scanner
After the plate reverse side hole processing information of scanning is uploaded control system by 19, indicator light 25 receive control system instruct and show whether
Carry out reverse side hole machined: if plate front completion of processing and without carrying out reverse side hole machined, scanner 19 will complete in information
Control system is reached, indicator light shows green light, and manipulator takes over plate and blanking from fishplate bar platform 40 at this time, carries out code to plate
It puts;If indicator light shows red light, shows scanning failure, manipulator is needed to rescan or scan using manual scanning device;If
Indicator light shows amber light, then shows that the plate need to carry out reverse side hole machined, at this point, 26 automatic printing plate reverse side of bar code printer
The reverse side label is attached to the plate back side by hole label, manipulator, and by plate feeding to plate rotating part carry out plate overturning and
Revolution transport, feeding to plate round portion carries out reverse side hole machined again.
The utility model additionally provides the production method above by the online production system of formula gang drill, includes the following steps:
The scanning of S1 plate: the plate of unpowered roller transport carries out plate tag scan by fixed scanners, and will sweep
It retouches information and is uploaded to control system;
S2 plate feeding: after laser sensor senses plate feeding, the charging of plate gang drill portion feed end jacks transplanting
Machine starting, control system are distributed plate according to the idle state of each gang drill equipment buffer area and are flowed to, and plate feeding is carried out;
The drilling of S3 plate: after the buffer area of plate feeding to each gang drill equipment, control system transmits corresponding plate information
To each gang drill equipment, the starting of gang drill equipment carries out automatic drilling to plate;
S4 plate blanking: after plate drilling, sequentially by each discharging jacking transplanter, narrowband translation machine and plate gang drill portion
The discharging jacking transplanter of discharge end is transmitted to fishplate bar platform, and control system carries out the prompt of reverse side hole machined according to plate information, refers to
Show that lamp shows green, the manual blanking of plate is simultaneously piled up;Indicator light shows red, need to rescan plate;The aobvious Huang of indicator light, bar code printer are beaten
Printing forme part reverse side hole label, is affixed on the plate back side, while plate to be processed is pushed into plate rotating part manually;
The revolution of S5 plate: it after plate to be processed is overturn by plate turnover device, transports by plate conveying device to jacking
It on transplanter, then transplants to revolution fishplate bar platform, feeding manipulator continues step S1, moves in circles.
It is provided by the utility model by the online production system of formula gang drill and its production method, it can be achieved that full process automation
Operation mainly carries out single side hole machined, then the plate for passing through on-line job to plate using more gang drill equipment disposed in parallel
Rotating part carries out revolution transport to the plate for needing to carry out two-sided processing, solves in the case where only by formula gang drill equipment
The technical issues of carrying out two-sided hole machined to plate, equipment automatization utilization rate is high, avoids more gang drill equipment both ends and repeats
Artificial feeding, discharge operation.
In addition, using the utility model online production system (no matter in the production system it is more by formula Line boring machine quantity
It is few), it is only necessary to two manipulators can be operated, and thoroughly change is both needed to two manipulators' by formula Line boring machine for every in the prior art
Production status has saved human cost energetically;And pending two-sided hole machined plate can automatic back flow in systems, without additional
Operation is carried, improves production efficiency, while reducing the plate breakage rate as caused by artificial feeding, discharge and manual handling.
Plate stable product quality, the round accurate size of the utility model processing, realize efficient, steady production, together
When reduce round precision it is insufficient caused by plate rework rate, improve profit margin.
It should be noted that above-described embodiment is to illustrate rather than to limit the utility model to the utility model
System, and those skilled in the art can be designed alternative embodiment without departing from the scope of the appended claims.In
In claim, word "comprising" does not exclude the presence of data or step not listed in the claims.
Claims (9)
1. one kind passes through the online production system of formula gang drill, it is characterised in that: it is electrically connected to the control system, including plate gang drill portion,
It is separately positioned on plate gang drill portion feed end, the unpowered roller of discharge end, fishplate bar platform, and is arranged in plate gang drill portion side
Plate rotating part;
Plate gang drill portion includes more gang drill equipment disposed in parallel, and the feed end of every gang drill equipment is provided with temporary
The buffer area of plate, the discharge end of every gang drill equipment are connected with discharging jacking transplanter, and the buffer area is also circumscribed with
Feed jacking transplanter, parallel and adjacent to two discharging jacking transplanters, two charging jacking transplanters between be provided with transport
The narrowband of plate translates machine;
Scan and the top of the unpowered roller be arranged in the fixed scanners for uploading plate information, incude and control plate into
The lower section of plate gang drill portion feed end is arranged in the laser sensor of material;
The plate rotating part includes that the plate turnover device sequentially to connect, plate conveying device, jacking transplanter and revolution connect
Pallet, revolution fishplate bar platform are arranged between jacking transplanter and the unpowered roller;The plate rotating part further includes receiving
Control system instructs and indicates the indicator light of reverse side hole machined, and the bar code printer of printing reverse side hole label, indicator light and
Bar code printer is separately positioned on the two sides of fishplate bar platform.
2. according to claim 1 a kind of by the online production system of formula gang drill, it is characterised in that: arranged close to the plate
The gang drill equipment of brill portion feed end is first by formula Line boring machine, and first is circumscribed with the first charging by the buffer area of formula Line boring machine
Jacking transplanter, first is connected with the first discharging jacking transplanter by the discharge end of formula Line boring machine.
3. according to claim 2 a kind of by the online production system of formula gang drill, it is characterised in that: the laser sensor
It is arranged and is connected at position in the first charging jacking transplanter with unpowered roller, and is located under the first charging jacking transplanter
Side.
4. according to claim 2 a kind of by the online production system of formula gang drill, it is characterised in that: first discharging top
It rises and is additionally provided with acquisition above transplanter and uploads the scanner of plate reverse side machining information.
5. according to claim 1 a kind of by the online production system of formula gang drill, it is characterised in that: the plate conveying dress
It is set to the translation belt of translational power roller line or driving mechanism driving.
6. according to claim 1 a kind of by the online production system of formula gang drill, it is characterised in that: the charging jacking moves
Cultivation machine, discharging jacking transplanter and jacking transplanter include that the translation conveyors being located on main conveyor line and traffic direction are vertical
In the jacking transplanter structure of main conveyor line, the jacking transplanter structure is cam or cylinder.
7. according to claim 1 a kind of by the online production system of formula gang drill, it is characterised in that: the plate overturning dress
It sets including plate support portion and the turnover mechanism being fixed on the plate support portion.
A kind of pass through the online production system of formula gang drill 8. according to claim 7, it is characterised in that: the turnover mechanism is
Turning manipulator.
A kind of pass through the online production system of formula gang drill 9. according to claim 1, it is characterised in that: the control system is
MES system, PLC software systems or industrial PC.
Priority Applications (1)
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CN201821601155.0U CN209579844U (en) | 2018-09-29 | 2018-09-29 | Pass through the online production system of formula gang drill |
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CN201821601155.0U CN209579844U (en) | 2018-09-29 | 2018-09-29 | Pass through the online production system of formula gang drill |
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CN209579844U true CN209579844U (en) | 2019-11-05 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109227771A (en) * | 2018-09-29 | 2019-01-18 | 南京我乐定制家具有限公司 | Pass through the online production system of formula gang drill and its production method |
CN112799345A (en) * | 2021-04-13 | 2021-05-14 | 南京我乐家居股份有限公司 | Gang drill on-line production control system and steps |
CN112936458A (en) * | 2021-02-07 | 2021-06-11 | 南兴装备股份有限公司 | Centralized discharging wood processing center and control system and processing method thereof |
IT202100028526A1 (en) * | 2021-11-10 | 2023-05-10 | Scavolini S P A | AUTOMATED AND MANUAL PREASSEMBLY SYSTEM OF FURNITURE |
-
2018
- 2018-09-29 CN CN201821601155.0U patent/CN209579844U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109227771A (en) * | 2018-09-29 | 2019-01-18 | 南京我乐定制家具有限公司 | Pass through the online production system of formula gang drill and its production method |
CN112936458A (en) * | 2021-02-07 | 2021-06-11 | 南兴装备股份有限公司 | Centralized discharging wood processing center and control system and processing method thereof |
CN112799345A (en) * | 2021-04-13 | 2021-05-14 | 南京我乐家居股份有限公司 | Gang drill on-line production control system and steps |
IT202100028526A1 (en) * | 2021-11-10 | 2023-05-10 | Scavolini S P A | AUTOMATED AND MANUAL PREASSEMBLY SYSTEM OF FURNITURE |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder |
Address after: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Patentee after: Nanjing Meile home furnishing Intelligent Manufacturing Co., Ltd Address before: 118 Binhuai Avenue, Lishui Economic Development Zone, Nanjing, Jiangsu Province, 211000 Patentee before: Nanjing Weile Custom Furniture Co., Ltd. |
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CP01 | Change in the name or title of a patent holder |