CN209456345U - A kind of robot welding system of electronic digital detonator electric taking fire element - Google Patents
A kind of robot welding system of electronic digital detonator electric taking fire element Download PDFInfo
- Publication number
- CN209456345U CN209456345U CN201920154773.3U CN201920154773U CN209456345U CN 209456345 U CN209456345 U CN 209456345U CN 201920154773 U CN201920154773 U CN 201920154773U CN 209456345 U CN209456345 U CN 209456345U
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- China
- Prior art keywords
- chip
- stent
- head
- medicine
- positioning plate
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- Expired - Fee Related
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- 238000003466 welding Methods 0.000 title claims abstract description 24
- 239000003814 drug Substances 0.000 claims abstract description 67
- 239000000843 powder Substances 0.000 claims abstract description 33
- 238000005476 soldering Methods 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000012163 sequencing technique Methods 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 229940079593 drug Drugs 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000011218 segmentation Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 238000012795 verification Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 235000020004 porter Nutrition 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Media Introduction/Drainage Providing Device (AREA)
Abstract
The utility model provides a kind of robot welding system of electronic digital detonator electric taking fire element, it include: stent, to the row's mold device being emitted on chip in stent, chip electroscopic device to checking chip resistance value, to convey the stepping medicine head conveying device of Rigid powder head band, Rigid powder head band to carry out the conveying of medicine head conveying device is divided into the automatic divider of single Rigid powder head, to grab Rigid powder head and be placed into the manipulator in the stent for sequencing chip, to to the chip and the automatic soldering device that is welded of Rigid powder head in stent, and to convey stent so that the stent conveying device that stent operates between stations.The utility model realizes being automatically brought into operation for row's mould, chip detection, the segmentation of Rigid powder head band, medicine upper die, automatic welding etc., manual labor amount is substantially reduced, production efficiency is significantly improved, reduces production cost, welding quality is improved, has many advantages, such as that automatic, efficient, yields is high.
Description
Technical field
The utility model relates to a kind of electric detonator electric igniting assembly welding equipment, specifically a kind of electronic digital thunder
The robot welding system of pipe electric igniting assembly.
Background technique
Electronic digital detonator generally includes the parts such as payment to a porter, shell, sealing-plug, electric igniting assembly and priming, detonates
Cheng Zhong, electric igniting assembly are powered, and cause electronic digital blasting cap detonation, to play the role of ignition.Electric igniting assembly is electronics
The important component of digital primer, including chip and medicine head.In electric detonator production, it usually needs lead to medicine head with chip
Soldering and welding is crossed, before welding, needs to cut medicine head from Rigid powder head band, resistance value survey is carried out to the medicine head sheared off
Defective products is rejected in examination, and qualified medicine head is loaded on welding fixture and is welded.Whole process needs manually to carry out auxiliary behaviour
Make, not only production efficiency is low, is also easy to cause safety accident, and welding quality not can guarantee, and yield rate is not so good as people's will, production
The cost is relatively high.
Utility model content
The purpose of this utility model is just to provide a kind of robot welding system of electronic digital detonator electric taking fire element, with solution
The problem of certainly existing production method production efficiency is low, poor welding quality.
The utility model is realized in this way:
A kind of robot welding system of electronic digital detonator electric taking fire element includes: stent, to discharge chip
Row's mold device, the chip electroscopic device to checking chip resistance value, the step to convey Rigid powder head band in stent
Automatic point of single Rigid powder head is divided into medicine head conveying device, the Rigid powder head band to carry out the conveying of medicine head conveying device
Cutter, to grab Rigid powder head and be placed into the stent for sequencing chip manipulator, to in stent
Automatic soldering device that chip and Rigid powder head are welded, connect to butt welding after product carry out the entirety of whole detection
Detection device and to convey stent so that the stent conveying device that stent operates between stations.
The stent includes rectangular base plate, the chip positioning plate being arranged on bottom plate upper face, medicine head positioning plate, first
Support plate, the second support plate and compression bar；Row's chip limit through slot is offered in the upper surface of chip positioning plate, is positioned in medicine head
The upper surface of plate offers drug row head limit through slot, and medicine head limits through slot and chip limit through slot is opposite one by one, the first support
Plate is arranged between chip positioning plate and medicine head positioning plate, and to support the pin of chip, the setting of the second support plate is fixed in medicine head
The rear side of position plate dips in medicine end to support medicine head；Compression bar is located at the top of chip positioning plate, and one end of compression bar passes through articulation piece
It is hinged with bottom plate.
The utility model further includes to control row's mold device, stepping medicine head conveying device, automatic divider, machinery
The control device of hand, automatic soldering device and the operation of stent conveying device.
The workflow of the utility model is as follows:
Mold device is arranged by arrangements of chips in stent, the stent for arranging chip is transported to chip electrical verification station,
Chip electroscopic device detects the resistance value of each chip, after one-hundred-percent inspection is qualified, is transported to medicine-feeding head station, if having it is underproof,
It is sent again after replacing underproof chip to medicine-feeding head station；The Rigid powder head band for having dipped in medicine is placed in medicine head conveying device,
The head end of Rigid powder head band is pulled at the pressing plate of automatic divider and is compressed, startup power supply, medicine head conveying device is automatically, intermittently
Rigid powder head band is conveyed to automatic divider, automatic divider cuts the medicine headband after in place, is formed independent, single
Rigid powder head, manipulator grabs single Rigid powder head, and is placed into the stent for sequencing chip, is placed exactly in core
The head of piece after putting Rigid powder head well, compresses it, and stent conveying device is passed to automatic soldering device and is welded,
After welding, it is sent into whole detection device and carries out overall inspection, inspection project includes whether resistance value is qualified, if has fried tin
Phenomenon, if be broken and short circuit etc..
The utility model realizes row's mould, chip detection, the segmentation of Rigid powder head band, medicine upper die, automatic welding, whole inspection
That surveys is automatically brought into operation, and greatly reduces manual labor amount, significantly improves production efficiency, reduce production cost, improves weldering
Quality is connect, has many advantages, such as that automatic, efficient, yields is high.The utility model smart structural design, high degree of automation, effectively
Avoid the generation of safety accident.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of stent.
In figure, 1, row's mold device, 2, chip electroscopic device, 3, medicine head conveying device, 4, automatic divider, 5, manipulator,
6, automatic soldering device, 7, whole detection device, 8, rectangular base plate, 9, chip positioning plate, 10, medicine head positioning plate, 11, first
Fagging, the 12, second support plate, 13, compression bar, 14, chip limit through slot, 15, medicine head limit through slot, 16, articulation piece, 17, chip,
18, Rigid powder head.
Specific embodiment
As shown in Figure 1, the utility model mainly includes stent, row's mold device 1, chip electroscopic device 2, medicine head conveying dress
Set 3, automatic divider 4, manipulator 5, automatic soldering device 6, stent conveying device and whole detection device 7.
As shown in Fig. 2, stent is the mold for fixing medicine head and chip, including rectangular base plate 8, setting are on bottom plate
Chip positioning plate 9, medicine head positioning plate 10, the first support plate 11, the second support plate 12 and the compression bar 13 of plate face.In chip positioning plate
9 upper surface offers row's chip limit through slot 14, and it is logical to offer drug row head limit in the upper surface of medicine head positioning plate 10
Slot 15, medicine head limits through slot 15 and chip limit through slot 14 is opposite one by one, and the first support plate 11 is arranged in chip positioning plate 9 and medicine
Between head positioning plate 10, to support the pin of chip, the rear side of medicine head positioning plate 10 is arranged in the second support plate 12, to prop up
Support medicine head dips in medicine end.Compression bar 13 is located at the top of chip positioning plate 9, and one end of compression bar 13 is cut with scissors by articulation piece 16 and bottom plate
It connects.
Mold device 1 is arranged, chip to be emitted in stent.When arranging mould, stent is placed on row's mould workbench,
Compression bar 13 is rotated up opening, the chip of digital electric detonator is arranged in stent as required, as shown in Fig. 2, chip
17 main part is put into chip limit through slot 14, and frame is in the first support plate 11 for the pin (band number one) of chip, row
After having arranged chip, compression bar 13 is rotated down, is pressed in above chip, is compressed it, prevent from falling off.
Chip electroscopic device 2 is used to chip electrical verification.The stent for arranging chip is transported to chip electrical verification station, is examined
The resistance value of each chip is surveyed, after one-hundred-percent inspection is qualified, medicine-feeding head station is transported to, medicine head is placed on chip by manipulator 5
Head.When chip electroscopic device 2 has indicator light not work, automatic alarm simultaneously shows that corresponding chip-resistance value is unqualified, carries out
Mark, the row of return die worker position, carries out subsequent processing after replacing underproof chip again.
Medicine head conveying device 3 has dipped in the Rigid powder head band of medicine to convey, including puts medicine head machine, stepper motor and servo electricity
Machine.It will be placed on the unwrapping wire main shaft of medicine head machine at the Rigid powder head band of disk, and locked with block admittedly, manually by Rigid powder head band
Head end be pulled at the pressing plate of automatic divider 4 compress, startup power supply, control device for opening button, Serve Motor Control stepping
Motor operating puts medicine head machine and conveys Rigid powder head band to automatic divider 4 automatically, intermittently.
Automatic medicine head of the divider 4 the medicine head on Rigid powder head band to be divided into monomer, including detector and cutting
Device.After detecting Rigid powder head band in place, Rigid powder head band is divided into independent, single Rigid powder head by automatic cutting.
Manipulator 5 is carried it to grab the single Rigid powder head divided into the stent for sequencing chip,
It is placed exactly in the head of chip.The locating piece of Rigid powder head 18 is put into the limit through slot 15 of the medicine head in stent, medicine head
Wiring is placed on the pin of chip, and the medicine end of dipping in of medicine head is placed in the second support plate 12, as shown in Figure 2.Install chip and medicine head
Stent automatic welding station is delivered to by stent conveying device.
Automatic soldering device 6 includes position detector, bonding machine and alarm.The stent for being loaded with chip and medicine head enters
After automatic soldering device 6, detector first detects the position of chip and medicine head, if not in the position range of setting or element
There are missing, alarm equipment alarm, bonding machine does not work；If detecting no problem, bonding machine automatic welding welds chip and medicine head.
After welding, stent conveying device exits stent, is sent into whole detection device 7 and carries out whole inspection
It tests.Inspection project includes whether resistance value is qualified, if has fried tin phenomenon, whether the tin ball or tin sweat(ing) of splashing are more, if having
It is broken and short-circuit, weld appearance etc..
Stent conveying device is to convey stent so that stent operates between stations；Control device is to control
It is defeated to make row's mold device 1, stepping medicine head conveying device 3, automatic divider 4, manipulator 5, automatic soldering device 6 and stent
Send the operation of device.
Claims (3)
1. a kind of robot welding system of electronic digital detonator electric taking fire element, which is characterized in that include: stent, to
Chip is emitted on row's mold device in stent, to the chip electroscopic device of checking chip resistance value, to convey rigidity
The stepping medicine head conveying device of medicine headband, the Rigid powder head band to carry out the conveying of medicine head conveying device are divided into single rigid medicine
Head automatic divider, to grab Rigid powder head and be placed into the stent for sequencing chip manipulator, to right
Automatic soldering device that chip and Rigid powder head in stent are welded, connect to butt welding after product carry out it is whole
The whole detection device of detection and to convey stent so that stent operate between stations stent conveying dress
It sets.
2. the robot welding system of electronic digital detonator electric taking fire element according to claim 1, which is characterized in that described
Stent includes rectangular base plate, the chip positioning plate being arranged on bottom plate upper face, medicine head positioning plate, the first support plate, second
Support plate and compression bar；Row's chip limit through slot is offered in the upper surface of chip positioning plate, in the upper surface of medicine head positioning plate
Drug row head limit through slot is offered, medicine head limits through slot and chip limit through slot is opposite one by one, and the first support plate is arranged in core
Between piece positioning plate and medicine head positioning plate, to support the pin of chip, the rear side of medicine head positioning plate is arranged in the second support plate,
Medicine end is dipped in support medicine head；Compression bar is located at the top of chip positioning plate, and one end of compression bar is hinged by articulation piece and bottom plate.
3. the robot welding system of electronic digital detonator electric taking fire element according to claim 1, which is characterized in that also wrap
It includes to control row's mold device, stepping medicine head conveying device, automatic divider, manipulator, automatic soldering device and fixation
The control device of mould conveying device operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920154773.3U CN209456345U (en) | 2019-01-29 | 2019-01-29 | A kind of robot welding system of electronic digital detonator electric taking fire element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920154773.3U CN209456345U (en) | 2019-01-29 | 2019-01-29 | A kind of robot welding system of electronic digital detonator electric taking fire element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209456345U true CN209456345U (en) | 2019-10-01 |
Family
ID=68046217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920154773.3U Expired - Fee Related CN209456345U (en) | 2019-01-29 | 2019-01-29 | A kind of robot welding system of electronic digital detonator electric taking fire element |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209456345U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112159298A (en) * | 2020-09-14 | 2021-01-01 | 福建省民爆化工股份有限公司 | Electronic detonator leg wire and chip module butt welding device and method |
-
2019
- 2019-01-29 CN CN201920154773.3U patent/CN209456345U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112159298A (en) * | 2020-09-14 | 2021-01-01 | 福建省民爆化工股份有限公司 | Electronic detonator leg wire and chip module butt welding device and method |
| CN112159298B (en) * | 2020-09-14 | 2021-10-22 | 福建省民爆化工股份有限公司 | Electronic detonator leg wire and chip module butt welding device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191001 |