CN209439564U - The full-automatic high vacuum brazing equipment of vacuum cup - Google Patents

Abstract

The utility model provides a kind of full-automatic high vacuum brazing equipment of vacuum cup, belongs to vacuum cup and vacuumizes technical field of welding equipment.It solves the problems such as existing high vacuum brazing equipment vacuum cup soldering low efficiency, the utility model includes pre-vacuum chamber, heat room, welding booth, cooling chamber and out cup room, a gate valve is provided between adjacent chamber, gate valve can move up and down under gate valve driving mechanism function, enable adjacent two chambers to be in connection or separates state, pre-vacuum chamber and cup room is connect with a low vacuum pumping device out, heat room, welding booth and cooling chamber are connect with a fine pumping device, pre-vacuum chamber, heating device is provided at heating room and welding booth, brazing equipment further includes feed device, expect frame to level detecting apparatus and equipment Cooling protector, heat room, welding booth and cooling chamber are connected with a low vacuum pumping device by common conduit.The utility model welding effect is stablized, and thermal cup vacuum welding efficiency can be greatly improved.

Description

The full-automatic high vacuum brazing equipment of vacuum cup

Technical field

The utility model belongs to vacuum cup and vacuumizes technical field of welding equipment, and in particular to a kind of vacuum cup is automatically high Vacuum brazing equipment.

Background technique

Stainless steel vacuum cup is double-layer structure, and thermal insulation property quality is determined by the vacuum degree of interlayer.Vacuum cup is pressed Mode that it is produced is different, and being simply divided into has tail vacuum cup and anury vacuum cup, anury vacuum cup be in vacuum brazing furnace, By vacuumizing, vacuum brazing, then the cooling processes such as come out of the stove, be electrolysed, polishing, packing form.The vacuumizing of existing vacuum cup, Vacuum welding and cooling come out of the stove what usually substep carried out, due to a collection of vacuum cup of every production, require to vacuumize, take out and keep the temperature Cup carries out vacuum welding, then cooling process, not only generates in this way to the heat insulation effect of vacuum cup, soaking time and service life The quality of production of very big influence, vacuum cup is unstable, and production automation degree is low, and the batch production period is long, batch of life The production period takes around 5 hours or more, greatly reduces the production efficiency of vacuum cup.

It is therefore desirable to propose a kind of high degree of automation, vacuumize, vacuum welding and cooling procedure are carried out continuously, vacuum Welding effect is stablized, and the brazing equipment of thermal cup vacuum welding efficiency can be greatly improved.

Utility model content

The purpose of this utility model is to be directed to disadvantages mentioned above present in existing thermal cup vacuum welding equipment, and provide one Kind there are pre-vacuum chamber, heating room, welding booth, cooling chamber (cooling chamber) and the continous way of cup room five and five or more vacuum cavity out Setting, the inner cavity of each room can be interconnected, and barrier valve be arranged between each room, and can be mutually indepedent, and add dress cup platform, go out cup A glass platform, feed device and refluxing device are unloaded in room, so that the vacuum cup that the Automation of Welding of entire stainless steel vacuum cup carries out is complete certainly Dynamic high vacuum brazing equipment.

The purpose of this utility model can be realized by the following technical scheme:

The full-automatic high vacuum brazing equipment of vacuum cup, which is characterized in that it include be connected with each other set gradually pre-vacuum chamber, Heat room, welding booth, cooling chamber and cup room out, pre-vacuum chamber, heating room, welding booth, cooling chamber and the chamber of cup room mutually interconnects out It is logical to form vacuum cup continuous vacuum weld pass, a gate valve is provided between adjacent chamber, gate valve can be in gate valve It is moved up and down under driving mechanism function, enables adjacent two chambers to be in connection or separate state, pre-vacuum chamber and out cup Room is connect with a low vacuum pumping device, and heating room, welding booth and cooling chamber are connect with a fine pumping device, described Vacuum cup continuous vacuum weld pass in be located at pre-vacuum chamber, heating room and welding booth at be provided with heating device, the guarantor The warm full-automatic high vacuum brazing equipment of cup further includes feed device, material frame to level detecting apparatus and equipment Cooling protector.

Preferably, the feed device includes that material frame, the first track and driving material frame are moved back and forth along the first track Material frame driving mechanism, first track is arranged in the top of vacuum cup continuous vacuum weld pass, expects the upper end energy of frame It is moved back and forth along the first track.

Expect that frame can be used for expecting whether frame reaches the detection of corresponding each room to level detecting apparatus.

Preferably, the material frame includes the crossbeam expected frame ontology and material frame ontology upper end is arranged in, the crossbeam water It is flat to be arranged, an elongated slot is offered on crossbeam, elongated slot extends to the other end of crossbeam from one end of crossbeam, is provided in elongated slot several The roofbolt of parallel interval setting, each roofbolt and the perpendicular setting of crossbeam, the material frame further include several fixing with beam vertical The cross bar of connection, the both ends of each cross bar are respectively arranged with an idler wheel, and the idler wheel at each cross bar both ends can be located in above-mentioned first track It is rolled around along above-mentioned first track.

Preferably, first track includes two rail bars, and two rail bars are in mirror settings in parallel, wherein a rail bar Section is L-shaped.First track is in horizontally disposed.

The upper end of each rail bar is welded on the top of vacuum cup continuous vacuum weld pass.

Preferably, the idler wheel includes wheel body, the end rotation connection corresponding with above-mentioned cross bar of each wheel body, each wheel body Annular snap edge is provided in one side flange.When wheel body is located on cross bar, the inside edge of two wheel bodys is provided with annular snap edge.

To which when the idler wheel at the both ends of each cross bar is located on the first track, the wheel body of idler wheel is located at the rail bar of the first track When upper, annular snap prevents material frame ontology from deflecting along that can play position-limiting action.

Preferably, the cross bar is cylindrical.Cross bar is segmented into two sections, and two sections are located along the same line, and is respectively welded In the two side walls of crossbeam.

Preferably, the material frame ontology includes horizontally disposed first frame and the second frame, the first frame and second Frame is setting up and down and is linked together by connector, and the top of the first frame is fixedly connected with above-mentioned crossbeam.

Two layers of frame is set, so as to greatly improve the production efficiency of vacuum cup, the other vacuum cup on this two layers of frame Heating environment it is identical, to can guarantee the consistency of the production environment of the vacuum cup on two layers of frame.This equipment can be more than The frame of two layers of placement vacuum cup is set.

Preferably, the bottom surface of first frame and the second frame is horizontally installed with rack, rack and the first frame And second frame be detachably connected.

Rack is laid on the bottom surface of the first frame and the second frame, and rack is prepared by high temperature resistant material, net Hole is set on frame, so that the heat of heating tube can smoothly pass to vacuum cup.

Preferably, the connector includes two fixed links, the first frame and the second frame it is setting up and down after, two are solid The middle part that fixed pole is vertically positioned at the two sides of the first frame and the second frame respectively is fixedly connected with the first frame and the second frame.

It is to match with the setting of heating tube by two middle side parts that the first frame and the second frame is arranged in fixed link It closes preferably, above-mentioned crossbeam is fixedly connected with the upper end of two fixed links, expects that frame and heating tube are arranged can preferably cooperate in this way.

Preferably, being horizontally disposed with respectively among the bottom of first frame and the second frame has a strut, and each Bar is parallel to each other and perpendicular with above-mentioned crossbeam, is further fixedly arranged on a fixed link, the fixed link on two struts It is vertically arranged and is fixedly connected with two struts, the upper end of the fixed link is fixedly connected with crossbeam.

Preferably, the heating device include be arranged in pre-vacuum chamber, heating room and the top of each room in welding booth, middle part, The heating tube of bottom and two sides, heating tube are in a row horizontally disposed with.

Preferably, the heating tube at the middle part is provided with two rows, and two rows of heating tubes are horizontally disposed and are located at same level On face, the logical frame gap (walking gap) of material frame is formed between two rows of heating tubes.The side wall of the side of two rows of heating tubes and each room Connection.

Preferably, the serpentine-like shape of the heating tube.

When material frame passes through along the first track from vacuum cup continuous vacuum weld pass under material frame driving mechanism driving, in The heating tube in portion is located between the first frame and the second frame of material frame, and logical frame gap is arranged, thus be located at the middle part of material frame Fixed link will not be heated pipe gear and arrive, and material frame is smoothly walked in vacuum cup continuous vacuum weld pass.

Preferably, the heating device further includes temperature controller, and the test side of temperature controller is located at the weldering of vacuum cup continuous vacuum Connect the real time temperature that Dao Tongnei detects each chamber.

Temperature controller includes master control borad, display screen and temperature-sensing probe, and each temperature-sensing probe is located at corresponding each room, and (pre-vacuum chamber adds Hot cell, welding booth, cooling chamber and cup room out) in.

Preferably, the pre-vacuum chamber, heating room, the top of welding booth and bottom and two sides are provided with heat radiation plate, Above-mentioned heating tube is located at the intracavitary of each heat radiation plate formation.

Preferably, two pieces of heat radiation plates are respectively arranged on two sides of the material frame, two pieces of heat radiation plates with The path that material frame is walked in vacuum cup continuous vacuum weld pass is perpendicular.

In this way when expecting that frame is located at vacuum cup continuous vacuum weld pass, expect that each face of frame is surrounded by heat radiation plate, In this way heating tube generate heat can be reflected by heat radiation plate material frame on, enable material frame on vacuum cup to the greatest extent by It heat and is heated evenly, is in addition arranged after heat radiation plate, scattering and disappearing for heat can not only be prevented, and heat transfer will not be made to setting Standby outer wall plays the role of protecting equipment outer wall so that the outer wall of equipment overheats and damages equipment.

Preferably, the equipment Cooling protector includes that pre-vacuum chamber, heating room, the locular wall of welding booth and heat is arranged in Cooling tube between radiant panel leads to coolant liquid in cooling tube.

Preferably, the material frame driving mechanism include material frame driving unit, above-mentioned pre-vacuum chamber, heating room, welding booth, A jacking frame driving unit is provided on cooling chamber and out cup room, the material frame driving unit includes motor, transmission mechanism And driving wheel, several driving columns are circumferentially provided on driving wheel, each driving wheel is located at corresponding each room (pre-vacuum chamber, heating room, weldering Connect room, cooling chamber and cup room out) the first track top, motor connect with transmission mechanism, and transmission mechanism is connect with driving wheel, The driving column of driving wheel can be caught between the roofbolt of the crossbeam of the material frame on the first track, and material frame is driven to move forward and backward.

Preferably, the material frame to level detecting apparatus include setting pre-vacuum chamber, heating room, welding booth, cooling chamber and Detector at cup room out, the pre-vacuum chamber, heating room, welding booth, the cooling chamber and both ends at cup room are provided with one out Detector, the detector includes RF transmitter and infrared receiver, for detecting the walking of material frame in a device Position and situation.

Preferably, the full-automatic high vacuum brazing equipment of the vacuum cup further includes dress cup platform and unloads a glass platform, the dress Cup platform and the refluxing device for unloading setting material rack between glass platform, the refluxing device include the second track and feedback driving machine Structure, dress cup platform are docked with pre-vacuum chamber, and cup room is docked with a glass platform is unloaded out, is provided with the first transfer rack, first on the dress cup platform Middle indexing, dress cup station fill and are provided with the first transfer rack of driving on cup platform and move back and forth along indexing in first and dress cup station The first driving mechanism, described unloading be provided with the second transfer rack on glass platform, indexing and unloads a glass station in second, unloads and sets on glass platform The second transfer rack of driving is equipped with along indexing in second and unloads the second driving mechanism that glass station moves back and forth, the first transfer rack and Being horizontally disposed with respectively on second transfer rack has third track and the 4th track, the first transfer rack and the second transfer rack is corresponding is located at the In one in indexing and second when indexing, third track and the 4th track are docked with the first track head and the tail, the first transfer rack and second Transfer rack is corresponding when being located at dress cup station and unloading glass station, and third track and the 4th track are docked with the second track head and the tail, feedback Driving mechanism can drive material frame to reach dress cup station from glass station is unloaded.

Preferably, heating room, welding booth and the cooling chamber are connected with a low vacuum pumping device by common conduit.

Compared with prior art, the pre-vacuum chamber of the utility model, heating room, welding booth, cooling chamber (cooling chamber), out cup room Deng continous way settings more than five Room and five Room, the inner cavity of each room can be interconnected, and barrier valve be arranged between each room, and can be mutually It is independent, and add dress cup platform, unload a glass platform, feed device, refluxing device etc., so that the Automation of Welding of entire stainless steel vacuum cup It carries out, substantially increases production efficiency, traditional equipment needs to spend 5 hours or more ability output a batch products, and the utility model is only Half an hour is needed, therefore efficiency has obtained high promotion.

Detailed description of the invention

Fig. 1 is the top view of the utility model；

Fig. 2 is the side view of the utility model；

Fig. 3 is the idler wheel of the utility model and the position view of the first track；

Fig. 4 is the cooperation schematic diagram between the driving wheel of the utility model and the crossbeam for expecting frame；

Fig. 5 is that the material frame of the utility model is located at the structural schematic diagram in vacuum cup continuous vacuum weld pass.

In figure, 1, pre-vacuum chamber；2, room is heated；3, welding booth；4, cooling chamber；5, go out cup room；6, low vacuum pumping device；7, Fine pumping device；8, expect frame；9, crossbeam；10, roofbolt；11, cross bar；12, idler wheel；13, rail bar；14, wheel body；15, annular Card edge；16, driving wheel；17, the first frame；18, the second frame；19, heating tube；20, gate valve；21, cup platform is filled；22, cup is unloaded Platform；23, valve；24, transmission mechanism；25, fixed link；26, column is driven.

Specific embodiment

It is specific embodiment of the utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further Description, but the utility model is not limited to these examples.

As Figure 1-Figure 5, the full-automatic high vacuum brazing equipment of a kind of vacuum cup provided by the utility model, it includes phase Connect five set gradually and five or more vacuum chamber.The present embodiment interconnection has set gradually pre-vacuum chamber 1, heating Room 2, welding booth 3, cooling chamber 4 and cup room 5 out.

Pre-vacuum chamber 1, heating room 2, welding booth 3, cooling chamber 4 and the chamber of cup room 5 is interconnected out that form vacuum cup continuous Vacuum welding channel is provided with a gate valve 20 between adjacent chamber, and gate valve 20 can be in gate valve driving mechanism function Move back and forth, enables adjacent two chambers to be in connection or separate state.

Pre-vacuum chamber 1 and out cup room 5 are connect with a low vacuum pumping device 6, and heating room 2, welding booth 3 and cooling chamber 4 are equal It is connect with a fine pumping device 7, pre-vacuum chamber 1, heating room 2 and welding booth 3 is located in vacuum cup continuous vacuum weld pass Place is provided with heating device.The utility model further includes feed device, material frame to level detecting apparatus and equipment Cooling protector. Heating room 2, welding booth 3 and cooling chamber 4 are connected with a low vacuum pumping device 6 by common conduit.Low vacuum pumping device 6 (low vacuum extract system) includes lobe pump and slide valve pump, and fine pumping device 7 (fine pumping system) includes diffusion pump And mechanical pump.

Feed device includes the material frame driving machine expecting frame 8, the first track and driving material frame 8 and moving back and forth along the first track The top of vacuum cup continuous vacuum weld pass is arranged in structure, first track, and the upper end of material frame 8 can be along the first track It moves back and forth.

Material frame 8 includes material frame ontology and the crossbeam 9 that material frame ontology upper end is arranged in, and the crossbeam 9 is horizontally disposed, crossbeam An elongated slot is offered on 9, the other end that elongated slot extends to crossbeam 9 from one end of crossbeam 9 (is set along the length direction of crossbeam 9 Set), the roofbolt 10 of several parallel intervals settings, each roofbolt 10 and the perpendicular setting of crossbeam 9 are provided in elongated slot.

Expect that frame 8 further includes several cross bars 11 being fixedly connected vertical with crossbeam 9, the both ends of each cross bar 11 are respectively arranged with one Idler wheel 12, the idler wheel 12 at each 11 both ends of cross bar can be located in above-mentioned first track to be rolled around along above-mentioned first track.Cross bar 11 is cylindrical.Cross bar 11 is segmented into two sections, and two sections are located along the same line, and is respectively welded in the two side walls of crossbeam 9.

First track includes two rail bars 13, and two rail bars 13 are in parallel mirror settings, wherein the section of a rail bar 13 is in L shape.The upper end of each rail bar 13 is welded on the top of vacuum cup continuous vacuum weld pass.Idler wheel 12 includes wheel body 14, wheel body 14 are rotatablely connected with the end of above-mentioned cross bar 11, are provided with annular snap along 15 in a side flange of each wheel body 14.To work as each cross When the idler wheel 12 at the both ends of bar 11 is located on the first track, when the wheel body 14 of idler wheel 12 is located on the rail bar 13 of the first track, ring Shape card can play position-limiting action along 15, prevent material 8 ontology of frame from deflecting.

Material 8 ontology of frame includes horizontally disposed first frame 17 and the second frame 18, the first frame 17 and the second frame 18 Setting up and down and linked together by connector, the top of the first frame 17 is fixedly connected with above-mentioned crossbeam 9.Two layers of frame is set Frame, so as to greatly improve the production efficiency of vacuum cup, in addition the heating environment of the vacuum cup on this two layers of frame is identical, thus It can guarantee the consistency of the production environment of the vacuum cup on two layers of frame.Two layers of placement vacuum cup can be arranged in this equipment incessantly Frame.

The bottom surface of first frame 17 and the second frame 18 is horizontally installed with rack, rack and the first frame 17 and the second frame Frame 18 is detachably connected.Rack is laid on the bottom surface of the first frame 17 and the second frame 18, and rack is by refractory metal Material is prepared, and hole is arranged on rack, so that the heat of heating tube 19 can smoothly pass to vacuum cup.

First frame 17 and the second frame 18 are surrounded by moulding, and the section of moulding is also L-shaped, and rack can limit Two mouldings (adjacent parallel two of the first frame 17 or the second frame 18 of first frame 17 or the second frame 18 in parallel Moulding is in mirror settings) between.So on the one hand setting conveniently takes vacuum cup away (rack that can in succession is together a pile vacuum cup Take away, and do not have to taking one by one, can greatly reduce unload a glass time in this way), on the other hand also it is convenient for changing damaged rack.

The connector of the utility model include two fixed links 25, the first frame 17 and the second frame 18 it is setting up and down after, Two fixed links 25 are vertically positioned at middle part and the first frame 17 and second of the two sides of the first frame 17 and the second frame 18 respectively Frame 18 is fixedly connected.The upper end of the first frame 17 is stretched out in the upper end of two fixed links 25, and the upper end of two fixed links 25 exists On same plane, above-mentioned crossbeam 9 is fixedly connected with the upper end of two fixed links 25.

Being horizontally disposed with respectively among the bottom of first frame 17 and the second frame 18 has a strut, the section of two struts In inverse-T-shaped.Each strut is parallel to each other and perpendicular with above-mentioned crossbeam 9, is further fixedly arranged on one on two struts Fixed link 25, which is vertically arranged is fixedly connected with two struts, the upper end of the fixed link 25 and the fixed company of crossbeam 9 It connects.

The heating device of the utility model include setting pre-vacuum chamber 1, heating room 2,3 top of welding booth, middle part, bottom and The far-infrared heating tube 19 of two sides, heating tube 19 are in a row horizontally disposed.The heating tube 19 at middle part is provided with two rows, two rows of heating tubes 19 levels are oppositely arranged and are located in same level, and the logical frame gap of material frame 8 is formed between two rows of heating tubes 19 (between walking Gap).Material frame 8 along the first track under expecting the driving of frame driving mechanism from vacuum cup continuous vacuum weld pass when passing through, middle part Heating tube 19 be located between the first frame 17 and the second frame 18 of material frame 8, logical frame gap is set, to expect the middle part of frame 8 Fixed link 25 will not be heated pipe 19 gear arrive, enable material frame 8 smoothly vacuum cup continuous vacuum weld pass walk.

Heating device further includes temperature controller, and the test side of temperature controller is located at pre-vacuum chamber 1, heating room 2, welding booth 3, cooling chamber 4 and each indoor temperature of real-time detection to be used in cup room 5 out, to control the heating temperature of heating tube 19.Pre-vacuum chamber 1, heating Room 2, the top of welding booth 3, bottom and two sides are provided with heat radiation plate, and above-mentioned heating tube 19 is located at the formation of each heat radiation plate In chamber.Expect to be respectively arranged with two pieces of heat radiation plates on two sides (forward and backward face) of frame 8, this two pieces of heat radiation plates and crossbeam 9 It is perpendicular.In this way when expecting that frame 8 is located at vacuum cup continuous vacuum weld pass, each face of material frame 8 is surrounded by heat radiation plate, The heat that heating tube 19 generates in this way can enable the vacuum cup on material frame 8 maximum by heat radiation plate non-uniform reflection to material frame 8 Being heated and being heated evenly for degree, is in addition arranged after heat radiation plate, can not only prevent scattering and disappearing for heat, and will not transmit heat Equipment outer wall is given, the outer wall of equipment will not be damaged because of overheat.

Equipment Cooling protector: during each room (pre-vacuum chamber 1, heating room 2, welding booth 3, cooling chamber 4 and cup room 5 out) be all Between have the double-layer structure in the space 3cm, including the upper of pre-vacuum chamber 1, heating room 2, welding booth 3, cooling chamber 4 and cup room 5 out is arranged in The cooling tube in space is stated, leads to coolant liquid in cooling tube.

Expect that frame driving mechanism includes motor, transmission mechanism 24 and driving wheel 16, is circumferentially provided with several drives on driving wheel 16 Dynamic column 26, above-mentioned pre-vacuum chamber 1, heating room 2, welding booth 3, cooling chamber 4 and be provided on cup room 5 out a driving wheel 16, One motor and a sets of transmission mechanism 24, driving wheel 16 are located at the top of the first track, and motor is connect with transmission mechanism 24, transmission Mechanism 24 is connect with driving wheel 16, and the driving column 26 of driving wheel 16 can be caught in the bar of the crossbeam 9 of the material frame 8 on the first track Between column 10, material frame 8 is driven to move forward and backward.Transmission mechanism 24 includes gear set and chain.

2-3 root roofbolt 10 positioned at 9 both ends of crossbeam can be rotated relative to crossbeam 9, and setting is in order to enable driving wheel 16 in this way On driving column 26 can smoothly be caught in the gap between roofbolt 10 that is adjacent and being able to rotate, when driving column 26 snap onto crossbeam 9 Adjacent roofbolt 10 between gap after, driving wheel 16 continues rotary motion, and to stir corresponding roofbolt 10 (adjacent for driving column 26 Two roofbolts 10 rearward one) move backward, and expect that frame 8 then travels forward, the final driving column 26 is detached from gap, next A driving column 26 is caught in next corresponding gap, so that material frame 8 be pushed to travel forward.

Expect that frame includes setting in pre-vacuum chamber 1, heats room 2, welding booth 3, cooling chamber 4 and out at cup room 5 to level detecting apparatus Detector, the pre-vacuum chamber 1, heating room 2, welding booth 3, the cooling chamber 4 and both ends at cup room 5 are provided with a detection out Device, the detector include RF transmitter and infrared receiver.

The utility model further includes dress cup platform 21 and unloads glass platform 22, fills cup platform 21 and unloads and is provided with feedback dress between glass platform 22 It sets.The refluxing device include the second track and feed back driving mechanism, dress cup platform 21 docked with pre-vacuum chamber 1, out cup room 5 with unload a glass platform 22 docking are provided with the first transfer rack on the dress cup platform 21, indexing and dress cup station in first, fill and be provided on cup platform 21 The first driving mechanism for driving the first transfer rack to move back and forth along indexing in first and dress cup station；Described unloads on glass platform 22 It is provided with the second transfer rack, indexing and unloads a glass station in second, unload and be provided with the second transfer rack of driving on glass platform 22 along second Middle indexing and unload the second driving mechanism that glass station moves back and forth.First driving mechanism and the second driving mechanism are driving gas Cylinder, the first transfer rack and corresponding be slidably arranged in of the second transfer rack fill cup platform 21 and unload on glass platform 22, corresponding driving The piston rod of cylinder protrude horizontally up respectively with the first transfer rack and the second transfer rack horizontal connection.

The top of first transfer rack and the second transfer rack is respectively arranged with third track and the 4th track, the first transfer rack and Second transfer rack is corresponding to be located in first in indexing and second when indexing, and third track and the 4th track and the first track are right from beginning to end It connects, the first track, third track and the 4th track are on the same line；First transfer rack and the second transfer rack are corresponding positioned at dress cup Station and when unloading glass station, third track and the 4th track are docked with the second track head and the tail, at this time the second track, third track and 4th track is on the same line.Feeding back driving mechanism can drive material frame 8 to reach dress cup station, the first transfer from glass station is unloaded The mechanism of driving material frame movement on frame, the second transfer rack and the structure & working mechanism for feeding back driving mechanism and setting are first Structure, the working principle of material frame driving mechanism at track are identical.

The utility model further includes vacuum-ness detecting device, and the vacuum-ness detecting device includes being arranged at each room Five vacuum meters, each vacuum are calculated as compound vacuum gauge, and the test side of vacuum meter is located at pre-vacuum chamber 1, heating room 2, welding booth 3, cooling chamber 4 and out in cup room 5, can detect the real-time vacuum degree of each room.The utility model further includes setting in pre-vacuum chamber and goes out Valve 23 at cup room 5.The utility model further includes plc control system, the control system and plate valve activator, low vacuum Air extractor, fine pumping device, heating device, feed device, material frame to level detecting apparatus, equipment Cooling protector electricity Property connection.Plc control system has plc Control System Software.

Utility model works principle: first booting prepares, and closes pre-vacuum chamber 1 and the out valve 23 at cup room 5, opens low true Empty pump device of air 6, vacuumizes whole equipment, and heating device is heated, when the vacuum degree and temperature in whole equipment Fine pumping device 7 is opened after up to standard.Then carry out dress cup, it is pre- take out, heating, welding, cooling and processes such as cup out, specifically such as Under: the valve 23 of pre-vacuum chamber 1 is first opened, material frame 8 is located at dress cup platform 21, cup is filled by hand, after the completion of filling cup process, in material frame 8 Under driving mechanism function, material frame 8 first reaches pre-vacuum chamber 1, and the material frame at pre-vacuum chamber 1 is arranged in and detects material frame to level detecting apparatus 8 when having completely arrived in pre-vacuum chamber 1, and the valve 23 of pre-vacuum chamber 1 is closed, and pre-vacuum chamber 1 is arranged in and heats the plate between room 2 Valve 20 (the first gate valve 20) is also in closed state, and after taking out process in advance, the first gate valve 20 is opened, and material frame 8 is transported Heating room 2 is moved, the first gate valve 20 is closed, and since pre-vacuum chamber 1 and the vacuum degree for heating room 2 have gap, heats the vacuum of room 2 Degree can be lower, and the fine pumping device 7 connecting with heating room 2 can vacuumize so that heating the vacuum in room 2 heating room 2 It spends up to standard, then expects that frame 8 sequentially enters welding booth 3, cooling chamber and cup room 5 out, finally complete thermal cup vacuum welding.Pass through material The refluxing device of frame 8 can to expect that frame 8 is returned to dress cup platform 21.

It should be understood that in claims, specification of the utility model, all " including ... " should be understood as out The meaning of formula is put, that is, its meaning is equal to " at least containing ... ", but should not be understood as enclosed meaning, i.e. its meaning It should not be construed " only including ... ".

Those skilled in the art of the present invention can do described specific embodiment various The similar mode of modify or supplement or adopt substitutes, but without departing from the spirit of the present application or surmounts appended right and want Seek range defined in book.

Claims (10)

1. the full-automatic high vacuum brazing equipment of vacuum cup, which is characterized in that it includes being connected with each other the pre-vacuum chamber set gradually, adding Hot cell, welding booth, cooling chamber and cup room out, pre-vacuum chamber, heating room, welding booth, cooling chamber and the chamber of cup room is interconnected out Vacuum cup continuous vacuum weld pass is formed, is provided with a gate valve between adjacent chamber, gate valve can drive in gate valve It is moved up and down under the effect of motivation structure, enables adjacent two chambers to be in connection or separate state, pre-vacuum chamber and out cup room It is connect with a low vacuum pumping device, heating room, welding booth and cooling chamber are connect with a fine pumping device, described It is located at pre-vacuum chamber, heating room and welding booth in vacuum cup continuous vacuum weld pass and is provided with heating device, the heat preservation The full-automatic high vacuum brazing equipment of cup further includes feed device, material frame to level detecting apparatus and equipment Cooling protector, heating Room, welding booth and cooling chamber are connected with a low vacuum pumping device by common conduit.

2. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 1, which is characterized in that the feed device Including the material frame driving mechanism that material frame, the first track and driving material frame are moved back and forth along the first track, first track The top of vacuum cup continuous vacuum weld pass is set, expects that the upper end of frame can be moved back and forth along the first track, the material Frame includes the crossbeam expected frame ontology and material frame ontology upper end is arranged in, and the crossbeam is horizontally disposed, and it is long that one is offered on crossbeam Slot, elongated slot extend to the other end of crossbeam from one end of crossbeam, and the roofbolt of several parallel interval settings, each bar are provided in elongated slot Column and the perpendicular setting of crossbeam, the material frame further includes several cross bars being fixedly connected with beam vertical, the both ends of each cross bar It is respectively arranged with an idler wheel, the idler wheel at each cross bar both ends, which can be located in above-mentioned first track, carrys out rollback along above-mentioned first track Dynamic, first track includes two rail bars, and two rail bars are in mirror settings in parallel, wherein the section of a rail bar is L-shaped.

3. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 2, which is characterized in that the idler wheel includes Wheel body, each wheel body end corresponding with above-mentioned cross bar are rotatablely connected, and are provided with annular snap edge in a side flange of each wheel body.

4. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 2, which is characterized in that the material frame ontology Including the first frame and the second frame, the first frame and the second frame are setting up and down and linked together by connector, and first The top of frame is fixedly connected with above-mentioned crossbeam, and the bottom surface of first frame and the second frame is horizontally installed with rack, Rack is detachably connected with the first frame and the second frame, and the connector includes two fixed links, the first frame and the After two frames are setting up and down, two fixed links are vertically positioned at middle part and the first frame of the two sides of the first frame and the second frame respectively Frame and the second frame are fixedly connected.

5. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 4, which is characterized in that first frame There is a strut with being horizontally disposed with respectively among the bottom of the second frame, each strut is parallel to each other and perpendicular with above-mentioned crossbeam, A fixed link is further fixedly arranged on two struts, which is vertically arranged is fixedly connected with two struts, should The upper end of fixed link is fixedly connected with crossbeam.

6. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 1 or 2, which is characterized in that the heating Device includes the heating tube that pre-vacuum chamber, the top of heating room and each room in welding booth, middle part, bottom and two sides is arranged in, heating tube In a row horizontally disposed, the heating tube at the middle part is provided with two rows, and two rows of heating tubes are horizontally disposed and are located at same level On, the logical frame gap of material frame is formed between two rows of heating tubes.

7. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 6, which is characterized in that the pre-vacuum chamber, Heating room, the top of welding booth and bottom and two sides are provided with heat radiation plate, and above-mentioned heating tube is located at each heat radiation plate and is formed It is intracavitary, be respectively arranged with two pieces of heat radiation plates on two sides of the material frame, two pieces of heat radiation plates with material frame protecting The path of warm cup continuous vacuum weld pass walking is perpendicular.

8. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 2, which is characterized in that the material frame driving Mechanism includes material frame driving unit, above-mentioned pre-vacuum chamber, heating room, welding booth, cooling chamber and is provided on cup room out a set of Expect frame driving unit, the material frame driving unit includes motor, transmission mechanism and driving wheel, if being circumferentially provided on driving wheel Dry driving column, each driving wheel are located at the top of the first track of corresponding each room, and motor is connect with transmission mechanism, transmission mechanism and Driving wheel connection, the driving column of driving wheel can be caught between the roofbolt of the crossbeam of the material frame on the first track, drive material frame It moves forward and backward.

9. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 1 or 2, which is characterized in that the material frame It include that pre-vacuum chamber, heating room, welding booth, cooling chamber and the detector at cup room out are set to level detecting apparatus, described is pre- It takes out room, heating room, welding booth, cooling chamber and the both ends at cup room is provided with a detector out, the detector includes red Outside line transmitter and infrared receiver, for detecting the walking position expected frame in a device and situation.

10. the full-automatic high vacuum brazing equipment of vacuum cup according to claim 1, which is characterized in that the vacuum cup Full-automatic high vacuum brazing equipment further includes dress cup platform and unloads a glass platform, the dress cup platform and unloads setting material rack between glass platform Refluxing device, the refluxing device include the second track and feed back driving mechanism, dress cup platform docked with pre-vacuum chamber, out cup room and The docking of glass platform is unloaded, the first transfer rack is provided on the dress cup platform, indexing, dress cup station in first, fills and be provided on cup platform The first driving mechanism for driving the first transfer rack to move back and forth along indexing in first and dress cup station, described unloading are set on glass platform It is equipped with the second transfer rack, indexing and unloads a glass station in second, unload and be provided with the second transfer rack of driving on glass platform along the second transfer Position and unload the second driving mechanism that glass station moves back and forth, being horizontally disposed with respectively on the first transfer rack and the second transfer rack has third Track and the 4th track, the first transfer rack and the second transfer rack are corresponding to be located in first in indexing and second when indexing, third rail Road and the 4th track are docked with the first track head and the tail, and the first transfer rack and the second transfer rack correspond to positioned at dress cup station and unload a glass work When position, third track and the 4th track docks with the second track head and the tail, feedback driving mechanism can drive expect frame from unload glass station to Up to dress cup station.