CN107804496B - Operation method of ampoule laser wire drawing filling and sealing machine - Google Patents
Operation method of ampoule laser wire drawing filling and sealing machine Download PDFInfo
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- CN107804496B CN107804496B CN201711218847.7A CN201711218847A CN107804496B CN 107804496 B CN107804496 B CN 107804496B CN 201711218847 A CN201711218847 A CN 201711218847A CN 107804496 B CN107804496 B CN 107804496B
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- 238000007789 sealing Methods 0.000 title claims abstract description 80
- 239000003708 ampul Substances 0.000 title claims abstract description 20
- 238000005491 wire drawing Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000003814 drug Substances 0.000 claims abstract description 158
- 239000010410 layer Substances 0.000 claims description 28
- 239000011229 interlayer Substances 0.000 claims description 18
- 230000006698 induction Effects 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 239000002360 explosive Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 230000002411 adverse Effects 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000004093 laser heating Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/003—Filling medical containers such as ampoules, vials, syringes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/003—Filling medical containers such as ampoules, vials, syringes or the like
- B65B3/006—Related operations, e.g. scoring ampoules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
An ampoule laser wire drawing filling and sealing machine operation method is characterized in that a medicine bottle is placed in a rectangular hole in the top surface of a box body, after a motor is started, a piston rod of a first air cylinder shortens and drives a medicine filling mechanism on a left side fixed block to descend, the inner wall of a medicine filling nozzle corresponds to the outer wall of the bottle mouth of the medicine bottle, a vacuum machine vacuumizes the vacuum cavity and the inside of the medicine bottle, an operation module at the top of the medicine filling mechanism controls the piston rod of the first air cylinder to extend and drive a medicine filling mechanism on the left side fixed block to ascend to the original position, the piston rod of a second air cylinder shortens and drives a sealing mechanism on a right side fixed block to descend, the operation module of the sealing mechanism starts a laser head to emit laser to heat the bottle mouth, an operation module of the sealing mechanism controls a telescopic rod of pliers to extend, and the operation module of the sealing mechanism controls the piston rod of the second air cylinder to extend and drive the sealing mechanism on the right side fixed block to ascend to the original position, and adverse factors such as potential safety hazards, environmental pollution and troublesome installation caused by the original use of inflammable and explosive substances are avoided.
Description
Technical Field
The invention relates to an ampoule machine device, in particular to an operation method of an ampoule laser wire drawing filling and sealing machine.
Background
At present, the ampoule wire drawing filling and sealing machine ampoule sealing heating part produced at home and abroad usually adopts high-grade gasoline or liquefied gas and oxygen to mix and burn to generate high temperature to carry out sealing or wire drawing sealing, so that inflammable and explosive substances are extremely unsafe to use in a closed space, great potential safety hazards are caused, a large amount of waste gas can be produced by using gasoline or liquefied gas for combustion production in a purification workshop, great influence is caused on pharmaceutical environment, moreover, the installation is troublesome, a large number of pipelines are required to be installed, and a special auxiliary room is required to be used for installing an oxygen tank and a liquefied gas tank or a gasoline gasification device, so that the operation method of the laser ampoule wire drawing filling and sealing machine is developed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides an operating method of an ampoule laser wire drawing filling and sealing machine, which avoids potential safety hazards, environmental pollution, installation trouble and other adverse factors caused by the prior use of inflammable and explosive substances.
In order to achieve the above purpose, the invention adopts the following technical scheme: an ampoule laser wire drawing filling and sealing machine operation method, the ampoule laser wire drawing filling and sealing machine is by: the device comprises a box body, foundation bolts, a motor, a first cylinder, a driving wheel, a driven wheel, a conveyor belt, a positioning frame, a vacuum machine, a second cylinder, a vacuum cavity, a medicine filling nozzle, a medicine inlet pipe, a positioning rod, a laser head, an induction module, pliers, an operation module, a sealing mechanism, a medicine filling mechanism and an inductor; the box is the cuboid structure, the inside cavity that sets up of box bottom surface four corners all sets up rag bolt, the both ends of box cavity set up the action wheel and follow driving wheel, action wheel one side sets up the motor, the motor shaft of motor is located the center of action wheel, set up the conveyer belt between action wheel and the follow driving wheel periphery, the top surface of box corresponds the conveyer belt and sets up the rectangular hole, the both ends in box top surface rectangular hole all set up the U-shaped locating rack that falls, set gradually the vacuum machine along conveyer belt direction of delivery in the box, a cylinder, no. two cylinders, the piston rod of a cylinder and the piston rod top of No. two cylinders set up slide mechanism, slide mechanism's structure is: three vertical parallel through holes are formed in the fixed block, the upper end of the piston rod is inserted into the middle through hole, positioning rods are arranged in the through holes on the two sides of the piston rod, the bottom ends of the positioning rods are fixed at the edge of the top surface of the box body, the fixed block moves up and down along the positioning rods, a fixed medicine filling mechanism is arranged on one side of a sliding mechanism on the first cylinder, and a sealing mechanism is arranged on one side of the sliding mechanism on the second cylinder;
the medicine filling mechanism is of a rectangular structure, an operation module is arranged at the top of the medicine filling mechanism, the inside of the upper layer of the medicine filling mechanism is divided into an upper layer and a lower layer, a vacuum cavity and a medicine cavity are sequentially arranged from top to bottom in the upper layer of the medicine filling mechanism, a medicine inlet pipe is arranged on the medicine cavity, at least four medicine filling nozzles are arranged at the lower layer of the medicine filling mechanism, a pipeline is arranged between two adjacent medicine filling nozzles, a pipeline is arranged between the vacuum cavity and a vacuum machine, a pipeline is arranged between the medicine cavity and the top of the right medicine filling nozzle, a pipeline is arranged between the vacuum cavity and the top of the left medicine filling nozzle, and an inductor is arranged at the left side of the medicine filling mechanism;
the sealing mechanism is of a barrel structure, a cavity is formed in the sealing mechanism, an opening is formed in the lower end of the sealing mechanism, an interlayer is arranged on the inner wall of the sealing mechanism, the interlayer is sequentially divided into an upper layer, a middle layer and a lower layer from top to bottom, an operation module is arranged on the upper layer of the interlayer, at least two induction modules are arranged on the middle layer of the interlayer, at least eighteen laser heads are arranged on the lower layer of the interlayer and the bottom of the barrel, penetrating holes are respectively formed in the inner wall of the sealing mechanism corresponding to the laser heads, the induction modules and the operation modules, and at least three pliers which are parallel to each other are arranged on the vertical top in the sealing mechanism;
the sensor, the vacuum machine, the first cylinder and the operation module above the medicine filling mechanism are all provided with wires, the second cylinder, the induction module and the operation module in the interlayer of the sealing mechanism are all provided with wires, and the motor, the vacuum machine, the first cylinder, the second cylinder, the laser head, the induction module, the pliers, the operation module and the sensor are all connected with a power supply.
The operating method of ampoule laser drawing filling and sealing machine includes setting medicine bottle inside rectangular hole in the top of the box, contacting the medicine bottle with one side of the upper part of the medicine bottle with one reverse U-shaped locating rack to ensure the medicine bottle in the right position, starting the motor, driving the motor to rotate the driving wheel, driving the driving wheel to drive the driving belt to rotate, driving the driven wheel to rotate, driving the medicine bottle to move forward below the medicine filling mechanism on the driving belt, sensing the medicine bottle with the sensor of the medicine filling mechanism, transmitting the sensing signal to the operation module in the top of the medicine filling mechanism, setting the second for the forward movement after the sensing signal of the sensor is received in the operation module of the medicine filling mechanism, controlling the motor to stop automatically with the operation module in the top of the medicine filling mechanism after the driving belt reaches the second for the forward movement, the operating module at the top of the medicine filling mechanism automatically starts a first cylinder, a piston rod of the first cylinder shortens and drives the medicine filling mechanism on the left fixed block to descend, the medicine filling nozzle is aligned to the bottle mouth to move downwards, the inner wall of the medicine filling nozzle is correspondingly matched with the outer wall of the bottle mouth of the medicine bottle, the operating module of the medicine filling mechanism controls the vacuum machine to start, the vacuum machine vacuumizes the vacuum cavity and the medicine bottle, medicine in the medicine cavity flows into the medicine bottle through the medicine filling nozzle under the vacuum pressure, the operating module at the top of the medicine filling mechanism controls the piston rod of the first cylinder to extend and drive the medicine filling mechanism on the left fixed block to ascend to the original position, the conveyor belt continues to roll, when the conveyor belt drives the medicine bottle to move forwards to the opening at the lower part of the sealing mechanism, the sensing module of the sealing mechanism senses the medicine bottle, and the sensing module transmits sensing signals to the operating module of the sealing mechanism, setting the number of seconds of laser heating the bottle mouth after the received sensing module senses signals in an operation module of the sealing mechanism, controlling a motor to automatically stop by the operation module of the sealing mechanism, automatically starting a second cylinder, shortening a piston rod of the second cylinder to drive the sealing mechanism on a right side fixed block to descend, enabling a laser head to move downwards aiming at a bottle mouth, starting the laser head to emit laser to heat the bottle mouth by the operation module of the sealing mechanism, stopping emitting the laser by the laser head after the number of seconds of laser heating the bottle mouth is reached, enabling a bottom of a pair of pliers to be a telescopic rod, controlling the telescopic rod of the pliers to extend by the operation module of the sealing mechanism, enabling a pair of pliers jaw to seal the bottle mouth of a medicine bottle, enabling the piston rod of the second cylinder to extend to drive the sealing mechanism on the right side fixed block to ascend to the original position, enabling a conveyor belt to roll continuously, enabling a finished product to move forwards to the next procedure, and then placing the bottle into a rectangular hole on the top surface of a box body in a circle according to the steps.
The outer surface of the conveyor belt is provided with a groove corresponding to the bottom of the medicine bottle.
The inside of the medicine filling nozzle is a gourd-shaped cavity, the bottom of the medicine filling nozzle is opened, and the medicine filling nozzle is made of silica gel.
The beneficial effects of the invention are as follows: the ampoule bottle mouth is heated by the multi-angle laser head, so that the bottle mouth is fully irradiated and heated, the heating temperature is constant, the poor sealing quality caused by uneven heating is effectively avoided, the qualification rate is ensured, the power is automatically adjusted, the production efficiency is greatly improved, potential safety hazards, environmental pollution, mounting trouble and other adverse factors caused by the prior use of inflammable and explosive substances are avoided, the ampoule bottle mouth is suitable for filling and sealing various medicines, and the ampoule bottle mouth heating device is simple in structure, ingenious in design, high in yield, environment-friendly and safe, simple to operate, remarkable in use effect, firm and durable, not easy to damage after long-term use and suitable for general popularization and application.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a general assembly structure;
in fig. 1: the box body 1, the rag bolt 2, the motor 3, the first cylinder 4, the driving wheel 5, the driven wheel 5-1, the conveyor belt 6, the locating rack 7, the vacuum machine 8, the second cylinder 9, the vacuum cavity 10, the medicine cavity 11, the medicine filling nozzle 12, the medicine feeding tube 13, the locating rod 14, the laser head 15, the sensing module 16, the pliers 17, the operating module 18, the sealing mechanism 19, the medicine filling mechanism 20 and the sensor 21.
Detailed Description
The invention is further described in detail below with reference to examples and embodiments:
example 1
The box 1 is the cuboid structure, the inside cavity that sets up of box 1, box 1 bottom surface four corners all sets up rag bolt 2, the both ends of box 1 cavity set up action wheel 5 and follow driving wheel 5-1, action wheel 5 one side sets up motor 3, motor 3's motor shaft is located the center of action wheel 5, set up conveyer belt 6 between action wheel 5 and follow driving wheel 5-1 periphery, the top surface of box 1 corresponds conveyer belt 6 and sets up the rectangular hole, the both ends of box 1 top surface rectangular hole all set up the back U-shaped locating rack 7, set gradually vacuum machine 8 in the box 1 along conveyer belt direction of delivery, no. 4 cylinder No. 9, no. 4 cylinder rod and No. 9 cylinder rod top sets up slide mechanism, slide mechanism's structure is: three vertical parallel through holes are formed in the fixed block, the upper end of the piston rod is inserted into the middle through hole, positioning rods 14 are arranged in the through holes on the two sides of the piston rod, the bottom end of each positioning rod 14 is fixed at the edge of the top surface of the box body 1, the fixed block moves up and down along the positioning rods 14, a fixed medicine filling mechanism 20 is arranged on one side of a sliding mechanism on the first cylinder 4, and a sealing mechanism 19 is arranged on one side of a sliding mechanism on the second cylinder 9;
the medicine filling mechanism 20 is of a rectangular structure, an operation module 18 is arranged at the top of the medicine filling mechanism 20, the inside of the upper layer of the medicine filling mechanism 20 is divided into an upper layer and a lower layer, a vacuum cavity 10 and a medicine cavity 11 are sequentially arranged in the upper layer of the medicine filling mechanism 20 from top to bottom, a medicine inlet pipe 13 is arranged on the medicine cavity 11, at least four medicine filling nozzles 12 are arranged at the lower layer of the medicine filling mechanism 20, a pipeline is arranged between every two adjacent medicine filling nozzles 12, a pipeline is arranged between the vacuum cavity 10 and the vacuum machine 8, a pipeline is arranged between the medicine cavity 11 and the top of the right medicine filling nozzle 12, a pipeline is arranged between the vacuum cavity 10 and the top of the left medicine filling nozzle 12, and an inductor 21 is arranged at the left side of the medicine filling mechanism 20;
the sealing mechanism 19 is of a barrel structure, a cavity is formed in the sealing mechanism 19, an opening is formed in the lower end of the sealing mechanism 19, an interlayer is arranged on the inner wall of the sealing mechanism 19, the interlayer is sequentially divided into upper, middle and lower layers from top to bottom, an operation module 18 is arranged on the upper layer of the interlayer, at least two induction modules 16 are arranged on the middle layer of the interlayer, at least eighteen laser heads 15 are arranged on the lower layer of the interlayer and the bottom of the barrel, penetrating holes are respectively formed in the inner wall of the sealing mechanism 19 corresponding to the laser heads 15, the induction modules 16 and the operation module 18, and at least three pliers 17 which are parallel to each other are arranged on the vertical top in the sealing mechanism 19;
the sensor 21, the vacuum machine 8, the first air cylinder 4 and the operating module 18 above the medicine filling mechanism 20 are respectively provided with a wire, the second air cylinder 9, the sensing module 16 and the operating module 18 in the interlayer of the sealing mechanism 19 are respectively provided with a wire, and the motor 3, the vacuum machine 8, the first air cylinder 4, the second air cylinder 9, the laser head 15, the sensing module 16, the pliers 17, the operating module 18 and the sensor 21 are respectively connected with a power supply.
Example 2
The operation method of ampoule laser wire drawing filling and sealing machine includes that the height and levelness of a box body 1 are regulated by foundation bolts 2 at four corners of the bottom surface, a medicine bottle is placed in a rectangular hole at the top surface of the box body 1, one side of the upper part of the medicine bottle is contacted with an inverted U-shaped positioning frame 7, the inverted U-shaped positioning frame 7 ensures the medicine bottle to be at a neutral position, a motor 3 is started, a motor shaft of the motor 3 drives a driving wheel 5 to rotate, the driving wheel 5 drives a conveying belt 6 to operate, the conveying belt 6 drives a driven wheel 5-1 to rotate, the conveying belt 6 drives the medicine bottle to move forward below a medicine filling mechanism 20, when a sensor 21 of the medicine filling mechanism 20 senses the medicine bottle, the sensor 21 transmits a sensing signal to an operation module 18 at the top of the medicine filling mechanism 20, after the sensing signal of the sensor 21 is received in the operation module 18 of the medicine filling mechanism 20, the conveying belt 6 reaches the second of forward movement, the operation module 18 at the top of the medicine filling mechanism 20 controls the motor 3 to automatically stop, the operation module 18 at the top of the medicine filling mechanism 20 automatically starts the first cylinder 4, the piston rod of the first cylinder 4 shortens to drive the medicine filling mechanism 20 on the left fixed block to descend, the medicine filling nozzle 12 is aligned to the bottle mouth to move downwards, the inner wall of the medicine filling nozzle 12 is correspondingly matched with the outer wall of the bottle mouth of the medicine bottle, the operation module 18 of the medicine filling mechanism 20 controls the vacuum machine 8 to start, the vacuum machine 8 vacuumizes the vacuum cavity 10 and the medicine bottle, medicine in the medicine cavity 11 flows into the medicine bottle through the medicine filling nozzle 12 under the vacuum pressure, the operation module 18 at the top of the medicine filling mechanism 20 controls the piston rod of the first cylinder 4 to extend to drive the medicine filling mechanism 20 on the left fixed block to ascend to the original position, the conveyer belt 6 continues rolling, and the medicine bottle is driven to move forwards to the opening below the sealing mechanism 19 on the conveyer belt 6, when the sensing module 16 of the sealing mechanism 19 senses a medicine bottle, the sensing module 16 transmits a sensing signal to the operating module 18 of the sealing mechanism 19, the number of seconds of laser heating the bottle mouth after the sensing signal of the sensing module 16 is received is set in the operating module 18 of the sealing mechanism 19, the operating module 18 of the sealing mechanism 19 controls the motor 3 to stop automatically, the operating module 18 of the sealing mechanism 19 automatically starts the No. two cylinder 9, the piston rod of the No. two cylinder 9 shortens and drives the sealing mechanism 19 on the right side fixed block to descend, the laser head 15 moves downwards aiming at the medicine bottle mouth, the operating module 18 of the sealing mechanism 19 starts the laser head 15 to emit laser to heat the bottle mouth, after the number of seconds of laser heating the bottle mouth is reached, the laser head 15 stops emitting laser, the bottom of the pliers 17 is a telescopic rod, the operating module 18 of the sealing mechanism 19 controls the telescopic rod of the pliers 17 to extend, the pliers 17 jaws seal the bottle mouth of the medicine bottle, the operating module 18 of the sealing mechanism 19 controls the piston rod of the No. two cylinder 9 to extend to drive the sealing mechanism 19 on the right side fixed block to ascend to the original position, the conveyor belt 6 rolls, the conveyor belt 6 drives the finished product to move forwards to the lower top surface of the medicine bottle, and then the bottle is put into the rectangular box body 1 for a reciprocating step, and the steps are repeated.
Example 3
The outer surface of the conveyor belt 6 is provided with a groove corresponding to the bottom of the medicine bottle.
Example 4
The interior of the medicine filling nozzle 12 is a gourd-shaped cavity, the bottom of the medicine filling nozzle 12 is opened, and the medicine filling nozzle 12 is made of silica gel.
Claims (3)
1. An ampoule laser wire drawing filling and sealing machine operation method, the ampoule laser wire drawing filling and sealing machine is by: the device comprises a box body (1), foundation bolts (2), a motor (3), a first cylinder (4), a driving wheel (5-1), a conveying belt (6), a positioning frame (7), a vacuum machine (8), a second cylinder (9), a vacuum cavity (10), a medicine cavity (11), a medicine filling nozzle (12), a medicine feeding pipe (13), a positioning rod (14), a laser head (15), an induction module (16), pliers (17), an operation module (18), a sealing mechanism (19), a medicine filling mechanism (20) and an inductor (21); the method is characterized in that: the box (1) is the cuboid structure, box (1) inside sets up the cavity, box (1) bottom surface four corners all sets up rag bolt (2), the both ends of box (1) cavity set up action wheel (5) and master-slave wheel (5-1), action wheel (5) one side sets up motor (3), the motor shaft of motor (3) is located the center of action wheel (5), set up conveyer belt (6) between action wheel (5) and master-slave wheel (5-1) periphery, conveyer belt (6) are corresponding to the top surface of box (1) sets up the rectangular hole, the both ends in box (1) top surface rectangular hole all set up the back U-shaped locating rack (7), set gradually vacuum machine (8) in box (1) along conveyer belt direction of delivery, no. one cylinder (4), no. two cylinder (9), the piston rod of No. one cylinder (4) and the piston rod top of No. two cylinder (9) set up slide mechanism, slide mechanism's structure is: three vertical parallel through holes are formed in the fixed block, the upper end of the piston rod is inserted into the middle through hole, positioning rods (14) are arranged in the through holes on the two sides of the piston rod, the bottom ends of the positioning rods (14) are fixed at the edge of the top surface of the box body (1), the fixed block moves up and down along the positioning rods (14), a fixed medicine filling mechanism (20) is arranged on one side of a sliding mechanism on the first cylinder (4), and a sealing mechanism (19) is arranged on one side of a sliding mechanism on the second cylinder (9);
the medicine filling mechanism (20) is of a rectangular structure, an operation module (18) is arranged at the top of the medicine filling mechanism (20), an upper layer and a lower layer are arranged in the medicine filling mechanism (20), a vacuum cavity (10) and a medicine cavity (11) are sequentially arranged in the upper layer of the medicine filling mechanism (20) from top to bottom, a medicine inlet pipe (13) is arranged on the medicine cavity (11), at least four medicine filling nozzles (12) are arranged at the lower layer of the medicine filling mechanism (20), pipelines are arranged between two adjacent medicine filling nozzles (12), a pipeline is arranged between the vacuum cavity (10) and a vacuum machine (8), a pipeline is arranged between the medicine cavity (11) and the top of the right medicine filling nozzle (12), a pipeline is arranged between the vacuum cavity (10) and the top of the left medicine filling nozzle (12), and an inductor (21) is arranged at the left side of the medicine filling mechanism (20);
the sealing mechanism (19) is of a barrel structure, a cavity is formed in the sealing mechanism (19), an opening is formed in the lower end of the sealing mechanism (19), an interlayer is arranged on the inner wall of the sealing mechanism (19), the interlayer is sequentially divided into upper, middle and lower layers from top to bottom, an operation module (18) is arranged on the upper layer of the interlayer, at least two induction modules (16) are arranged on the middle layer of the interlayer, at least eighteen laser heads (15) are arranged on the lower layer of the interlayer and the bottom of the barrel, penetrating holes are formed in the inner wall of the sealing mechanism (19) corresponding to the laser heads (15), the induction modules (16) and the operation module (18) respectively, and at least three pliers (17) which are parallel to each other are arranged on the vertical top in the sealing mechanism (19);
the device is characterized in that leads are arranged between the inductor (21), the vacuum machine (8) and the first air cylinder (4) and the operation module (18) above the medicine filling mechanism (20), leads are arranged between the second air cylinder (9), the induction module (16) and the operation module (18) in the interlayer of the sealing mechanism (19), and the motor (3), the vacuum machine (8), the first air cylinder (4), the second air cylinder (9), the laser head (15), the induction module (16), the pliers (17), the operation module (18) and the inductor (21) are connected with a power supply;
the operation method comprises the following steps: the box body (1) adjusts the height and levelness of the box body through foundation bolts (2) at four corners of the bottom surface, a medicine bottle is placed in a rectangular hole at the top surface of the box body (1), one side of the upper part of the medicine bottle is in contact with an inverted U-shaped positioning frame (7), the inverted U-shaped positioning frame (7) enables the medicine bottle to guarantee a middle position, a motor shaft of the motor (3) drives a driving wheel (5) to rotate after the motor (3) is started, the driving wheel (5) drives a conveyor belt (6) to operate, the conveyor belt (6) drives a driving wheel (5-1) to rotate, a medicine bottle is driven to move forwards on the conveyor belt (6) to the lower part of a medicine filling mechanism (20), when an inductor (21) of the medicine filling mechanism (20) senses the medicine bottle, the inductor (21) transmits an induction signal to an operation module (18) at the top of the medicine filling mechanism (20), the number of seconds of forward movement after the inductor (21) is received in the operation module (18) of the medicine filling mechanism (20), the number of seconds of forward movement of the motor (3) is controlled after the conveyor belt (6) reaches the number of forward movement of the conveyor belt (6), the number of the automatic cylinder (20) is stopped, the number of the operation module (20) is automatically controlled by the motor (20) to stop the operation module (20) at the top of the top part of the medicine filling mechanism (20) when the cylinder (4) is started, the number of the cylinder is shortened, the medicine filling mouth (12) is aligned to the bottle mouth to move downwards, the inner wall of the medicine filling mouth (12) is correspondingly matched with the outer wall of the bottle mouth of the medicine bottle, an operation module (18) of the medicine filling mechanism (20) controls a vacuum machine (8) to start, the vacuum machine (8) vacuumizes the vacuum cavity (10) and the medicine bottle, medicine in the medicine cavity (11) flows into the medicine bottle through the medicine filling mouth (12) under the vacuum pressure, the operation module (18) at the top of the medicine filling mechanism (20) controls a piston rod of a first cylinder (4) to extend to drive a medicine filling mechanism (20) on a left fixed block to be lifted to the original position, a conveyor belt (6) continues to roll, when the medicine bottle is driven to move forwards to an opening below the sealing mechanism (19), an induction module (16) of the sealing mechanism (19) transmits an induction signal to the operation module (18) of the sealing mechanism (19), after the induction signal is set in the operation module (18) of the sealing mechanism (19), an automatic heating motor (16) is set in the operation module (18) to sense the induction signal, the number of the second motor is controlled to stop the opening of the automatic motor (19), the number of the second cylinder (19) is controlled to drive the second cylinder (19) to stop, the number of the operation module (19) is automatically, the number of the second cylinder (19) is automatically controlled to be automatically started, and the number of opening of the opening is automatically controlled to be automatically controlled, the laser head (15) is aligned with the bottle mouth and moves downwards, an operation module (18) of the sealing mechanism (19) starts the laser head (15) to emit laser to heat the bottle mouth, after the laser reaches the second of heating the bottle mouth, the laser head (15) stops emitting laser, the bottom of the pliers (17) is a telescopic rod, the operation module (18) of the sealing mechanism (19) controls the telescopic rod of the pliers (17) to stretch, the pliers (17) are enabled to clamp the bottle mouth of the medicine bottle, the operation module (18) of the sealing mechanism (19) controls the piston rod of the second air cylinder (9) to stretch to drive the sealing mechanism (19) on the right side fixed block to rise to the original position, the conveyor belt (6) continues to roll, the conveyor belt (6) drives a finished product to move forwards to the next procedure, the finished product is placed in a rectangular hole on the top surface of the box (1) in the subsequent mode, and the medicine bottle is circularly reciprocated according to the steps.
2. The method for operating an ampoule laser wiredrawing filling and sealing machine according to claim 1, wherein: the outer surface of the conveyor belt (6) is provided with a groove corresponding to the bottom of the medicine bottle.
3. The method for operating an ampoule laser wiredrawing filling and sealing machine according to claim 1, wherein: the inside of the medicine filling nozzle (12) is a gourd-shaped cavity, the bottom of the medicine filling nozzle (12) is opened, and the medicine filling nozzle (12) is made of silica gel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711218847.7A CN107804496B (en) | 2017-11-28 | 2017-11-28 | Operation method of ampoule laser wire drawing filling and sealing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711218847.7A CN107804496B (en) | 2017-11-28 | 2017-11-28 | Operation method of ampoule laser wire drawing filling and sealing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107804496A CN107804496A (en) | 2018-03-16 |
| CN107804496B true CN107804496B (en) | 2024-02-20 |
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| CN108651353A (en) * | 2018-04-29 | 2018-10-16 | 王爱金 | A kind of abalone culture drawing-in device |
| CN112722356B (en) * | 2020-12-22 | 2022-12-16 | 石药银湖制药有限公司 | Ampoule melts and seals all-in-one |
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| CN1733633A (en) * | 2005-07-01 | 2006-02-15 | 华中科技大学 | Laser closure method for glass ampul |
| CN101792252A (en) * | 2010-03-09 | 2010-08-04 | 武汉华工激光成套设备有限公司 | Laser sealing process for glass ampoule bottles |
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| CN205419749U (en) * | 2016-03-14 | 2016-08-03 | 江西傲新生物科技有限公司 | Ampoule wire drawing filling and sealing machine |
| CN207482235U (en) * | 2017-11-28 | 2018-06-12 | 洛阳市兽药厂 | A kind of ampoule laser drawing filling and sealing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO1999010238A2 (en) * | 1997-08-22 | 1999-03-04 | Bausch + Ströbel Maschinenfabrik Ilshofen GmbH + Co. | Sealing ampoules by means of a laser beam |
| CN1733633A (en) * | 2005-07-01 | 2006-02-15 | 华中科技大学 | Laser closure method for glass ampul |
| CN101792252A (en) * | 2010-03-09 | 2010-08-04 | 武汉华工激光成套设备有限公司 | Laser sealing process for glass ampoule bottles |
| CN105271086A (en) * | 2015-10-27 | 2016-01-27 | 长安大学 | Automatic pre-packaging device for medicine bottles |
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| CN207482235U (en) * | 2017-11-28 | 2018-06-12 | 洛阳市兽药厂 | A kind of ampoule laser drawing filling and sealing machine |
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