CN209379745U - Mechanical hard disk aluminium alloy base plate automatic production line - Google Patents
Mechanical hard disk aluminium alloy base plate automatic production line Download PDFInfo
- Publication number
- CN209379745U CN209379745U CN201822139639.4U CN201822139639U CN209379745U CN 209379745 U CN209379745 U CN 209379745U CN 201822139639 U CN201822139639 U CN 201822139639U CN 209379745 U CN209379745 U CN 209379745U
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- aluminium alloy
- substrate
- base plate
- alloy base
- conveyer belt
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 139
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 239000000758 substrate Substances 0.000 claims abstract description 125
- 238000010008 shearing Methods 0.000 claims abstract description 51
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 50
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 49
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 239000002699 waste material Substances 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 79
- 238000007667 floating Methods 0.000 claims description 38
- 230000007306 turnover Effects 0.000 claims description 30
- 238000004080 punching Methods 0.000 claims description 26
- 238000005086 pumping Methods 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 8
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- 238000005516 engineering process Methods 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 2
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- 239000000463 material Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 23
- 239000004411 aluminium Substances 0.000 description 22
- 230000006835 compression Effects 0.000 description 20
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- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 238000000465 moulding Methods 0.000 description 5
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- 238000003475 lamination Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
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Landscapes
- Punching Or Piercing (AREA)
Abstract
The utility model relates to a kind of mechanical hard disk aluminium alloy base plate automatic production lines, production line is compressed including substrate stamping line and substrate detection, the substrate stamping line includes the uncoiler set gradually along aluminum strip conveying direction, end shear, level(l)ing machine, feeder, press machine, substrate stripper and waste shearing；The substrate detection compresses production line feed end and is connected to each other with substrate stripper, and it includes the cleaning drying device, rejected product device for eliminating and substrate bunching device set gradually along aluminium alloy base plate conveying direction that the substrate detection, which compresses production line,.The aluminium alloy base plate automatic production line is easy to use, and high production efficiency is stable and reliable in work, guarantees the continuous stable speed operation of the production of aluminium alloy base plate；And by improving substrate Sheet Metal Forming Technology, it can avoid aluminium alloy base plate surface and generate pit defect, improve the surface plane angle value of substrate, the aluminium alloy base plate with excellent surface quality and dimensional accuracy can be produced.
Description
Technical field
The utility model relates to a kind of mechanical hard disk aluminium alloy base plate automatic production lines.
Background technique
One of the core component that aluminium alloy hard disk substrate is stored as mechanical hard disk information, aluminium alloy base plate with its lightweight,
The advantages that rigidity is good, flatness is good, hardness is moderate, easy to process is integrated and becomes mainstream substrate.Aluminium alloy hard disk substrate is not
Require nothing more than high flatness, dimensional accuracy, quality control on the surface, production process stability will directly influence aluminium alloy base
The leveling effect of the pressing annealing process of plate will directly influence the surface planarity and surface quality of aluminium alloy hard disk substrate.
The aluminium alloy base plate technological process of production is long, and stability of the production process requires high.Currently, due to technology and equipment
Condition is unable to satisfy product demand, there is no complete aluminium alloy base plate production line, and product can not batch steady production.
Utility model content
In view of this, the purpose of the utility model is to provide a kind of easy to use, mechanical hard disk aluminium of high production efficiency
Alloy substrate automatic production line is, it can be achieved that aluminium alloy base plate batch steady production.
The utility model is realized using following scheme: a kind of mechanical hard disk aluminium alloy base plate automatic production line, including
Substrate stamping line and substrate detection compress production line, the substrate stamping line include along aluminum strip conveying direction successively
Uncoiler, end shear, level(l)ing machine, feeder, press machine, substrate stripper and the waste shearing of setting；The substrate inspection
It surveys compression production line feed end to be connected to each other with substrate stripper, it includes along aluminium alloy base plate that the substrate detection, which compresses production line,
Cleaning drying device, rejected product device for eliminating and the substrate bunching device that conveying direction is set gradually.
Further, substrate stamping die is provided on the press machine, the substrate stamping die includes upper die component
And lower mold assemblies, the lower mold assemblies include substrate and the floating template on the upside of substrate, setting among the floating template
There is shearing mould, the lower mold assemblies include cope plate moving up and down, upper die holder are provided on the downside of cope plate, in upper die holder
Between offer the bore being adapted to shearing mould, bore is provided centrally with punch die, offers among the shearing mould and be adapted to punch die
Material-dropping hole；Floating seat is provided in the bore, lower pumping hole, the distribution of floating seat lower end axle portion is distributed in shearing mould upper surface
There is upper aspirating hole.
Further, shearing mould upper surface edge and material-dropping hole upper opening edge are respectively arranged with a circle and raise upward
Wedge-shaped working edge；The shearing mould upper surface is provided with the annular groove of multiple concentric, and the lower pumping pore size distribution is in the ring
On connected in star.
Further, spaced between the floating template and substrate and promotion floating template is provided in interval
The spring that uplink resets；The connection ring positioned at shearing mould periphery is fixedly connected on the floating template, shearing mould opposite can connect
Connect ring sliding；The annular groove positioned at shearing mould side is offered on the inside of connection ring, connection ring bottom side is connected with to be communicated with annular groove
Lower pumping pipe, shearing mould upper end peripheral part offer connection annular groove and lower pumping hole radial stomata.
Further, exhaust tube is connected on the cope plate, the cope plate upper side offers on to lay
The holding tank of exhaust tube offers the through-hole for wearing under upper exhaust tube in the holding tank, and the floating seat upper surface offers
The connecting hole being connected with upper exhaust tube, the floating seat are internally provided with the air distribution cavity of connection connecting hole and upper aspirating hole, float
The mesoporous passed through for punch die is offered among dynamic seat, the nitrogen bullet being provided with above floating seat in the bore of the upper die holder
Spring.
Further, the feeding-passage that is provided on the substrate on the left of floating template and it is located on the right side of floating template
Tapping channel, be respectively arranged with the first purging air knife blown towards outer lower side above feeding-passage and tapping channel；Floating die
The the second purging air knife horizontally blown afterwards is provided on front side of plate.
Further, feeding-passage and tapping channel are formed between the guide idler wheel of two sides, the axial line of guide idler wheel
Perpendicular to floating template, the material-feeding bracket that feeding-passage bottom is upturned along feedstock direction interval setting at least two groups, feeding
Bracket upper end is rotatably equipped with resin rotating tape guide, and tapping channel bottom is provided at least two rows of resin rotating tape guides.
Further, the two sides of the feeding-passage and tapping channel are respectively arranged with to install the first purging air knife
Fixed plate, the first purging air knife both ends are connect by L-type connecting plate with fixed plate, and the first purging air knife is fixedly connected on L
On the transverse plate of type connecting plate, the vertical plate of L-type connecting plate is articulated in fixed plate, is offered in the fixed plate and is connected with L-type
The concentric arc groove in fishplate bar vertical plate articulated section, the vertical plate of L-type connecting plate are threaded with the lock-screw across arc groove.
Further, shearing mould upper surface edge and material-dropping hole upper opening edge are respectively arranged with a circle and raise upward
Wedge-shaped working edge；The shearing mould upper surface is provided with the annular groove of multiple concentric, and the lower pumping pore size distribution is in the ring
On connected in star.
Further, the cleaning drying device includes roller conveyor, is provided on the roller conveyor clear
Tank-washer and drying box, the rejected product device for eliminating includes first conveyer belt, above the first conveyer belt after oneself forward
Conveying direction be disposed with front vision detection system, the first turn-over mechanism, reverse side vision detection system, feeding rejecting machine
Structure, the feeding rejecting mechanism include suction disk, and the suction disk carries out lifting swinging motion through driving mechanism driving.
Further, the substrate bunching device is located at first conveyer belt discharge end, and substrate bunching device includes body, institute
It states one side of body and is provided with stacking positioning mechanism, be provided on body to draw aluminium alloy base on first conveyer belt discharge end
Plate and the first mechanical arm for transferring them to stacking positioning mechanism, the stacking positioning mechanism include stacking base station, the stacking
The locating rod to intert aluminium alloy base plate is vertically arranged on base station；The peripheral part of the locating rod is provided with through driving mechanism
Drive the alignment clamping jaw opened and closed；The alignment clamping jaw includes left arc clip and right arc clip piece, left arc clip and right
Arc clip is spirally connected with the pneumatic-finger being mounted on body respectively, drives left arc clip and right arc clip piece through pneumatic-finger
It mutually draws close or is located remotely from each other.
Further, the bottom two opposite sides of the stacking base station are symmetrically installed with two cushion blocks, and the bottom end of locating rod passes through
It is positioned after the installation through-hole on stacking base station surface through nut check between two cushion blocks, the nearly bottom position of locating rod is installed with apical grafting
The top of defining flange in stacking base station upper surface, locating rod is provided with external screw thread；It is solid on the cushion block of the stacking base station
It is connected with the first sliding block, the first sliding block is slidably matched with the longitudinal slide rail on ground, is connected on a cushion block of the stacking base station
There is the first ball nut, the first ball nut is spirally connected with the longitudinal ball screw rotated through motor driven, the heap between two cushion blocks
One lateral through slot is formed on pile base station bottom.
Further, the middle and upper part of locating rod is arranged in the alignment clamping jaw, is provided with immediately below the alignment clamping jaw
Horizontal support flitch, the support flitch drives through motor drive mechanism carries out horizontal sliding and vertical sliding, the support flitch
On offer resigning breach to penetrate locating rod when horizontal sliding.
Further, the motor drive mechanism includes movable pedestal, and the activity pedestal bottom is fixed with the second sliding block, and second
Sliding block is slidably matched with the horizontal slide rail on ground, and the activity pedestal bottom is fixed with the second ball nut, the second ball
Nut is spirally connected with the transverse ball lead screw rotated through motor driven；The one end of the support remotely located bar of flitch is fixed with third rolling
Pearl nut, third ball nut are spirally connected with the vertical ball screw rotated through motor driven, and vertical ball screw is mounted on activity
Inside pedestal, the side of third ball nut is fixed with third sliding block, third sliding block be mounted on it is vertical inside sliding seat body
Sliding rail is slidably matched.
Further, it is provided on the stacking base station to be compressed in locating rod when the movement of stacking base station straight skidding
The hold-down mechanism of aluminium alloy base plate；The hold-down mechanism include at least two the first compression bars being vertically arranged, at least two it is vertical
The second compression bar being arranged, first compression bar both ends are integrated through the first pinboard is fixed, and the second compression bar both ends pass through
Second pinboard is fixed to be integrated, and the first pinboard is connected with a piston rod of double end cylinder, and the second pinboard is and double end
Another piston rod of cylinder is connected, and the both ends piston rod of double end cylinder longitudinally extends, first compression bar and the second compression bar phase
To setting in lengthwise position, the peripheral edge of first pinboard locating rod close with the second pinboard offers the arc of evagination
Resigning breach；The hold-down mechanism is located at the lower section of alignment clamping jaw, and it is double for installing that stacking base station upper surface is fixed with one
The mounting rack of head cylinder.
Further, the stacking positioning mechanism has two groups and is distributed in the two opposite sides of body to this, and described first
Mechanical arm is at the top of the body between two stacking positioning mechanisms.
Further, first conveyer belt side is provided with the second conveyer belt to convey briquetting, institute positioned at body
It states and is provided on body to draw the second conveyer belt discharging end upper holder block and transfer them to the second machine of stacking positioning mechanism
Tool arm, first mechanical arm and second mechanical arm include driving motor, and the output shaft of driving motor is vertical and is fixed with connecting plate,
Lifting cylinder is mounted on connecting plate, the piston rod of lifting cylinder downward and is fixed with suction disk, the lower surface of suction disk
It is provided with the vacuum chuck of external gas source.
Further, first turn-over mechanism includes through the rack-mounted swing rod of shaft, the bottom end of the swing rod
It is provided with the hook part of the anti-conveying direction bending along first conveyer belt；The tip of the hook part is located at the upper section band of first conveyer belt
Below body；The first conveyer belt includes that at least two tape handlers arranged in parallel, tape handler includes passing through
Driving pulley, the driven pulley of motor driven rotation, it is defeated to be wound with rubber first between ipsilateral driving pulley and driven pulley
Send band, the rubber first conveyer belt is the decorative pattern band of strip decorative pattern, swing rod and its hook part be located at adjacent tape handler it
Between；The rack includes the side wall that first conveyer belt two sides are arranged in, and the both ends of the shaft are mounted on through bearing, bearing block
The upper edge of side wall.
Further, the shaft is fixed with counterweight locating piece, equal spiral shell on the counterweight locating piece in the two sides of swing rod
Be connected to adjusting bolt, wherein one adjust bolt towards first conveyer belt conveying direction it is tiltedly upper extend, another adjusting bolt is towards first
The anti-conveying direction of conveyer belt is tiltedly upper to be extended；The axis passed through to shaft is provided on the swing rod top, counterweight locating piece
Hole, and be bolted with radial direction and penetrate holding screw of the axis hole with apical grafting in shaft.
Further, the one end of the shaft extends Shelf External and is installed with a mandril, the outside of the rack
Portion is fixed with one first cylinder, and the piston rod of first cylinder withstands the side that mandril is located at the anti-conveying direction of first conveyer belt
Portion.
Further, the first conveyer belt is sent and is provided with pressure roller on rear side of the swing rod on direction being located at reverse pumping, pressure roller warp
Roll shaft is mounted on a wheel carrier, and wheel carrier top is connected in rack through axis body, and wheel carrier, which is connected, to be rotated.
Further, the second turn-over mechanism is provided in front of feeding rejecting mechanism above the first conveyer belt, the
The structure of two turn-over mechanisms is identical with the first turn-over mechanism.
Further, the driving mechanism includes the motor being mounted on frame body, and the output shaft of the motor is downward and even
It is connected to a swing arm, the second cylinder is provided in the swing arm, the piston rod of second cylinder is connected downward and with suction disk, institute
The lower surface for stating suction disk is provided with several vacuum chucks.
Further, the front vision detection system, reverse side vision detection system, motor, the second cylinder with control
Device is electrically connected.
Further, the substrate stripper includes rack, is provided with work top in the rack, on work top
Side is provided with the die pad for pushing up aluminium alloy base plate in aluminum strip upwards, is provided with above die pad and is pressed downward aluminum strip
Pressure plate, be provided among pressure plate for aluminium alloy base plate and die pad upwardly through relief hole；Work top side is set
It is equipped with the conveyer belt apparatus to convey aluminium alloy base plate, is provided with above die pad the aluminium jacked up by die pad is sucked
Alloy substrate simultaneously transfers them to the suction transfer device on conveyer belt apparatus.
Further, the suction device mechanism includes the linear motor above pressure plate, and the linear motor is stretched
To the feed end of conveyer belt apparatus, the mover seat of linear motor is connected with suction plate through connecting rod, wears on the suction plate
Equipped with several vertical tracheaes, the lower end of vertical tracheae is provided with sucker, and the upper end of vertical tracheae is connected with exhaust tube.
Further, the double end cylinder of setting is installed, the die pad is fixedly connected on double end on the work top
The lower driving end at the upper driving end of cylinder, the double end cylinder is fixedly connected with driving plate, passes through between driving plate and pressure plate
Drive rod connection.
Further, the mounting plate to install double end cylinder is provided on the work top, double end cylinder is threaded through
On mounting plate, the drive rod is also passed through from mounting plate, and mounting plate is provided with the guide sleeve being slidably matched with drive rod.
Compared with prior art, the utility model has the following beneficial effects: the utility model mechanical hard disk aluminium alloy
Substrate automatic production line is easy to use, and high production efficiency is stable and reliable in work, guarantees the continuous speed stabilizing of the production of aluminium alloy base plate
Operation；And by improving substrate Sheet Metal Forming Technology, it can avoid aluminium alloy base plate surface and generate pit defect, the surface for improving substrate is flat
Face angle value, and can be avoided substrate and injure deformation by a crashing object because falling in de- material；After cleaning, drying, substrate surface is removed
Foreign matter guarantees the surface quality of substrate, can produce the aluminium alloy base plate with excellent surface quality and dimensional accuracy.
For the purpose of this utility model, technical solution and advantage is more clearly understood, specific embodiment will be passed through below
And relevant drawings, the utility model is described in further detail.
Detailed description of the invention
Fig. 1 is the utility model embodiment production line top view；
Fig. 2 is the utility model embodiment substrate stamping line main view；
Fig. 3 is that substrate stamping die molds state stereogram in the utility model embodiment；
Fig. 4 is the lower mold assemblies perspective view of substrate stamping die in the utility model embodiment；
Fig. 5 is the lower mold assemblies sectional view of substrate stamping die in the utility model embodiment；
Fig. 6 is the shearing mould sectional view of substrate stamping die in the utility model embodiment；
Fig. 7 be I in Fig. 6 at enlarged diagram；
Fig. 8 is the upper die component overlook direction perspective view of substrate stamping die in the utility model embodiment；
Fig. 9 is that the upper die component of substrate stamping die in the utility model embodiment looks up direction perspective view；
Figure 10 is the upper die component sectional view of substrate stamping die in the utility model embodiment；
Figure 11 is the floating seat perspective view of substrate stamping die in the utility model embodiment；
Figure 12 is substrate stripper top view in the utility model embodiment；
Figure 13 is substrate stripper right view in the utility model embodiment；
Figure 14 is partial view in Figure 13；
Figure 15 is the aluminium alloy base plate organigram that the utility model is processed；
Figure 16 is the utility model embodiment substrate bunching device top view；
Figure 17 is the top view of the stacking positioning mechanism of the utility model embodiment substrate bunching device；
Figure 18 is for the side view of the stacking positioning mechanism of the utility model embodiment substrate bunching device；
Figure 19 is for the side view of the mechanical arm of the utility model embodiment substrate bunching device；
Figure 20 is for the working state schematic representation of the hold-down mechanism of the utility model embodiment substrate bunching device；
Figure 21 is the side view of the utility model embodiment rejected product device for eliminating；
Figure 22 is the turn-over mechanism side view of the utility model embodiment rejected product device for eliminating；
Figure 23 is the turn-over mechanism top view of the utility model embodiment rejected product device for eliminating；
Figure 24 is the turn-over mechanism working state schematic representation one of the utility model embodiment rejected product device for eliminating；
Figure 25 is the turn-over mechanism working state schematic representation two of the utility model embodiment rejected product device for eliminating；
Figure 26 is the control principle block diagram of the utility model embodiment rejected product device for eliminating；
1000- uncoiler, 2000- end shear, 3000- level(l)ing machine, 4000- feeder, 4100-V shape support frame, 4110-
Support roller, 5000- press machine, 6000- substrate stripper, 7000- waste shearing, 7100- guide rack, 7200- waste material frame,
8100- cleaning drying device, 8200- rejected product device for eliminating, 8300- substrate bunching device.
5100- substrate, 5110- spring, 5120- feeding-passage, 5130- tapping channel, 5140- guide idler wheel, 5150- are sent
Material torr frame, 5160- resin rotating tape guide, 5170-U shape bracket, 5180- fixed plate, 5181- arc groove, 5190- lower limit column,
5200- floating template, 5210- connection ring, 5211- annular groove, 5220- lower pumping pipe, 5300- shearing mould, 5310- lower pumping
Hole, 5320- wedge-shaped working edge, 5330- annular groove, 5340- material-dropping hole, 5400- cope plate, the upper exhaust tube of 5410-, 5420- hold
Receive slot, 5430- upper limit column, 5500- upper die holder, 5510- bore, 5520- punch die, 5530- floating seat, the upper aspirating hole of 5531-,
5532- air distribution cavity, 5533- connecting hole, 5540- nitrogen gas spring, 5600- first purge air knife, 5610-L type connecting plate, 5611-
Lock-screw, 5700- second purge air knife, 5800- aluminium alloy base plate；
6100- rack, 6110- work top, 6120- die pad, 6130- pressure plate, 6131- relief hole, 6140- double end
Cylinder, 6150- driving plate, 6160- drive rod, 6170- mounting plate, 6171- guide sleeve, 6180- charging deflector roll, 6190- discharging are led
Roller, 6200- aluminium alloy base plate, 6300- aluminum strip, 6400- conveyer belt apparatus, 6500- suction transfer device, 6510- straight-line electric
Machine, 6520- connecting rod, 6530- suction plate, the vertical tracheae of 6540-, 6550- sucker；
8110- roller conveyor, 8120- cleaning case, 8130- drying box；
8201- first conveyer belt, 8202- shaft, 8203- swing rod, the hook part 8304-, 8205- driving pulley, 8206- are driven
Belt wheel, 8207- rubber first conveyer belt, 8208- side wall, 8209- bearing block, 8210- counterweight locating piece, 8211- adjust bolt,
8212- holding screw, 8213- mandril, 8214- cylinder, 8215- pressure roller, 8216- wheel carrier, 8217- axis body, the positive facial vision of 8219-
Detection system, the front 8220- vision detection system, 8221- reverse side vision detection system, 8222- feeding rejecting mechanism, 8223-
Suction disk, 8224- driving mechanism, the second turn-over mechanism of 8225-, 8226- motor, 8227- swing arm, the second cylinder of 8228-,
8229- vacuum chuck；
8301- stacking base station, 8303- locating rod, 8304- are aligned clamping jaw, the left arc clip of 8305-, 8306- right arc clip
Piece, 8307- body, 8308- pneumatic-finger, 8309- cushion block, 8310- nut, 8311- defining flange, 8312- external screw thread,
The first sliding block of 8313-, 8314- longitudinal slide rail, the first ball nut of 8315-, 8316- motor, the longitudinal direction 8317- ball screw,
8318- transverse direction through slot, 8319- support flitch, 8320- resigning breach, 8321- activity pedestal, the second sliding block of 8322-, 8323- are horizontal
To sliding rail, the second ball nut of 8324-, 8325- transverse ball lead screw, 8326- third ball nut, the vertical ball wire of 8327-
Bar, 8328- third sliding block, 8329- vertical rails, the first compression bar of 8330-, the second compression bar of 8331-, the first pinboard of 8332-,
The second pinboard of 8333-, 8334- double end cylinder, 8335- arc resigning breach, 8336- mounting rack, 8337- first mechanical arm,
8338- stacking positioning mechanism, 8339- second mechanical arm, 8340- driving motor, 8341- connecting plate, 8342- lifting cylinder,
8343- suction disk, 8344- vacuum chuck, the second conveyer belt of 8345-, 8346- briquetting.
Specific embodiment
As shown in Fig. 1 ~ 26, a kind of mechanical hard disk aluminium alloy base plate automatic production line, the production line is realized by PLC
Electric automatization control, it can be achieved that production process high stability, automation, high efficiency production, including substrate stamping line and
Substrate detection compresses production line, and the substrate stamping line includes the uncoiler set gradually along aluminum strip conveying direction
1000, end shear 2000, level(l)ing machine 3000, feeder 4000, press machine 5000, substrate stripper 6000 and waste shearing
7000；The substrate detection compresses production line feed end and is connected to each other with substrate stripper 6000, and the substrate detection compresses life
Producing line includes the cleaning drying device 8100 set gradually along aluminium alloy base plate conveying direction, 8200 and of rejected product device for eliminating
Substrate bunching device 8300.
In the present embodiment, loop buffer area, substrate de- material are provided between the level(l)ing machine 3000 and feeder 4000
Guide rack 7100 is provided between device 6000 and waste shearing 7000, waste shearing rear is provided with waste material frame 7200；
It is provided with pinch roller on the end shear and cutting head is cut, multipair pinch roller is provided on the feeder.
In the present embodiment, V-arrangement support frame 4100 is provided at the loop buffer area, on the V-arrangement support frame 4100
The support roller 4110 of V-shaped distribution is installed；Since feeder is interval to press machine feeding, and in order to guarantee the company of production
Continuous property, uncoiler and level(l)ing machine are continuous works, therefore loop buffer area is mainly to store the aluminum strip after a small amount of leveling,
Aluminum strip can hang down arc-shaped in loop buffer area, and aluminum strip is avoided to bend, and guarantee continuity of production process, guarantee uncoiling
Machine and the continuous stable speed operation of level(l)ing machine improve production efficiency.
In the present embodiment, be provided on uncoiler 1000 pneumatic expansion shaft and be pressed against roller, wherein pneumatic expansion shaft to
Aluminium coiled material with core sleeve is fixed on pneumatic expansion shaft, and is equipped with suitable aluminium coiled material uncoiling tension, can be effectively eliminated
Aluminium coiled material produce when interlayer pine layer, prevent aluminium coiled material surface scratch, staggered floor the defects of, guarantee the bright and clean no breakage of aluminium coiled material surface；
Roller is pressed against to compress the aluminium coiled material with core sleeve when reloading uncoiling, prevents loose layer, scuffing between aluminium coiled material；2000 cutting heads
The effect of machine is by the irregular head excision in starting point on aluminium coiled material；Level(l)ing machine 3000 mainly will batch when have camber
Aluminium coiled material carry out leveling, control aluminium coiled material plate shape straightness, by control punching press before coiled material plate shape straightness, can be effective
The deformation extent of aluminium alloy hard disk substrate punching course is controlled, the surface planarity of aluminium alloy hard disk substrate after punching press is reduced；It rectifys
Pinch roller auxiliary positioning aluminum strip position on flat machine 3000 guarantees that the position for the aluminum strip for entering press machine after leveling is fixed,
The precision of auxiliary control aluminum strip movement velocity, guarantees the precision of aluminum strip operation when the punching press of stamping die group.
In the present embodiment, substrate stamping die is provided on the press machine, the substrate stamping die includes upper mold
Component and lower mold assemblies, the lower mold assemblies include substrate 5100 and the floating template 5200 positioned at the upside of substrate 5100, described
Shearing mould 5300 is provided among floating template 5200, the lower mold assemblies include cope plate 5400 moving up and down, upper mold
It is provided with upper die holder 5500 on the downside of plate, the bore 5510 being adapted to shearing mould, bore center are offered among upper die holder 5500
It is provided with punch die 5520, the material-dropping hole 5340 being adapted to 5520 punch dies is offered among the shearing mould 5300；The bore
Floating seat 5530 is provided in 5510, lower pumping hole 5310,5530 lower end axle portion of floating seat is distributed in 5300 upper surface of shearing mould
It is distributed with aspirating hole 5531, when molding, shearing mould shearing on aluminium alloy strips goes out circular aluminium alloy base plate, and rushes
Mould then processes through-hole among aluminium alloy base plate, and the downward punching press of punch die, shearing mould is with respect to the upward punching press of aluminium alloy strips, same
Two processes of shearing and punching of aluminium alloy base plate are completed in one stamping die, are reduced used in aluminium alloy base plate processing
Number of molds simplifies process, and labor intensity is effectively reduced, and improves production efficiency；The shearing mould of the stamping die shears depth
The 1/3 ~ 5/7 of aluminium alloy strips thickness controls shearing depth by controlling the operation stroke of cope plate, guarantees substrate punching press
After will not fall off from band, injure deformation when preventing substrate from falling by a crashing object；It can will be generated in punching course by upper and lower aspirating hole
Aluminium powder is sucked out, and prevents aluminium skimmings accumulation in substrate punching course from generating pit defect.
In the present embodiment, the 5300 upper surface edge of shearing mould and material-dropping hole upper opening edge are respectively arranged with a circle
The wedge-shaped working edge 5320 to raise upward, the height and width ratio of wedge-shaped working edge 5320 are 1:1 ~ 1:5, can effectively reduce aluminium alloy
The burr height that substrate is generated in punching press, part burr accumulation and when aluminium alloy base plate punching press when avoiding aluminium alloy base plate stacking
Pit defect is generated, the surface plane angle value for flattening annealing metacoxal plate is improved, in order to avoid influence base when aluminium alloy base plate flattens annealing
The surface flatness value of plate, the Planeness value for causing aluminium alloy base plate to flatten annealing rear surface deteriorates, or even scraps.
In the present embodiment, 5300 upper surface of shearing mould is provided with the annular groove 5330 of multiple concentric, under described
Aspirating hole 5310 is distributed on the annular groove.
In the present embodiment, spaced between the floating template 5200 and substrate 5100 and be provided in interval
The spring 5110 for pushing 5200 uplink of floating template to reset；It is fixedly connected on the floating template 5200 positioned at shearing mould 5300
The connection ring 5210 of periphery, shearing mould 5300 can be slided with respect to connection ring 5210；It is offered on the inside of connection ring 5210 and is located at shearing
The annular groove 5211 of mould side, 5210 bottom side of connection ring are connected with the lower pumping pipe 5220 communicated with annular groove, the shearing mould
5300 upper end peripheral parts offer the radial stomata (not shown) of connection annular groove 5211 and lower pumping hole 5310.
In the present embodiment, exhaust tube 5410 is connected on the cope plate 5400, the cope plate upper side opens up
There is the holding tank 5420 to lay upper exhaust tube 5410, is offered in the holding tank 5420 for wearing under upper exhaust tube 5410
Through-hole, 5530 upper surface of floating seat offer the connecting hole 5533 being connected with upper exhaust tube, in the floating seat 5530
Portion is provided with the air distribution cavity 5532 of connection connecting hole and upper aspirating hole, offers among floating seat 5530 in passing through for punch die
Hole, the nitrogen gas spring 5540 being provided in the bore of the upper die holder 5500 above floating seat, upper exhaust tube and lower pumping
The connection of Guan Junyu dust catcher, the aluminium powder that generated in blank punching course can be sucked out, and prevent aluminium skimmings in substrate punching course from accumulating
Generate pit defect.
In the present embodiment, 5120 He of feeding-passage positioned at 5200 left side of floating template is provided on the substrate 5100
Tapping channel 5130 positioned at the right side of floating template 5200 is respectively arranged with court above feeding-passage 5120 and tapping channel 5130
The first purging air knife 5600 that outer lower side is blown；The the second purging air knife horizontally blown afterwards is provided on front side of floating template
5700；The width of first purging air knife 5600 is slightly wider than aluminium alloy strips width, and the compressed air of the first purging air knife 5600 is oblique
The blowing to outside mold, the first purging air knife 5600 on feeding-passage 5120 purge the dust on strip material surface and foreign matter
Completely, prevent substrate surface when punching press from generating pit defect；The first purging air knife 5600 on tapping channel 5130 will be after punching press
The aluminium powder purging of substrate surface is clean, guarantees that base-plate cleaning rear surface is remained without aluminium powder；Second purging air knife 5700 is then by mold
The aluminium powder purging generated in shear history is clean.
In the present embodiment, feeding-passage 5120 and tapping channel 5130 are formed between the guide idler wheel 5140 of two sides,
At least two groups are arranged along feedstock direction interval perpendicular to floating template, 5120 bottom of feeding-passage in the axial line of guide idler wheel 5140
The material-feeding bracket 5150 being upturned, every group of material-feeding bracket 5150 are two and are arranged side by side that 5150 upper end of material-feeding bracket turns
Dynamic to be equipped with resin rotating tape guide 5160,5130 bottom of tapping channel is provided at least two rows of resin rotating tape guides 5160, tapping channel
Resin rotating tape guide on 5130 with row is rotatablely installed on the U-bracket 5170 of lower section；Resin rotating tape guide and shearing mould are horizontal high
Degree is consistent, guarantees that blank horizontally enters into mold.
In the present embodiment, the two sides of the feeding-passage 5120 and tapping channel 5130 are respectively arranged with to install
The fixed plate 5180 of one purging air knife 5600, first purging, 5600 both ends of air knife pass through L-type connecting plate 5610 and fixed plate
5180 connections, the first purging air knife are fixedly connected on the transverse plate of L-type connecting plate 5610, the vertical plate of L-type connecting plate 5610
It is articulated in fixed plate 5180, the arc groove 5181 concentric with L-type connecting plate vertical plate articulated section is offered in the fixed plate,
The vertical plate of L-type connecting plate 5610 is threaded with the lock-screw 5611 across arc groove.
In the present embodiment, setting is there are four the upper guide post for being in distributed rectangular on the downside of the cope plate, on the substrate
It is provided with the lower pilot hole in molding with the cooperation of upper guide post, there are four under distributed rectangular for setting on the floating template
Guide post is provided with the lower pilot hole in molding with the cooperation of lower guide post on the upper die holder, guarantees mould when mold installation and disassembly
Have accurate positioning, avoids shearing concave-convex mold damage, while guaranteeing dimensional accuracy when substrate punching press, which is mounted on height
On precision punching machine, guarantee punching press metacoxal plate concentricity meet product requirement, punching machine combination PLC electric automatic control, it can be achieved that
Continuous punching is not necessarily to human intervention, reduces labor intensity, improves production efficiency.
In the present embodiment, four lower limit columns 5190 in distributed rectangular, the upper mold are additionally provided on the substrate
Four and lower limit column position one-to-one upper limit column 5430 up and down are also equipped on plate, in molding, lower limit capital
Limited post is lived in limit the Bottom Runby of cope plate, when guaranteeing molding punching press, the Bottom Runby of floating template is less than aluminium alloy
The thickness of band, and then play the role of limiting shearing mould shearing depth, so that shearing mould shearing on aluminium alloy strips
Circular aluminium alloy base plate out, but aluminium alloy base plate is still embedded on the circular hole of aluminium alloy strips, by subsequent specific de-
Expect that mechanism carries out de- material, cutting agency can be saved on mold, simplifies mould structure, while being also prevented from substrate and falling in blanking
When injure deformation by a crashing object.
In the present embodiment, the cleaning drying device 8100 includes roller conveyor 8110, the roller-way conveying dress
It sets and is provided with cleaning case 8120 and drying box 8130 on 8110, roller conveyor 8110 is passed through from cleaning case and drying box,
The both ends of cleaning case and drying box are respectively kept with entry and exit, and the structure of cleaning case and drying box is the prior art, specific structure
It is not illustrated herein with working principle.Aluminium alloy base plate removes the foreign matter of substrate surface, guarantees substrate after cleaning, drying
Surface quality is wherein spaced 10 ~ 30mm between cleaning section roller-way, cleansing medium is cleaned using the deionized water after heating, on roller-way
2 ~ 4 row's high-pressure wash (operating) water nozzles are respectively arranged in side and lower section, and the foreign matter of substrate upper and lower surface, deionized water are removed using spray mode
It can be recycled after filtering.Drying section is dried using hot-air, is spaced 10 ~ 30mm between drying section roller-way, above roller-way and under
Respectively one air-heater of arrangement, guarantee substrate upper and lower surface drying are remained without water droplet for side；For guarantee lamination during substrate surface without
Dust, foreign matter guarantee the surface quality of substrate, and after aluminium alloy base plate drying, subsequent lamination process need to be arranged in dust-free workshop
It carries out, dust-free workshop air cleanliness need to reach hundred grades or more.
In the present embodiment, the rejected product device for eliminating includes first conveyer belt 8201, the charging of first conveyer belt
End is docked with the discharge end of roller conveyor, is disposed with above the first conveyer belt along the conveying direction after forward
Front vision detection system 8219, the first turn-over mechanism 8220, reverse side vision detection system 8221, feeding rejecting mechanism 8222,
The feeding rejecting mechanism includes suction disk 8223, and the suction disk carries out lifting swinging motion through the driving of driving mechanism 8224；
Substrate after cleaning enters rejected product device for eliminating, checks the upper and lower surface quality of substrate piecewise, is tested with unacceptable
Surface defect substrate, kicked and removed by feeding rejecting mechanism.
In the present embodiment, first turn-over mechanism includes through the rack-mounted swing rod 8203 of shaft 8202, institute
The bottom end for stating swing rod is provided with the hook part 8204 of the anti-conveying direction bending along first conveyer belt.
In embodiment, the tip of the hook part is located at about 5mm below the upper section band body of first conveyer belt, and the swing rod is
Non-metal kind material, but need to have certain intensity, guarantee to deform in aluminium alloy base plate switching process, and aluminium can not be damaged
Alloy substrate surface.
In embodiment, the first conveyer belt includes at least two tape handlers arranged in parallel, V belt translation
Mechanism includes driving pulley 8205, driven pulley 8206 through motor driven rotation, ipsilateral driving pulley and driven pulley it
Between be wound with rubber first conveyer belt 8207, the rubber first conveyer belt is the decorative pattern band of strip decorative pattern, swing rod and its
Between adjacent tape handler, the decorative pattern band of strip decorative pattern forms the belt of surface band saw dentate stripe for hook part, when aluminium closes
When gold base conveys forward with first conveyer belt and arrives at the hook part of swing rod, hook part is triggered the front end of aluminium alloy base plate and up
Rotation is limited by the belt movement obstruction of zigzag striped, and aluminium alloy base plate rear end travels forward with first conveyer belt, zigzag
The frictional force between aluminium alloy base plate and belt can be improved in the belt of striped, and its rear end is skidded when preventing aluminium alloy base plate from being triggered；
The rack includes the side wall 8208 that first conveyer belt two sides are arranged in, and the both ends of the shaft are through bearing, bearing block 8209
It is mounted on the upper edge of side wall.
In embodiment, the shaft is fixed with counterweight locating piece 8210, the counterweight locating piece in the two sides of swing rod
On be bolted with and adjust bolt 8211, wherein one adjust bolt towards first conveyer belt conveying direction it is tiltedly upper extend, another adjusting
The anti-conveying direction of bolt towards first conveyer belt is tiltedly upper to be extended；Adjustable two adjust the flexible of bolt when use, are turned with changing
The position of centre of gravity of axis two sides counterweight changes the rotation sensitivity of swing rod；Use is provided on the swing rod top, counterweight locating piece
The axis hole passed through with shaft, and be bolted with radial direction and penetrate holding screw 8212 of the axis hole with apical grafting in shaft.
In embodiment, the first conveyer belt is sent and is provided with pressure roller 8215 on rear side of the swing rod on direction being located at reverse pumping,
Pressure roller is mounted on a wheel carrier 8216 through roll shaft, and wheel carrier top is connected on the rack through axis body 8217, and wheel carrier, which is connected, to be rotated,
When 5800 front end of aluminium alloy base plate is not enough to open swing rod by swing rod obstruction, the pressure roller of rotation will be applied to aluminium alloy base plate
A part of forward power triggers rear aluminium alloy base plate just so that aluminium alloy base plate front end opens swing rod and triggered by hook part
Pressure roller is left, guarantees that aluminium alloy base plate is smoothly overturn, aluminium alloy base plate is avoided to accumulate.
In embodiment, the one end of the shaft extends Shelf External and is installed with a mandril 8213, the rack
Outside portion be fixed with a cylinder 8214, the piston rod of the cylinder withstands the side that mandril is located at the anti-conveying direction of first conveyer belt
Portion.
In embodiment, the second turn-over mechanism is provided in front of feeding rejecting mechanism above the first conveyer belt
8225, the structure of the second turn-over mechanism is identical with the first turn-over mechanism.
In embodiment, the first turn-over mechanism and the second turn-over mechanism are used to the turn-over of aluminium alloy base plate, wherein first
Turn-over mechanism alternately turns over every aluminium alloy base plate turn-over of process, the second turn-over mechanism to the aluminium alloy base plate of process
Face, after preceding a piece of aluminium alloy base plate turn-over, mandril jack-up is made pendulum to hook part on swing rod exist by the first cylinder of the second turn-over mechanism
On aluminium alloy base plate, the rear a piece of non-turn-over of aluminium alloy base plate directly passes through.Since hard disk aluminium alloy base plate is in punching press, aluminium
Alloy substrate sheared edge will form shear band and tearing band two parts, and burr can be generated by tearing process.In subsequent aluminium alloy
In substrate stacking compaction process, local burr is easy to cause to accumulate, burr cannot be completely eliminated in flattening annealing process, if
The height of burr cannot be effectively reduced, aluminium alloy base plate will be caused to flatten annealing rear surface Planeness value and deteriorated, or even scrapped.It follows
More than ring replace turn-over operation, it can be achieved that in subsequent stacking technique, the tearing band of hard disk aluminium alloy base plate is opposite each other
Stacking can reduce burr height in stacking compaction process, and local burr is avoided to accumulate, and prevent from flattening aluminium alloy in annealing process
The surface flatness value of substrate deteriorates.
In type embodiment, the driving mechanism includes the motor 8226 being mounted on frame body, the output shaft of the motor
Downward and it is connected with a swing arm 8227, the second cylinder 8228 is provided in the swing arm, the piston rod of second cylinder is downward
And be connected with suction disk, the lower surface of the suction disk is provided with several vacuum chucks 8229；Second cylinder and suction disk by
Motor driven is gone to above first conveyer belt, and the stretching of the second cylinder makes the decline of suction disk inhale aluminium alloy base plate, is then risen, then by
Motor driven is gone to outside first conveyer belt, and aluminium alloy base plate is fallen after vacuum chuck suction is eliminated；Vacuum chuck passes through tracheae
It is connected with external air source.
In embodiment, the front vision detection system, reverse side vision detection system, motor, the second cylinder with control
Device processed is electrically connected.The mechanical hard disk is simple with the structure of aluminium alloy base plate rejected product device for eliminating, through first conveyer belt
The aluminium alloy base plate conveyed forward is first detected through front vision detection system, then through the first turn-over mechanism turn-over, then through reverse side
Vision detection system detection, last suction disk pick up rejected product, carry out rejected product rejecting.Vision detection system is existing
There is technology, replaces whether artificial detection slight crack, size, surface figure layer are complete, are recessed using the combination greatly of camera, camera lens, light source 3
Deng no longer elaborating herein.
In the present embodiment, the substrate bunching device is located at first conveyer belt discharge end, including body, on the body
It is provided with to draw aluminium alloy base plate on first conveyer belt discharge end and transfer them to the first mechanical of stacking positioning mechanism
Arm 8337, one side of body are provided with stacking positioning mechanism 8338, and the stacking positioning mechanism includes stacking base station 8301, described
The locating rod 8303 to intert aluminium alloy base plate 5800 is vertically arranged on stacking base station.
In embodiment, the peripheral part of the locating rod, which is provided with, drives the alignment clamping jaw opened and closed through driving mechanism
8304；The alignment clamping jaw includes left arc clip 8305 and right arc clip piece 8306, and left arc clip and right arc clip piece divide
It is not spirally connected with the pneumatic-finger 8308 being mounted on body 8307, drives left arc clip and right arc clip piece phase through pneumatic-finger
Mutually draws close or be located remotely from each other.
In embodiment, the bottom two opposite sides of the stacking base station are symmetrically installed with two cushion blocks 8309, the bottom of locating rod
End is across two cushion blocks through 8310 locking positioning of nut, the nearly bottom position of locating rod after the installation through-hole on stacking base station surface
Apical grafting is installed in the defining flange 8311 of stacking base station upper surface, the top of locating rod is provided with external screw thread 8312；Screw spiral shell
Female locating rod is decided to be, and loosening nut can remove locating rod.
In embodiment, it is fixed with the first sliding block 8313 on the cushion block of the stacking base station, the first sliding block is and ground
On longitudinal slide rail 8314 be slidably matched, be fixed with the first ball nut 8315 on a cushion block of the stacking base station, the first rolling
Pearl nut is spirally connected with longitudinal ball screw 8317 through the driving rotation of motor 8316, and the stacking base station bottom between two cushion blocks is formed
One lateral through slot 8318, lateral through slot are convenient for tightening nut.
In embodiment, the middle and upper part of locating rod, the underface setting of the alignment clamping jaw is arranged in the alignment clamping jaw
There is horizontal support flitch 8319, the support flitch drives through motor drive mechanism carries out horizontal sliding and vertical sliding, the branch
The resigning breach 8320 to penetrate locating rod when horizontal sliding is offered on support flitch.
In embodiment, the motor drive mechanism includes movable pedestal 8321, and it is sliding that the activity pedestal bottom is fixed with second
Block 8322, the second sliding block are slidably matched with the horizontal slide rail 8323 on ground, and the activity pedestal bottom is fixed with the second rolling
Pearl nut 8324, the second ball nut are spirally connected with the transverse ball lead screw 8325 rotated through motor driven；Support flitch far from fixed
The one end of position bar is fixed with third ball nut 8326, third ball nut and the vertical ball screw rotated through motor driven
8327 are spirally connected, and vertical ball screw is mounted on inside sliding seat body, and the side of third ball nut is fixed with third sliding block 8328,
Third sliding block is slidably matched with the vertical rails 8329 being mounted on inside sliding seat body.
In embodiment, it is provided on the stacking base station to be compressed in locating rod when the movement of stacking base station straight skidding
Aluminium alloy base plate hold-down mechanism；The hold-down mechanism includes at least two the first compression bars 8330 being vertically arranged, at least two
The second compression bar 8331 that root is vertically arranged, first compression bar both ends are integrated through the first pinboard 8332 is fixed, and second
Compression bar both ends are integrated through the second pinboard 8333 is fixed, and the first pinboard is solid with a piston rod of double end cylinder 8334
Even, the second pinboard is connected with another piston rod of double end cylinder, and the both ends piston rod of double end cylinder longitudinally extends, described
First compression bar and the second compression bar are oppositely arranged on lengthwise position, the circumference of first pinboard locating rod close with the second pinboard
Edge has the arc resigning breach 8335 of evagination, and aluminium alloy base plate is interfered with when preventing compression bar from clamping；The hold-down mechanism
Positioned at the lower section of alignment clamping jaw, stacking base station upper surface is fixed with one for installing the mounting rack 8336 of double end cylinder.
In embodiment, defining flange outer diameter is greater than the middle part circular hole of aluminium alloy base plate, the resigning less than support flitch lacks
Mouth width degree and length.
In embodiment, the stacking positioning mechanism has two groups and is distributed in the two opposite sides of body to this, and described the
One mechanical arm is at the top of the body between two stacking positioning mechanisms；The stacking positioning mechanism that side is first used when work, when this
After the completion of the stacking of side, then the stacking positioning mechanism of the other side is used, is waited without shutting down；Driving motor can positive and negative rotation；Stacking is fixed
Position mechanism is arranged using double-sided symmetrical, is guaranteed that sufficient operation is reloaded the time, is improved production efficiency.
In embodiment, first conveyer belt side is provided with the second conveyer belt to convey briquetting positioned at body,
It is provided on the body to draw the second conveyer belt discharging end upper holder block and transfer them to the second of stacking positioning mechanism
Mechanical arm 8339, first mechanical arm and second mechanical arm include driving motor 8340, and the output shaft of driving motor is vertical and solid
It is connected with connecting plate 8341, lifting cylinder 8342 is mounted on connecting plate, the piston rod of lifting cylinder downward and is fixed with suction
Charging tray 8343, the lower surface of suction disk are provided with the vacuum chuck 8344 of external gas source；Driving motor can drive suction to spiral
Turn, lifting cylinder can drive suction material tray lifting, and the first conveyer belt of first mechanical arm side is gradually toward first mechanical arm when work
Aluminium alloy base plate is transported in direction, and the second conveyer belt of second mechanical arm side gradually transports briquetting toward second mechanical arm direction
8346, so that second mechanical arm is drawn and is rotated to locating rod.
The course of work of the aluminium alloy base plate bunching device: (1) stacking base station is moved to pair through the driving of longitudinal ball screw
Immediately below neat clamping jaw, support flitch is moved to resigning breach through transverse ball lead screw driving and penetrates locating rod, and through vertical ball
Screw rod driving is moved to nearly alignment clamping jaw bottom；(2) second mechanical arm is drawn a briquetting on the second conveyer belt of its side and is put
Enter locating rod, the middle part circular hole of briquetting is accepted after passing through locating rod by support flitch, and first mechanical arm is first defeated its side
It is put into locating rod if sending and taking successively absorption dry plate aluminium alloy base plate, the middle part circular hole of aluminium alloy base plate sequentially passes through locating rod,
It stacks piecewise on the securing lever, often puts a piece of aluminium alloy base plate or briquetting, alignment clamping jaw is clamped to be acted with release, will be stacked
Sheet edge clamp neat, while flitch being supported gradually to move down with the increase of stack height；(3) in step (2), work as aluminium
Alloy substrate stacks after the piece number reaches predetermined quantity, and second mechanical arm is drawn a briquetting on the second conveyer belt of its side again and put
Enter locating rod；(4) after the aluminium alloy base plate in locating rod stacks, support flitch, which further declines, makes bottommost briquetting branch
Support then supports flitch to move out locating rod in defining flange upper surface, and double end cylinder drives the first compression bar and the second compression bar pressure
Tightly in the aluminium alloy base plate of stacking, cushion block circumference, stacking base station is moved to subsequent processing through the driving of longitudinal ball screw, is moved through
The first compression bar and the second compression bar compress aluminium alloy base plate, cushion block circumference always in journey, prevent skew in its movement.
In embodiment, in step (3), after aluminium alloy base plate, which stacks the piece number, reaches 12-20 piece, one piece of pressure is placed
Block；The Planeness value of briquetting is not higher than 0.5 μm, and parallel angle value is not higher than 2 μm, and pad thickness 20-30mm, briquetting can play
Push the effect of aluminium alloy base plate；Aluminium alloy base plate after completing stacking can be moved to the pressure in subsequent handling with stacking base station
It is compressed in clamping apparatus (not shown), is then made annealing treatment, it is ensured that flatten the leveling effect of annealing process.
In the present embodiment, the substrate stripper includes rack 6100, is provided with workbench in the rack 6100
Face 6110 is provided with the die pad 6120 for pushing up aluminium alloy base plate in aluminum strip upwards, die pad on the upside of work top 6110
6120 top is provided with the pressure plate 6130 for being pressed downward aluminum strip, is provided among pressure plate 6130 for aluminium alloy base plate
With die pad upwardly through relief hole 6131, with aluminium alloy base plate aluminum strip from pressure plate 6130 and die pad 6120 it
Between pass through, pressure plate, which moves downward, is pressing against aluminum strip, and die pad is moved upwards ejects aluminium alloy base plate realization from aluminum strip
The de- material of aluminium alloy base plate works.
The continuous work of aluminium alloy base plate de- material in aluminum strip may be implemented with aluminium alloy base plate material removing mechanism for the mechanical hard disk
Make, structure is simple, easy to use, high production efficiency, and can be avoided while being also prevented from substrate and pound in de- material because falling
Wound deformation.
In the present embodiment, 6110 side of work top is provided with the conveyer belt apparatus to convey aluminium alloy base plate
6400, it is provided with above die pad to be sucked by aluminium alloy base plate that die pad jacks up and transfer them to conveyer belt apparatus
On suction transfer device 6500, adsorbed and be moved to by suction transfer device by the aluminium alloy base plate that die pad ejects upwards
On conveyer belt apparatus, the roller conveyor feed end of conveyer belt apparatus discharge end and cleaning drying device is connected to each other, conveyer belt
Cleaning, drying is carried out on aluminium alloy base plate conveyer belt roller conveyor on device.
In the present embodiment, the suction device mechanism 6500 includes the linear motor positioned at 6130 top of pressure plate
6510, the linear motor 6510 extends to above the feed end of conveyer belt apparatus 6400, and the mover seat of linear motor 6510 is through even
Extension bar 6520 is connected with suction plate 6530, and several vertical tracheaes 6540 are equipped on the suction plate 6530, vertical tracheae
Lower end is provided with sucker 6550, and the upper end of vertical tracheae is connected with exhaust tube；Vertical 6540 upper end of tracheae is by exhaust tube and very
Sky pump is connected, and is sucked when aluminium alloy base plate is jacked up upwards by sucker, and then linear motor works, the mover on linear motor
Seat is moved to above conveyer belt apparatus feed end, and then sucker unclamps, and aluminium alloy base plate is placed on conveyer belt apparatus.
In the present embodiment, the double end cylinder 6140 of setting, the die pad are installed on the work top 6110
6120 are fixedly connected on the upper driving end of double end cylinder 6140, and the lower driving end of the double end cylinder is fixedly connected with driving plate
6150, it is connected between driving plate 6150 and pressure plate 6130 by drive rod 6160.
In the present embodiment, the mounting plate 6170 to install double end cylinder is provided on the work top 6110, it is double
Head cylinder 6140 is threaded through on mounting plate 6170, and the drive rod is also passed through from mounting plate, and mounting plate is provided with and drive rod
The guide sleeve 6171 being slidably matched.
In the present embodiment, the charging deflector roll 6180 that is provided on work top on front side of die pad and it is located at top
Discharging deflector roll 6190 on rear side of flitch, the height for feeding deflector roll 6180 and the deflector roll 6190 that discharges are concordant with die pad.
The utility model mechanical hard disk course of work of aluminium alloy base plate automatic production line: aluminium coiled material is mounted on uncoiling
On machine 1000, the aluminum strip 6300 unreeled out passes through level(l)ing machine 3000 for aluminum strip after cutting away head by end shear 2000
Then the curved leveling of the plate generated in 6300 coiling processes utilizes punching press to 5000 feeding of press machine by 4000 interval of feeder
Substrate stamping die punch forming on machine 5000 goes out aluminium alloy base plate 5800, and the substrate stamping die is controlled in punching course
Shearing depth be the 1/3 ~ 5/7 of aluminum strip thickness, the aluminium alloy base plate 5800 that punch forming goes out still in the aluminum strip 6300,
The separation of aluminium alloy base plate and aluminum strip is realized using substrate stripper and fills aluminium alloy base plate absorption migration to conveyer belt
It sets, and remaining aluminum strip is then delivered to after waste shearing is cut and recycles；Aluminium alloy base plate is defeated through conveyer belt apparatus
It is sent on the roller conveyor of cleaning drying device, is cleaned and dried by cleaning case and drying box, then aluminium alloy
Substrate is transported in the first conveyer belt of rejected product device for eliminating, is checked the upper and lower surface quality of aluminium alloy base plate piecewise and is picked
Remove the underproof aluminium alloy base plate of surface quality；The aluminium alloy base plate of final substrate bunching device Surface Quality qualification carries out
The upper and lower surface of substrate is turned over conversion surface at interval of 1 using the second turn-over mechanism when carrying out lamination stacking by lamination stacking,
Reduce influence of the substrate burr to annealing leveling effect is flattened in annealing process.
Above-mentioned any technical solution disclosed in the utility model unless otherwise stated, if it discloses numberical range,
So disclosed numberical range is preferred numberical range, and any it should be appreciated by those skilled in the art preferred numerical value
Range is only the numerical value that technical effect is obvious or representative in many enforceable numerical value.Since numerical value is more,
It is impossible to exhaust, so the utility model discloses component values just to illustrate the technical solution of the utility model, also, above-mentioned
The numerical value enumerated should not constitute the limitation that protection scope is created to the utility model.
If the utility model is open or relates to the components or structural member of connection fastened to each other, except as otherwise sound
It is bright outer, it is fixedly connected it is to be understood that connection (such as using bolt or screw connection) can be removedly fixed, can also manage
Solution are as follows: it is non-removable to be fixedly connected with (such as riveting, welding), certainly, connection fastened to each other or integral structure (
Such as manufactured using casting technique is integrally formed) replaced (obviously can not be using except integrally formed technique).
In addition, for indicating positional relationship or shape applied in above-mentioned any technical solution disclosed by the utility model
Term its meaning includes approximate with its, similar or close state or shape unless otherwise stated.
Either component provided by the utility model by multiple individual component parts either assembled, or
The separate part that integrally formed technique manufactures.
Finally it should be noted that: above embodiments are only to illustrate the technical solution of the utility model rather than limit it
System；Although the utility model has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should
Understand: specific implementation of the utility model can still be modified or is equally replaced to some technical characteristics
It changes；Without departing from the spirit of technical solutions of the utility model, should all cover in the claimed technical solution of the utility model
In range.
Claims (9)
1. a kind of mechanical hard disk aluminium alloy base plate automatic production line, it is characterised in that: including substrate stamping line and base
Plate detection compresses production line, and the substrate stamping line includes the uncoiler set gradually along aluminum strip conveying direction, cutting head
Machine, level(l)ing machine, feeder, press machine, substrate stripper and waste shearing；The substrate detection compresses production line feed end
It is connected to each other with substrate stripper, it includes setting gradually along aluminium alloy base plate conveying direction that the substrate detection, which compresses production line,
Cleaning drying device, rejected product device for eliminating and substrate bunching device.
2. mechanical hard disk according to claim 1 aluminium alloy base plate automatic production line, it is characterised in that: the punching press
Substrate stamping die is provided on machine, the substrate stamping die includes upper die component and lower mold assemblies, the lower mold assemblies packet
Substrate and the floating template on the upside of substrate are included, shearing mould is provided among the floating template, the lower mold assemblies include
Cope plate moving up and down is provided with upper die holder on the downside of cope plate, the seat being adapted to shearing mould is offered among upper die holder
Hole, bore are provided centrally with punch die, the material-dropping hole being adapted to punch die are offered among the shearing mould；It is provided in the bore
Lower pumping hole is distributed in floating seat, shearing mould upper surface, and aspirating hole is distributed in floating seat lower end axle portion.
3. mechanical hard disk according to claim 2 aluminium alloy base plate automatic production line, it is characterised in that: the shearing
Mould upper surface edge and material-dropping hole upper opening edge are respectively arranged with the wedge-shaped working edge that a circle raises upward；The shearing mould upper end
Face is provided with the annular groove of multiple concentric, and the lower pumping pore size distribution is on the annular groove.
4. mechanical hard disk according to claim 1 aluminium alloy base plate automatic production line, it is characterised in that: the cleaning
Drying unit includes roller conveyor, and cleaning case and drying box, the rejected product are provided on the roller conveyor
Device for eliminating includes first conveyer belt, is disposed with positive view along the conveying direction after forward above the first conveyer belt
Feel detection system, the first turn-over mechanism, reverse side vision detection system, feeding rejecting mechanism, the feeding rejecting mechanism includes inhaling
Charging tray, the suction disk carry out lifting swinging motion through driving mechanism driving.
5. mechanical hard disk according to claim 4 aluminium alloy base plate automatic production line, it is characterised in that: the substrate
Bunching device is located at first conveyer belt discharge end, and substrate bunching device includes body, and it is fixed that one side of body is provided with stacking
Position mechanism, is provided with to draw aluminium alloy base plate on first conveyer belt discharge end and transfer them to stacking localization machine on body
The first mechanical arm of structure, the stacking positioning mechanism include stacking base station, are vertically arranged on the stacking base station to interspersed
The locating rod of aluminium alloy base plate；The peripheral part of the locating rod, which is provided with, drives the alignment clamping jaw opened and closed through driving mechanism；
The alignment clamping jaw includes left arc clip and right arc clip piece, left arc clip and right arc clip piece respectively be mounted on body
On pneumatic-finger be spirally connected, drive left arc clip mutually to draw close or be located remotely from each other with right arc clip piece through pneumatic-finger.
6. mechanical hard disk according to claim 5 aluminium alloy base plate automatic production line, it is characterised in that: the stacking
The bottom two opposite sides of base station are symmetrically installed with two cushion blocks, the peace on the bottom end of locating rod stacking base station surface across two cushion blocks
It is positioned after dress through-hole through nut check, the nearly bottom position of locating rod is installed with apical grafting in the limit convex of stacking base station upper surface
The top of edge, locating rod is provided with external screw thread；Be fixed with the first sliding block on the cushion block of the stacking base station, the first sliding block with
Longitudinal slide rail on ground is slidably matched, and the first ball nut, the first ball spiral shell are fixed on a cushion block of the stacking base station
Mother is spirally connected with the longitudinal ball screw rotated through motor driven, and a lateral through slot is formed on the stacking base station bottom between two cushion blocks.
7. mechanical hard disk according to claim 5 aluminium alloy base plate automatic production line, it is characterised in that: be located at body
First conveyer belt side is provided with the second conveyer belt to convey briquetting, is provided on the body to draw second
Conveyer belt discharging end upper holder block and the second mechanical arm for transferring them to stacking positioning mechanism, first mechanical arm and second mechanical arm
It include driving motor, the output shaft of driving motor is vertical and is fixed with connecting plate, and lifting cylinder is mounted on connecting plate, rises
The piston rod of sending down abnormally ascending cylinder downward and is fixed with suction disk, and the lower surface of suction disk is provided with the vacuum chuck of external gas source.
8. mechanical hard disk according to claim 4 aluminium alloy base plate automatic production line, it is characterised in that: described first
Turn-over mechanism includes through the rack-mounted swing rod of shaft, and the bottom end of the swing rod is provided with the reverse pumping along first conveyer belt and send
The hook part of direction bending；The tip of the hook part is located at below the upper section band body of first conveyer belt；The first conveyer belt includes
At least two tape handlers arranged in parallel, tape handler include through motor driven rotation driving pulley, from
Movable belt pulley, is wound with rubber first conveyer belt between ipsilateral driving pulley and driven pulley, the rubber first conveyer belt is equal
For the decorative pattern band of strip decorative pattern, swing rod and its hook part are between adjacent tape handler；The rack includes being arranged first
The side wall of conveyer belt two sides, the both ends of the shaft are mounted on the upper edge of side wall through bearing, bearing block.
9. mechanical hard disk according to claim 1 aluminium alloy base plate automatic production line, it is characterised in that: the substrate
Stripper includes rack, and work top is provided in the rack, is provided on the upside of work top by aluminium alloy in aluminum strip
The die pad that substrate pushes up upwards is provided with the pressure plate for being pressed downward aluminum strip above die pad, is provided among pressure plate
For aluminium alloy base plate and die pad upwardly through relief hole；Work top side is provided with to convey aluminium alloy base plate
Conveyer belt apparatus is provided with above die pad to be sucked by aluminium alloy base plate that die pad jacks up and transfer them to conveying
With the suction transfer device on device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822139639.4U CN209379745U (en) | 2018-12-20 | 2018-12-20 | Mechanical hard disk aluminium alloy base plate automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822139639.4U CN209379745U (en) | 2018-12-20 | 2018-12-20 | Mechanical hard disk aluminium alloy base plate automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209379745U true CN209379745U (en) | 2019-09-13 |
Family
ID=67872638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822139639.4U Withdrawn - After Issue CN209379745U (en) | 2018-12-20 | 2018-12-20 | Mechanical hard disk aluminium alloy base plate automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209379745U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500233A (en) * | 2018-12-20 | 2019-03-22 | 中铝东南材料院（福建）科技有限公司 | Mechanical hard disk aluminium alloy base plate automatic production line and its working method |
| CN113102590A (en) * | 2021-04-13 | 2021-07-13 | 苏州美慧五金电器配件有限公司 | Efficient continuous automatic production process for hardware stamping parts |
| CN113148671A (en) * | 2021-04-01 | 2021-07-23 | 北新建材(天津)有限公司 | Panel goes out buttress transportation integrative device |
| CN117380645A (en) * | 2023-12-11 | 2024-01-12 | 江苏龙抬头生物技术有限公司 | Raw material cleaning device for food processing |
| CN117920837A (en) * | 2024-03-12 | 2024-04-26 | 江苏华达网带有限公司 | Stamping die for solar photovoltaic mesh belt thimble support |
-
2018
- 2018-12-20 CN CN201822139639.4U patent/CN209379745U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500233A (en) * | 2018-12-20 | 2019-03-22 | 中铝东南材料院（福建）科技有限公司 | Mechanical hard disk aluminium alloy base plate automatic production line and its working method |
| CN109500233B (en) * | 2018-12-20 | 2023-10-24 | 中铝东南材料院（福建）科技有限公司 | Automatic production line of aluminum alloy substrate for mechanical hard disk and working method of automatic production line |
| CN113148671A (en) * | 2021-04-01 | 2021-07-23 | 北新建材(天津)有限公司 | Panel goes out buttress transportation integrative device |
| CN113102590A (en) * | 2021-04-13 | 2021-07-13 | 苏州美慧五金电器配件有限公司 | Efficient continuous automatic production process for hardware stamping parts |
| CN117380645A (en) * | 2023-12-11 | 2024-01-12 | 江苏龙抬头生物技术有限公司 | Raw material cleaning device for food processing |
| CN117380645B (en) * | 2023-12-11 | 2024-02-02 | 江苏龙抬头生物技术有限公司 | Raw material cleaning device for food processing |
| CN117920837A (en) * | 2024-03-12 | 2024-04-26 | 江苏华达网带有限公司 | Stamping die for solar photovoltaic mesh belt thimble support |
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