CN208961585U - A kind of piston rod loading and unloading system - Google Patents
A kind of piston rod loading and unloading system Download PDFInfo
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- CN208961585U CN208961585U CN201821867539.7U CN201821867539U CN208961585U CN 208961585 U CN208961585 U CN 208961585U CN 201821867539 U CN201821867539 U CN 201821867539U CN 208961585 U CN208961585 U CN 208961585U
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- support frame
- material support
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- plate
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Abstract
The utility model discloses a kind of piston rod loading and unloading systems, the system includes feeding device and blanking device, feeding device includes the first material support portion and second material support portion being arranged along feeding direction, second material support portion includes that more second material support frames disposed in parallel, the first material hook plate, first material hook plate is tightly attached to the side of second material support frame in parallel and upper surface level height flushes, and the first material, which hooks plate, to be moved back and forth on along feeding direction in second material support frame.Blanking device includes the third material support portion and 4 materials support portion being arranged along blanking direction, 4 materials support portion is provided with multiple buffer gears moving up and down on blanking direction, for stopping piston rod to continue to move along blanking direction when buffer gear rises.The accurate blowing of piston rod of different-diameter is realized in the position that plate is hooked by adjusting the first material, and by the movement of setting buffer gear, realizes that 4 materials support portion stores piston rod.
Description
Technical field
The utility model relates to piston rod manufacture field, especially a kind of piston rod loading and unloading system.
Background technique
In the prior art, the use scope of piston rod is relatively broad, and piston rod is realized by manpower each entirely than heavier
Loading and unloading between process, can largely consume staff physical strength, using mechanical equipment realize material loading and unloading then gesture exists
It must go.In the prior art, also there is the device of automatic loading/unloading, in feeding, since the size of the piston rod of generation processing can occur
Variation, but in order to preferably be placed on transmission device, it is therefore desirable to change when being overlooked between feeding device and transmission device
Coincidence distance, in blanking, due to being detected to the piston rod processed, when processing piston rod when something goes wrong, inspection
Surveying may be time-consuming long, and the piston rod on production line the constant time will blanking, just needing at this time will be to be detected
Piston rod is stored, therefore is badly in need of the new system of one kind to solve the above problems.
Utility model content
For overcome the deficiencies in the prior art, for this purpose, the utility model provides a kind of piston rod loading and unloading system.
To achieve the above object, the utility model uses following technical scheme:
A kind of piston rod loading and unloading system, including feeding device and blanking device, feeding device include along feeding direction
The first material support portion and second material support portion of setting, second material support portion include more second materials disposed in parallel
Support frame, the first material hook plate, and the first material hook plate is tightly attached to the side of second material support frame in parallel and upper surface level height is neat
Flat, the first material, which hooks plate, to be moved back and forth on along feeding direction in second material support frame, and the first material hooks one end setting of plate
There is the first material for being placed into piston rod to be processed on transmission device to hook；
Blanking device includes the third material support portion and 4 materials support portion being arranged along blanking direction, 4 materials
Support portion is provided with multiple buffer gears moving up and down on blanking direction, for stopping piston when buffer gear rises
Bar continues to move along blanking direction.
Restriction to feeding device, second material support frame are gradually decreased along feeding direction level height, setting first
The end that material hooks is lower than the other end.
Feeding device is further limited, second material support portion further includes the second rotation axis, covers in the second rotation axis
On first gear, the first material hook plate lower section rack gear, the thickness of each second material support frame are fixed on along its length
Offer perforation on direction, the second rotation axis passes through perforation by 3rd bearing, first gear be arranged in the lower section of rack gear and with
Rack gear is ratcheting.
Feeding device is further limited, the first material hooks and offers strip hole on plate, several standing screws pass through length
Hole is fixed on second material support frame；First material hooks plate and offers strip grooves, strip in the upper end hooked far from the first material
Slot is pressed on second material support frame by the pressing plate of 7 fonts, and pressing plate is fixed on second material support frame, pressing plate limitation first
Material, which hooks plate, to be moved back and forth on the direction along piston rod feeding.
Feeding device is further limited, the first material support portion includes more first material branch disposed in parallel
Support, first material support frame and the setting of second material support frame parallel misalignment；First material support portion includes baffle, and baffle is set
The end in first material support frame close to second material support frame side is set, by thering is the baffle of piston rod and first material to support
The intersection point of frame is adjustable.
Feeding device is further limited, first material support portion further includes being positioned close to second material support frame end
3rd bearing below portion is cased with the first rotation axis in 3rd bearing, and baffle-plate-sleeve is in the first rotation axis, and baffle is with the first rotation
The rotation of axis and rotate.
Feeding device is further limited, the first material support portion further includes fixed plate, rotary screw, sleeve,
Sleeve is fixedly attached in the first rotation axis, and the lateral wall of sleeve and one end of rotary screw are connected by articulation piece, rotates spiral shell
Bar passes through the perforation in fixed plate, and rotary screw installs nut in the two sides of fixed plate, and fixed plate is fixed on first material support
The lower section of frame.
Restriction to blanking device, third material support portion and 4 materials support portion respectively include more third material branch
Support and 4 materials support frame, third Material support frame and 4 materials support frame are staggered parallel arrangement, the support of third material
Frame and 4 materials support frame are gradually decreased along blanking direction height.
Blanking device is further limited, the buffer gear includes the fixation parallel with the piston rod on blanking device
Multiple buffer bars in fixed link are arranged in along array on the length direction of fixed link for bar, are provided with below every fixed link
Corresponding second cylinder, the second cylinder drive whether the height of buffer bar the top in fixed link is higher than 4 materials support frame
The height of corresponding position.
Blanking device is further limited, the buffer bar is made of elastic material or sets on the face towards piston rod
It is equipped with elastic component.
Utility model has the advantages that
(1) position that this programme hooks plate by adjusting the first material realizes that the piston rod of different-diameter is accurately placed into transmission
On device, and by the up and down motion of setting buffer gear, realize whether 4 materials support portion stores piston rod, to examine
Piston rod is set aside some time.
(2) second material support frame is gradually decreased along feeding direction level height, in this way when piston rod reaches the second object
It is mobile from the direction that the first material of trend hooks after expecting on support frame.
(3) gear & rack structure is set on each second material support frame, and such second rotation axis can be adjusted simultaneously
Save the position that all first material hook.
(4) strip hole hooks plate and second material support frame for fixing the first material, and the setting of strip grooves and pressing plate is so that institute
Some gear & rack structures are more stable when mobile.
(5) baffle is rotated with the rotation of the first rotation axis, and it is close can disposably to adjust all second material support frames
The end face of first material support frame to the lateral distance L by there is the baffle of piston rod.
(6) baffle is realized adjustable with the intersection position of first material support frame by rotating.
(7) setting of fixed plate, rotary screw, sleeve can enable adjust angle after baffle in the angle adjusted
It is fixed.
(8) third Material support frame and 4 materials support frame are gradually decreased along blanking direction height, so that piston rod
Automatically mobile to blanking direction in third Material support frame and 4 materials support frame.
(9) cooperation of buffer bar, fixed link, the second cylinder, so that piston rod is in some position of 4 materials support frame
Set storage.
(10) elastic material and elastic component are the outer surfaces in order to protect piston rod.
Detailed description of the invention
Fig. 1 is the rearview of regulating device.
Fig. 2 is side view of the regulating device when transmission device is the first scheme.
Fig. 3 is the side view of first material support portion in feeding device.
Fig. 4 is the main view that first material support portion removes the first skeleton in feeding device.
Fig. 5 is the side view of second material support portion in feeding device.
Fig. 6 is the side view of blanking device.
Fig. 7 is transmission device when being first scheme and the top view of feeding device.
Fig. 8 is transmission device when being alternative plan and the top view of feeding device.
Fig. 9 is transmission device when being first scheme and the top view of feeding device.
Figure 10 is system structure diagram.
The meaning of label symbol is as follows in figure:
1- transmission device
101- pedestal 1011- widens side plate 102- vertical support frame
103- horizontal shore 104- support the first supporting guide of 105-
106- first straight line displacement sensor 107- second straight line displacement sensor
108- first motor the second motor of 109-
110- the second support slipper the second supporting guide of 111-
120- the first driving shaft 121- the first transporting wheel the second transporting wheel of 122-
123- the first driven gear 124- the second driven gear 125- driving gear
126- the first transmission shaft 127- second driving shaft 128- driving motor
129- rotor plate 1291- arc waist hole 130- movable plate 1301- waist-shaped hole
1302- positioning screw
131- calibrating stem 132- calibration screw 133- fender rod 134- connector
151- first transports ball 152- second and transports the second driving shaft of ball 153- 1531- helicitic texture
154- third transmission shaft 155- third driven gear the first support base of 156-
The driven transmission wheel of 171- third driving shaft 172- third transmission wheel 173-
2- feeding device
201- baffle 202- first material support frame 203- 3rd bearing the first rotation axis of 204-
205- fixed plate 206- rotary screw 207- nut 208- sleeve 209- articulation piece
The anti-fall bar of 210- the first skeleton 2101-
221- second material support frame
The first material of 222- hooks the first material of plate 2221- and hooks 2222- strip hole 2223- strip grooves
223- the second rotation axis 224- first gear 225- rack gear 226- pressing plate
227- standing screw
3- processing unit (plant)
31- turning mechanism 32- aligning mechanism 33- grinding mechanism the first polishing mechanism of 34-
The second polishing mechanism of 35-
4- blanking device
41- third Material support frame the second material of 411- hooks 412- third material and hooks
42- 4 materials support frame 43- buffer bar 44- elastic component
45- the first cylinder the second cylinder of 46-
51- first is switched close to switch 52- controller 53- second is close
54- sensor for countering 55- surveys diameter sensor 56- alarm 57- display
Central axes of 6- piston rod 61- piston rod when on transmission device
Specific embodiment
As Figure 1-10 shows, a kind of production system of piston rod, including
Transmission device 1, for driving piston rod 6 to pass through processing unit (plant) 3；
System is also disposed on the direction of motion along 1 upper piston rod 6 of transmission device
Feeding device 2, for untreated piston rod 6 to be moved to transmission device 1；
Processing unit (plant) 3 is used for machining piston bar 6；
Piston rod 6 after processing is transmitted in detection zone by blanking device 4；
System further includes the intelligent apparatus being arranged in whole system, intelligent apparatus include controller 52 and with controller 52
The multiple sensors that are all connected with, display 57, alarm 56, controller 52 receive the signal of multiple sensors, control each device
Between driving unit work, display 57 display, alarm 56 alarm.
1, transmission device 1
As shown in Figure 1, Figure 2, shown in Fig. 7, Fig. 8, Fig. 9, transmission device 1 includes the transmission for moving piston rod 6 in the production line
The adjusting component that component, support and adjusting transmission component position make piston rod 6 move along a straight line.Adjusting component includes several height
Several transmission components are arranged on every sub- support portion in support portion, to transmission component and adjust component below and are described in detail.
1.1. component is adjusted
As shown in Figs. 1-2, by taking a sub- support portion as an example, sub- support portion includes pedestal 101, vertical support frame 102, water
Flat support frame 103, first motor 108, the second motor 109.In order to increase the stability of pedestal 101,101 length direction of pedestal
It is provided on two sides and widens side plate 1011.
The side of vertical support frame 102, vertical support frame 102 and horizontal shore is arranged in the horizontal shore 103
It is respectively arranged with matched first support slipper and the first supporting guide 105 on 103 opposite faces, the driving of first motor 108 the
One support slipper slides up and down on the first supporting guide 105, to adjust the level height of horizontal shore 103.
Adjusting component further includes first straight line displacement sensor 106, the fixing end and cunning of first straight line displacement sensor 106
Moved end is separately fixed on the side of horizontal shore 103 and vertical support frame 102, and signal end is connect with controller 52.In this way
Horizontal shore 103 can be made to move in a certain range, reduce adjustment time, and by the specific location on vertical direction
It uploads in intelligent apparatus.
The vertical support frame 102 is arranged on pedestal 101, in vertical support frame 102 and the opposite face of pedestal 101 respectively
It is provided with matched second support slipper 110 and the second supporting guide 111, the second motor 109 drives the second support slipper 110 to exist
Level slidably reciprocates on second supporting guide 111,101 length direction of pedestal and traffic direction of the piston rod 6 on transfer assembly
Vertically.Support the transfer assembly on each horizontal shore 103 that can raise in the direction of motion perpendicular to piston rod 6 in this way
Section.
Adjusting component further includes second straight line displacement sensor 107, the fixing end and cunning of second straight line displacement sensor 107
Moved end is separately fixed on the side of pedestal 101 and vertical support frame 102, and signal end is connect with controller 52.It can make in this way
It obtains vertical support frame 102 to move in a certain range, reduces adjustment time, and the specific location in horizontal direction is uploaded to
In intelligent apparatus.
In this embodiment, first straight line displacement sensor 106 and second straight line displacement sensor 107 are miniature sliding block
Formula linear displacement transducer, concrete model are MIRN meters of bright KFM-125mm.First straight line displacement sensor 106 and second displacement
The position for being provided as adjustment parameter and adjusting horizontal shore 103 in each adjusting component of sensor 107, it is ensured that each level
Support frame 103 is in the same level height and same horizontal line.
Optimization, due to being provided with multiple transmission components, a horizontal shore on each horizontal shore 103
Multiple transmission component front-rear positions on 103 can be adjusted simultaneously, can reduce regulating time in this way.
1.2.1, the first scheme of transmission component
As shown in Figure 2 and Figure 7, by taking 2 transmission components on 1 sub- support portion as an example, each transmission component includes support
104, the first transporting wheel 121, the second transporting wheel 122, the first driven gear 123, the second driven gear on support 104 are set
124, driving gear 125, the first transmission shaft 126, second driving shaft 127, the first driving shaft 120, first bearing, driving motor
128。
Driving gear 125 is arranged on the first driving shaft 120, the first driven gear 123 and the second driven gear 124 difference
It is connect by chain with driving gear 125, driving gear 125 drives 124 turns of the first driven gear 123 and the second driven gear
It is dynamic.First driven gear 123 and the setting of the first transporting wheel 121 are at 126 both ends of the first transmission shaft, the second driven gear 124 and the
Two transporting wheels 122 are arranged at 127 both ends of second driving shaft.First driven gear 123, the second driven gear 124 and driving gear
125 can replace, by adjusting the diameter between driving gear 125 and the first driven gear 123, the second driven gear 124
Than come the velocity of rotation that adjusts the first transporting wheel 121 and the second transporting wheel 122.First transporting wheel 121 and the second transporting wheel 122 are flat
It is staggered before and after row and close, piston rod 6 is held in the concave surface to be formed that is staggered.Due to needing one and piston when piston rod 6 transmits
The parallel power of bar 6, in this embodiment, the direction that every first driving shaft 120 is transmitted with piston rod 6 is acute angle, passes through power
It decomposes, the first transporting wheel 121 and the second transporting wheel 122 can drive piston rod 6 along the sequence of production line procedures in rotation
It is mobile.First bearing is co-axially located on the first transmission shaft 126 and second driving shaft 127, and the lateral wall of first bearing passes through branch
Seat 104 is fixed on horizontal shore 103, plays the role of supporting transmission component.
First driving shaft 120 passes sequentially through universal joint and connects to form main shaft, the starting point of main shaft by shaft coupling with
The actuating station of driving motor 128 connects.Driving motor 128 drives main shaft rotation, that is, a driving motor 128 can be used to drive
All driving gears 125 rotate.Due to the promising acute angle of direction of transfer of the first driving shaft 120 and piston rod 6, universal joint makes phase
Adjacent two first driving shafts 120 have the adjacent both ends portion of certain distance that can connect.
Each transmission component further includes rotor plate 129 and movable plate 130, and rotor plate 129 is parallel with about 130 movable plate to be set
It sets below support 104.Support 104 is fixed on rotor plate 129 in this embodiment, is provided with curved waist on rotor plate 129
Hole 1291, rotor plate 129 do the circular-rotation of certain angle range by arc waist hole 1291.Waist is provided on movable plate 130
The length direction of type hole 1301, waist-shaped hole 1301 is vertical with the direction of motion of piston rod 6.Movable plate 130 passes through positioning screw
1302 are fixed on movable plate 130 on horizontal shore 103.Rotor plate 129 can make every first driving shaft 120 and piston rod
The orientation angle of 6 transmission changes, to change the first transporting wheel 121 and the second transporting wheel 122 in 6 side of moving of piston rod
To power size, the final speed for changing piston rod 6 and moving.Wherein movable plate 130 can make after adjustment angle, each
The piston rod 6 of 122 top of the first all transporting wheels 121 and the second transporting wheel is all stable straight line on horizontal shore 103
Movement.
In this embodiment, the position of rotor plate 129 and movable plate 130 is replaceable.
In other embodiment, in order to improve transmission precision, the first driven gear 123 and the second driven gear 124
It is ratcheting with driving gear 125, to drive the rotation of the first driven gear 123 and the second driven gear 124.
Device further includes position limiting structure, and position limiting structure includes guaranteeing the calibrating stem 131 of transmission component point-blank, school
A side of rotor plate 129 is arranged in quasi- bar 131, and rotor plate 129 is provided at calibrating stem 131 and passes perpendicularly through thickness direction
The first limit hole, calibration hole is also equipped on calibrating stem 131, after screw rod passes through the first limit hole and calibration hole, rotor plate 129
It can be rotated around the first limit hole, arc waist hole 1291 realizes the fixation after the rotation of rotor plate 129.Rotor plate 129 is towards calibrating stem
It is revolved also along 2 calibration screws 132,132 one end of calibration screw is provided on the direction for being parallel to calibrating stem 131 131 side
In the threaded hole for entering 129 side of rotor plate, the other end resists calibrating stem 131.Effectively prevent the fixation of rotor plate 129 not tight in this way
Cause to rotate in work process.The cooperation of position limiting structure and rotor plate 129, movable plate 130 guarantees all horizontally-supported
All transmission components on frame 103 point-blank, it is seen that central axes 61 of piston rod when on transmission device
Always point-blank.
Optimization, transmission component is additionally provided with fender rod 133, and fender rod 133 is located at the first transporting wheel 121 and second and transports
Wheel 122 is close to the side of calibrating stem 131, specifically, fender rod 133 is positioned close to the horizontal shore 103 of personnel operating space
On.If defining fender rod 133 and being located at 122 right side of the first transporting wheel 121 and the second transporting wheel, 121 He of the first transporting wheel
Second transporting wheel 122 is to rotate clockwise.And first the right side of transporting wheel 121 and the second transporting wheel 122 be personnel operating space,
It can prevent piston rod 6 from the foot of operator is fallen and injured by a crashing object from transmission component in this way.
1.2.2, the second scheme of transmission component
As shown in figure 8, each transmission component includes that the first transport ball 151, second transports ball 152, the second driving shaft
153, third transmission shaft 154, third driven gear 155, driving motor 128, second bearing.In each adjacent two transmission component
Second driving shaft 153 connects the replacement so that it is convenient to connection and quantity between transmission component by connector 134.Connector
134 can be universal joint, be also possible to straight sleeve.When transmission device length is constant, second driving shaft 153 is directly used
Instead of the second all driving shafts 153.
Driving motor 128 drives the rotation of the second driving shaft 153, is provided with helicitic texture 1531, spiral shell on the second driving shaft 153
Third driven gear 155 in line structure 1531 and each transmission component forms turbine and worm structure, 154 one end of third transmission shaft
Across corresponding third driven gear 155, the other end coaxially sequentially passes through the first transport ball 151 and second and transports in ball 152
It is arranged on the first support base 156 after the heart by second bearing.First transport ball 151 and second transports ball 152 as third passes
Moving axis 154 is rotated and is rotated, and rotation direction is identical as the direction of motion of piston rod 6, and piston rod 6 transports 151 He of ball first
Second transports the spill in-plane moving that ball 152 is formed.First, which transports ball 151 and second, transports ball 152 in third transmission shaft 154
Position is adjustable, that is, adjusts first and transport the distance between ball 151 and second transport ball 152, so that regulating piston bar 6 is in the first fortune
Level height in release 151 and the second transport ball 152, can be adapted for the piston rod 6 of different-diameter in this way.
Each transmission component further includes movable plate 130, setting and pedestal below the first support base 156 of each transmission component
101 parallel movable plates 130 are provided with waist-shaped hole 1301, the length direction and piston rod 6 of waist-shaped hole 1301 on movable plate 130
The direction of motion it is vertical.Movable plate 130 is fixed on horizontal shore 103 by positioning screw 1302.It adjusts so each
All transmission components on horizontal shore 103 make on its straight line, final to realize the piston rod when on transmission device
Axis 61 is always point-blank.
1.2.3, the third scheme of transmission component
As shown in figure 9, each transmission component includes third driving shaft 171, driven transmission wheel 173, covers in third active
Third transmission wheel 172, driving motor 128 on axis 171, third transmission wheel 172 and driven transmission wheel 173 are located at piston rod 6
The direction of motion of two sides, the perpendicular bisector and piston rod 6 of driven transmission wheel 173 is at an acute angle, third driving shaft 171 with piston rod 6
The direction of motion it is parallel.
It is connected by connector 134 so that it is convenient between transmission component between per two adjacent third driving shafts 171
The replacement of connection and quantity.Connector 134 can be universal joint, be also possible to straight sleeve.When transmission device length is constant, also
Directly all third driving shafts 171 root long axis can be replaced.Driving motor 128 drives third driving shaft 171 to rotate.
Each transmission component further includes the second support base, rotor plate 129, movable plate 130, and driven transmission wheel 173 passes through the
Two support bases are arranged on rotor plate 129, and piston rod 6 rotates under the action of third transmission wheel 172, is pressed at this time by piston rod 6
Driven transmission wheel 173 firmly piston rod 6 pressure effect under also rotate because the perpendicular bisector of driven transmission wheel 173 with
The direction of motion of piston rod 6 is at an acute angle, and driven transmission wheel 173 reacts on piston rod 6, makes piston rod 6 to next process
Movement.Adjustable angle of second support base on rotor plate 129, in this way in one timing of the revolving speed of third driving shaft 171, piston rod
The speed of advance is adjustable.
Rotor plate 129 is arranged on movable plate 130, and waist-shaped hole 1301, the length of waist-shaped hole 1301 are provided on movable plate 130
It is vertical with the direction of motion of piston rod 6 to spend direction.Movable plate 130 is fixed on horizontal shore 103 by positioning screw 1302
On.All transmission components on each horizontal shore 103 are adjusted so point-blank.It is final to realize that piston rod is transmitting
Central axes 61 when on device are always point-blank.
Optimization, transmission component is additionally provided with fender rod 133, and fender rod 133 is located at driven transmission wheel 173 and passes far from third
Send the side of wheel 172.Specifically, fender rod 133 is positioned close on the horizontal shore 103 of personnel operating space.If definition
If fender rod 133 is located at driven 173 right side of transmission wheel, driven transmission wheel 173 and third transmission wheel 172 are to rotate clockwise.
And the right side of driven transmission wheel 173 and third transmission wheel 172 is personnel operating space, piston rod 6 can be prevented from transmission in this way
The foot of operator is fallen and injured by a crashing object on component.
2. feeding device 2
As shown in Fig. 3-5, Fig. 7-9, feeding device 2 includes first material support portion, second material support portion.First material
Support portion includes more first material support frames 202 disposed in parallel, and second material support portion includes more disposed in parallel
Two Material support frames 221, first material support frame 202 and the setting of 221 parallel misalignment of second material support frame.Second material support
Frame 221 is gradually decreased along feeding direction level height.Feeding device 2 includes that driving second material support frame 221 moves up and down
First driving unit.When second material support frame 221 is moved to the top, it is set as the first of second material support frame 221
Station, at this point, the piston rod 6 on first material support frame 202 is replaced onto second material support frame 221, and in second material
It is rolled on support frame 221 along feeding direction, when the first driving unit driving second material support frame 221 moves to bottom
When, it is set as the second station of second material support frame 221, in the displacement to transfer assembly of piston rod 6 at this time.Below to the first object
Material support portion and second material support portion are described in detail.
2.1, first material support portion
As shown in Fig. 3 and Fig. 7-9, in order to realize that every single feeding can only have a piston rod 6 to be moved to first material branch
On support 202, first material support portion includes baffle 201, and baffle 201 is arranged in first material support frame 202 close to the second object
The lower end for expecting 221 side of support frame, by having the baffle 201 of piston rod 6 and the intersection point of first material support frame 202 adjustable, the
Two Material support frames 221 close to the end face of first material support frame 202 to the lateral distance L by there is the baffle 201 of piston rod 6
Less than or equal to the diameter of the piston rod 6 to feeding, and it is greater than the half of 6 diameter of piston rod to feeding.
In order to adapt to the piston rod 6 of different-diameter, i.e. adjusting second material support frame 221 is close to first material support frame
202 end face to the lateral distance L by there is the baffle 201 of piston rod 6.First material support portion further includes being positioned close to
3rd bearing 203 below two Material support frames, 221 end, is cased with the first rotation axis 204 in 3rd bearing 203, and 201 sets of baffle
In the first rotation axis 204, baffle 201 is rotated with the rotation of the first rotation axis 204.All second objects can disposably be adjusted
Expect support frame 221 close to the end face of first material support frame 202 to the lateral distance L by there is the baffle 201 of piston rod 6.
It can be fixed in the angle adjusted to adjust the baffle after angle 201, first material support portion further includes solid
Fixed board 205, rotary screw 206, sleeve 208, sleeve 208 are fixedly attached in the first rotation axis 204, the lateral wall of sleeve 208
It is connect with one end of rotary screw 206 by articulation piece 209, rotary screw 206 passes through the perforation in fixed plate 205, rotates spiral shell
Bar 206 installs nut 207 in the two sides of fixed plate 205, and fixed plate 205 is fixed on the lower section of first material support frame 202.Rotation
Before first rotation axis 204, the nut 207 of 205 two sides of fixed plate is first unclamped, until second material support frame 221 is close to first
205 two sides of fixed plate are tightened to suitable with the lateral distance by there is the baffle 201 of piston rod 6 in the end face of Material support frame 202
The single feeding of piston rod 6 of different-diameter can be realized in nut 207.
First material support portion further includes the first skeleton for being used to support first material support frame 202 and fixed plate 205
210, the first skeleton 210 is additionally provided with anti-fall bar far from one end of second material support frame 221 in first material support frame 202
2101, anti-fall bar 2101 prevents from being placed on the piston rod 6 to be processed on first material support frame 202 and falls.
2.2, second material support portion
As shown in Fig. 4-5, Fig. 7-9, in order to realize that the piston rod 6 by the different-diameter on feeding device 2 is transmitted to transmission
On the component and position of adaptation transmission component is mobile, and second material support portion further includes that the first material hooks plate 222, driving cylinder, the
One material hooks plate 222 and is arranged on second material support frame 221, and one end far from first material support frame 202 is provided with the first material
Hook 2221.Specifically, when being in the first station after second material support frame 221 rises under the action of driving cylinder, first
The piston rod 6 that material hooks on plate 222 is located at the surface of transmission component, when second material support frame 221 is in the effect of driving cylinder
When being in second station after lower decline, 6 frame of piston rod that the first material hooks on plate 222 is conveyed into each process in transmission component.
In order to realize in second material support frame 221 in second station, the first material hooks the various different-diameters on plate 222
The central axes of piston rod 6 can smoothly be placed on transmission component, second material support portion further includes the second rotation axis
223, the first gear 224 in the second rotation axis 223 is covered, the first material hooks plate 222 and is tightly attached to second material support frame 221 in parallel
Side and upper surface level height flush.The lower section that first material hooks plate 222 is fixed with rack gear 225 on along its length, each
Perforation is offered on the thickness direction of second material support frame 221, the second rotation axis 223 passes through perforation by 3rd bearing 203,
The lower section of rack gear 225 and ratcheting with rack gear 225 is arranged in first gear 224, and the first material hooks and offers strip hole on plate 222
2222, two standing screws 227 pass through strip hole 2222 and are fixed on second material support frame 221, by adjusting two fixations
Position of the screw rod 227 on strip hole 2222 come adjust the first material hook 2221 position.The stabilization being driven for rack-and-pinion 225
Property, the first material hooks plate 222 and offers strip grooves 2223 in the upper end for hooking 2221 far from the first material, and strip grooves 2223 pass through 7 words
The pressing plate 226 of type is pressed on second material support frame 221, and pressing plate 226 is fixed on second material support frame 221, and pressing plate 226 makes
Obtaining the first material hook plate 222 can only move back and forth on the direction along 6 feeding of piston rod, so that all gear & rack structures
It is more stable when mobile.
3. processing unit (plant) 3
Processing assembly includes the turning machine on the transmission device 1 being successively set between feeding device 2 and blanking device 4
Structure 31, aligning mechanism 32, grinding mechanism 33, the first polishing mechanism 34, electroplating mechanism that 35, the second polishing mechanism 36.It is existing
Technology, details are not described herein.
4. blanking device 4
As shown in fig. 6, blanking device 4 is arranged on the side of transmission device 1, blanking device 4 is supported including third material
Portion, 4 materials support portion.Third material support portion and 4 materials support portion respectively include more and are passing perpendicular to piston rod 6
Send the third Material support frame 41 and 4 materials support frame 42 of the direction of motion on device 1, third Material support frame 41 and the 4th
Material support frame 42 is staggered parallel arrangement, and be it is skewed, specifically, third Material support frame 41 and 4 materials support frame
42 are above one end far from transmission device 1 close to one end of transmission device 1.When such blanking, piston rod 6 is when arrival third object
An end motion after expecting on support frame 41 and 4 materials support frame 42 from trend far from transmission device 1.Third Material support frame
41 lower section is provided with the first cylinder 45 of its up and down motion of driving.
Optimization, it is provided with the second material on 41 one end far from 4 materials support frame 42 of third Material support frame and hooks 411,
Under the action of the first cylinder 45, third Material support frame 41 and the second material hook 411 together by the piston rod 6 on transmission device 1
It moves on in third Material support frame 41.In this embodiment, third Material support frame 41 is close to 4 materials support frame 42
One end is additionally provided with third material and hooks 412, under the action of the first cylinder 45, when the level height of third Material support frame 41 is greater than
When the level height of 4 materials support frame 42, third material, which hooks 412, at this time can prevent piston rod 6 from vertically falling to 4 materials branch
On support 42, only after third Material support frame 41 moves down, piston rod 6 is just substituted on 4 materials support frame 42,
To play the role of protecting piston rod 6.
Due to needing the time to detect in the piston rod 6 processed, when processing piston rod 6 when something goes wrong, may be time-consuming
It is long, and piston rod 6 on production line can the constant time will blanking, just needed at this time by piston rod 6 to be detected
Stored, on direction of this programme along 6 blanking of piston rod, blanking device 4 along 4 materials support frame 42 blanking side
It is additionally provided with multiple buffer gears upwards, make corresponding buffer gear move up and down the is provided with below each buffer gear
Two cylinders 46.Each buffer gear includes the fixed link parallel with the piston rod 6 on blanking device 4, along the length of fixed link
Multiple buffer bars 43 in fixed link are arranged in array on direction, are provided with corresponding second cylinder 46 below every fixed link,
Whether the height of 43 the top of buffer bar in the second cylinder 46 driving fixed link is higher than 42 corresponding position of 4 materials support frame
The height at place.When the height of buffer bar 43 is greater than the height of corresponding position, piston rod 6 rests in corresponding buffer bar 43
Side.
When detection zone is there is also when piston rod 6, from far from transmission device 1 to slow on the direction of transmission device 1
Jumper bar 43 preferentially stores piston rod 6.
It is made specifically, buffer bar 43 and third material hook 412 of elastic material, or is arranged on the face towards piston rod 6
Flexible part 44, such as rubber parts can will not damage piston when rolling strikes on buffer bar 43 in this way to avoid piston rod 6
The outer surface of bar 6.
In detail, after piston rod encounters some corresponding buffer bar 43, if do not deposited on next buffer bar 43
When letting live stopper rod 6, the second cylinder of this 43 lower section of buffer bar drives this buffer bar 43 to move down, until piston rod 6 leans against most
On a buffer bar 43 afterwards.When the side of all buffer bars 43 is not all by there is piston rod 6, in order to increase under piston rod 6
Expect speed, the buffer bar 43 close to transmission device 1 can be always situated in the lower section of 4 materials support frame 42.
5. intelligent apparatus
As shown in Figure 10, intelligent apparatus includes sensor for countering 54, surveys diameter sensor 55, the close of loading and unloading is reminded to open
Pass, display 57, alarm 56, the close switch include the first close 51 He of switch being fixed on horizontal shore 103
Second close switch 53.In this embodiment, first is arranged on blanking device 4 close to switch 51, and the first close switch 51
The ray vertical irradiation of sending is on the piston rod 6 on transmission device 1.In addition, it first may be located on close to switch 51
Front when piston rod 6 on material device 2 is placed into transmission component in 6 direction of motion of piston rod, piston rod 6 is in transmission component
Transmit process in be located at first close to switch 51 top.Second is located at piston rod 6 in the fortune of transmission component close to switch 53
It send down, reaches the dead astern of 6 direction of motion of moment piston rod before blanking device 4.
When previous piston rod 6 passes fully through the surface of the first close switch 51, first sent out at this time close to switch 51
The number of delivering letters arrives controller 52, and controller 52 controls the work of the first driving unit, and driving second material support frame 221 moves upwards,
Until piston rod 6 is replaced from first material support frame 202 onto second material support frame 221, the first driving is then controlled again
Unit driving second material support frame 221 moves downward, until piston rod 6 is replaced from second material support frame 221 to transmission
On component.
When piston rod 6 passes fully through the surface of the second close switch 53, second signal is sent close to switch 53 at this time
To controller 52, controller 52 controls the work of the first cylinder 45, and the first cylinder 45 driving third Material support frame 41 moves upwards,
By in the displacement to third Material support frame 41 of piston rod 6 on transmission component, the first cylinder 45 is then controlled again and drives third object
Material support frame 41 moves downward, and the second material hooks the lower section for being located at transporting wheel or transmitting ball or transmission wheel, and the displacement of piston rod 6 is to the
On 4 materials support frame 42, and controlling the second cylinder 46 moves corresponding buffer bar, realize store piston rod 6 to be detected or
Person plays the role of buffering.
The output end of turning unit is arranged in the survey diameter sensor 55, and display passes through every time on display 57 surveys directly
The diameter of the piston rod 6 of diameter sensor 55, when the data of detection are more than the threshold value in controller 52, controller 52 is controlled
Alarm 56 is alarmed.
The sensor for countering 54 is arranged in feeding device 2 on second material support frame 221, each piston rod 6 from
Capital flip-flop number sensor 54 when passing through on second material support frame 221, the every triggering of sensor for countering 54, which is once just given, to be controlled
Device 52 sends a signal, and controller 52 controls the triggering times of display counting sensor 54 on display 57, Ji Kecong at this time
The total amount for the piston rod 6 that production line is crossed and produced is shown on display 57.
The data that first straight line displacement sensor 106 and second straight line displacement sensor 107 on component obtain are adjusted to pass
It is defeated to be shown into controller 52, and on display 57.In this embodiment, display 57 can be set multiple, for showing
The data and information of different respective sensors, are conveniently checked.
The above is only the preferred embodiments that the utility model is created, and are not intended to limit the utility model creation, all
Made any modifications, equivalent replacements, and improvements etc., should be included in this within the spirit and principle that the utility model is created
Within the protection scope that utility model is created.
Claims (10)
1. a kind of piston rod loading and unloading system, which is characterized in that including feeding device and blanking device, feeding device include along
The first material support portion and second material support portion of feeding direction setting, second material support portion includes more disposed in parallel
Second material support frame (221), the first material hook plate (222), and the first material hooks plate (222) and is tightly attached to second material support frame in parallel
(221) side and upper surface level height flushes, and the first material hooks plate (222) can be on along feeding direction in second material branch
Support (221) moves back and forth, and the first material hooks plate (222) one end and is provided with for piston rod (6) to be processed to be placed into transmission
The first material on device hooks (2221)；
Blanking device includes the third material support portion and 4 materials support portion being arranged along blanking direction, 4 materials support
Portion includes that multiple buffer gears moving up and down are provided on blanking direction, for stopping piston when buffer gear rises
Bar continues to move along blanking direction.
2. a kind of piston rod loading and unloading system according to claim 1, which is characterized in that second material support frame (221)
It is gradually decreased along feeding direction level height, the end that the first material of setting hooks (2221) is lower than the other end.
3. a kind of piston rod loading and unloading system according to claim 2, which is characterized in that second material support portion further includes
Second rotation axis (223), the first gear (224) covered on the second rotation axis (223), the first material hook the lower section edge of plate (222)
It is fixed on length direction rack gear (225), offers perforation on the thickness direction of each second material support frame (221), second
Rotation axis (223) passes through perforation by 3rd bearing (203), and the lower section in rack gear (225) and and tooth is arranged in first gear (224)
Item (225) is ratcheting.
4. a kind of piston rod loading and unloading system according to claim 3, which is characterized in that the first material hooks to be opened on plate (222)
Equipped with strip hole (2222), several standing screws (227) pass through strip hole (2222) and are fixed on second material support frame (221)
On；First material hooks plate (222) and offers strip grooves (2223) in the upper end for hooking (2221) far from the first material, strip grooves (2223)
It is pressed on second material support frame (221) by the pressing plate (226) of 7 fonts, pressing plate (226) is fixed on second material support frame
(221) on, pressing plate (226), which limits the first material hook plate (222), to be moved back and forth on the direction along piston rod (6) feeding.
5. a kind of piston rod loading and unloading system according to claim 2, which is characterized in that the first material support portion packet
Include more first material support frames (202) disposed in parallel, first material support frame (202) and second material support frame (221)
Parallel misalignment setting；First material support portion includes baffle (201), and baffle (201) setting is leaned in first material support frame (202)
The end of nearly second material support frame (221) side, by having the baffle of piston rod (6) (201) and first material support frame (202)
Intersection point it is adjustable.
6. a kind of piston rod loading and unloading system according to claim 5, which is characterized in that first material support portion further includes
The 3rd bearing (203) being positioned close to below second material support frame (221) end, 3rd bearing (203) is interior to be cased with first
Rotation axis (204), baffle (201) cover on the first rotation axis (204), baffle (201) with the rotation of the first rotation axis (204) and
Rotation.
7. a kind of piston rod loading and unloading system according to claim 6, which is characterized in that the first material support portion is also
Including fixed plate (205), rotary screw (206), sleeve (208), sleeve (208) is fixedly attached on the first rotation axis (204),
The lateral wall of sleeve (208) is connect with one end of rotary screw (206) by articulation piece (209), and rotary screw (206) passes through solid
Perforation on fixed board (205), rotary screw (206) install nut (207) in the two sides of fixed plate (205), and fixed plate (205) is solid
It is scheduled on the lower section of first material support frame (202).
8. a kind of piston rod loading and unloading system according to claim 2, which is characterized in that third material support portion and the 4th
Material support portion respectively includes more third Material support frames (41) and 4 materials support frame (42), third Material support frame
(41) it is staggered parallel arrangement, third Material support frame (41) and 4 materials support frame (42) edge with 4 materials support frame (42)
Blanking direction height gradually decrease.
9. a kind of piston rod loading and unloading system according to claim 8, which is characterized in that the buffer gear includes under
The parallel fixed link of piston rod (6) on material device, be arranged in along array on the length direction of fixed link it is more in fixed link
A buffer bar (43), every fixed link lower section are provided with corresponding second cylinder (46), and the second cylinder (46) drives in fixed link
The height of buffer bar (43) the top whether be higher than the height of 4 materials support frame (42) corresponding position.
10. a kind of piston rod loading and unloading system according to claim 9, which is characterized in that the buffer bar (43) is by bullet
Property material is made or is provided on the face towards piston rod (6) elastic component (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821867539.7U CN208961585U (en) | 2018-11-13 | 2018-11-13 | A kind of piston rod loading and unloading system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821867539.7U CN208961585U (en) | 2018-11-13 | 2018-11-13 | A kind of piston rod loading and unloading system |
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| CN208961585U true CN208961585U (en) | 2019-06-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262348A (en) * | 2018-11-13 | 2019-01-25 | 江苏新合益机械有限公司 | A kind of piston rod loading and unloading system |
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2018
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262348A (en) * | 2018-11-13 | 2019-01-25 | 江苏新合益机械有限公司 | A kind of piston rod loading and unloading system |
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