CN208948340U - A kind of fully-automatic bent-pipe production line - Google Patents
A kind of fully-automatic bent-pipe production line Download PDFInfo
- Publication number
- CN208948340U CN208948340U CN201821608902.3U CN201821608902U CN208948340U CN 208948340 U CN208948340 U CN 208948340U CN 201821608902 U CN201821608902 U CN 201821608902U CN 208948340 U CN208948340 U CN 208948340U
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- Prior art keywords
- tubing
- bend pipe
- pipe
- automatic
- axis
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Abstract
A kind of fully-automatic bent-pipe production line, including tubing conveying device, augomatic syphon device, automatic soldering device；Tubing conveying device includes rack and tubing delivery track, and the discharge end of tubing delivery track is equipped with robot feeding device, and tubing delivery track is equipped with several tubing resettlement grooves；Augomatic syphon device includes forming elbow mechanism, tubing push platform and tubing delivery device, is provided with the guide groove pushed to tubing from tubing delivery device in forming elbow mechanism on tubing push platform；Automatic soldering device includes the welding robot for welding turntable and being located at welding turntable side, and welding turntable is equipped with the bend pipe clamping mechanism matched with bend pipe bending place.The utility model realizes the full-automatic molding of bend pipe, guarantees the molding effect of bend pipe, by setting rotation seat, facilitates and changes broken pipe angle and direction, can produce stereo bent pipe, expand the production type of bend pipe, improve the applicability of device.
Description
Technical field
The utility model relates to a kind of bend pipe production equipment, in particular to a kind of fully-automatic bent-pipe production line.
Background technique
Traditional bend pipe uses manual bending, and this mode is high to the force requirements of operator, and working efficiency
It is low.Various bending machines are had in the prior art, these bending machines only have the function of bend pipe, for by two part groups
At stereo bent pipe for, it is also necessary to by being accomplished manually, low efficiency can not especially for the bend pipe for also needing to weld
Meet the market demand to this bend pipe.
Summary of the invention
Technical problem to be solved in the utility model is in view of the deficiencies of the prior art, to provide a kind of design rationally, raw
Produce high-efficient fully-automatic bent-pipe production line.
Technical problem to be solved in the utility model is realized by technical solution below, and the utility model is
A kind of fully-automatic bent-pipe production line, its main feature is that, including tubing conveying device, augomatic syphon device, automatic soldering device；
The tubing conveying device includes rack and is set on the rack tubing delivery track, and tubing delivery track is along pipe
The conveying direction of material is obliquely installed upward, and tubing delivery track is equipped with the tubing locating piece of several single tubing of carrying, tubing
Locating piece is arranged side by side along the axis of tubing delivery track, and the discharge end of tubing delivery track is equipped with robot feeding device；
The augomatic syphon device includes forming elbow mechanism, tubing push platform and tubing delivery device, bend pipe at
Type mechanism and tubing delivery device are symmetrically arranged at the two sides of tubing push platform, are provided with tubing on tubing push platform from tubing
The guide groove in forming elbow mechanism is pushed at delivery device, is equipped with robot blanking device on the outside of forming elbow mechanism；Institute
The forming elbow mechanism stated includes bending pipe arm, and bending pipe arm is cut with scissors by vertical shaft with the hinged-support being located on tubing push platform
It connects, bending pipe arm is equipped with the bend pipe card slot with the axis collinear of tubing；
The automatic soldering device includes the welding robot for welding turntable and being located at welding turntable side, welds turntable
It is equipped with the bend pipe clamping mechanism matched with bend pipe bending place.
What technical problem to be solved in the utility model can also be realized by technical solution below, the machine
Device people's feeding device includes pedestal and the feeding arm that is located on pedestal, and through horizontal rotating shaft on pedestal, level turns feeding arm
The axis of axis and the axis of tubing are arranged in parallel, and feeding arm is equipped with the shift fork of crawl tubing, open on shift fork at least provided with two
The identical prong in mouth direction, prong are arranged side by side along the axis of tubing.
What technical problem to be solved in the utility model can also be realized by technical solution below, it is described from
There are two dynamic swan neck system is set, two augomatic syphon devices are arranged side by side along the axis of tubing resettlement groove, robot blanking device
It is located between two augomatic syphon devices, is equipped with below pedestal and to be moved for robot feeding device along the axis of tubing resettlement groove
Walking mechanism.
What technical problem to be solved in the utility model can also be realized by technical solution below, the pipe
Material delivery device includes tubing push frame and tubing positioning tube, and tubing positioning tube is equipped with movement close to one end of tubing push frame
Seat, Mobile base bottom are equipped with the sliding block in guide groove, and Mobile base is equipped with the rotation seat to connect with tubing positioning tube, in pipe
Material pushes frame and is equipped with the rotating drive mechanism of rotation seat and the push driving mechanism of Mobile base.
What technical problem to be solved in the utility model can also be realized by technical solution below, close to bend pipe
The tubing push platform of shaping mechanism is equipped with tubing support plate, is provided with tubing locating slot, tubing locating slot in tubing support plate
Axis, the axis of bend pipe card slot and the axis collinear of tubing.
What technical problem to be solved in the utility model can also be realized by technical solution below, described is curved
Pipe clamp mounting mechanism clamps component by bend pipe top and bend pipe lower part clamps component and forms, and bend pipe top clamps component and filled by column
On welding turntable, bend pipe lower part, which clamps component and is fixed on bend pipe lower part, to be clamped on component；
The bend pipe lower part clamps component and bend pipe top clamp component and include fixing clip and with fixing clip phase
The movable clip block of cooperation, the top between fixing clip and movable clip block are equipped with briquetting, and bend pipe locating rack is equipped with the rotation of briquetting
Turn driving mechanism, the telescoping cylinder that driving movable clip block carries out reciprocal telescopic movement is equipped on welding turntable.
What technical problem to be solved in the utility model can also be realized by technical solution below, in the machine
The side of device people's blanking device is equipped with automatic out-putting device.
What technical problem to be solved in the utility model can also be realized by technical solution below, in the machine
Frame is equipped with tubing conveying device, the digital control system of augomatic syphon device, automatic soldering device, and the digital control system is using touch
Shield all-in-one machine.
Compared with prior art, the utility model is hinged with by setting tubing conveying device, augomatic syphon device, automatic welding
It sets, then under the action of robot feeding device and welding robot, realizes the full-automatic molding of bend pipe, by setting tubing push
Platform, tubing positioning tube, forming elbow mechanism and tubing delivery device, realize automatic bend pipe in advance under, guarantee bend pipe
Molding effect；It by setting rotation seat, can neatly change the angle and direction of bending tubing, help to produce stereo bent pipe, expand
The production type of big syphon improves the applicability of device, reasonable design, easy operation, and production is concentrated, and production effect is good, raw
It produces high-efficient.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the structural schematic diagram of tubing conveying device；
Fig. 4 is the top view of Fig. 3；
Fig. 5 is the structural schematic diagram of robot feeding device；
Fig. 6 is the structural schematic diagram of augomatic syphon device；
Fig. 7 is the top view of Fig. 6；
Fig. 8 is the structural schematic diagram of augomatic syphon device.
Specific embodiment
Referring to the drawings, the specific technical solution of the utility model is further described, in order to those skilled in the art
Member is further understood that the utility model, without constituting the limitation to its right.
Referring to Fig.1-8, a kind of fully-automatic bent-pipe production line, including tubing conveying device 1, augomatic syphon device 3, automatic welding
Connection device 5；
The tubing conveying device includes rack 8 and the tubing delivery track 9 that is located in rack 8, tubing delivery track 9
Conveying direction along tubing is obliquely installed upward, and tubing delivery track 9 is equipped with the tubing locating piece of several single tubing of carrying
10, tubing locating piece 10 is arranged side by side along the axis of tubing delivery track 9, and the discharge end of tubing delivery track is equipped in robot
Expect device 2；Every group of tubing locating piece is equipped with several blocks being distributed side by side along the axis direction of tubing, between adjacent blockers
Space is configured to allow for the crawl mouth that robot feeding device protrudes into crawl tubing；
The augomatic syphon device includes forming elbow mechanism, tubing push platform 19 and tubing delivery device, bend pipe
Shaping mechanism and tubing delivery device are symmetrically arranged at the two sides of tubing push platform 19, are provided on tubing push platform 19 by tubing
The guide groove 25 in forming elbow mechanism is pushed to from tubing delivery device, is equipped with robot blanking on the outside of forming elbow mechanism
Device；The forming elbow mechanism includes bending pipe arm 20, and bending pipe arm 20 pushes platform with tubing is located at by vertical shaft 22
Hinged-support 23 on 19 is hinged, and bending pipe arm 20 is equipped with the bend pipe card slot 21 with the axis collinear of tubing, bend pipe card slot 21 and pipe
Material pushes the axis collinear of tubing on platform 19；
The automatic soldering device includes the welding robot 6 for welding turntable 26 and being located at welding 26 side of turntable, weldering
Switch through disk 26 and is equipped with the bend pipe clamping mechanism matched with bend pipe bending place.
The robot feeding device 2 includes pedestal 11 and sets feeding arm 13 on the pedestal 11, and feeding arm 13 passes through
Horizontal rotating shaft 12 fills on the pedestal 11, and the axis of horizontal rotating shaft 12 and the axis of tubing are arranged in parallel, and feeding arm 13 is equipped with and grabs
Take the shift fork 14 of tubing, at least provided with the identical prong of two opening directions on shift fork 14, prong is set side by side along the axis of tubing
It sets.
There are two the augomatic syphon device 3 is set, two augomatic syphon devices 3 along tubing resettlement groove 10 axis side by side
Setting, robot blanking device 7 are located between two augomatic syphon devices 3, are equipped with below pedestal 11 for robot feeding device
Structure disclosed in the prior art can be used in the walking mechanism 15 moved along the axis of tubing, walking mechanism 15.
The tubing delivery device includes tubing push frame 16 and tubing positioning tube 24, and tubing positioning tube 24 is close to tubing
The one end for pushing frame 16 is equipped with Mobile base 18, and 18 bottom of Mobile base is equipped with the sliding block in guide groove 25, sets on Mobile base 18
There is the rotation seat 17 to connect with tubing positioning tube 24, rotating drive mechanism and the movement of rotation seat are equipped on tubing push frame 16
The push driving mechanism of seat；Tubing push platform close to forming elbow mechanism is equipped with tubing support plate, in tubing support plate
It is provided with tubing locating slot, axis, the axis of bend pipe card slot and the axis collinear of tubing of tubing locating slot.
The bend pipe clamping mechanism clamps component by bend pipe top and bend pipe lower part clamps component and forms, bend pipe top folder
Through column on welding turntable, bend pipe lower part clamps component and is fixed on bend pipe lower part to be clamped on component arrangement；
The bend pipe lower part clamps component and to clamp component include fixing clip 27 and and fixing clip on bend pipe top
27 movable clip blocks 28 matched, fixing clip 27 are located at the outside of bend pipe, and movable clip block 28 is located at the inside of bend pipe, in bend pipe
Top be equipped with briquetting 31, bend pipe locating rack be equipped with briquetting 31 rotary drive mechanism, rotate briquetting 31 so that briquetting 31 press
Or do not press against the top of bend pipe, driving movable clip block 28 is equipped on welding turntable 26 and carries out the flexible of reciprocal telescopic movement
Cylinder.
It is equipped with automatic out-putting device 4 in the side of the robot blanking device 7, the automatic out-putting device 4 is skin
Band conveyer, chain transfer or drag conveyor, or any one conveying machinery disclosed in the prior art.Institute
Rack is stated equipped with tubing conveying device, the digital control system of augomatic syphon device, automatic soldering device, the digital control system uses
Touch screen integrated machine；
Touch screen integrated machine: using newest 32 ARM as control core, touch screen is shown, easy for installation, system operatio letter
Single, module great variety of goods is, it can be achieved that distributed AC servo system (DCS)；
Multi-axis motion controller: touch screen shows, motion controller ESMotion, high performance servo motor, realizes 64 axis
Motion control, 6 axis differences mend control；
Manufacturing execution system (MES): MES system is by equipping integration realization " process management and control is integrated " with intelligence, together
When, work compound between each business module of MES realizes " procreative collaboration integration ".
Tubing is transported to discharge end from the feed end of tubing delivery track 9 one by one, passes through dialling on robot feeding device 2
Fork grabs tubing from tubing delivery track 9, send after pushing platform 19 to tubing, is placed at tubing positioning tube 24, starting pushes away
Driving mechanism is sent, tubing positioning tube 24 is moved towards tubing, so that straight tube tubing is just inserted into tubing positioning tube, continued to press on
Tubing positioning tube 24 starts bending pipe arm 20, and bending pipe arm 20 is rotated around vertical shaft 22, completes the bending to tubing and handles, this hair
It is bright that first the front half section of tubing is in one plane bent, then by rotation seat 17, the tubing of front half section bending is rotated
To another plane, the second half section is bent, so that fabricated pipe bend frame be made, that is, is shaped to stereo bent pipe, robot blanking dress
It sets 7 bend pipe frame is put on welding turntable 26, then straight-run of pipe is grabbed by robot blanking device, be placed into fabricated pipe bend frame
Be welded with position, straight tube and fabricated pipe bend frame are welded by welding robot, obtained bend pipe puts up product, after the completion of welding,
Bend pipe is put up product and is transferred to automatic out-putting device 4 by robot blanking device 7, under above-mentioned robot feeding device 2, robot
Expect device 7 and welding robot 6 by process control, robot blanking device 7 and welding robot 6 using in the prior art
Disclosed robot architecture.
The utility model can realize that high-precision, high efficiency, solid forming, welding etc. are more according to user demand customized production
The machining process of task, efficiently solves that labor shortage in enterprise's tubular object extruding, processing efficiency is low, injury rate height etc.
Problem.
Claims (9)
1. a kind of fully-automatic bent-pipe production line, it is characterised in that: including tubing conveying device, augomatic syphon device, automatic welding
Device；
The tubing conveying device includes rack and is set on the rack tubing delivery track, and tubing delivery track is along tubing
Conveying direction is obliquely installed upward, and tubing delivery track is equipped with the tubing locating piece of several single tubing of carrying, tubing positioning
Block is arranged side by side along the axis of tubing delivery track, and the discharge end of tubing delivery track is equipped with robot feeding device；
The augomatic syphon device includes forming elbow mechanism, tubing push platform and tubing delivery device, bend pipe shaping apparatus
Structure and tubing delivery device are symmetrically arranged at the two sides of tubing push platform, are provided on tubing push platform and push tubing from tubing
The guide groove in forming elbow mechanism is pushed at mechanism, is equipped with robot blanking device on the outside of forming elbow mechanism；Described
Forming elbow mechanism includes bending pipe arm, bending pipe arm by vertical shaft with to be located at the hinged-support that tubing pushes on platform hinged, it is curved
Pipe arm is equipped with the bend pipe card slot with the axis collinear of tubing；
The automatic soldering device includes the welding robot for welding turntable and being located at welding turntable side, welds and sets on turntable
There is the bend pipe clamping mechanism matched with bend pipe bending place.
2. fully-automatic bent-pipe production line according to claim 1, it is characterised in that: the robot feeding device includes
Pedestal and the feeding arm being located on pedestal, feeding arm by horizontal rotating shaft on pedestal, the axis of horizontal rotating shaft and tubing
Axis is arranged in parallel, and feeding arm is equipped with the shift fork of crawl tubing, at least provided with the identical prong of two opening directions on shift fork,
Prong is arranged side by side along the axis of tubing.
3. fully-automatic bent-pipe production line according to claim 2, it is characterised in that: the augomatic syphon device is equipped with two
A, two augomatic syphon devices are arranged side by side along the axis of tubing resettlement groove, and robot blanking device is located at two automatic bend pipes
Between device, the walking mechanism moved for robot feeding device along the axis of tubing resettlement groove is equipped with below pedestal.
4. fully-automatic bent-pipe production line according to claim 1, it is characterised in that: the tubing delivery device includes pipe
Material pushes frame and tubing positioning tube, and tubing positioning tube is equipped with Mobile base close to one end of tubing push frame, and Mobile base bottom is equipped with
Sliding block in guide groove, Mobile base are equipped with the rotation seat to connect with tubing positioning tube, are equipped with and turn on tubing push frame
The rotating drive mechanism of dynamic seat and the push driving mechanism of Mobile base.
5. fully-automatic bent-pipe production line according to claim 1, it is characterised in that: the tubing close to forming elbow mechanism pushes away
It send platform to be equipped with tubing support plate, is provided with tubing locating slot in tubing support plate, the axis of tubing locating slot, bend pipe card slot
The axis collinear of axis and tubing.
6. fully-automatic bent-pipe production line according to claim 1, it is characterised in that: the bend pipe clamping mechanism is by bend pipe
Top clamps component and bend pipe lower part clamps component composition, and bend pipe top clamps component through column on welding turntable, curved
Pipe lower part clamps component and is fixed on welding turntable.
7. fully-automatic bent-pipe production line according to claim 6, it is characterised in that: the bend pipe lower part clamp component and
It includes fixing clip and the movable clip block that matches with fixing clip that bend pipe top, which clamps component, fixing clip and movable clip block
Between top be equipped with briquetting, bend pipe locating rack be equipped with briquetting rotary drive mechanism, welding turntable on be equipped with driving live
Dynamic fixture block carries out the telescoping cylinder of reciprocal telescopic movement.
8. fully-automatic bent-pipe production line according to claim 1, it is characterised in that: the one of the robot blanking device
Side is equipped with automatic out-putting device.
9. fully-automatic bent-pipe production line according to claim 1, it is characterised in that: be equipped with tubing in the rack and convey
The digital control system of device, augomatic syphon device, automatic soldering device, the digital control system use touch screen integrated machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821608902.3U CN208948340U (en) | 2018-09-30 | 2018-09-30 | A kind of fully-automatic bent-pipe production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821608902.3U CN208948340U (en) | 2018-09-30 | 2018-09-30 | A kind of fully-automatic bent-pipe production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208948340U true CN208948340U (en) | 2019-06-07 |
Family
ID=66740184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821608902.3U Expired - Fee Related CN208948340U (en) | 2018-09-30 | 2018-09-30 | A kind of fully-automatic bent-pipe production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208948340U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111672976A (en) * | 2020-05-28 | 2020-09-18 | 昆山威普特机器人科技有限公司 | Automatic production line for bent pipes |
| CN117161761A (en) * | 2023-10-16 | 2023-12-05 | 广东弘锦科技有限公司 | Seat return bend manufacturing system |
-
2018
- 2018-09-30 CN CN201821608902.3U patent/CN208948340U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111672976A (en) * | 2020-05-28 | 2020-09-18 | 昆山威普特机器人科技有限公司 | Automatic production line for bent pipes |
| CN117161761A (en) * | 2023-10-16 | 2023-12-05 | 广东弘锦科技有限公司 | Seat return bend manufacturing system |
| CN117161761B (en) * | 2023-10-16 | 2024-02-27 | 广东弘锦科技有限公司 | Seat return bend manufacturing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190607 Termination date: 20190930 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |