The harvesting and waste recovery systems that a kind of needle mushroom industrial bottle is planted
Technical field
The utility model relates to industrialized cultivation for needle mushroom equipment technical field, specifically a kind of needle mushroom industrial bottle is planted
Harvesting and waste recovery systems.
Background technique
Needle mushroom the factorial production starts from the 1960s, being broadly divided into bag plants mode and bottle cultivation mode, and wherein bottle is planted
Mode has many advantages, such as that the conditions such as temperature, humidity and the illumination in mechanization, high degree of automation and cultivation are easily controllable.Gold
It is using culture bottle as cultivating container that needle mushroom bottle, which is planted, is that a bottle cultivation is single to transport basket to carry multiple (generally 16) culture bottles
Member, bottle plant unit and are successively bottled, sterilized, is inoculated with by conveyer, germicidal management, mycelium stimulation processing, management of producing mushroom, harvesting packet
Dress and waste recovery processing.
Currently, it is by being accomplished manually that most of bottle, which plants the harvesting of needle mushroom, worker extracts needle mushroom from culture bottle,
And by needle mushroom be easy lignifying root cut off, then by cut off root after finished product needle mushroom and golden mushroom root portion place respectively
It is further processed on two conveyers.Not only the degree of automation is low, working efficiency is low for artificial extraction needle mushroom.Application number
It discloses a kind of bottle of cultivation mushroom for the patent of invention of 201610310330.X and harvests root cutter automatically, although realizing needle mushroom
Automatically harvest and cut root, but have the disadvantage in that needle mushroom cut one by one root harvesting, this just need by culture bottle from transhipment basket
In remove and place one by one mushroom bottle pipeline on, after harvesting again by be discharged empty bottle pipeline on culture bottle put one by one
It sets in transhipment basket, to carry out the recycling of the culture bottle and waste material of next step, production efficiency is low.
After needle mushroom harvesting, culture bottle can be recycled, and waste material can be used as organic fertilizer, bio-fuel or animal feed and add
Add object, it is therefore desirable to be recycled to culture bottle and waste material.Application No. is 201120360185.9 utility model patents
A kind of Pneumatic bottle cleaning machine is disclosed, which the waste material in culture bottle is discharged using compressed air, will not be to cultivation
Bottle damages, high degree of automation, and still, which has the disadvantage in that (1) air jet pipe stops row in order to prevent
Waste material after out is smoothly fallen on the waste material supply unit of lower section, and air jet pipe is usually L-shaped to be mounted on jet unit box body (ginseng
See the attached drawing 9 application No. is 201410173943.4, entitled mushroom-cultivating tall bottle with spout with the pneumatic patent of invention for digging bottle equipment),
And compost passes through extruding in bottling, the process with certain hardness, therefore air jet pipe insertion waste material will receive biggish
Resistance leads to the horizontal component stress bending of air jet pipe, and then influences the normal use of equipment;(2) in order to keep air jet pipe smooth
Insertion waste material in, the outer diameter of air jet pipe is smaller, jet dig bottle process be difficult thoroughly to smash thick and solid waste material, cause to clear up
It is not thorough.
Utility model content
Purpose of the utility model is to solve above-mentioned the deficiencies in the prior art, provide a kind of needle mushroom industrial bottle cultivation
Harvesting and waste recovery systems, can high harvest efficiency, prevent air jet pipe from damaging and improve cleaning effect.
Technical problem to be solved in the utility model is realized using following technical scheme: a kind of needle mushroom industrial bottle
The harvesting of cultivation and waste recovery systems, including room, recycling room and culture bottle group are harvested, needle mushroom, which is equipped with, in the harvesting room harvests
Device, waste material recovery device is equipped in the recycling room, and the needle mushroom recovering device is returned by culture bottle conveyer and waste material
Receiving apparatus connection;The culture bottle group includes culture bottle and transhipment basket;
The needle mushroom recovering device include needle mushroom root conveyer, finished product needle mushroom conveyer, recovering device rack,
Cutter, translating bracket, the first lead screw, the first lead screw driving motor, clamping plate bracket, clamping plate bracket lifting cylinder, the second lead screw,
Two lead screw driving motors and cleating unit;The culture bottle conveyer is equipped with the first pressing plate and the first pressing plate drives cylinder, institute
State the first pressing plate can vertical sliding be mounted on culture bottle conveyer, first pressing plate is equipped with culture bottle location hole, institute
The first pressing plate driving cylinder is stated for driving the lifting of the first pressing plate;The cutter is fixedly mounted in recovering device rack and is located at
The top of needle mushroom root conveyer;The translating bracket is horizontally slidable to be mounted in recovering device rack, and described first
Lead screw and the first lead screw driving motor are mounted in recovering device rack, and the first lead screw driving motor and the first lead screw connect
It connects, first lead screw is threadedly coupled with translating bracket;The clamping plate bracket can vertical sliding be mounted on translating bracket, institute
Clamping plate bracket lifting cylinder is stated for driving clamping plate bracket to go up and down;Second lead screw and the second lead screw driving motor are mounted on folder
On board mount, the second lead screw driving motor is connect with the second lead screw;The cleating unit is equipped with multiple and interval and is mounted on
On clamping plate bracket, the cleating unit include two clamping plates, the clamping plate it is horizontally slidable be mounted on clamping plate bracket and with
The connection of second threads of lead screw, second lead screw can drive two clamping plates in cleating unit opposite or reverse movement;
The waste material recovery device includes pneumatic culture bottle cleaning plant and waste material conveyer, the pneumatic culture bottle cleaning
Device includes recyclable device rack, culture bottle group turnover device, air-jet device and culture bottle rotation drive device;The culture bottle
Group turnover device includes L shape curved boom, L shape curved boom overturning motor, the second pressing plate and the second pressing plate driving cylinder;The L shape curved boom
It is articulated in recyclable device rack, the L shape curved boom overturning motor is for driving L shape curved boom to overturn;Second pressing plate can be slided
Dynamic is mounted on L shape curved boom, and second pressing plate is equipped with culture bottle location hole, and the second pressing plate driving cylinder is for driving
Culture bottle group is pressed abd fixed on L shape curved boom by dynamic second pressing plate;The air-jet device is located under culture bottle group turnover device
Side, the air-jet device includes cabinet, cabinet lifting cylinder, air jet pipe and hollow boring bit;The cabinet can vertical sliding peace
In recyclable device rack, the air jet pipe is fixedly mounted on box house, and the hollow boring bit is fixedly mounted on air jet pipe
Upper end;The culture bottle rotation drive device is located at the top of culture bottle group turnover device, the culture bottle rotation driving dress
It sets including shaft mounting bracket, shaft mounting bracket lifting cylinder, shaft, frictional disk and shaft driving motor;The shaft peace
Dress bracket can vertical sliding be mounted in recyclable device rack, the shaft mounting bracket lifting cylinder is for drive shaft peace
Fill bracket lifting;The shaft is vertically installed in shaft mounting bracket, and the frictional disk is fixedly mounted on the lower end of shaft;
It is described transhipment basket bottom be equipped with frictional disk through hole, the air jet pipe, frictional disk, frictional disk through hole all with cultivation
It is corresponding to train bottle.
The technical solution of the utility model is also: the culture bottle conveyer is equipped with air knife, and the air knife is along culture bottle
The conveying direction of conveyer is located at the downstream of pneumatic culture bottle cleaning plant.
The technical solution of the utility model is also: the culture bottle group includes 16 culture bottles, 16 cultivations
Bottle is arranged in transhipment basket in four rows, four column;There are four the cleating unit is set;The air jet pipe is equipped with 16 and is in four
Row, four column are mounted in bracket air jet pipe cabinet;The shaft is equipped with 16 and is mounted on shaft installation branch in four rows, four column
On frame, the adjacent shafts positioned at same row are connected by tape handler, the one of shaft and shaft driving motor of every row
Connection.
The technical solution of the utility model is also: the culture bottle conveyer is Conveyor, the needle mushroom root
Conveyer and finished product needle mushroom conveyer are all belt conveyor, and the waste material conveyer is drag conveyor.
Basket is transported in the harvesting and the having the beneficial effect that of waste recovery systems (1) that the utility model needle mushroom industrial bottle is planted
In multiple culture bottles in needle mushroom by Qie Gen together and harvesting, compared with the existing technology, do not need culture bottle from transhipment
It is removed and placed one by one in basket on mushroom bottle pipeline, does not also need that the cultivation on empty bottle pipeline will be discharged after harvesting
Bottle is placed on one by one in transhipment basket, is suitable for needle mushroom industrial bottle and is planted production line, improves harvest efficiency;(2) air jet pipe is inserted
When entering in waste material, culture bottle rotation drive device drives culture bottle to rotate relative to hollow boring bit, keeps a part in culture bottle useless
Expect that the dregs guiding groove along hollow boring bit is discharged, and is greatly reduced active force suffered by air jet pipe horizontal component, is prevented jet
Pipe bending damage;(3) culture bottle is cleared out by hollow boring bit due to a part of waste material, the waste material in culture bottle is relatively thin, more holds
It is easily smashed by compressed air, to improve cleaning effect;(4) hollow boring bit is integrated in the top of air jet pipe, can be disposable
Drilling and jet are completed, it is high-efficient;(5) it rotates culture bottle relative to drill bit, rather than conversely, therefore can prevent because of spray
Tracheae assembly structure is excessively complicated and influences waste material and falls into waste material conveyer.
Detailed description of the invention
Fig. 1 is the top view of the harvesting that needle mushroom industrial bottle is planted and waste recovery systems.
Fig. 2 is the perspective view of needle mushroom recovering device.
Fig. 3 is the partial enlarged view in the portion A in Fig. 2.
Fig. 4 is the main view of needle mushroom recovering device.
Fig. 5 is the view of B-B direction in Fig. 4.
Fig. 6 is the perspective view of waste material recovery device.
Fig. 7 is the partial enlarged view in the portion C in Fig. 6.
Fig. 8 is the partial enlarged view in the portion D in Fig. 6.
Fig. 9 is the main view one of waste material recovery device.
Figure 10 is the partial enlarged view in the portion E in Fig. 9.
Figure 11 is the main view two of waste material recovery device.
Figure 12 is the partial enlarged view in the portion F in Figure 11.
Figure 13 is the structural schematic diagram of charging basket.
In figure: 1, harvesting room, 2, recycling room, 3, culture bottle conveyer, 4, needle mushroom root conveyer, 5, finished product needle mushroom
Conveyer, 6, recovering device rack, 7, cutter, 8, translating bracket, the 9, first lead screw, the 10, first lead screw driving motor, 11, folder
Board mount, 12, clamping plate bracket lifting cylinder, the 13, second lead screw, the 14, second lead screw driving motor, the 15, first pressing plate, 16,
One pressing plate driving cylinder, 17, clamping plate, 18, waste material conveyer, 19, recyclable device rack, 20, L shape curved boom, 21, overturning motor,
22, the second pressing plate, the 23, second pressing plate drive cylinder, 24, cabinet, 25, cabinet lifting cylinder, 26, air jet pipe, 27, core drill
Head, 28, shaft mounting bracket, 29, shaft mounting bracket lifting cylinder, 30, shaft, 31, frictional disk, 32, shaft driving motor,
33, culture bottle, 34, transhipment basket, 35, frictional disk through hole, 36, air knife, 37, tape handler, 38, needle mushroom.
Specific embodiment
In order to clarify the technical characteristics of the invention, below according to attached drawing to specific embodiment of the present invention make into
One step explanation.
Fig. 1~Figure 13 shows the harvesting and waste recovery systems that the needle mushroom industrial bottle of the utility model is planted, and such as schemes
It is shown, including harvesting room 1, recycling room 2 and culture bottle group, harvesting room 1 is integrally more demanding to environment, and harvesting is equipped with gold in room 1
Needle mushroom recovering device, recycling room 2 is relatively low to environmental requirement, and recycling is equipped with waste material recovery device in room 2.Needle mushroom harvesting dress
It sets and is connect by culture bottle conveyer 3 with waste material recovery device, culture bottle conveyer 3 is roller conveyor.
Culture bottle group includes 16 culture bottles 33 and 34,16 culture bottles 4 of a transhipment basket in four rows, four column arrangements
In transhipment basket 5.
Needle mushroom recovering device include needle mushroom root conveyer 4, finished product needle mushroom conveyer 5, recovering device rack 6,
Cutter 7, translating bracket 8, the first lead screw 9, the first lead screw driving motor 10, clamping plate bracket 11, clamping plate bracket lifting cylinder 12,
Two lead screws 13, the second lead screw driving motor 14 and cleating unit.Needle mushroom root conveyer 4 and finished product needle mushroom conveyer 5 are all
For belt conveyor, needle mushroom root conveyer 4 and finished product needle mushroom conveyer 5 are located at the two sides of culture bottle conveyer 3.
Culture bottle conveyer 3 is equipped with the first pressing plate 15 and the first pressing plate drives cylinder 16, and the first pressing plate 15 can be slided vertically
Dynamic is mounted on culture bottle conveyer 3, and the first pressing plate 15 is equipped with culture bottle location hole, and the first pressing plate driving cylinder 16 is used for
The first pressing plate 15 is driven to go up and down.
Cutter 7 is fixedly mounted on the top in recovering device rack 6 and being located at needle mushroom root conveyer 4.Translating bracket 8
Horizontally slidable is mounted in recovering device rack 6, and the first lead screw 9 and the first lead screw driving motor 10 are mounted on recovering device
In rack 6, the first lead screw driving motor 10 is connect with the first lead screw 9, and the first lead screw 9 is threadedly coupled with translating bracket 8.Clamping plate branch
Frame 11 can vertical sliding be mounted on translating bracket 8, clamping plate bracket lifting cylinder 12 is for driving clamping plate bracket 11 to go up and down.
Second lead screw 13 and the second lead screw driving motor 14 are mounted on clamping plate bracket 11, the second lead screw driving motor 14 with
The connection of second lead screw 13.Cleating unit sets there are four and is spaced and is mounted on clamping plate bracket 11, and cleating unit includes two clamping plates
17, clamping plate 17 is horizontally slidable to be mounted on clamping plate bracket 11 and being threadedly coupled with the second lead screw 13, and the second lead screw 13 can drive
Two clamping plates 17 in dynamic cleating unit are opposite or move backward.
The course of work of needle mushroom recovering device: the transhipment basket 34 of 16 culture bottles 33 is carried by culture bottle conveyer
3 are transported at the first pressing plate 15, and needle mushroom 38 is loaded in culture bottle 33.First pressing plate drives cylinder 16 to drive the first pressing plate 15
It moves down, culture bottle 33 enters in the culture bottle fixation hole on the first pressing plate 15.First lead screw driving motor 10 passes through the first lead screw 9
Driving translating bracket 8 is moved to the top of culture bottle 33, and clamping plate bracket lifting cylinder 12 drives clamping plate bracket 11 to move down, makes each
Two clamping plates 17 of cleating unit are located at the two sides of row's needle mushroom 38.Second lead screw driving motor 14 passes through the second lead screw
Two clamping plates 17 of 13 driving cleating units move towards, and needle mushroom 38 is clamped.The driving folder of clamping plate bracket lifting cylinder 12
Board mount 11 moves up, and translating bracket 8 is mobile to cutter 7, cuts away the root of needle mushroom 38 successively by cutter 7, needle mushroom root
It falls on needle mushroom root conveyer 4.Translating bracket 8 is moved to 5 top of finished product needle mushroom conveyer, and cleating unit release is cut
The finished product needle mushroom for falling root falls in finished product needle mushroom on finished product needle mushroom conveyer 5.
Waste material recovery device includes pneumatic culture bottle cleaning plant and waste material conveyer 18, pneumatic culture bottle cleaning plant packet
Include recyclable device rack 19, culture bottle group turnover device, air-jet device and culture bottle rotation drive device.Waste material conveyer 18
In the lower section of recyclable device rack 19, waste material conveyer 18 is drag conveyor.
Culture bottle group turnover device includes L shape curved boom 20, L shape curved boom overturning motor 21, the second pressing plate 22 and the second pressing plate
Drive cylinder 23.L shape curved boom 20 is articulated in recyclable device rack 19, and L shape curved boom overturning motor 21 is for driving L shape curved boom 20
Overturning.Second pressing plate 22 is slidably mounted on L shape curved boom 20, and the second pressing plate 22 is equipped with culture bottle location hole, the second pressure
Plate driving cylinder 23 is for driving the second pressing plate 22 that culture bottle group is pressed abd fixed on L shape curved boom 20.
Air-jet device is located at the lower section of culture bottle group turnover device, air-jet device include cabinet 24, cabinet lifting cylinder 25,
Air jet pipe 26 and hollow boring bit 27.Cabinet 24 can vertical sliding be mounted in recyclable device rack 19, the fixed peace of air jet pipe 26
Inside cabinet 24, air jet pipe 26 is equipped with 16 and is mounted in cabinet 24 in four rows, four column, the fixed peace of hollow boring bit 27
Mounted in the upper end of air jet pipe 26.
Culture bottle rotation drive device is located at the top of culture bottle group turnover device, and culture bottle rotation drive device includes turning
Axis mounting bracket 28, shaft mounting bracket lifting cylinder 29, shaft 30, frictional disk 31 and shaft driving motor 32.Shaft installation
Bracket 28 can vertical sliding be mounted in recyclable device rack 19, shaft mounting bracket lifting cylinder 29 is pacified for drive shaft
Bracket 28 is filled to go up and down.Shaft 30 is vertically installed in shaft mounting bracket 28, and frictional disk 31 is fixedly mounted on the lower end of shaft 30.
Shaft 30 is equipped with 16 and is mounted in shaft mounting bracket 28 in four rows, four column, and the adjacent shafts 30 positioned at same row are logical
The connection of tape handler 37 is crossed, one of shaft 30 of every row is connect with shaft driving motor 32.
Transport basket 34 bottom be equipped with frictional disk through hole 35, air jet pipe 26, frictional disk 31, frictional disk through hole 35 all with
Culture bottle 33 is corresponding.
Culture bottle conveyer 3 is equipped with air knife 36, and air knife 36 is located at pneumatic cultivation along the conveying direction of culture bottle conveyer 3
The downstream of bottle cleaning plant.Air knife 36 can further clear up the waste material being attached in culture bottle group, improve cleaning effect.
The course of work of the utility model waste material recovery device: the culture bottle group of waste material is loaded with by culture bottle conveyer 3
It is delivered at pneumatic culture bottle cleaning plant, culture bottle group is overturn 180 ° (as shown in figure 11) by culture bottle group turnover device, is made
The bottleneck of culture bottle 33 is straight down.29 drive shaft mounting bracket 28 of shaft mounting bracket lifting cylinder moves down, until
The lower surface of frictional disk 31 is contacted with the bottom surface of culture bottle 33.Cabinet lifting cylinder 25 drives air jet pipe 26 to move up, with this
Meanwhile 32 drive shaft 30 of shaft driving motor rotates, shaft 30 drives culture bottle 33 with respect to hollow boring bit by frictional disk 31
27 rotations, as shown in figure 12, hollow boring bit 27 enter culture bottle 33 and a part of waste material in culture bottle 33 are cleared out culture bottle
33.After hollow boring bit 27 is close to 33 bottom of culture bottle, air jet pipe 26 sprays compressed air, by remaining waste material in culture bottle 33
It smashes and clears out culture bottle 33.The waste material for being cleared out culture bottle 33, which is fallen on waste material conveyer 18, to be transported away, for as having
Machine fertilizer, bio-fuel or animal feed additive etc..Culture bottle 33 after being cleaned is conveyed by culture bottle conveyer 3, by wind
It is further cleared up when knife 36.
The embodiments of the present invention are elaborated above in conjunction with attached drawing, but the utility model is not limited to
Embodiment is stated, within the knowledge of a person skilled in the art, the utility model aims can also not departed from
Under the premise of make a variety of changes.