CN208730415U - Full-automatic heat processing rail dress takes resin lens manipulator - Google Patents

Full-automatic heat processing rail dress takes resin lens manipulator Download PDF

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Publication number
CN208730415U
CN208730415U CN201820559769.0U CN201820559769U CN208730415U CN 208730415 U CN208730415 U CN 208730415U CN 201820559769 U CN201820559769 U CN 201820559769U CN 208730415 U CN208730415 U CN 208730415U
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CN
China
Prior art keywords
advance
rail
door frame
full
prong
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Expired - Fee Related
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CN201820559769.0U
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Chinese (zh)
Inventor
包松养
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Jiangsu Rare Optics Co Ltd
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Jiangsu Rare Optics Co Ltd
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Priority to CN201820559769.0U priority Critical patent/CN208730415U/en
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Publication of CN208730415U publication Critical patent/CN208730415U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

Full-automatic heat processing rail dress takes resin lens manipulator, it is characterised in that: the mobile cart (2) is equipped with long rails (21), and advance and retreat trolley (3) is movably connected on long rails (21);When mobile cart (2) are moved to heating furnace (5) position, long rails (21) thereon are docked with the component that integrates with (6), and advance and retreat trolley (3) enters from long rails (21) integrates with component (6);Advance and retreat trolley (3) two sides are equipped with oil cylinder (31), rear end is equipped with crossbearer (32), the piston tip of two oil cylinders (31) is connected with door frame (7), sprocket wheel (71) are equipped among door frame (7), chain (8) are hung on sprocket wheel (71), chain (8) one end is fixed on crossbearer (32), and the other end is connected with prong (9).The utility model, automatic material taking, into furnace, feeding, fall into sink, transport out of pond integration, run smoothly and imitate height.

Description

Full-automatic heat processing rail dress takes resin lens manipulator
Technical field
The utility model relates to technical field of heat treatment, and in particular to full-automatic heat processing rail dress takes resin lens machine Tool hand.
Background technique
The factory of production resin lens generallys use Electric heat oven as curing apparatus now, will be filled with the glass of monomer Die workpiece is placed on multiple-plate workpiece vehicle push-in baking oven inner sealing by the gross, according to the heating curve that temperature controller is set, 21 hours completion monomer cure purposes.Product quality is not can guarantee using Electric heat oven curing mode resin lens produced Consistency directly influences the control of road HMC technological parameter after eyeglass and causes the accepted product percentage of product low, this is because electric Temperature is unevenly distributed in oven heat, workpiece receive solidification temperature condition it is inconsistent caused by, it is known that domestic resin lens The eyeglass heat treatment of heat treatment department is to use shaft furnace, drawer stove heating, then transport capable heat treatment with traveling crane.With drawer furnace For, illustrate that concrete technology, eyeglass are heated to predetermined temperature in heating furnace, opens fire door and haul out eyeglass out of furnace, then by Workpiece is sling in driving is transported to next procedure.If driving cannot once hang away workpiece, then need again to melt down remaining eyeglass Heating and thermal insulation, repeatedly, until all heat treatment finishes by eyeglass in furnace.Shaft furnace heat treatment process is also similar with this.No With to be shaft furnace open hanged workpiece for the top cover of furnace.
The shortcomings that above-mentioned heat treatment process is since driving will cannot disposably hang away heat treatment, workpiece heat with a collection of workpiece Treatment temperature difference is big, causes irregular with a collection of heat treatment of workpieces quality, and quality cannot be guaranteed, furthermore handling of driving a vehicle must be by Artificial hang is lifting lug or lifting rope, and handling technique is relative complex, and worker operation bad environments, time-consuming, inefficiency.Work when handling Part is higher from the ground, and wirerope is flexibility, and handling stability is poor, easily causes workpiece to wave and falls, and there are biggish security risks. Remaining workpiece will melt down heating and thermal insulation simultaneously, and energy consumption is big.In addition shaft furnace, drawer furnace are there are self shortcoming, low efficiency, at This height, structure is complicated, high failure rate.
Utility model content
For disadvantage mentioned above, the utility model aim is that providing full-automatic heat processing rail dress takes resin lens mechanical Hand, it can be achieved that automatic material taking, into furnace, feeding, fall into sink, transport out of sink integration work, multistage speed is mobile, run smoothly, Energy conservation and environmental protection, it is high-efficient.
The technical solution of the utility model technology is achieved in the following ways: full-automatic heat processing rail dress takes tree Rouge eyeglass manipulator includes heavy rail, mobile cart, advance and retreat trolley, sink and heating furnace;The heavy rail is located at sink two sides, Heating furnace is located at sink side and is located in front of heavy rail, and the component that integrates with is equipped in heating furnace;It is characterized by: being set on the heavy rail There is the mobile cart of transverse shifting;The mobile cart is equipped with long rails, and advance and retreat trolley is movably connected in long rails On;When mobile cart is moved to heating furnace position, long rails thereon are docked with the component that integrates with, and advance and retreat trolley is from longitudinal rail Road enters the component that integrates with;The advance and retreat trolley two sides are equipped with oil cylinder, and rear end is equipped with crossbearer, and the piston tip of two oil cylinders is connected with Door frame, door frame centre are equipped with sprocket wheel, are hung with chain on sprocket wheel, and chain one end is fixed on crossbearer, and the other end is connected with prong, Oil cylinder drives door frame lifting, and chain-driving prong is gone up and down with the double of oil cylinder speed.
The advance and retreat trolley is respectively provided with a guide rail I on the inside of the oil cylinder of two sides.
It is additionally provided with two symmetrical guide rails II on the door frame, and is equipped with directive wheel and side on the lateral surface of guide rail II Guide wheel cooperates the guide rail I on advance and retreat trolley by directive wheel and side guide wheel when door frame decline, guarantees that door frame displacement is accurate.
The prong two sides are equipped with directive wheel and side guide wheel, are cooperated when prong lifting by directive wheel and side guide wheel Guide rail II guarantees that prong displacement is accurate.
The mobile cart and advance and retreat trolley pass through speed reducer, electric appliance, the PLC in frequency converter cooperating platform and control System realizes that multistage speed is mobile, runs smoothly.
The utility model, it can be achieved that automatic material taking, into furnace, feeding, fall into sink, transport out of sink integration work, multistage Speed is mobile, runs smoothly, energy conservation and environmental protection is high-efficient;Since prong lifting speed is that oil cylinder speed is double, to reduce door frame Height, preferably facilitate the walking of advance and retreat trolley.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the operation schematic diagram that the utility model send workpiece into heating furnace.
Fig. 4 is the operation schematic diagram that the utility model send workpiece to be lauched.
In figure: 1 heavy rail, 2 mobile carts, 3 advance and retreat trolleies, 4 sinks, 5 heating furnaces, 6 integrate with component, 7 door frames, 8 chains, 9 Prong, 10 directive wheels, 11 side guide wheels.
Specific embodiment
Known by Fig. 1, Fig. 2, Fig. 3, Fig. 4, full-automatic heat processing rail dress takes resin lens manipulator, comprising heavy rail 1, moves Dynamic cart 2, advance and retreat trolley 3, sink 4 and heating furnace 5;The heavy rail 1 is located at 4 two sides of sink, and heating furnace 5 is located at sink 4 one Side is located at 1 front of heavy rail, is equipped with the component 6 that integrates in heating furnace 5;The heavy rail 1 is equipped with the mobile cart 2 of transverse shifting; The mobile cart 2 is equipped with long rails 21, and advance and retreat trolley 3 is movably connected on long rails 21;When mobile cart 2 moves When moving 5 position of heating furnace, long rails 21 thereon are docked with the component 6 that integrates with, and advance and retreat trolley 3 enters from long rails 21 to be connect Rail assembly 6;3 two sides of advance and retreat trolley are equipped with oil cylinder 31, and rear end is equipped with crossbearer 32, and the piston tip of two oil cylinders 31 is connected with Door frame 7 is equipped with sprocket wheel 71 among door frame 7, is hung with chain 8 on sprocket wheel 71,8 one end of chain is fixed on crossbearer 32, the other end It is connected with prong 9, oil cylinder 31 drives door frame 7 to go up and down, and chain 8 drives prong 9 with double being gone up and down of 31 speed of oil cylinder;It is described Advance and retreat trolley 3 guide rail I 33 is respectively provided on the inside of the oil cylinder 31 of two sides;Two are additionally provided on the door frame 7 symmetrically Guide rail II 72, and directive wheel 10 and side guide wheel 11 are equipped on the lateral surface of guide rail II 72, when door frame 7 declines, pass through guiding Wheel 10 cooperates the guide rail I 33 on advance and retreat trolley 3 with side guide wheel 11, guarantees that door frame 7 is displaced precisely;9 two sides of prong are all provided with There are directive wheel 10 and side guide wheel 11, cooperates guide rail II 72 to guarantee prong 9 by directive wheel 10 and side guide wheel 11 when prong 9 is gone up and down Displacement is accurate.The mobile cart 2 and advance and retreat trolley 3 is by speed reducer, electric appliance, frequency converter cooperating platform PLC control realizes that multistage speed is mobile, runs smoothly.
When work, workbench is given mobile cart 2 and is instructed, and moves laterally to workpiece to be processed position, small by retreating Prong 9 on vehicle 3 obtains workpiece;After move cart 2 and be moved to the positive front of heating furnace 5, reduce speed now when fastly close to heating furnace 5 Until stopping, the long rails 21 after stopping on mobile cart 2 are accurately docked with the component 6 that integrates with;At this time workbench control into The longitudinal movement of trolley 3 is moved back, prong 9 enters in heating furnace 5, workpiece is placed in heating furnace 5, and advance and retreat trolley 3 exits heating furnace 5, Heating work is carried out, while mobile cart 2 goes to move other workpiece progress heating works;After the completion of heating, mobile cart 2 must be enabled In place, advance and retreat trolley 3 enter heating furnace 5 take out workpiece, after return to above sink 4 reduce speed now until stop;31 work of oil cylinder Make that prong 9 is driven to drop in sink 4 with the double speed of oil cylinder 31, when decline is close to designated position, reduce speed now until Stopping is heat-treated, and the movement of multistage speed runs smoothly, and 31 reset strap moving fork tooth 9 of oil cylinder resets after the completion, completes adding for workpiece Work is moved to discharge zone by mobile cart 2.The utility model, it can be achieved that automatic material taking, into furnace, feeding, fall into sink, transport out of Sink integration work, multistage speed is mobile, runs smoothly, energy conservation and environmental protection is high-efficient;Since 9 lifting speed of prong is oil cylinder 31 Speed is double, to reduce the height of door frame 7, preferably facilitates the walking of advance and retreat trolley 3.

Claims (5)

1. full-automatic heat processing rail dress takes resin lens manipulator, include heavy rail (1), mobile cart (2), advance and retreat trolley (3), sink (4) and heating furnace (5);The heavy rail (1) is located at sink (4) two sides, and heating furnace (5) is located at sink (4) side In front of heavy rail (1), it is equipped in heating furnace (5) and integrates with component (6);It is characterized by: the heavy rail (1) is equipped with laterally Mobile mobile cart (2);The mobile cart (2) is equipped with long rails (21), and advance and retreat trolley (3) is movably connected in vertical To on track (21);When mobile cart (2) are moved to heating furnace (5) position, long rails (21) thereon and the component that integrates with (6) it docks, advance and retreat trolley (3) enters from long rails (21) integrates with component (6);Advance and retreat trolley (3) two sides are equipped with oil Cylinder (31), rear end are equipped with crossbearer (32), and the piston tip of two oil cylinders (31) is connected with door frame (7), and sprocket wheel is equipped among door frame (7) (71), it being hung with chain (8) on sprocket wheel (71), chain (8) one end is fixed on crossbearer (32), and the other end is connected with prong (9), Oil cylinder (31) drives door frame (7) lifting, and chain (8) drives prong (9) with double being gone up and down of oil cylinder (31) speed.
2. full-automatic heat processing rail dress according to claim 1 takes resin lens manipulator, it is characterised in that: described Advance and retreat trolley (3) two sides oil cylinder (31) on the inside of be respectively provided with a guide rail I (33).
3. full-automatic heat processing rail dress according to claim 1 takes resin lens manipulator, it is characterised in that: described Door frame (7) on be additionally provided with two symmetrical guide rails II (72), and on the lateral surface of guide rail II (72) be equipped with directive wheel (10) Pass through directive wheel (10) and leading in side guide wheel (11) cooperation advance and retreat trolley (3) when door frame (7) decline with side guide wheel (11) Rail I (33) guarantees that door frame (7) displacement is accurate.
4. full-automatic heat processing rail dress according to claim 1 takes resin lens manipulator, it is characterised in that: described Prong (9) two sides be equipped with directive wheel (10) and side guide wheel (11), led with side when prong (9) lifting by directive wheel (10) It takes turns (11) cooperation guide rail II (72) and guarantees that prong (9) displacement is accurate.
5. full-automatic heat processing rail dress according to claim 1 takes resin lens manipulator, it is characterised in that: described Mobile cart (2) and advance and retreat trolley (3) control and realize by speed reducer, electric appliance, the PLC in frequency converter cooperating platform Multistage speed is mobile, runs smoothly.
CN201820559769.0U 2018-04-19 2018-04-19 Full-automatic heat processing rail dress takes resin lens manipulator Expired - Fee Related CN208730415U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820559769.0U CN208730415U (en) 2018-04-19 2018-04-19 Full-automatic heat processing rail dress takes resin lens manipulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820559769.0U CN208730415U (en) 2018-04-19 2018-04-19 Full-automatic heat processing rail dress takes resin lens manipulator

Publications (1)

Publication Number Publication Date
CN208730415U true CN208730415U (en) 2019-04-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108381952A (en) * 2018-04-19 2018-08-10 江苏瑞尔光学有限公司 Full-automatic heat processing rail dress takes resin lens manipulator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108381952A (en) * 2018-04-19 2018-08-10 江苏瑞尔光学有限公司 Full-automatic heat processing rail dress takes resin lens manipulator

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190412

CF01 Termination of patent right due to non-payment of annual fee