CN208684373U - Filling apparatus - Google Patents
Filling apparatus Download PDFInfo
- Publication number
- CN208684373U CN208684373U CN201821497355.6U CN201821497355U CN208684373U CN 208684373 U CN208684373 U CN 208684373U CN 201821497355 U CN201821497355 U CN 201821497355U CN 208684373 U CN208684373 U CN 208684373U
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- China
- Prior art keywords
- filling
- liquid level
- conveying assembly
- filling apparatus
- main orbit
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- 239000007788 liquid Substances 0.000 claims abstract description 85
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 239000012530 fluid Substances 0.000 claims description 8
- 230000002441 reversible effect Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 4
- JGSARLDLIJGVTE-UHFFFAOYSA-N 3,3-dimethyl-7-oxo-6-[(2-phenylacetyl)amino]-4-thia-1-azabicyclo[3.2.0]heptane-2-carboxylic acid Chemical compound O=C1N2C(C(O)=O)C(C)(C)SC2C1NC(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-UHFFFAOYSA-N 0.000 description 17
- 238000005303 weighing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model provides a kind of filling apparatus.Specifically, the utility model provides a kind of filling apparatus comprising: bottle inlet turntable, filling element, liquid level detection unit, main orbit, variable speed drive and master control unit；Wherein, the main orbit includes the first conveying assembly；The bottle inlet turntable is located at the bottle-inlet end of the main orbit and in the top of first conveying assembly；The filling unit includes one or more filling syringe needles, one or more liquid feeding pumps and dispenser；The liquid level detection unit is located at the side of main orbit；The variable speed drive is for driving the first conveying assembly and bottle inlet turntable；And the master control unit is connect with variable speed drive, liquid level detection unit and filling element signal respectively.The filling speed of the filling apparatus of the utility model is fast and automatic rejection and can adjust subsequent filling amount.
Description
Technical field
The utility model relates to automated production fields, and in particular to a kind of filling apparatus.
Background technique
In the prior art, bulking system generally comprises track, online weighing unit etc., when the cillin bottle of injection is filling
After powder charge liquid, continuing to enter online weighing unit with track, online weighing unit weighs to the cillin bottle of filling medical fluid,
And judge whether loading amount is qualified with this, however the bulking system speed of service is slower, filling speed is only 200/minute.
In conclusion fast and automatic rejection and can adjust subsequent filling there is an urgent need in the art to develop a kind of filling speed
The filling apparatus of amount.
Utility model content
The purpose of this utility model is exactly that a kind of filling speed is fast and automatic rejection and can adjust the filling of subsequent filling amount
Assembling device.
In the utility model in a first aspect, providing a kind of filling apparatus, the filling apparatus includes:
Bottle inlet turntable (1), filling element (2), liquid level detection unit (3), main orbit (4), variable speed drive, Yi Jizong
Control unit；
Wherein, the main orbit includes the first conveying assembly (43)；
The bottle inlet turntable is located at the bottle-inlet end of the main orbit and in the top of first conveying assembly；
The filling unit includes one or more filling syringe needles (9), one or more liquid feeding pumps and dispenser, and is filled
It fills syringe needle and liquid feeding pump to correspond, the filling syringe needle and the liquid feeding pump are in fluid communication, the dispenser and one or more
A liquid feeding pump is in fluid communication；
The liquid level detection unit is located at the side of main orbit；
And bottle-inlet end, filling syringe needle and liquid level detection unit are arranged successively along the conveying direction of main orbit；
The variable speed drive is for driving the first conveying assembly and bottle inlet turntable；And
The master control unit is connect with variable speed drive, liquid level detection unit and filling element signal respectively.
In another preferred example, the liquid level detection unit includes: high-order liquid level sensor (11) and low level level sensing
Device (12).
In another preferred example, the high-order liquid level sensor and/or low level liquid level sensor are photoelectric induction type liquid level
Sensor.
In another preferred example, the liquid level detection unit further includes fixed structure (15) and is fixed on the fixed structure
Vertical track, and the high-order liquid level sensor and/or low level liquid level sensor are located on the vertical track.
In another preferred example, first conveying assembly is carrier bar conveying assembly.
In another preferred example, the main orbit further includes protection guide rail (42).
In another preferred example, it is described protection guide rail be interorbital away from and/or height adjustable protection guide rail.
In another preferred example, the ball or roller frame for reducing friction are additionally provided on the inside of the protection guide rail.
In another preferred example, the filling apparatus further includes culling unit, and the culling unit includes: rejecting track
(5) and reversible guided way (8), and the rejecting track includes the second conveying assembly.
In another preferred example, second conveying assembly is carrier bar conveying assembly.
In another preferred example, described device further includes the second variable speed drive, and second variable speed drive is used
In driving the second conveying assembly, and second variable speed drive is connect with master control cell signal.
In another preferred example, the liquid feeding pump is plunger pump.
It should be understood that in the scope of the utility model, above-mentioned each technical characteristic of the utility model and below (such as implementation
Example) in specifically describe each technical characteristic between can be combined with each other, to form a new or preferred technical solution.It is limited to
Length, not repeated them here.
Detailed description of the invention
Fig. 1 is the schematic top plan view of the utility model filling apparatus when operating normally.
Fig. 2 is the schematic top plan view of the utility model filling apparatus when discovery has not qualified product.
Fig. 3 is the utility model side schematic view.
Fig. 4 is the schematic cross-section at the utility model level gauging.
It is respectively identified in figure as follows:
1 be bottle inlet turntable, 2 be filling element, 3 be liquid level detection unit, 4 be main orbit, 5 be reject track, 6 be bottle
As cillin bottle, 8 are reversible guided way, 9 be filling syringe needle；
11 it is high-order liquid level sensor, 12 be low level liquid level sensor, 15 is fixed structure；
42 it is protection guide rail, 43 is conveying assembly.
Specific embodiment
Inventor is after extensive and in-depth study.It develops one kind and replaces weighing detection is filling whether to close with level sensing
The filling apparatus of lattice.In addition, the filling apparatus can also to device various pieces, (such as variable speed drive be picked with master control unit
Except unit, filling element etc.) it is controlled, it automatically rejects rejected product and adjusts subsequent filling amount.Based on the invention, people is complete
At the utility model.
Term
" bottle " is used interchangeably with " bottle " as used herein, refers to the filling object of the filling apparatus of the utility model,
Such as cillin bottle.
Filling apparatus
It is fast and automatic rejection and can adjust the filling dress of subsequent filling amount that the utility model provides a kind of filling speed
It sets.
As shown in Fig. 1,2,3 and 4, the filling apparatus of the utility model includes:
Bottle inlet turntable 1；Filling element 2, liquid level detection unit 3, main orbit 4, variable speed drive and master control list
Member；
Wherein, the main orbit includes that (preferably, main orbit further includes protection guide rail 42 to the first conveying assembly 43, described
Protection guide rail is for making 6 alinement of bottle and bottle being prevented to be detached from main orbit；It is highly preferred that the protection guide rail can be according to not
Such as cillin bottle of bottle to be filled 6 with size is adjusted the distance between guide rail and/or height, it is highly preferred that described anti-
Protect and lead the ball or roller frame being additionally provided on the inside of rail for reducing friction)；The bottle inlet turntable be located at the main orbit into
Bottle end and in the top of the first conveying assembly；The filling unit includes that one or more (such as 2~10, such as 6) one fill
Syringe needle 9, one or more (such as 2~10, such as 6) liquid feeding pump (such as plunger pump) and dispenser are filled (for will be to be filled
Liquid mean allocation is into one or more liquid feeding pumps), and (i.e. a filling syringe needle is matched for filling syringe needle and liquid feeding pump one-to-one correspondence
One liquid feeding pump), the filling syringe needle and the liquid feeding pump are in fluid communication, the dispenser and one or more liquid feeding pump fluids
Connection, dispenser and liquid feeding pump, and the filling syringe needle is located at surface (preferably, multiple filling syringe needles of main orbit
Equally spaced line up line style；It is highly preferred that the interval of the filling syringe needle can be adjusted according to different size of cillin bottle
It is whole)；Liquid level detection unit 3 is located at the side of main orbit；And bottle-inlet end, filling syringe needle and liquid level detection unit are along the defeated of main orbit
Direction is sent to be arranged successively；Variable speed drive is for driving the first conveying assembly and bottle inlet turntable, to make the first conveying assembly
(preferably, carrier bar conveying assembly) and bottle inlet turntable can synchronous or asynchronously acceleration or decelerations；And the master control unit
It is connect respectively with variable speed drive, liquid level detection unit and filling element signal, and master control unit is according to level sensing
The result that unit measures controls filling element and variable speed drive.
In another preferred example, shown liquid level detection unit includes: high-order liquid level sensor 11 and low level liquid level sensor
12.Preferably, the high-order liquid level sensor and/or low level liquid level sensor are photoelectric induction type liquid level sensor.Preferably
The liquid level detection unit further includes for liquid level detection unit to be fixed on to the fixed structure 15 of main orbit side and is fixed on
The vertical track of the fixed structure, and the high-order liquid level sensor and/or low level liquid level sensor are located at the vertical rails
It can move up and down on road and along the vertical track.To which liquid level detection unit can be used for different size of cillin bottle and different fillings
The level sensing of loading amount, when filling amount need to be changed, it is only necessary to adjust high-order liquid level sensor and/or low level liquid level sensor to
Adjust the range of liquid level bound.The fixed structure can be for example, by welding, and the modes such as screw is fixed are fixed on main orbit
Side.
In another preferred example, the filling apparatus further includes culling unit, and the culling unit includes: rejecting track
5 (correspondingly, main orbit is equipped with the lateral exit connecting with rejecting track) and reversible guided way 8, and the rejecting track packet
Include the second conveying assembly (such as carrier bar conveying assembly), it is preferable that the rejecting track further includes the second protection track, in master control
Under unit control, reversible guided way switching position, so that filling unqualified cillin bottle be made to enter rejecting track from main orbit.It is excellent
Selection of land, described device further include the second variable speed drive, and the second variable speed drive is for driving the second conveying assembly, and the
Two variable speed drives are connect with master control cell signal, after liquid level detection unit detects unqualified filling cillin bottle,
Under the control of master control unit, starts the second variable speed drive and drive the second conveying assembly, it will be by reversible guided way
The filling underproof cillin bottle that guiding rejects track is taken away.
Bottle inlet turntable will arrange by the bottle (such as cillin bottle) of preceding step process (such as sterilizing, dry) and introduce main orbit
In, when one or more (such as 6) bottles are transported to immediately below the filling syringe needle of filling element by the first conveying assembly, into
Row is filling, and (liquid to be filled such as medical fluid is uniformly distributed into each liquid feeding pump (such as plunger pump) by dispenser, then passes through
Plunger pump is redistributed to each filling syringe needle, and scheduled amount of liquid is pressed into bottle such as cillin bottle by filling syringe needle)；It is filling
After, one or more (such as 6) bottles continue transported to liquid level detection unit by the first conveying assembly and carry out filling amount
Detection.When liquid level meets scheduled require in the filling rear bottle that liquid level detection unit detects, filling apparatus is in master control list
Continue to run by preset program under the control of member；When liquid level detection unit detect it is filling after bottle in liquid level do not meet it is scheduled
It is required that the device sounds an alarm and under the control of master control unit, the tube slowed down by variable speed drive device or
It reduces the speed for transporting cillin bottle or stops transporting cillin bottle, being removed filling apparatus to substandard product (preferably, can be changed
Become to guided way from protection guide rail is parallel to, be inclined cross main orbit, to guiding cillin bottle to track is rejected, rejects track
Second conveying assembly starts under the control of master control unit, and takes away into the cillin bottle for rejecting track), and filling element
Also under the control of master control unit, being adjusted and (such as passing through plunger pump) to filling amount；When substandard product rejecting with
And filling amount after the completion of adjustment, under the control of master control unit, by variable speed drive device driving make transmitting device
And bottle inlet turntable it is back to normal send a bottle speed, filling apparatus restores to operate normally.
The major advantage of the utility model includes:
(a) filling speed of the utility model is fast, up to 300/minute.
(b) the utility model, which can automate, rejects filling underproof cillin bottle, and adjusts subsequent filling amount.
The present invention will be further illustrated below in conjunction with specific embodiments.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of the utility model.In the following examples, the experimental methods for specific conditions are not specified, leads to
Often according to normal conditions, or according to the normal condition proposed by manufacturer.Unless otherwise stated, otherwise percentage and number are weight
Percentage and parts by weight.
Embodiment 1
As shown in Fig. 1,2,3 and 4, the filling apparatus of the utility model includes:
Bottle inlet turntable 1；Main orbit 4 including the first conveying assembly 43 (carrier bar conveying assembly) and protection guide rail 42；Including 6
The filling element 2 of a filling syringe needle 9,6 plunger pumps and dispenser, and 6 filling syringe needles are arranged in a straight line and are located at main orbit
Surface；For driving the variable speed drive of bottle inlet turntable and the first conveying assembly；Including high-order 11 He of liquid level sensor
The liquid level detection unit 3 of low level liquid level sensor 12 is fixed on the main orbit by the fixed structure with vertical track
Side, high-order liquid level sensor and low level liquid level sensor can carry out adjustment up and down along vertical track；And the high-order liquid level
Sensor and low level liquid level sensor are photoelectric induction type liquid level sensor；Including rejecting picking for track 5 and reversible guided way 8
Except unit, and rejecting track includes the second conveying assembly (carrier bar conveying assembly)；And master control unit.
It is incorporated herein by reference in all documents that the utility model refers to, just as each document quilt
It is individually recited as with reference to such.In addition, it should also be understood that, after having read the above-mentioned teaching content of the utility model, this field skill
Art personnel can make various changes or modifications the utility model, and such equivalent forms equally fall within the application appended claims
Book limited range.
Claims (10)
1. a kind of filling apparatus, which is characterized in that the filling apparatus includes:
Bottle inlet turntable (1), filling element (2), liquid level detection unit (3), main orbit (4), variable speed drive and master control
Unit；
Wherein, the main orbit includes the first conveying assembly (43)；
The bottle inlet turntable is located at the bottle-inlet end of the main orbit and in the top of first conveying assembly；
The filling unit includes one or more filling syringe needles (9), one or more liquid feeding pumps and dispenser, and filling needle
Head and liquid feeding pump correspond, and the filling syringe needle and the liquid feeding pump are in fluid communication, the dispenser and it is one or more into
Liquid pump is in fluid communication；
The liquid level detection unit is located at the side of main orbit；
And bottle-inlet end, filling syringe needle and liquid level detection unit are arranged successively along the conveying direction of main orbit；
The variable speed drive is for driving the first conveying assembly and bottle inlet turntable；And
The master control unit is connect with variable speed drive, liquid level detection unit and filling element signal respectively.
2. filling apparatus as described in claim 1, which is characterized in that the liquid level detection unit includes: high-order level sensing
Device (11) and low level liquid level sensor (12).
3. filling apparatus as claimed in claim 2, which is characterized in that the high position liquid level sensor and/or low level liquid level pass
Sensor is photoelectric induction type liquid level sensor.
4. filling apparatus as claimed in claim 2, which is characterized in that the liquid level detection unit further includes fixed structure (15)
With the vertical track for being fixed on the fixed structure, and the high-order liquid level sensor and/or low level liquid level sensor are located at institute
It states on vertical track.
5. filling apparatus as described in claim 1, which is characterized in that first conveying assembly is carrier bar conveying assembly.
6. filling apparatus as described in claim 1, which is characterized in that the main orbit further includes protection guide rail (42).
7. filling apparatus as described in claim 1, which is characterized in that the filling apparatus further includes culling unit, and described
Culling unit includes: to reject track (5) and reversible guided way (8), and the rejecting track includes the second conveying assembly.
8. filling apparatus as claimed in claim 7, which is characterized in that second conveying assembly is carrier bar conveying assembly.
9. filling apparatus as claimed in claim 7, which is characterized in that described device further includes the second variable speed drive, institute
State the second variable speed drive for drive the second conveying assembly, and second variable speed drive and master control cell signal
Connection.
10. filling apparatus as described in claim 1, which is characterized in that the liquid feeding pump is plunger pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821497355.6U CN208684373U (en) | 2018-09-13 | 2018-09-13 | Filling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821497355.6U CN208684373U (en) | 2018-09-13 | 2018-09-13 | Filling apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208684373U true CN208684373U (en) | 2019-04-02 |
Family
ID=65888772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821497355.6U Active CN208684373U (en) | 2018-09-13 | 2018-09-13 | Filling apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208684373U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110655028A (en) * | 2019-09-12 | 2020-01-07 | 湖南工业大学 | Thick fluid filling system |
-
2018
- 2018-09-13 CN CN201821497355.6U patent/CN208684373U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110655028A (en) * | 2019-09-12 | 2020-01-07 | 湖南工业大学 | Thick fluid filling system |
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