CN208597658U - A kind of steamed dumplings production line - Google Patents
A kind of steamed dumplings production line Download PDFInfo
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- CN208597658U CN208597658U CN201721806999.4U CN201721806999U CN208597658U CN 208597658 U CN208597658 U CN 208597658U CN 201721806999 U CN201721806999 U CN 201721806999U CN 208597658 U CN208597658 U CN 208597658U
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Abstract
The utility model relates to a kind of steamed dumplings production lines, including sequentially connected steamed dumplings molding machine, tray filling machine, quick-frozen storehouse, first material arranging apparatus, laminating machine, second material arranging apparatus, recrater and cartoning sealing machine, it is connected on the steamed dumplings molding machine and puts leather jacket and set and Filling stuffing device, the entrance of the outlet connection tray filling machine of the steamed dumplings molding machine, the outlet of the tray filling machine connects the entrance of laminating machine by the first material arranging apparatus, quick-frozen storehouse is installed on first material arranging apparatus, the outlet of the laminating machine connects the entrance of recrater by the second material arranging apparatus, the outlet of the recrater passes through transmission band connection cartoning sealing machine.By steamed dumplings after molding successively by connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, steamed dumplings fully achieves automation from manufacture, freezing, packaging, the entire production line is had a style of one's own, without manually going to operate, the producing efficiency of steamed dumplings is substantially increased.
Description
Technical field
The utility model belongs to technical field of food machinery more particularly to a kind of steamed dumplings production line.
Background technique
Steamed dumplings (Steamed Pork Dumplings), famous Han nationality's snack.Also known as steamed dumpling with the dough gathered at the top, Xiao's rice, slightly wheat, slightly plum, burning
Plum, the fluffy head of ghost are the shapes for describing the fluffy Shu Zheru flower in top, are that a kind of using dough made with boiling water as skin to wrap up in the wheaten food that cage on filling cooks small
It eats.Pure white sparkling and crystal-clear shaped like pomegranate, the more thin skins of filling, faint scent is palatable.Indigenous in China, history is quite long.In Jiangsu, Zhejiang
River, Guangdong, one band of Guangxi, it is called steamed dumpling with the dough gathered at the top by people, and it is then known as steamed dumplings on Beijing and other places.The hand-made burning come out
Wheat is in good taste, and appearance is beautiful, but shaping efficiency is low, and the amount of labour is big, and with the increase of employment cost, hand-made steamed dumplings
Cost greatly increase.
In order to overcome defect existing for hand-made steamed dumplings, occur the machine for producing steamed dumplings on the market, such as.
If number of patent application is CN201491645U, authorized announcement date is the Chinese utility model patent on June 2nd, 2010
A kind of wrapper pressing machine of steamed dumplings is disclosed, symmetrical cam is respectively provided in rack two sides, is hinged with mold push rod on the symmetrical cam axis,
It is connected with erecting bed above the rack, which is equipped with feed box, and the symmetrical movable crank of the material pressing device is attached separately to
Rack two sides are connected with movable rod between the symmetrical movable crank, molding die, the transport mechanism are housed on the movable rod
Transmission wheel is mounted on rack both ends, and conveyer belt is housed in the transmission wheel.
Molding die can be carried out extrusion forming by the material pressing device of bark press by above-mentioned patent, improve production efficiency, drop
The low workload of the producer while providing final product quality, and increases the type of finished product due to being molded
And pattern, expand the application field of finished product.But steamed dumplings skin can only be produced, and the molding of entire steamed dumplings cannot be completed, it needs
Artificial faric, efficiency is comparatively still lower, and needs artificial participation molding, and appearance and size after molding all take
Certainly in the operation of worker, steamed dumplings of the same size cannot be wrapped out, and manually participates in sanitary condition and is difficult to ensure.
Utility model content
The purpose of the utility model is to overcome the above-mentioned problems in the prior art, provide a kind of intelligent, efficient, high
The steamed dumplings production line of quality, the entire production line are had a style of one's own, and automation is fully achieved in steamed dumplings manufacturing process, are grasped without manually going
Make, substantially increases the producing efficiency of steamed dumplings, suitable for the large-scale production of steamed dumplings, and steamed dumplings is in the same size.
To achieve the above object, the technical solution adopted in the utility model is as follows.
A kind of steamed dumplings production line, it is characterised in that: including sequentially connected steamed dumplings molding machine, tray filling machine, quick-frozen storehouse, first
Material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, the outlet connection tray filling machine of the steamed dumplings molding machine
Entrance, the outlet of the tray filling machine connect quick-frozen storehouse, and the quick-frozen storehouse is connected by the first material arranging apparatus with the laminating machine, institute
It states laminating machine to be connected by the second material arranging apparatus with the recrater, the outlet of the recrater passes through transmission band connection joint sealing
Machine;
Molding steamed dumplings is transported to the tray filling machine for forming steamed dumplings by the steamed dumplings molding machine;The sabot
Machine is used to the steamed dumplings being packed into pallet, and the pallet for containing steamed dumplings is transported to quick-frozen storehouse;The quick-frozen storehouse is for being loaded into
Steamed dumplings after pallet is freezed, and is transported to the first material arranging apparatus;First material arranging apparatus is for the steamed dumplings after freezing
It is transported to laminating machine;Steamed dumplings coated with film is transported to second for the steamed dumplings surface coating after freezing by the laminating machine
Material arranging apparatus;Second material arranging apparatus is used to steamed dumplings coated with film carrying out pallet arrangement, and is transported to recrater;The dress
Punch-out equipment is used to case on the pallet after arranging, and is transported to cartoning sealing machine;The carton that the cartoning sealing machine is used to case carries out
Encapsulating joint sealing.
Weighing sensor is provided on first material arranging apparatus, a side of first material arranging apparatus, which is provided with, to be pushed away
Bar, another side are provided with slide plate diagonally downward, and the sensor connects push rod, the sensor, push rod by signal wire
It is corresponding with the position of slide plate.
It is provided with conveyer belt in the quick-frozen storehouse, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided in the quick-frozen storehouse, the conveyer belt is in that horizontal " bow " shape arranges shape.
It is provided with mechanical arm on the recrater, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus is equipped with sensor for countering.
The entrance of the laminating machine is equipped with getter device.
The steamed dumplings molding machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine arrangement in alignment, described
Two material arranging apparatus one end are vertical with laminating machine to be connect, and the other end connects recrater, and the recrater is arranged in a linear with cartoning sealing machine,
And with the second material arranging apparatus in horizontally arranged.
Using the utility model has the advantage of.
1, by steamed dumplings after molding successively by connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, second
Material arranging apparatus, recrater and cartoning sealing machine, steamed dumplings fully achieve automation, the entire production line self-contained one from manufacture, freezing, packaging
Body is operated without manually going, and substantially increases the producing efficiency of steamed dumplings, suitable for the large-scale production of steamed dumplings, and scale
The steamed dumplings of chemical industry production is in the same size.
2, the weight that steamed dumplings in pallet is measured by weighing sensor obtains steamed dumplings quantity in pallet with regard to counting, if burnt
Wheat is not filled up with pallet, and weighing sensor issues signal, starts push rod, and push rod releases the pallet for being not filled up with steamed dumplings, pallet
It is displaced outwardly from slide plate and is detached from the first material arranging apparatus, detected and pick up the pallet for being underfilled with steamed dumplings automatically to realize, avoid
There is empty pallet to carry out the next step, improves the qualification rate of vanning.
3, by spiral conveyer belt in quick-frozen storehouse, extend molding steamed dumplings in the cooling time in quick-frozen storehouse, make to form
Steamed dumplings has time enough freezing, while can also reduce the volume in quick-frozen storehouse, reduces the occupied space of equipment.
4, by, in the conveyer belt in horizontal " bow " shape, extending molding steamed dumplings in the freezing in quick-frozen storehouse in quick-frozen storehouse
Between.
5, by the negative pressure device on mechanical arm, it can realize that negative pressure is sucked to pallet, crawl is avoided to keep pallet impaired,
Guarantee the integrality of pallet.
6, the quantity that pallet is packed into carton is calculated automatically by sensor for countering, consequently facilitating automatically generating the specific of steamed dumplings
Yield.
7, make pallet before overlay film by getter device, getter device can inhale miscellaneous or other impurity pallet inner face
Out, so that steamed dumplings in pallet be made to guarantee clean environment.
8, it by being in straight line between each device, is generated, is arranged using a plurality of production line suitable for large-scale workshop
Rule.
9, it is connect by the way that the second material arranging apparatus is vertical with laminating machine, shortens the length of production line, inadequate suitable for length
Workshop, and some inevitable barriers can also be got around, it is practical.
Detailed description of the invention
Fig. 1 is the utility model production line general construction schematic diagram.
Fig. 2 be in Fig. 1 A to structural schematic diagram.
Fig. 3 is the structural schematic diagram of steamed dumplings molding machine.
Fig. 4 is steamed dumplings molding machine station structure schematic diagram.
Fig. 5 is the top view for connecing dermatotome.
Fig. 6 is the bottom view for connecing dermatotome.
Fig. 7 is to connect through-hole on dermatotome to expose structural schematic diagram.
Fig. 8 is the side view for connecing dermatotome.
Fig. 9 is supporting plate closing structure schematic diagram.
Figure 10 is supporting plate Unclosing structure schematic diagram.
Figure 11 is supporting plate side view.
Figure 12 is supporting plate perspective view.
Marked in the figure: 1, steamed dumplings molding machine, 2, tray filling machine, 3, quick-frozen storehouse, the 4, first material arranging apparatus, 5, laminating machine, 6,
Two material arranging apparatus, 7, recrater, 8, cartoning sealing machine, 9, weighing sensor, 10, slide plate, 11, push rod, 12, pallet, 13, steamed dumplings.
201, dermatotome is connect, 202, filling feeding device, 203, musculus cutaneus conveying device, 204, circular orbit, 205, connect skin station, 206, note filling work
Position, 207, blanking station, 208, shaping groove, 209, through-hole, 210, supporting plate, 211, roller, 212, rack gear push rod, 213, a left side
Plate, 214, right panel, the 215, first pinion gear, the 216, second pinion gear, 217, third pinion, 218, pushing block, 219, pinch roller.
Specific embodiment
The utility model is described further with reference to the accompanying drawing.
Embodiment 1
As shown in Figure 1, a kind of steamed dumplings production line, including sequentially connected steamed dumplings molding machine 1, tray filling machine 2, quick-frozen storehouse 3,
One material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, the outlet connection of the steamed dumplings molding machine 1
The entrance of tray filling machine 2, the outlet of the tray filling machine 2 connect quick-frozen storehouse 3, the quick-frozen storehouse 3 by the first material arranging apparatus 4 with it is described
Laminating machine 5 is connected, and the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 is logical
Cross transmission band connection cartoning sealing machine 8;
Molding steamed dumplings 13 is transported to the tray filling machine 2 for forming steamed dumplings 13 by the steamed dumplings molding machine;It is described
Tray filling machine 2 is used to for the steamed dumplings 13 being packed into pallet 12, and the pallet 12 for containing steamed dumplings 13 is transported to quick-frozen storehouse 3;The speed
Freeze steamed dumplings 13 of the storehouse 3 for after being loaded into pallet 12 to be freezed, and is transported to the first material arranging apparatus 4;The first reason material dress
4 are set for the steamed dumplings 13 after freezing to be transported to laminating machine 5;The laminating machine 5 be used for will freeze after 13 surface coating of steamed dumplings,
And steamed dumplings 13 coated with film is transported to the second material arranging apparatus 6;Second material arranging apparatus 6 be used for by steamed dumplings 13 coated with film into
Row pallet 12 arranges, and is transported to recrater 7;The recrater 7 is used to case on the pallet 12 after arranging, and is transported to
Cartoning sealing machine 8;The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of steamed dumplings molding machine 1, and the musculus cutaneus connect on skin station is mobile
To note filling station on, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, Filling stuffing device continuation disclose cladding downwards so that musculus cutaneus into
Enter into shaping groove, and musculus cutaneus is U-shaped, steamed dumplings molding;
Steamed dumplings 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, and tray filling machine 2 fills several steamed dumplings 13
Enter in pallet;
Third step inputs the pallet 12 for installing steamed dumplings 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install burning
The pallet 12 of wheat 13 is delivered into quick-frozen storehouse 3 and is freezed, install steamed dumplings 13 pallet 12 be frozen after continue first reason
Material device 4 is conveyed into laminating machine 5;
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, steamed dumplings 13 are sealed in pallet 12;
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with steamed dumplings 13 is picked up into a carton;
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
By steamed dumplings 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, steamed dumplings fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of steamed dumplings, suitable for the large-scale production of steamed dumplings,
And the steamed dumplings of scale industrial production is in the same size.
Embodiment 2
As shown in Figure 1, a kind of steamed dumplings production line, including sequentially connected steamed dumplings molding machine 1, tray filling machine 2, quick-frozen storehouse 3,
One material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, the outlet connection of the steamed dumplings molding machine 1
The entrance of tray filling machine 2, the outlet of the tray filling machine 2 connect quick-frozen storehouse 3, the quick-frozen storehouse 3 by the first material arranging apparatus 4 with it is described
Laminating machine 5 is connected, and the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 is logical
Cross transmission band connection cartoning sealing machine 8;
Molding steamed dumplings 13 is transported to the tray filling machine 2 for forming steamed dumplings 13 by the steamed dumplings molding machine;It is described
Tray filling machine 2 is used to for the steamed dumplings 13 being packed into pallet 12, and the pallet 12 for containing steamed dumplings 13 is transported to quick-frozen storehouse 3;The speed
Freeze steamed dumplings 13 of the storehouse 3 for after being loaded into pallet 12 to be freezed, and is transported to the first material arranging apparatus 4;The first reason material dress
4 are set for the steamed dumplings 13 after freezing to be transported to laminating machine 5;The laminating machine 5 be used for will freeze after 13 surface coating of steamed dumplings,
And steamed dumplings 13 coated with film is transported to the second material arranging apparatus 6;Second material arranging apparatus 6 be used for by steamed dumplings 13 coated with film into
Row pallet 12 arranges, and is transported to recrater 7;The recrater 7 is used to case on the pallet 12 after arranging, and is transported to
Cartoning sealing machine 8;The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of steamed dumplings molding machine 1, and the musculus cutaneus connect on skin station is mobile
To note filling station on, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, Filling stuffing device continuation disclose cladding downwards so that musculus cutaneus into
Enter into shaping groove, and musculus cutaneus is U-shaped, steamed dumplings molding;
Steamed dumplings 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, and tray filling machine 2 fills several steamed dumplings 13
Enter in pallet;
Third step inputs the pallet 12 for installing steamed dumplings 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install burning
The pallet 12 of wheat 13 is delivered into quick-frozen storehouse 3 and is freezed, install steamed dumplings 13 pallet 12 be frozen after continue first reason
Material device 4 is conveyed into laminating machine 5;
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, steamed dumplings 13 are sealed in pallet 12;
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with steamed dumplings 13 is picked up into a carton;
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
As shown in Fig. 2, weighing sensor 9 is provided on first material arranging apparatus 4, the one of first material arranging apparatus 4
Side is provided with push rod 11, and another side is provided with slide plate 10 diagonally downward, and the weighing sensor 9 is connected by signal wire
The position of push rod 11, the weighing sensor 9, slide plate 10 and push rod 11 is corresponding.
It is provided with conveyer belt in the quick-frozen storehouse 3, the conveyer belt is upwards in the shape of a spiral.
By steamed dumplings 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, steamed dumplings fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of steamed dumplings, suitable for the large-scale production of steamed dumplings,
And the steamed dumplings of scale industrial production is in the same size.
The weight that steamed dumplings in pallet 12 is measured by weighing sensor obtains 13 quantity of steamed dumplings in pallet 12 with regard to counting, such as
Fruit steamed dumplings 13 is not filled up with pallet 12, and weighing sensor issues signal, starts push rod 11, and push rod 11 will be not filled up with steamed dumplings 13
Pallet 12 is released, and pallet 12 is displaced outwardly from slide plate 10 is detached from the first material arranging apparatus, is detected and is picked up not automatically to realize
The pallet 12 for filling steamed dumplings avoids the pallet 12 having vacant position from carrying out the next step, improves the qualification rate of vanning.
By spiral conveyer belt in quick-frozen storehouse 3, extends molding steamed dumplings in the cooling time in quick-frozen storehouse 3, make to form
Steamed dumplings has time enough freezing, while can also reduce the volume in quick-frozen storehouse 3, reduces the occupied space of equipment.
Embodiment 3
As shown in Figure 1, a kind of steamed dumplings production line, including sequentially connected steamed dumplings molding machine 1, tray filling machine 2, quick-frozen storehouse 3,
One material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, the outlet connection of the steamed dumplings molding machine 1
The entrance of tray filling machine 2, the outlet of the tray filling machine 2 connect quick-frozen storehouse 3, the quick-frozen storehouse 3 by the first material arranging apparatus 4 with it is described
Laminating machine 5 is connected, and the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 is logical
Cross transmission band connection cartoning sealing machine 8;
Molding steamed dumplings 13 is transported to the tray filling machine 2 for forming steamed dumplings 13 by the steamed dumplings molding machine;It is described
Tray filling machine 2 is used to for the steamed dumplings 13 being packed into pallet 12, and the pallet 12 for containing steamed dumplings 13 is transported to quick-frozen storehouse 3;The speed
Freeze steamed dumplings 13 of the storehouse 3 for after being loaded into pallet 12 to be freezed, and is transported to the first material arranging apparatus 4;The first reason material dress
4 are set for the steamed dumplings 13 after freezing to be transported to laminating machine 5;The laminating machine 5 be used for will freeze after 13 surface coating of steamed dumplings,
And steamed dumplings 13 coated with film is transported to the second material arranging apparatus 6;Second material arranging apparatus 6 be used for by steamed dumplings 13 coated with film into
Row pallet 12 arranges, and is transported to recrater 7;The recrater 7 is used to case on the pallet 12 after arranging, and is transported to
Cartoning sealing machine 8;The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of steamed dumplings molding machine 1, and the musculus cutaneus connect on skin station is mobile
To note filling station on, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, Filling stuffing device continuation disclose cladding downwards so that musculus cutaneus into
Enter into shaping groove, and musculus cutaneus is U-shaped, steamed dumplings molding;
Steamed dumplings 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, and tray filling machine 2 fills several steamed dumplings 13
Enter in pallet;
Third step inputs the pallet 12 for installing steamed dumplings 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install burning
The pallet 12 of wheat 13 is delivered into quick-frozen storehouse 3 and is freezed, install steamed dumplings 13 pallet 12 be frozen after continue first reason
Material device 4 is conveyed into laminating machine 5;
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, steamed dumplings 13 are sealed in pallet 12;
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with steamed dumplings 13 is picked up into a carton;
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
As shown in Fig. 2, weighing sensor 9 is provided on first material arranging apparatus 4, the one of first material arranging apparatus 4
Side is provided with push rod 11, and another side is provided with slide plate 10 diagonally downward, and the weighing sensor 9 is connected by signal wire
The position of push rod 11, the weighing sensor 9, slide plate 10 and push rod 11 is corresponding.
It is provided with conveyer belt in the quick-frozen storehouse 3, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided in the quick-frozen storehouse 3, the conveyer belt is in that horizontal " bow " shape arranges shape.
It is provided with mechanical arm on the recrater 7, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus 6 is equipped with sensor for countering.
By steamed dumplings 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, steamed dumplings fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of steamed dumplings, suitable for the large-scale production of steamed dumplings,
And the steamed dumplings of scale industrial production is in the same size.
The weight that steamed dumplings in pallet 12 is measured by weighing sensor obtains 13 quantity of steamed dumplings in pallet 12 with regard to counting, such as
Fruit steamed dumplings 13 is not filled up with pallet 12, and weighing sensor issues signal, starts push rod 11, and push rod 11 will be not filled up with steamed dumplings 13
Pallet 12 is released, and pallet 12 is displaced outwardly from slide plate 10 is detached from the first material arranging apparatus, is detected and is picked up not automatically to realize
The pallet 12 for filling steamed dumplings avoids the pallet 12 having vacant position from carrying out the next step, improves the qualification rate of vanning.
By spiral conveyer belt in quick-frozen storehouse 3, extends molding steamed dumplings in the cooling time in quick-frozen storehouse 3, make to form
Steamed dumplings has time enough freezing, while can also reduce the volume in quick-frozen storehouse 3, reduces the occupied space of equipment.
By, in the conveyer belt in horizontal " bow " shape, extending molding steamed dumplings in the freezing in quick-frozen storehouse 3 in quick-frozen storehouse 3
Between.
By the negative pressure device on mechanical arm, can realize that negative pressure be sucked to pallet 12, avoid crawl make pallet 12 by
Damage guarantees the integrality of pallet 12.
The quantity that pallet 12 is packed into carton is calculated automatically by sensor for countering, consequently facilitating automatically generating the specific of steamed dumplings
Yield.
Embodiment 4
As shown in Figure 1, a kind of steamed dumplings production line, including sequentially connected steamed dumplings molding machine 1, tray filling machine 2, quick-frozen storehouse 3,
One material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, the outlet connection of the steamed dumplings molding machine 1
The entrance of tray filling machine 2, the outlet of the tray filling machine 2 connect quick-frozen storehouse 3, the quick-frozen storehouse 3 by the first material arranging apparatus 4 with it is described
Laminating machine 5 is connected, and the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 is logical
Cross transmission band connection cartoning sealing machine 8;
Molding steamed dumplings 13 is transported to the tray filling machine 2 for forming steamed dumplings 13 by the steamed dumplings molding machine;It is described
Tray filling machine 2 is used to for the steamed dumplings 13 being packed into pallet 12, and the pallet 12 for containing steamed dumplings 13 is transported to quick-frozen storehouse 3;The speed
Freeze steamed dumplings 13 of the storehouse 3 for after being loaded into pallet 12 to be freezed, and is transported to the first material arranging apparatus 4;The first reason material dress
4 are set for the steamed dumplings 13 after freezing to be transported to laminating machine 5;The laminating machine 5 be used for will freeze after 13 surface coating of steamed dumplings,
And steamed dumplings 13 coated with film is transported to the second material arranging apparatus 6;Second material arranging apparatus 6 be used for by steamed dumplings 13 coated with film into
Row pallet 12 arranges, and is transported to recrater 7;The recrater 7 is used to case on the pallet 12 after arranging, and is transported to
Cartoning sealing machine 8;The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of steamed dumplings molding machine 1, and the musculus cutaneus connect on skin station is mobile
To note filling station on, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, Filling stuffing device continuation disclose cladding downwards so that musculus cutaneus into
Enter into shaping groove, and musculus cutaneus is U-shaped, steamed dumplings molding;
Steamed dumplings 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, and tray filling machine 2 fills several steamed dumplings 13
Enter in pallet;
Third step inputs the pallet 12 for installing steamed dumplings 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install burning
The pallet 12 of wheat 13 is delivered into quick-frozen storehouse 3 and is freezed, install steamed dumplings 13 pallet 12 be frozen after continue first reason
Material device 4 is conveyed into laminating machine 5;
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, steamed dumplings 13 are sealed in pallet 12;
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with steamed dumplings 13 is picked up into a carton;
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
As shown in Fig. 2, weighing sensor 9 is provided on first material arranging apparatus 4, the one of first material arranging apparatus 4
Side is provided with push rod 11, and another side is provided with slide plate 10 diagonally downward, and the weighing sensor 9 is connected by signal wire
The position of push rod 11, the weighing sensor 9, slide plate 10 and push rod 11 is corresponding.
It is provided with conveyer belt in the quick-frozen storehouse 3, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided in the quick-frozen storehouse 3, the conveyer belt is in that horizontal " bow " shape arranges shape.
It is provided with mechanical arm on the recrater 7, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus 6 is equipped with sensor for countering.
The entrance of the laminating machine 5 is equipped with getter device.
The steamed dumplings molding machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6,
Recrater 7 and the arrangement in alignment of cartoning sealing machine 8,
The steamed dumplings molding machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, the arrangement in alignment of laminating machine 5,
Described second material arranging apparatus, 6 one end is vertical with laminating machine 5 to be connect, and the other end connects recrater 7, the recrater 7 and cartoning sealing machine 8
It is arranged in a linear, and with the second material arranging apparatus in horizontally arranged.
By steamed dumplings 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, steamed dumplings fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of steamed dumplings, suitable for the large-scale production of steamed dumplings,
And the steamed dumplings of scale industrial production is in the same size.
The weight that steamed dumplings in pallet 12 is measured by weighing sensor obtains 13 quantity of steamed dumplings in pallet 12 with regard to counting, such as
Fruit steamed dumplings 13 is not filled up with pallet 12, and weighing sensor issues signal, starts push rod 11, and push rod 11 will be not filled up with steamed dumplings 13
Pallet 12 is released, and pallet 12 is displaced outwardly from slide plate 10 is detached from the first material arranging apparatus, is detected and is picked up not automatically to realize
The pallet 12 for filling steamed dumplings avoids the pallet 12 having vacant position from carrying out the next step, improves the qualification rate of vanning.
By spiral conveyer belt in quick-frozen storehouse 3, extends molding steamed dumplings in the cooling time in quick-frozen storehouse 3, make to form
Steamed dumplings has time enough freezing, while can also reduce the volume in quick-frozen storehouse 3, reduces the occupied space of equipment.
By, in the conveyer belt in horizontal " bow " shape, extending molding steamed dumplings in the freezing in quick-frozen storehouse 3 in quick-frozen storehouse 3
Between.
By the negative pressure device on mechanical arm, can realize that negative pressure be sucked to pallet 12, avoid crawl make pallet 12 by
Damage guarantees the integrality of pallet 12.
The quantity that pallet 12 is packed into carton is calculated automatically by sensor for countering, consequently facilitating automatically generating the specific of steamed dumplings
Yield.
Make pallet 12 before overlay film by getter device, getter device can inhale miscellaneous or other impurity 12 inner face of pallet
Out, so that steamed dumplings in pallet 12 be made to guarantee clean environment.
By being in straight line between each device, generated suitable for large-scale workshop using a plurality of production line, arrangement rule
Then.
It is connect by the way that the second material arranging apparatus 6 is vertical with laminating machine 5, shortens the length of production line, inadequate suitable for length
Workshop, and some inevitable barriers can also be got around, it is practical.
As shown in Fig. 3 to 12, the steamed dumplings molding machine 1 includes that the steamed dumplings molding machine includes rack and is arranged on the rack
Circular orbit 204, be disposed on the circular orbit 204 and connect skin station 205, note filling station 206 and blanking station
207, described connect is provided with musculus cutaneus conveying device 203 at skin station 205, is provided with filling feeding device at the note filling station 206
202, be additionally provided on the circular orbit 204 can be looped around moved on circular orbit 204 connect dermatotome 201, it is described to connect dermatotome
It is provided with shaping groove 208 on 201, through-hole 209 is provided in the shaping groove 208, the bottom of through-hole 209, which is provided with, to incite somebody to action
The supporting plate 210 that through-hole 209 blocks and exposes, the supporting plate 210 includes can be around the left plate 213 and right panel 214 that rotary shaft rotates.
The left plate 213 is connected by shaft with the first pinion gear 215, and the right panel 214 passes through shaft and the second small tooth
Wheel 216 is connected, first pinion gear 215 and the intermeshing of the second pinion gear 216.
The lower section of first pinion gear 215 or the second pinion gear 216 is connected with third pinion by its shaft
217, the rack gear push rod 212 of the third pinion 217 and strip is intermeshed.
The shaping groove 208 be it is multiple, the rack gear push rod 212 of corresponding multiple supporting plates 210 is each attached to pushing block
218 one end, the other end of the pushing block 218 are connected with push rod, are provided with upper and lower distribution roller 215 on the outside of the push rod
With pinch roller 219.
The tray filling machine 2 is the relay automatic disc filling and disk changer of " Dongguan City Yan Ding Machinery Co., Ltd. ", model are as follows:
YD- automatic disc filling and disk changer.
The quick-frozen storehouse 3 is the boiled dumpling instant freezer of " Zhucheng Food Machinery Co., Ltd., Jiamei " production, belongs to tunnel type
Quick freezing unit, model are as follows: JM900, the warm range of system: -32 °C, outer dimension 4000*2740*3450mm.
First material arranging apparatus 4 and the second material arranging apparatus 6 are " Hai Deli automation equipment Co., Ltd, Foshan City "
The bread full-automatic material management machine of production, signal HDL.
The laminating machine is the sealing laminating machine of " Wenzhou Qi Li Machinery Co., Ltd. " production, model are as follows: BG series,
Outer dimension is 2600*650*1350mm.
The recrater is the fall-off type casing device of " Shanghai hut reaches packaging Science and Technology Ltd. " production, product brand are as follows:
Hut reaches (LUDPACK), model are as follows: LD-05ZS.
The cartoning sealing machine is the adhesive tape type sealing machine of " Shanghai Feng Ye package packing machine Co., Ltd " production, model are as follows: FX-
01, outer dimension are as follows: 1020*850*1350mm.
The specific embodiment of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to the application protection scope therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, under the premise of not departing from technical scheme design, various modifications and improvements can be made, these belong to this
The protection scope of application.
Claims (8)
1. a kind of steamed dumplings production line, it is characterised in that: including sequentially connected steamed dumplings molding machine (1), tray filling machine (2), quick-frozen storehouse
(3), the first material arranging apparatus (4), laminating machine (5), the second material arranging apparatus (6), recrater (7) and cartoning sealing machine (8), the steamed dumplings at
The outlet of the entrance of outlet connection tray filling machine (2) of type machine (1), the tray filling machine (2) connects quick-frozen storehouse (3), the quick-frozen storehouse
(3) be connected with the laminating machine (5) by the first material arranging apparatus (4), the laminating machine (5) pass through the second material arranging apparatus (6) and
The recrater (7) is connected, and the outlet of the recrater (7) passes through transmission band connection cartoning sealing machine (8);
The steamed dumplings molding machine is used to form steamed dumplings (13), and molding steamed dumplings (13) is transported to the tray filling machine (2);Institute
Tray filling machine (2) are stated for the steamed dumplings (13) to be packed into pallet (12), and the pallet (12) for containing steamed dumplings (13) is transported to speed
Freeze storehouse (3);Steamed dumplings (13) of the quick-frozen storehouse (3) for after being loaded into pallet (12) is freezed, and is transported to the first reason material
Device (4);First material arranging apparatus (4) is used to the steamed dumplings (13) after freezing being transported to laminating machine (5);The laminating machine
(5) for steamed dumplings (13) surface coating after freezing, and steamed dumplings coated with film (13) is transported to the second material arranging apparatus (6);
Second material arranging apparatus (6) is used to steamed dumplings coated with film (13) carrying out pallet (12) to arrange, and is transported to recrater (7);
The recrater (7) is used to case on the pallet (12) after arranging, and is transported to cartoning sealing machine (8);The cartoning sealing machine (8) is used
Encapsulating joint sealing is carried out in the carton that will be cased;
It is provided with weighing sensor (9) on first material arranging apparatus (4), a side setting of first material arranging apparatus (4)
Have push rod (11), another side is provided with slide plate (10) diagonally downward, and the weighing sensor (9) is pushed away by signal wire connection
Bar (11), the weighing sensor (9), slide plate (10) are corresponding with the position of push rod (11).
2. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: it is provided with conveyer belt in the quick-frozen storehouse (3),
The conveyer belt is upwards in the shape of a spiral.
3. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: it is provided with conveyer belt in the quick-frozen storehouse (3),
The conveyer belt is in that horizontal " bow " shape arranges shape.
4. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: be provided with manipulator on the recrater (7)
Arm is provided with negative pressure device on the mechanical arm.
5. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: a side of second material arranging apparatus (6)
Sensor for countering is installed.
6. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: the entrance of the laminating machine (5) is equipped with
Getter device.
7. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: the steamed dumplings molding machine (1), tray filling machine (2),
Quick-frozen storehouse (3), the first material arranging apparatus (4), laminating machine (5), the second material arranging apparatus (6), recrater (7) and cartoning sealing machine (8) are at one
Item is arranged in a straight line.
8. a kind of steamed dumplings production line as described in claim 1, it is characterised in that: the steamed dumplings molding machine (1), tray filling machine (2),
Quick-frozen storehouse (3), the first material arranging apparatus (4), laminating machine (5) arrangement in alignment, described second material arranging apparatus (6) one end with cover
Film machine (5) vertically connects, and the other end connects recrater (7), and the recrater (7) is arranged in a linear with cartoning sealing machine (8), and with the
Two material arranging apparatus are in horizontally arranged.
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CN107897684A (en) * | 2017-12-21 | 2018-04-13 | 成都松川雷博机械设备有限公司 | Steamed dumplings production line |
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