CN105905340B - Tea cake automatic packaging machine - Google Patents
Tea cake automatic packaging machine Download PDFInfo
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- CN105905340B CN105905340B CN201610399601.3A CN201610399601A CN105905340B CN 105905340 B CN105905340 B CN 105905340B CN 201610399601 A CN201610399601 A CN 201610399601A CN 105905340 B CN105905340 B CN 105905340B
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- tea cake
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/10—Packaging biscuits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
- B65B63/026—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by feeding articles through a narrowing space
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Confectionery (AREA)
Abstract
The invention discloses a kind of tea cake automatic packaging machine, including model box, the model box is engaged with falling to hammer device into shape, the reciprocating motion of hammer device beats tealeaves in model box and tea cake is made, it is made tea cake after tea cake by ejecting device by being pushed out in model box on package mechanism, package mechanism receives the packaging material by conveying device conveying and carries out inclusion encapsulation to tea cake.Package mechanism can replace Manual Packaging, energy one-time-reach-place realizes that six bread of tea cake close, and then the present invention devises a kind of brand-new combined mechanism and acted instead of manual inclusion, this mechanism is not limited only to the packaging of tea cake, it can realize that six bread close for the cube for being adapted to size, it is slow effectively to solve hand-filling efficiency, packing specification differs in size problem, and then can realize the automatic packaging of tea cake.
Description
Technical field
The invention belongs to tea cake packing technique field, and in particular to a kind of tea cake automatic packaging machine.
Background technology
Zhangping narcissus tea cake also known as " paper bag tea ", are the unique compressed teas of oolong tea, are in great demand in Min Xi various regions and Guangdong, tall building
One band of door, and find a good sale in Southeast Asia.About 50,000 mu of zhang-ping's narcissus tea cultivated area at present, more than 2000 tons of annual production, process workshop
Nearly thousand, because bag paper setting process is more complicated, still complete by hand so far, fail to realize mechanization, automatic packaging, this process
Substantial amounts of manpower and materials are needed, labor intensity is big, and in the tea making busy season, recruitment is very short, and tea making cost increases substantially, therefore
There is an urgent need to a kind of package mechanism to replace Manual Packaging.
Package packing machine species is various both at home and abroad at present, such as candy wrapper, cake packaging machine and soap packing machine.They are all
It is that miscellaneous packaging is carried out to molded article, used packaging material is mainly polybag or hard paper, is mainly risen
Air insulated and anti-corrosion moisture-proof role.And narcissus tea cake automatic packaging the characteristics of must retaining traditional handicraft --- press setting
Packaging, packaging mainly to the tea cake pressed, play styling.Therefore, narcissus tea cake packaging is current any package packing machine
It is that equipment can not all be completed, it is necessary to carry out brand-new research and development.
The content of the invention
The purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of tea cake automatic packaging machine, can generation
For Manual Packaging, energy one-time-reach-place realizes that six bread of tea cake close, and this mechanism is not limited only to the packaging of tea cake, for being adapted to size
Cube can realize that six bread close, it is slow effectively to solve hand-filling efficiency, and packing specification differs in size problem, Jin Erneng
Realize the automatic packaging of tea cake.
To achieve the above object, the present invention uses following technical proposals：
Tea cake automatic packaging machine, including model box, the model box are engaged with falling to hammer device into shape, hammer device into shape and back and forth transport
It is dynamic to beat tealeaves in model box tea cake is made, it is made tea cake after tea cake by ejecting device by being pushed out to package mechanism in model box
On, package mechanism receives the packaging material by conveying device conveying and carries out inclusion encapsulation to tea cake.Device is hammered into shape to move back and forth
Tealeaves in model box is beaten tea cake is made, tea cake is pushed to package mechanism by ejecting device, and package mechanism is by conveying device
The packaging material that conveying comes is included to tea cake and encapsulated, and can realize the automatic packaging of tea cake, and packaging process is simple and easy to control.
The hammer device includes the first reciprocating mechanism, first reciprocating mechanism and the hammer that falls for beating tealeaves
Connection, hammer into shape and be engaged with model box, first reciprocating mechanism is connected with the first power set；By the first power set
Drive the first reciprocating mechanism to move, tea cake is made so that falling to hammer into shape to beat the tea cake in model box.
First reciprocating mechanism includes first gear, first gear and the first rack engaged transmission, and described first
Gear is connected with power set, and first rack closes on one end of model box with falling to hammer connection into shape；With gear and rack
Drive hammer to move back and forth, high transmission accuracy, realize tealeaves well beats process.
Preferably, the described one end of first rack away from model box is connected with vibrating motor；In the presence of vibrating motor,
Hammer constantly vibrating compacting tealeaves into shape, become tea cake.
The ejecting device includes the second reciprocating mechanism, second reciprocating mechanism and the push pedal for promoting tea cake
Connection, push pedal is engaged with model box, and second reciprocating mechanism is connected with the second power set, ejecting device bottom and
Package mechanism is corresponding；The motion of the second reciprocating mechanism is driven by the second power set, so that push pedal is by model box
Tea cake and the packaging material cut are pushed out on package mechanism.
Second reciprocating mechanism includes second gear, second gear and the second rack engaged transmission, and described second
Gear is connected with the second power set, and second rack is connected with push pedal；Drive push pedal reciprocal with gear and rack
Move, high transmission accuracy, realize the push process of tea cake well.
The conveying device includes the first conveying roller and the second conveying roller, and the second conveying roller is connected with the 5th power set,
Packaging material is equipped between first conveying roller and the second conveying roller, packaging material is conveyed to by the first conveying roller and the second conveying roller
Packaging material is cut into the crush-cutting mechanism of setting shape；After packaging material is conveyed to crush-cutting mechanism by conveying device, crush-cutting mechanism
Packaging material is cut into setting shape, and then tea cake packed by package mechanism, will to meet the virtual package of tea cake
Ask.
The crush-cutting mechanism includes cutting die, and the port of setting shape, cutting die top and cutting knife phase are provided with the cutting die
Coordinate, after packaging material is cut into setting shape by cutting knife with cutting die cooperation, packaging material is delivered to packaging by conveying device
At mechanism, the cutting knife is connected with pressure apparatus；Cutting knife is driven to move down by pressure apparatus, cutting knife is with having setting shape port
Cutting die coordinates, and packaging material is cut into setting shape.
The package mechanism bottom is fixed on lifting platform, and the lifting platform bottom connects elevating mechanism；Needing to pack
When by elevating mechanism drive package mechanism to rise to model box and packed to tea cake, when that need not pack by elevating mechanism band
Dynamic package mechanism declines.
Preferably, packing machine also includes rotating device, and the rotating device is connected with multiple model boxes；Multiple models are set
Box, and model box rolling transposition is driven by rotating device.
The multiple model box corresponds to multiple stations, wherein the model box at the first station is engaged with charging aperture, the
Model box at two stations is engaged with falling to hammer device into shape, and the model box at 3rd station is engaged with ejecting device；Coordinate mould
Flask sets multiple stations, correspond to different devices at each station, and the device at different station can work simultaneously, quickening
The efficiency of packing machine.
Preferably, weighing device is provided with the charging aperture, is engaged above the weighing device with feed control mechanism,
Weighing device sidepiece is engaged with pusher, and the tealeaves on weighing device is pushed into charging aperture by pusher；Feed control machine
Structure control tealeaves enters weighing device, and tealeaves is pushed into charging aperture by delivery device after weighing and enters model box by weighing device.
The pusher includes the 3rd gear, the 3rd gear and the 3rd rack engaged transmission, and the 3rd rack is with pushing away
Block is connected, and the 3rd gear is connected with the 3rd power set；Pushing block is driven to move back and forth with gear and rack, transmission accuracy
Height, push process of the tealeaves by weighing device to charging aperture is realized well.
The feed control mechanism includes the slider-crank mechanism being made up of the sliding block, connecting rod and crank that are sequentially connected, bent
Handle is connected by rotating shaft with the 4th power set, and the sliding block is engaged with guide-rail plate and sliding block can slide along guide-rail plate；Pass through
The setting of slider-crank mechanism, sliding block reciprocatingly slide along guide-rail plate, close or separate between sliding block and guide-rail plate, so as to control tea
Leaf is entered the process of weighing device by feed control mechanism, controls the inlet amount of tealeaves.
The sliding block is baffle plate, and baffle plate mutually plugs together with guide-rail plate；The connecting rod is arc-shaped connecting rod；Baffle plate is driven by connecting rod
Slided along guide-rail plate, formation gap falls into weighing device for tealeaves and weighed between baffle plate and guide-rail plate；Baffle plate is in connecting rod band
Move the charging for stopping tealeaves during the gap vanishing with guide-rail plate, the fill process of tealeaves is controlled with this.Set connecting rod be
Arc-shaped, the interference between crank in link rotatable can be avoided.
One end of the package mechanism is provided with finished product ejecting device, and the other end of package mechanism is provided with finished product and releases slideway,
Finished product is released and is combined with storage device below slideway；The finished product ejecting device includes the 3rd reciprocating mechanism, and the described 3rd
With promoting the push pedal of finished product to be connected, the 3rd reciprocating mechanism is connected reciprocating mechanism with the 6th power set；By
Six power set drive the motion of the 3rd reciprocating mechanism, so that the tea cake finished product on package mechanism is pushed out to finished product by push pedal
Release on slideway, and then be sent into storage device and stored.
3rd reciprocating mechanism includes the 4th gear, the 4th gear and the 4th rack engaged transmission, and the described 4th
Gear is connected with the 6th power set, and the 4th rack is connected with push pedal；Drive push pedal reciprocal with gear and rack
Move, high transmission accuracy, realize the push process of tea cake finished product well.
The present invention operation principle be：
Feed control mechanism control tealeaves enters weighing device by feeding, and pusher pushes away the tealeaves at weighing device
Deliver to charging aperture and enter model box, model box is gone to down at hammer device station, is hammered device into shape and is beaten compacting tealeaves formation tea cake；Bag
Mounting mechanism is driven by lifting platform and rises to specified location, and packaging material is delivered at crush-cutting mechanism by conveying device, crush-cutting mechanism
Packaging material is cut into designated shape, conveying device transmits the packaging material of designated shape to package mechanism, releases dress
Put and release tea cake by model box, while the packaging material of the related designated shape of tea cake is pushed out on package mechanism, packing machine
Structure carries out inclusion encapsulation with the packaging material of designated shape to tea cake.
Beneficial effects of the present invention are：
1. the present invention drives baffle controls tealeaves charging quantity using slider-crank mechanism, coordinate pressure sensor to realize and claim
Weight, estimate instead of pickup by hand.
2. the present invention, with falling the cooperation hammered into shape instead of back and forth beating motion by hand, tealeaves is beaten into using reciprocating mechanism
Tea cake, it is simple and easy to control that process is made in tea cake.
3. the package mechanism of the present invention can replace Manual Packaging, energy one-time-reach-place realizes that six bread of tea cake close, this mechanism
The packaging of tea cake is not limited only to, can realize that six bread close for the cube for being adapted to size, can effectively solve hand-filling effect
Rate is slow, and packing specification differs in size problem, and then can realize the automatic packaging of tea cake.
4. the present invention builds packaging system with small cost, completion is weighed, feeding, is pressed shaping, is included and push away automatically automatically
The streamline action such as go out.
5. packaging function of the present invention replaces pure manual operations, not only solve the problems, such as to produce the recruitment of tea phase it is in short supply, and can be with
Production efficiency is improved, cost of labor is reduced, reduces labor intensity, the unitized of tea cake, attractive in appearanceization can also be realized, therefore have
Good application prospect and social benefit.
Brief description of the drawings
Fig. 1 is the structural representation of packing machine of the present invention；
Fig. 2 is the front view of packing machine of the present invention；
Fig. 3 is the side view of packing machine of the present invention；
Fig. 4 is the top view of packing machine of the present invention；
Fig. 5 is feed control mechanism schematic diagram of the present invention；
Fig. 6 is pusher schematic diagram；
Fig. 7 is hammer schematic device；
Fig. 8 is crush-cutting structural scheme of mechanism；
Fig. 9 is package mechanism schematic diagram；
Figure 10 is elevating mechanism schematic diagram；
Figure 11 is flow package figure；
Figure 12 is control flow chart；
In figure, 1 feeding port, 2 pushers, 3 feed control mechanisms, 4 charging apertures, 5 fall to hammer device into shape, and 6 model boxes, 7 release
Device, 8 conveying devices, 9 crush-cutting mechanisms, 10 package mechanisms, 11 finished product ejecting devices, 12 frames, 13 sliding blocks, 14 connecting rods, 15 is bent
Handle, 16 the 4th power set, 17 guide-rail plates, 18 the 3rd power set, 19 the 3rd gears, 20 the 3rd racks, 21 pushing blocks, 22 feedings
Drawer, 23 vibrating motors, 24 first racks, 25 first gears, 26 fall to hammer into shape, 27 first power set, 28 cutting dies, 29 cutting die cover plates,
30 cut paper depression bars, 31 stepper motors, 32 cutting die posts, 33 cutting die cover plate posts, 34 packaging connecting rods, 35 inclusion plates, 36 lifting platforms, 37 slide
Lever, 38 screw mandrels, 39 return springs, 40 coil paper supports, 41 support columns, 42 discharging racks, 43 kick-off arms, 44 rollers, 45 send
Paper support, 46 paper feeding roller bearings, 47 feeding bearings, 48 faggings, 49 second racks, 50 second power set, 51 motor support bases, 52 faces
Plate, 53 paper delivery motor support bases, 54 paper delivery motors, 55 finished products release slideway, and 56 rotating shafts, 57 paper feed rollers, 58 paper delivery roller bearings, 59 slide
Groove, 60 push pedals.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
As Figure 1-Figure 4, tea cake automatic packaging machine, organic frame 12, weighing device, pusher 2, charging control are divided
Mechanism 3, reverse mould station, fall to hammer device 5, conveying device 8, crush-cutting mechanism 9, ejecting device 7, package mechanism 10 and finished product into shape and release dress
Put 11 compositions.Weighing device, pusher 2, feed control mechanism 3, reverse mould station, hammer device 5, conveying device 8, crush-cutting machine
Structure 9, ejecting device 7, package mechanism 10 and finished product ejecting device 11 are arranged in frame 12, and support column 41 is set in frame 12
Upper stand panel 52 and lower framework are connected, sets coil paper support 40 to support conveying device, weighing device, push in frame 12
Device 2, feed control mechanism 3, reverse mould station, fall hammer device 5, crush-cutting mechanism 9, ejecting device 7 and be both secured to the top of panel 52,
Package mechanism 10 is arranged on lower framework, and positioned at the lower section of panel 52, finished product ejecting device 11 is arranged on the bottom surface of panel 52.
Feed control mechanism 3 controls tealeaves to enter the weighing device of the lower section of feed control mechanism 3 by feeding port 1, pushes dress
Put 2 and the tealeaves at weighing device is pushed into charging aperture 4 into model box 6, model box 6 is driven by reverse mould station goes to down hammer dress
Put at station, hammer device 5 into shape and beat compacting tealeaves formation tea cake；Package mechanism 10 is driven by lifting platform and rises to specified location,
Packaging material is delivered at crush-cutting mechanism 9 by conveying device 8, and packaging material is cut into designated shape, conveying dress by crush-cutting mechanism 9
Put 8 to transmit the packaging material of designated shape to package mechanism 10, ejecting device 7 is released tea cake by model box 6, simultaneously will
The packaging material of the related designated shape of tea cake is pushed out on package mechanism 10, the packaging material pair of the designated shape of package mechanism 10
Tea cake carries out inclusion encapsulation.
Model box 6 is arranged on reverse mould station, and rotating shaft 56 is fixed with panel 52, and rotating shaft 56 is rotated by motor driven, is turned
Axle 56 connects corresponding 4 stations of 4 model boxes, 6,4 model boxes 6 by connecting rod, wherein the model box 6 at the first station is with entering
Material mouth 4 is engaged, and the model box 6 at second station is engaged with falling to hammer device 5 into shape, and the model box 6 at 3rd station fills with releasing
Put 7 to be engaged, the lower section of ejecting device 7 is corresponding with package mechanism 10；Coordinate and model box is set into multiple stations, in each station
The corresponding different device in place, the device at different station can work simultaneously, accelerate the efficiency of packing machine, by rotating shaft 56 with dynamic model
The rolling transposition of flask 6.
Conveying device 8 includes the first conveying roller and the second conveying roller, and the first conveying roller is paper feeding roller bearing 46, the second conveying roller
For paper delivery roller bearing 58, paper delivery roller bearing 58 is connected with paper delivery motor 54, and paper delivery motor 54 is fixed on frame by paper delivery motor support base 53
On panel 52, packaging material is equipped between paper feeding roller bearing 46 and paper delivery roller bearing 58, packaging material can be cotton paper, paper feeding roller bearing
46 and paper delivery roller bearing 58 by packaging material be conveyed to by packaging material be cut into setting shape crush-cutting mechanism；Paper feeding roller bearing 46 passes through
Coil paper support 40 is fixed in frame 12, and paper feeding roller bearing 46 is connected with paper feed roller 57, the panel 52 of frame 12 with paper feed roller
57 corresponding positions are equipped with paper feeding support 45, set two rollers 44 on paper feeding support 45, wrapping paper is through paper feed roller 57 by two
Passed through between individual roller 44, the wrapping paper other end is wrapped on paper delivery roller bearing 58, and 58 turns of paper delivery roller bearing is driven by paper delivery motor 54
Dynamic, paper feed roller 57 is rotated, and then cotton paper is delivered into crush-cutting mechanism and cut, and carries out being delivered to packing machine again after cutting
Structure carries out inclusion encapsulation.
The lower section of panel 52 sets finished product ejecting device 11, and finished product ejecting device 11 is correspondingly arranged at the one of package mechanism 10
Side, the opposite side of package mechanism 10 are correspondingly arranged finished product and release slideway 55, and finished product releases the lower section of slideway 55 and is combined with storage device；
Finished product ejecting device 11 includes the 3rd reciprocating mechanism, and the 3rd reciprocating mechanism is with promoting the kick-off arm 43 of finished product to connect
Connect, the 3rd reciprocating mechanism is connected with stepper motor 31；The 3rd reciprocating mechanism is driven to move by stepper motor 31, so as to
Make push pedal that the tea cake finished product on package mechanism is pushed out into finished product to release on slideway, and then be sent into storage device and stored.
3rd reciprocating mechanism includes the 4th gear, the 4th gear and the discharging engaged transmission of rack 42, the 4th gear with
Stepper motor 31 is connected, and discharging rack 42 is connected with kick-off arm 43；From gear and rack cooperation drive kick-off arm 43 toward
Motion, high transmission accuracy again, the push process of tea cake finished product is realized well.
Former Manual Packaging is to estimate tealeaves weight by manually picking up tealeaves, and error is big, and health aspect cannot be guaranteed.
As shown in figure 5, the present invention drives baffle plate to move back and forth using slider-crank mechanism realizes blocking for bell mouth, control tealeaves enters
Go out.Feed control mechanism includes the slider-crank mechanism being made up of the sliding block 13, connecting rod 14 and crank 15 that are sequentially connected, crank 15
It is connected by rotating shaft with the 4th power set 16, sliding block 13 is engaged with guide-rail plate 17 and sliding block 13 can slide along guide-rail plate 17,
4th power set 16 are stepper motor；By the setting of slider-crank mechanism, sliding block 13 reciprocatingly slides along guide-rail plate 17, sliding block
Close or separate between 13 and guide-rail plate 17, so as to control process of the tealeaves by feed control mechanism into weighing device, control
The inlet amount of tealeaves.
Sliding block 13 is baffle plate, and baffle plate plugs together with the phase of guide-rail plate 17；Connecting rod 14 is arc-shaped connecting rod, and the one end of connecting rod 14 is connected to
On baffle plate, the other end of connecting rod 14 is connected on crank 15.One chute 59 is set on baffle plate, moved back and forth in baffle plate along guide-rail plate 17
When, the connecting shaft of crank 15 and the 4th power set 16 passes through at chute 59, in order to avoid in baffle plate motion process with the connecting shaft
Interfere.Baffle plate is driven along guide-rail plate 17 by connecting rod 14 and slided, and gap is formed between baffle plate and guide-rail plate 17 and is fallen into for tealeaves
Weighing device is weighed；Baffle plate stops the charging of tealeaves under connecting rod drive during gap vanishing with guide-rail plate 17, with this
To control the fill process of tealeaves.Setting connecting rod 14 is arc-shaped, can avoid the interference between crank 15 in the rotation of connecting rod 14.
As shown in Fig. 2, Fig. 6, the push of tealeaves is to promote tealeaves into model box by motor driven gear rack-driving,
Complete the weighing of tealeaves.Whole mechanism weighs efficiency high, and precision is high and hygienic.
Pusher includes the 3rd gear 19, the 3rd gear 19 and the engaged transmission of the 3rd rack 20, and the 3rd rack 20 is with pushing away
Block 21 is connected, and the 3rd gear 19 is connected with the 3rd power set 18, and the 3rd power set 18 are stepper motor, pushing block 21 and feeding
Drawer 22 connects, and pushing block 21 drives feeding drawer 22 that the tealeaves on weighing device is pushed into charging aperture 4, is provided with and weighs at charging aperture 4
Device, weighing device are correspondingly arranged at the bottom of feeding drawer 22, and pusher 2 is fixed on the panel 52 of frame 12 by feeding bearing 47
On, corresponding feed control mechanism 3, is matched therewith, feed control mechanism 3 is fixed on feeding branch by fagging 48 above weighing device
On seat 47, weighing device sidepiece is engaged with pusher 2, and the tealeaves on weighing device is pushed into charging aperture by pusher；By
The cooperation of gear and rack drives pushing block to move back and forth, and high transmission accuracy, realizes tealeaves by weighing device to charging aperture well
Push process.
As shown in fig. 7, hammer mechanism be mainly realization press shaping and mold box separate two procedures with tea cake.Using tooth
Take turns the dynamic hammer extraneous vibration motor of rack transmission belt and complete tea cake shaping.
Former Manual Packaging is back and forth to beat the similar punch body of action in mold box by mallet：The present invention passes through gear teeth
Bar transmission, which is realized, to be moved back and forth, and in the presence of vibrating motor, by constantly vibrating compacting tealeaves, becomes square shape tea
Cake.
Hammer device 5 includes the first reciprocating mechanism, and the first reciprocating mechanism is connected with beating the hammer 26 that falls of tealeaves,
Hammer 26 is engaged with model box 6, and the first reciprocating mechanism is connected with the first power set 27, and the first power set 27 are step
Stepper motor, the first power set 27 are fixed on panel 52 by motor support base 51；First reciprocating mechanism includes first gear
25, the engaged transmission of 25 and first rack of first gear 24, first gear 25 is connected with power set, and the first rack 24 closes on model
One end of box 6 is connected with falling to hammer 26 into shape.The one end of first rack 24 away from model box 6 is connected with vibrating motor 23.
Ejecting device 7 includes the second reciprocating mechanism, and the second reciprocating mechanism is connected with the push pedal 60 of promotion tea cake,
Push pedal 60 is engaged with model box 6, and the second reciprocating mechanism is connected with the second power set 50, the lower section of ejecting device 7 and bag
Mounting mechanism 10 is corresponding, and the second power set 50 are stepper motor；The second reciprocating mechanism is driven by the second power set 50
Motion, so that the tea cake in model box 6 and the packaging material cut are pushed out on package mechanism 10 by push pedal 60.
Second reciprocating mechanism includes second gear 49, the rack engaged transmission of second gear 49 and second, second gear
49 are connected with the second power set 50, and the second rack is connected with push pedal 60, and the second power set 50 are fixed on by motor support base 51
On panel 52；Drive push pedal to move back and forth with gear and rack, high transmission accuracy, realize the push of tea cake well
Journey.
The separation of mold box and tea cake is realized：
After former tea cake shaping, tea cake will separate with mold box, realize that push rod pushes away using the motion of motor driven gear rack,
Motor driven gear rack-driving makes sliding block under rack along mold box and packed surface while package mechanism down moves
Synchronously move down, realize the separation of mold box and tea cake.The mechanism is compact-sized close to artificial inclusion, efficiency high.
As shown in figure 8, crush-cutting mechanism includes cutting die 28, the port of setting shape, the top of cutting die 28 are provided with cutting die 28
Be engaged with cutting knife, cutting knife and cutting die 28 coordinate packaging material is cut into setting shape after, by conveying device 8 by packaging material
It is delivered at package mechanism 10, cutting knife is connected with pressure apparatus；Pressure apparatus includes stepper motor 31, stepper motor 31 and cut paper
Depression bar 30 is connected, and the end of cut paper depression bar 30 is connected by cutting die cover plate post 33 with cutting die cover plate 29, and cut paper depression bar 30 passes through cutting die post
32 are connected with cutting die 28, set return spring 39 between cutting die cover plate 29 on cutting die post 32.
With a height of 187mm*150mm*14.5mm of the wide * of long * special cutting die 86 motors that torque is 12N.M drive
Under, produce 1200N power, incision cotton paper.But because, with file blunt, making cotton paper go out in node at each node of cutting die and being not easy to cut
It is disconnected, when cotton paper is sent to inclusion face, by including the rising in face, cotton paper is extruded, separates excision cotton.
As shown in Fig. 9-Figure 10, package mechanism 10 includes packaging connecting rod 34, and the lower section of packaging connecting rod 34 connects with stepper motor 31
Connect, the top of packaging connecting rod 34 is connected with inclusion plate 35, and inclusion plate 35 is correspondingly arranged at the lower section of ejecting device 7, receives and is filled by releasing
The tea cake and packaging material of 7 releases are put, and then packaging material is included to tea cake.Package mechanism in the present invention uses Shen
Package mechanism in the patent for the Application No. 2014107115398 asked someone.
The bottom of package mechanism 10 is fixed on lifting platform 36, and the bottom of lifting platform 36 connection elevating mechanism, elevating mechanism includes
The sliding bar 37 and screw mandrel 38 of the bottom of lifting platform 36 are arranged on, screw mandrel 38 is connected by conveyer belt with stepper motor 31.
Package mechanism drives package mechanism to rise and catches tea cake by Step-motor Control leading screw and conveyer belt, and passes through
Leading screw declines inclusion tea cake.When motor rotates forward, screw mandrel rotation is driven, pulls diagonal screw mandrel to rotate on platform by belt
Rise, when motor reversal, platform moves down.
As shown in figure 11, flow package of the present invention is：
According to the making step of narcissus tea cake, pressing shaping and bag paper is shaped and realizes automatic packaging in this two procedures
Instead of manual operations.Raw tea material delivers to model box through quantitatively weighing pusher, after beating shaping by the mechanism to pump
It is moved to next station to be packed, package mechanism is coordinated by the workbench moved up and down with paper feeding and paper cutting mechanism completes bag
Dress.
As shown in figure 12, the control of whole packing machine is realized by FPG controllers, and the red of specified location is placed on by cloth
Outside line sensor, which sends and receives signal, realizes work step, and pressure sensor is realized and weighed.Control flow is as shown in figure 12：Pressure passes
Sensor provides motor of 20g or so weighing-up waves to slider-crank mechanism, drives baffle plate is movable to realize under tealeaves
Fall and stop falling.Baffle plate gives the motor of pusher 2 by infrared ray sensing signal, drives rack-and-pinion to move reciprocatingly realization
The push of tealeaves.Signal is passed into rotating device motor, band movable model by infrared sensing after pushing block 21 is completely out
Box 6 goes to specified location (with falling to hammer the overlapping positions of device 5 into shape), falls to hammer device into shape after infrared sensor detects position designating signal
5 start to move back and forth cooperation vibrating motor completion tea cake compaction actions.When tea cake compacting terminate, will be terminated by infrared sensing signal
Signal passes to the elevating mechanism of package mechanism 10, drives package mechanism 10 to move up, and waits package mechanism 10 to reach specified location, by red
Outer sensor signals give the motor of conveying device 8, and motor rotation drives cotton transmission, crush-cutting mechanism when reaching specified location
9 cutting knifes, which move down, carries out cut paper action, when paper is sent into 10 station of package mechanism, the motion of the motor of ejecting device 7, releases dress
Put 7 and move down and be pressed onto tea cake on package panel together with cotton is cut, tea cake provides signal and includes mechanism to three leaves afterwards in place
After realizing the pressing of three leaves, signal is provided after terminating again and realizes that last leaf presses to single leaf open-and-close mechanism, is finally reached complete bag
Close.Tea cake completes that tea cake is pushed out into storage device completion whole flow process by finished product ejecting device 11 after packing.
Although above-mentioned the embodiment of the present invention is described with reference to accompanying drawing, model not is protected to the present invention
The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not
Need to pay various modifications or deformation that creative work can make still within protection scope of the present invention.
Claims (9)
1. tea cake automatic packaging machine, it is characterized in that, including model box, the model box is engaged with falling hammer device, hammer dress
Put reciprocating motion and beat tealeaves in model box and tea cake is made, be made tea cake after tea cake by ejecting device by being pushed out in model box
On package mechanism, package mechanism receives the packaging material by conveying device conveying and carries out inclusion encapsulation to tea cake；
The package mechanism bottom is fixed on lifting platform, and the lifting platform bottom connects elevating mechanism；The package mechanism
One end is provided with finished product ejecting device, and the other end of package mechanism is provided with finished product and releases slideway, and finished product is released to be combined with below slideway
Storage device；The finished product ejecting device includes the 3rd reciprocating mechanism, and the 3rd reciprocating mechanism is with promoting finished product
Push pedal connection, the 3rd reciprocating mechanism is connected with the 6th power set.
2. tea cake automatic packaging machine as claimed in claim 1, it is characterized in that, the hammer device includes first and moved back and forth
Mechanism, first reciprocating mechanism and the hammer connection for beating tealeaves, hammer into shape and are engaged with model box, described first is reciprocal
Motion is connected with the first power set.
3. tea cake automatic packaging machine as claimed in claim 2, it is characterized in that, first reciprocating mechanism includes first
Gear, first gear and the first rack engaged transmission, the first gear are connected with power set, and first rack closes on mould
One end of flask is with falling to hammer connection into shape；The described one end of first rack away from model box is connected with vibrating motor.
4. tea cake automatic packaging machine as claimed in claim 1, it is characterized in that, the ejecting device includes second and moved back and forth
Mechanism, second reciprocating mechanism is with promoting the push pedal of tea cake to be connected, and push pedal is engaged with model box, and described second is reciprocal
Motion is connected with the second power set；Second reciprocating mechanism includes second gear, second gear and the second tooth
Bar engaged transmission, the second gear are connected with the second power set, and second rack is connected with push pedal.
5. tea cake automatic packaging machine as claimed in claim 1, it is characterized in that, the conveying device include the first conveying roller and
Second conveying roller, the second conveying roller are connected with the 5th power set, and packing timber is equipped between the first conveying roller and the second conveying roller
Packaging material is conveyed to the crush-cutting mechanism that packaging material is cut into setting shape by material, the first conveying roller and the second conveying roller.
6. tea cake automatic packaging machine as claimed in claim 5, it is characterized in that, the crush-cutting mechanism includes cutting die, the knife
The port of setting shape is provided with mould, is engaged above cutting die with cutting knife, cutting knife coordinates with cutting die cuts into packaging material
After setting shape, packaging material is delivered to package mechanism by conveying device, the cutting knife is connected with pressure apparatus.
7. tea cake automatic packaging machine as claimed in claim 1, it is characterized in that, in addition to rotating device, the rotating device
It is connected with multiple model boxes；The multiple model box corresponds to multiple stations, wherein model box and charging aperture at the first station
It is engaged, the model box at second station is engaged with falling to hammer device into shape, and the model box at 3rd station is engaged with ejecting device.
8. tea cake automatic packaging machine as claimed in claim 7, it is characterized in that, weighing device, institute are provided with the charging aperture
State and be engaged above weighing device with feed control mechanism, weighing device sidepiece is engaged with pusher, and pusher will claim
Reset the tealeaves push-in charging aperture put.
9. tea cake automatic packaging machine as claimed in claim 8, it is characterized in that, the pusher includes the 3rd gear, institute
The 3rd gear and the 3rd rack engaged transmission are stated, the 3rd rack is connected with pushing block, and the 3rd gear is connected with the 3rd power set；Institute
The slider-crank mechanism that feed control mechanism includes being made up of the sliding block, connecting rod and crank that are sequentially connected is stated, crank passes through rotating shaft
It is connected with the 4th power set, the sliding block is engaged with guide-rail plate and sliding block can slide along guide-rail plate；The sliding block is baffle plate,
Baffle plate mutually plugs together with guide-rail plate；The connecting rod is arc-shaped connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610399601.3A CN105905340B (en) | 2016-06-07 | 2016-06-07 | Tea cake automatic packaging machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610399601.3A CN105905340B (en) | 2016-06-07 | 2016-06-07 | Tea cake automatic packaging machine |
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| CN105905340A CN105905340A (en) | 2016-08-31 |
| CN105905340B true CN105905340B (en) | 2018-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610399601.3A Active CN105905340B (en) | 2016-06-07 | 2016-06-07 | Tea cake automatic packaging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106327692A (en) * | 2016-09-23 | 2017-01-11 | 阚彦邦 | Instant noodle soaking vending machine |
| CN107444703A (en) * | 2017-08-08 | 2017-12-08 | 福建泉州桐立德自动化设备制造有限公司 | A kind of automatic packaging machine |
| CN108576266A (en) * | 2018-04-20 | 2018-09-28 | 边会婷 | A kind of process units manufacturing multiple tea cakes |
| CN110615149A (en) * | 2019-05-21 | 2019-12-27 | 江门市新会区立本自动化设备有限公司 | General tea packagine machine of full-automatic mandarin orange of integration |
| CN113978858B (en) * | 2021-12-27 | 2022-03-11 | 福建省安溪县福韵机械有限公司 | Tea pressing and packaging equipment |
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| CN101455246A (en) * | 2007-12-15 | 2009-06-17 | 凌东烨 | Lumpy tea-leaf forming processing packaging device and production method thereof |
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| CN101455246A (en) * | 2007-12-15 | 2009-06-17 | 凌东烨 | Lumpy tea-leaf forming processing packaging device and production method thereof |
| CN102951315A (en) * | 2011-08-22 | 2013-03-06 | 厦门欧瑞吉机电科技有限公司 | Automatic tea cake packaging machine and automatic tea cake packaging method |
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