CN208532622U - A kind of dry-method laminated glass automatic assembly line - Google Patents
A kind of dry-method laminated glass automatic assembly line Download PDFInfo
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- CN208532622U CN208532622U CN201820833852.2U CN201820833852U CN208532622U CN 208532622 U CN208532622 U CN 208532622U CN 201820833852 U CN201820833852 U CN 201820833852U CN 208532622 U CN208532622 U CN 208532622U
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- Prior art keywords
- glass
- dry
- assembly line
- automatic assembly
- laminated glass
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- 239000005340 laminated glass Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 134
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 claims abstract description 40
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000007688 edging Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000007872 degassing Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 239000005357 flat glass Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 2
- 230000007717 exclusion Effects 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000002146 bilateral effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 206010000372 Accident at work Diseases 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Joining Of Glass To Other Materials (AREA)
Abstract
The utility model discloses a kind of dry-method laminated glass automatic assembly lines, including automatic sheet-feeding machine, glass cutting machine, glass edge-grinding machine, close sheet devices, cutting device, still kettle and control centre, processed goods is realized in the conveying of each equipment room, is not necessarily to manpower transport.By setting machinery automation processing, and the connection of control centre and each equipment for each equipment, original cumbersome manual operation is changed into automatic control process, labour is not only saved, also improves production efficiency and safety.
Description
Technical field
The utility model relates to glass production processing technique field, in particular to a kind of dry-method laminated glass produces automatically
Line.
Background technique
Laminated glass is to meet glass system with what transparent binding material securely binded by two panels or the above glass of two panels
Product.The type of laminated glass is divided into dry-method laminated glass and Wet process sandwich glass, dry-method laminated glass by the difference of production method
To be clipped in organic material cementing layer is embedding between two panels or the above glass of two panels, heated, pressurization and composite glass product is made.
Include the cutting of original sheet glass in existing dry method interlayer process, needs manually to draw brandreth to bilateral machine after artificial bottom sheet undercarriage
Carry out it is artificial upper piece to complete edging operation, the folding width that bilateral machine is manually arranged carries out edging；The preparation of PVB film
It needs manually to be washed or be sliced；Glass after edging also needs artificial fluctuating plate to carry out artificial conjunction piece in closing piece room, in advance
Laminated glass after pressure needs the defect of artificial detection glass and the effect of precompressed, is pushed to finally by artificial bottom sheet undercarriage
Still kettle carries out a series of operating procedures such as steam pressure.
It is manual hand manipulation between above-mentioned each operating procedure, the degree of automation is low, and speed hand-manipulated is slow, constraint
The production efficiency of dry-method laminated glass and the human cost for increasing enterprise.In addition, each production equipment is separately provided, every replacement
A kind of laminated glass production model needs that equipment creation data again is arranged one by one, is easy to appear mistake.
Therefore, the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide a kind of dry-method laminated glass certainly
Dynamic production line, it is intended to which it is low to solve the degree of automation in existing laminated glass production process, the slower problem of speed of production.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of dry-method laminated glass automatic assembly line, including for cutting glass by the glass that preset specification is cut
Cutting mill 2 is set to the glass cutting machine 2 for original sheet glass to be delivered to the automatic sheet-feeding machine 1 of glass cutting machine 2 automatically
Discharge port, the glass edge-grinding machine 3 for automatically and continuously carrying out edging processing to four side of glass, are set to the glass edge-grinding machine
The conjunction piece room 5 of 3 discharge ports is set to the feed inlet for closing piece room 5 and for reasonably cutting PVB film according to glass production specification
The cutting device 6 of sanction, be set to 5 discharge port of conjunction piece room and for laminated glass formed tentatively cohere and by PVB film with
The precompressed degassing unit 7 that air between glass is extruded, for keeping PVB film and glass finally mutual laminated glass pressure
Bonding and the still kettle 8 for excluding the bubble in PVB film completely, and for controlling the operation of each equipment on automatic assembly line
Control centre 9；Conjunction sheet devices are provided in the conjunction piece room 5, the conjunction sheet devices are used to PVB film being bonded in two pieces or more
Laminated glass is formed among block glass.
The dry-method laminated glass automatic assembly line further includes glass production data system, the glass production data
System is connect with control centre, for device control data needed for transmitting production current specifications glass to control centre.
The glass edge-grinding machine includes conveying mechanism, above conveying mechanism and the crossbeam vertical with glass conveying direction
Guide rail, the edging mechanism for being set on beam guideway and being slidably connected with beam guideway and the side pressure dress for fixing glass
It sets, the beam guideway can be moved forward and backward with respect to conveying mechanism along conveying direction, and the edging mechanism is continuously polished for straight line
Four side of glass.
The dry-method laminated glass automatic assembly line further includes the glass cleaning machine for being set to glass edge-grinding machine discharge port；
The glass cleaning machine is used to clean the glass after edging and glass surface is dry.
The cutting device includes sheet cutting table, the slicing mechanism being set on the upside of sheet cutting table and completes for conveying cutting
PVB film PVB conveying device.
The conjunction sheet devices include positioning table, six axis robot, the six axis robot be used for by glass and PVB film according to
It is secondary to be placed on positioning table.
The precompressed degassing unit includes being set to the preheating machine and preformer that close piece room discharge port；The preheating machine is used for
Glass surface after involution piece is heated to preset temperature；Preformer is used to remove the air between glass and PVB film；The precompressed
Machine is provided with two pairs of pony presses, and the preheating machine is equipped with two sections of preheating sections, and first pair of pony press in the preformer is set to
After first preheating section, second pair of pony press is set to after the second preheating section.
The discharge port of the precompressed degassing unit is additionally provided with the bottom sheet platform for exporting the glass after precompressed；Under described
Piece platform is equipped with glass appearance detection unit；The glass appearance detection unit is connect with the control centre, and output acquisition obtains
The glass appearance image data obtained judges whether the glass after precompressed is qualified product to control centre.
The dry-method laminated glass automatic assembly line further includes seven axis robots and rack；Seven axis robot is set
The discharge port in the bottom sheet platform is set, glass is grabbed and is moved to corresponding rack.
The dry-method laminated glass automatic assembly line
The dry-method laminated glass automatic assembly line further includes AGV trolley, for carrying the rack to still kettle
In, the AGV trolley and control centre are wirelessly connected.
The utility model has the advantages that
The utility model provides a kind of dry-method laminated glass automatic assembly line, including automatic sheet-feeding machine, glass cutting machine,
Glass edge-grinding machine closes sheet devices, cutting device, still kettle and control centre, realizes processed goods in the conveying of each equipment room,
Without manpower transport.It, will be original by setting machinery automation processing, and the connection of control centre and each equipment for each equipment
Cumbersome manual operation changes into automatic control process, not only saves labour, also improves production efficiency and safety.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of dry-method laminated glass automatic assembly line provided by the embodiment of the utility model.
Specific embodiment
The utility model provides a kind of dry-method laminated glass automatic assembly line, to make the purpose of this utility model, technical side
Case and effect are clearer, clear, and the utility model is further described as follows in conjunction with drawings and embodiments.It should manage
Solution, specific embodiment described herein only to explain the utility model, are not used to limit the protection model of the utility model
It encloses.
As shown in Figure 1, being a kind of dry-method laminated glass automatic assembly line provided by the embodiment of the utility model, including it is used for
The glass cutting machine 2 that glass is cut by preset specification, for original sheet glass to be delivered to glass cutting machine 2 automatically
Automatic sheet-feeding machine 1 is set to 2 discharge port of glass cutting machine, for automatically and continuously carrying out edging processing to four side of glass
Glass edge-grinding machine 3, be set to the conjunction piece room 5 of 3 discharge port of glass edge-grinding machine, be set to close piece room 5 feed inlet and use
In the cutting device 6 by PVB film according to glass production specification reasonably cutting, it is set to 5 discharge port of conjunction piece room and use
Tentatively cohered and the precompressed of extruding the air between PVB film and glass deaerates unit 7 in being formed to laminated glass, for pair
Laminated glass pressure makes PVB film and glass finally be mutually bonded and exclude completely the still kettle 8 of the bubble in PVB film, with
And the control centre 9 for controlling the operation of each equipment on automatic assembly line；Conjunction sheet devices, institute are provided in the conjunction piece room 5
It states conjunction sheet devices and forms laminated glass for PVB film to be bonded among two pieces or multiple pieces of glass.Control centre 9 herein wraps
The display for including industrial control computer and VGA signal driving standard, the items of equipment parameter on actual production line is adopted
PID adjusting is done after collection, guarantees each equipment orderly function of production line.
Specifically, original sheet glass is automatically transported to glass cutting machine 2 by automatic sheet-feeding platform 1, the glass cutting machine according to
Preset specification cuts glass, and the glass after cutting is successively delivered to glass edge-grinding machine 3, continuously to four side of glass into
Row edging is processed, and the PVB film transport after glass and cutting after edging carries out automatic sheet binding to piece room 5 is closed, half after closing piece
Finished product is transported to precompressed degassing unit 7 again and is tentatively cohered, and the semi-finished product after precompressed convey completion steam pressure shape in still kettle 8 again
At laminated glass；Each equipment is electrically connected in control centre 9 and production line, can control the running of equipment by control centre 9
And monitoring function situation improves production efficiency, and reduce people to realize the automated production of dry-method laminated glass
Work cost.
It further, further include glass production data system 90, the glass in the dry-method laminated glass automatic assembly line
Glass creation data system 90 is connect with control centre 9, is given for device control data needed for transmitting production current specifications glass
Control centre 9, the production information of different size laminated glass is stored in glass production data system 90, and the production information is
Multiple groups produce the control data that different size laminated glass correspond to each equipment on production line, and by this set, replacement is another
When the laminated glass production of size, the production control data of each equipment can be quickly set, improve the efficiency of production, avoid artificial
The generation of the case where inefficient and input error reset；Order is advanced optimized to import and the operations such as Row control.Preferably,
The glass production data system is ERP system.
It further, further include being set to 3 discharge port of glass edge-grinding machine in the dry-method laminated glass automatic assembly line
Glass cleaning machine 4；The glass cleaning machine for the glass after cleaning edging and is dried glass surface；Glass is most
The salinity of rinse water has a significant impact to the bond strength of laminated glass afterwards, is additionally provided with softened water in the glass cleaning machine 4
Equipment 41, to reduce the hardness of rinse water, is improved for converting softened water or deionized water for last rinse water
Bond strength between glass and PVB.
Preferably, the glass edge-grinding machine 3 include conveying mechanism 31, be set to conveying mechanism above and it is defeated with glass
The beam guideway 32 that send direction vertical, the edging mechanism 33 for being set on beam guideway 32 and being slidably connected with beam guideway and
For fixing the side-pressing device 34 of glass, the beam guideway 32 can be moved forward and backward with respect to conveying mechanism 31 along conveying direction, institute
Edging mechanism 33 is stated continuously to polish four side of glass for straight line.Compared to two bilateral machines of existing needs and turning platform to glass four
While polishing, the glass edge-grinding machine 3 reduces equipment space occupied, reduces production energy consumption, while cooperating control centre,
The edging processing on four side of glass can accurately be completed.
Preferably, the cutting device 6 include sheet cutting table 61, the slicing mechanism 62 that is set on the upside of sheet cutting table with
And the PVB conveying device 63 of the PVB film for conveying cutting completion；PVB film is placed in sheet cutting table 61, the glass production
Data system 90 provides the specification of current production laminated glass and the hot pressing of PVB film shrinks size and determines the surplus capacity needed
To control centre 9, so that control centre's control slicing mechanism carries out cutting, the PVB film after cutting is conveyed through PVB conveying device
To conjunction piece room.Using this set, the flatness and production efficiency of the cutting of PVB film can be improved, further specification production
Standard improves semi-finished product qualification rate.
Preferably, since environmental condition will affect the conjunction piece effect of laminated glass, the conjunction piece room 5 is by control
The heart 9 controls temperature and humidity, and temperature control is at 13 ~ 17 DEG C, and relative humidity control is in the humidity range needed for film, control essence
Degree is 2%.The conjunction sheet devices include positioning table 501, six axis robot 502, the six axis robot 502 be provided with one or
Multiple vacuum chucks, closing piece is that first block of glass is grabbed by way of vacuum suction to positioning table, and positioning table is by first piece of glass
After glass is fixed, manipulator is grabbed on PVB film to first block of glass, and then manipulator grabs second block of glass to positioning table again.
The conjunction piece of existing artificial carry out glass is compared, the alignment that the conjunction sheet devices can reduce upper and lower two sheet glass when closing piece is folded poor,
Human-saving simultaneously reduces industrial accident.
Specifically, the precompressed degassing unit 7 includes being set to the preheating machine 71 and preformer 72 that close piece room discharge port；Institute
It states glass surface of the preheating machine 71 for after involution piece and is heated to preset temperature；Preformer 72 is for removing glass and PVB film
Between air；The preformer 72 is provided with two pairs of pony presses, and the preheating machine 71 is equipped with two sections of preheating sections, the preformer
In first pair of pony press be set to after the first preheating section, second pair of pony press is set to after the second preheating section.The preformer
72 connect with the control centre 9, convenient for controlling the roller pressure and velocity of rotation of pony press, to guarantee pre-compressed effect.
Preferably, the discharge port of the precompressed degassing unit 7, which is additionally provided with, exports the glass after precompressed
Bottom sheet platform 10；The bottom sheet platform 10 is equipped with glass appearance detection unit 101；The glass appearance detection unit 101 and institute
The connection of control centre 9 is stated, the glass appearance image data that output acquisition obtains judges that the glass after precompressed is to control centre 9
No is qualified product, further improves the product control ability of product, avoids the generation mistakes and omissions of artificial detection.
It is preferred that the dry-method laminated glass automatic assembly line further includes seven axis robots 11 and rack 12；Institute
The discharge port that the bottom sheet platform is arranged in seven axis robots is stated, glass is grabbed and is moved to corresponding rack.Seven shaft mechanical
Hand 11 is that one of guide rail is added under chassis on the basis of common six axis robot, slides six axis robot and guide rail
Connection enables manipulator to walk along guide rail, and glass is placed on different racks with realizing.The guide rail can be along multiple
The axial setting of glass placing rack.Manipulator is provided with one or more vacuum chucks, and glass is grabbed by way of vacuum suction
Glass and by it from the planar movement of conveyer belt into corresponding rack 12.
It is preferred that the dry-method laminated glass automatic assembly line further includes for carrying the rack 12 to steam pressure
AGV trolley 13 in kettle 8, the AGV trolley 13 are wirelessly connected with control centre 9, be can control AGV trolley 13 and are rapidly completed and put
The conveying of frame 12 is set, the degree of automation of production line is further increased.
It is preferred that being equipped with temperature detecting unit 81 and pressure sensing cell 82, the temperature detection in the still kettle 8
Unit 81 and pressure sensing cell 82 are connect with control centre 9, and output acquires the temperature obtained and pressure data to the control
The yield rate of laminated glass is improved to regulate and control the rate of change of still kettle temperature and pressure during steam pressure in center.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to the protection of the utility model
Range.
Claims (10)
1. a kind of dry-method laminated glass automatic assembly line, which is characterized in that including for cutting glass by preset specification
The glass cutting machine cut is set to the glass for original sheet glass to be delivered to the automatic sheet-feeding machine of glass cutting machine automatically
Cutting machine discharge port, the glass edge-grinding machine for automatically and continuously carrying out edging processing to four side of glass, are set to the glass
The conjunction piece room of edge polisher discharge port is set to the feed inlet for closing piece room and for PVB film is reasonable according to glass production specification
The cutting device of ground cutting is set to the conjunction piece room discharge port and tentatively coheres and for being formed to laminated glass by PVB film
The precompressed degassing unit that air between glass is extruded, for making PVB film and glass most last phase to laminated glass pressure
The mutually still kettle of bonding and the bubble completely in exclusion PVB film, and the operation for controlling each equipment on automatic assembly line
Control centre；Conjunction sheet devices are provided in the conjunction piece room, the conjunction sheet devices are used to PVB film being bonded in two pieces or more
Laminated glass is formed among block glass.
2. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that further include glass production data
System, the glass production data system are connect with control centre, for equipment control needed for transmitting production current specifications glass
Data processed are to control centre.
3. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that the glass edge-grinding machine includes
Conveying mechanism, above conveying mechanism and the beam guideway vertical with glass conveying direction, be set on beam guideway and with
The edging mechanism that beam guideway is slidably connected and the side-pressing device for fixing glass, the beam guideway can be with respect to conveyers
Structure is moved forward and backward along conveying direction, and the edging mechanism is continuously polished four side of glass for straight line.
4. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that further include being set to glass mill
The glass cleaning machine of side machine discharge port；The glass cleaning machine is used to clean the glass after edging and glass surface is dry.
5. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that the cutting device includes cutting
The PVB conveying device of piece platform, the slicing mechanism being set on the upside of sheet cutting table and the PVB film for conveying cutting completion.
6. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that the conjunction sheet devices include fixed
Position platform, six axis robot, the six axis robot is for being sequentially placed glass and PVB film in positioning table.
7. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that the precompressed degassing unit packet
Include the preheating machine and preformer for being set to and closing piece room discharge port；The preheating machine is heated to pre- for the glass surface after involution piece
If temperature；Preformer is used to remove the air between glass and PVB film；The preformer is provided with two pairs of pony presses, described pre-
Heat engine is equipped with two sections of preheating sections, and first pair of pony press in the preformer is set to after the first preheating section, second pair of precompressed
Roller is set to after the second preheating section.
8. dry-method laminated glass automatic assembly line according to claim 1, which is characterized in that the precompressed degassing unit
Discharge port is additionally provided with the bottom sheet platform for exporting the glass after precompressed；It is single that the bottom sheet platform is equipped with glass appearance detection
Member；The glass appearance detection unit is connect with the control centre, the glass appearance image data that output acquisition obtains to control
Center processed is to judge whether the glass after precompressed is qualified product.
9. dry-method laminated glass automatic assembly line according to claim 8, which is characterized in that further include seven axis robots and
Rack；The discharge port of the bottom sheet platform is arranged in seven axis robot, grabs glass and is moved to corresponding rack.
10. dry-method laminated glass automatic assembly line according to claim 9, which is characterized in that further include AGV trolley, use
In carrying the rack into still kettle, the AGV trolley and control centre are wirelessly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820833852.2U CN208532622U (en) | 2018-05-31 | 2018-05-31 | A kind of dry-method laminated glass automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820833852.2U CN208532622U (en) | 2018-05-31 | 2018-05-31 | A kind of dry-method laminated glass automatic assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN208532622U true CN208532622U (en) | 2019-02-22 |
Family
ID=65382669
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820833852.2U Expired - Fee Related CN208532622U (en) | 2018-05-31 | 2018-05-31 | A kind of dry-method laminated glass automatic assembly line |
Country Status (1)
| Country | Link |
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| CN (1) | CN208532622U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109808393A (en) * | 2019-03-04 | 2019-05-28 | 深圳市久久犇自动化设备股份有限公司 | A kind of TFT glass processing method |
| CN110950552A (en) * | 2019-12-23 | 2020-04-03 | 崔如祥 | Method for producing laminated glass by using float glass sheet |
| CN112028465A (en) * | 2020-08-13 | 2020-12-04 | 五邑大学 | Glass processing system |
-
2018
- 2018-05-31 CN CN201820833852.2U patent/CN208532622U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109808393A (en) * | 2019-03-04 | 2019-05-28 | 深圳市久久犇自动化设备股份有限公司 | A kind of TFT glass processing method |
| CN110950552A (en) * | 2019-12-23 | 2020-04-03 | 崔如祥 | Method for producing laminated glass by using float glass sheet |
| CN110950552B (en) * | 2019-12-23 | 2022-01-18 | 宣恩县茂源玻璃制品有限公司 | Method for producing laminated glass by using float glass sheet |
| CN112028465A (en) * | 2020-08-13 | 2020-12-04 | 五邑大学 | Glass processing system |
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Granted publication date: 20190222 |