Summary of the invention
, to solve the problems, such as
Low efficiency when handling for existing steel pipe bundle surface preparation equipment steel pipe bundle, cannot be disposably to steel pipe
After Shu Jinhang shotblasting processing, spray painting and spray painting the problem of flash baking, the purpose of this utility model is to provide one kind
Steel pipe bundle ball blast spray painting drying integral machine, to solve the problems mentioned in the above background technology.
, technical solution
To achieve the above object, the utility model provides the following technical solutions:
A kind of steel pipe bundle ball blast spray painting drying integral machine, including ball blast machine hall, paint spray booth, drying room, electric block ring
Shape conveying, organic exhaust gas VOCs processing unit, ball blast dust treatment device and maintenance track switch, the electric block annular are defeated
Sending guide rail, circumference joins end to end setting in a ring, and the electric block annular conveying sequentially passes through ball blast host from right to left
Room, paint spray booth and drying room are equipped with feeding station at the electric block annular conveying on the right side of the ball blast machine hall, described
Discharge station, the electric block annular conveying are equipped at the electric block annular conveying on the right side on the left of drying room
Right rail is equipped with maintenance track switch, and the suction opening one that the ball blast machine hall is equipped with is connected at ball blast dust by appendix one
Device is managed, the suction opening two that the paint spray booth and drying room are equipped with connects organic exhaust gas VOCs processing unit by appendix two,
Configuration installation electric heating heat exchanger device by the drying room.
As a further solution of the present invention: the indoor electric block annular conveying two sides of ball blast host
Uniformly installation impeller head, the impeller head configuration are equipped with six.
Ball blast machine hall bottom is equipped with collection pellet bucket, the collection ball as a further solution of the present invention,
Hopper connects bullet circulating purifying device by conveyance conduit one, and the bullet circulating purifying device is distinguished by conveyance conduit two
Connect waste material cylinder and impeller head.
Be equipped in the ball blast dust treatment device as a further solution of the present invention, cyclone body deduster and
The output end of perpendicular dress filter cartridge dust remover, the cyclone body deduster connects perpendicular dress filter cartridge dust remover, the perpendicular dress by ventilation duct
The output channel of filter cartridge dust remover connects air-introduced machine, and the output end of the air-introduced machine is connected to high-altitude chimney.
The paint spray booth is located on the left of ball blast machine hall as a further solution of the present invention, the paint spray booth
Workpiece inlet Grating examinations device is set, the indoor electric block annular conveying two sides of the spray painting, which are symmetrical arranged, to rise
Spray painting trolley drops, and the lifting spray painting trolley mating connection servo motor, gear and rack gear are sequentially connected.
Paint mist filter paper is equipped in the organic exhaust gas VOCs processing unit as a further solution of the present invention,
Purifying layer, activated carbon adsorption layer and catalysis burning desorption apparatus, the organic exhaust gas VOCs processing unit output end pass through connection
Air-introduced machine two connects high-altitude chimney.
, beneficial effect
Compared with prior art, the utility model has the beneficial effects that
(1) the utility model is structurally reasonable, easy to operate, by ball blast machine hall, paint spray booth and the drying room of setting, fastly
Speed efficiently carries out shotblasting, spray painting and drying integrated operation to steel pipe bundle, and solving steel pipe bundle surface preparation cannot one
The blank of domestic steel pipe bundle product surface processing, the steel pipe bundle surface greatly improved have been filled up by the problem of secondary property is handled in place
Pretreated efficiency, improves production efficiency.
(2) in the ball blast machine hall of the utility model generate the gas with dust pass through ball blast dust treatment device into
By gas high altitude discharge after row dust removal process, and gas reaches national emission standard, avoids atmospheric dust pollution, protects ring
Border.
(3) gases such as coating cloud that the paint spray booth of the utility model and drying room generate pass through organic exhaust gas VOCs processing unit
Carry out high altitude discharge after 7 processing, and it is same treated that gas reaches national emission standard, avoid air pollution, it is more environmentally-friendly.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Referring to Fig. 1, in the utility model embodiment, a kind of steel pipe bundle ball blast spray painting drying integral machine, including ball blast master
Machine room 2, paint spray booth 3, drying room 4, electric block annular conveying 6, organic exhaust gas VOCs processing unit 7, at ball blast dust
Device 8 and maintenance track switch 9 are managed, circumference joins end to end setting the electric block annular conveying 6 in a ring, the electronic calabash
Reed annular conveying 6 sequentially passes through ball blast machine hall 2, paint spray booth 3 and drying room 4 from right to left, and the ball blast machine hall 2 is right
Feeding station 1, the electric block annular on the right side in 4 left side of drying room are equipped at the electric block annular conveying 6 of side
Discharge station 5 is equipped at conveying 6,6 right rail of electric block annular conveying is equipped with maintenance track switch 9, institute
It states the suction opening one that ball blast machine hall 2 is equipped with and ball blast dust treatment device 8, the paint spray booth 3 and baking is connected by appendix one
The suction opening two that dry chamber 4 is equipped with connects organic exhaust gas VOCs processing unit 7 by appendix two.
6 two sides of electric block annular conveying in the ball blast machine hall 2 are uniformly installed by impeller head, the impeller head
Configuration is equipped with six, and the rated power of impeller head is 22kW, and 2 bottom of ball blast machine hall is equipped with collection pellet bucket, electronic calabash
Reed transports steel pipe bundle to ball blast machine hall from feeding station 1, before 6 one side of electric block annular conveying
Row, six impeller heads carry out ball blast on one side, using the centrifugal force band movable vane piece of impeller rotation by bullet high-speed projectile to workpiece table
The impact force in face, generation peels off the oxide skin of workpiece surface, residue etc., and pellet, residue mixture can fall into bottom collection pellet
Bucket.
The collection pellet bucket connects bullet circulating purifying device by conveyance conduit one, and the bullet circulating purifying device is logical
It crosses conveyance conduit two and is separately connected waste material cylinder and impeller head, bullet, the waste material mixture that collection pellet bucket is collected fall into bullet circulation
Purification device carries out separation screening, wherein available bullet goes successively to impeller head ball blast, not available waste material is delivered to waste material
Cylinder, periodic cleaning waste material cylinder, the treatment effeciency of bullet circulating purifying device are 120 ton/hours, fully meet the needs of production.
Cyclone body deduster and perpendicular dress filter cartridge dust remover are equipped in the ball blast dust treatment device 8, the cyclone body removes
The output end of dirt device connects perpendicular dress filter cartridge dust remover by ventilation duct, and the output channel of the perpendicular dress filter cartridge dust remover connects air inducing
The output end of machine, the air-introduced machine is connected to high-altitude chimney, uses cyclone body dedusting to the dust that ball blast in ball blast machine hall 2 generates
Device and perpendicular dress filter cartridge dust remover, so that dust settling, to ash-collecting tube, the gas by purification is arranged by air-introduced machine to high-altitude chimney,
It is discharged, by the gas that ball blast dust treatment device 8 is handled, dust emission concentration≤10mg/m3 fully meets current state
The discharge standard that family requires.
The paint spray booth 3 is located at 2 left side of ball blast machine hall, and the workpiece inlet setting Grating examinations of the paint spray booth 3 fill
It sets, workpiece profile is detected using Grating examinations device, 6 liang of electric block annular conveying in the paint spray booth 3
Two sets of lifting spray painting trolleys are arranged in side, and lifting spray painting trolley is connected on same circuit by conducting wire and Grating examinations device, described
Lifting spray painting trolley mating connection servo motor, gear and rack gear are sequentially connected, and servo motor drives gear engagement to connect
It connects rack-driving connection control lifting spray painting trolley and moves up and down and paint, the wheel of the steel pipe bundle of Grating examinations device detection
Exterior feature, control lifting spray painting trolley paint, carry out all standing spray painting to workpiece and avoid empty spray, improve painting quality.
Configuration installation electric heating heat exchanger device, the electric heating heat exchanger device control drying room 4 by the drying room 4
For interior temperature at 40~70 DEG C, the steel pipe bundle after spray painting is delivered to drying room 4, and the hot environment in drying room 4 makes steel pipe
Beam surface film moisture evaporates rapidly, and mobile processing speed of the steel pipe bundle in ball blast machine hall 2, paint spray booth 3 and drying room 4 is
2~3 ms/h, guarantee the processing quality of steel pipe bundle, when steel pipe bundle is dried in drying room 4, drying room 4 has enough
Length is transported through and stacking with facilitating steel pipe bundle.
Paint mist filter paper purifying layer, activated carbon adsorption layer and catalysis combustion are equipped in the organic exhaust gas VOCs processing unit 7
Desorption apparatus is burnt, 7 output end of organic exhaust gas VOCs processing unit connects high-altitude chimney by connection air-introduced machine two, will purify
Gas afterwards is excluded from high-altitude chimney, and by the gas that organic exhaust gas VOCs processing unit 7 purifies, the VOCs discharge in gas is total
Amount≤50mg/ m3, fully meets current emissions national standard.
The working principle of the utility model is: controlling Motor Driven Elevating Calabash at feeding station 1, electric block is by steel pipe bundle
After slinging, turns left advance along electric block annular conveying 6 from the right side, be introduced into ball blast machine hall 2 and carry out Shot Blasting (side
Move ahead side ball blast), with oxide skin, the residue etc. for removing workpiece surface, after the ball blast of impeller head in ball blast machine hall 2, steel
Tube bank enters paint spray booth 3 and carries out steel pipe bundle surface lacquer (painting while forward), and the steel pipe bundle after spray painting is hung by electric block
It moves ahead and enters drying in drying room 4,5 inloading part of discharge station is delivered to after drying, by the steel pipe bundle stacking after processing drying, inloading part
Electric block afterwards returns to feeding station 1 along electric block annular conveying 6 and carries out circulation piece uploading processing, ball blast machine hall
The gases with dust generated in 2 after ball blast dust treatment device 8 is dusted and handles by gas high altitude discharge, and gas
Body reaches national emission standard, and the gases such as coating cloud that paint spray booth 3 and drying room 4 generate pass through organic exhaust gas VOCs processing unit 7
Carry out high altitude discharge after processing, and same treated that gas reaches national emission standard.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.