CN208468818U - A kind of foam processing block machine - Google Patents
A kind of foam processing block machine Download PDFInfo
- Publication number
- CN208468818U CN208468818U CN201821060294.7U CN201821060294U CN208468818U CN 208468818 U CN208468818 U CN 208468818U CN 201821060294 U CN201821060294 U CN 201821060294U CN 208468818 U CN208468818 U CN 208468818U
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- foam
- heating
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- heater
- pipe
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- 239000006260 foam Substances 0.000 title claims abstract description 158
- 238000012545 processing Methods 0.000 title claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000001816 cooling Methods 0.000 claims abstract description 53
- 239000000155 melt Substances 0.000 claims abstract description 34
- 238000002844 melting Methods 0.000 claims abstract description 9
- 230000008018 melting Effects 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 213
- 238000005520 cutting process Methods 0.000 claims description 23
- 230000002441 reversible effect Effects 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000112 cooling gas Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 12
- 238000013461 design Methods 0.000 abstract description 11
- 230000008901 benefit Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 14
- 239000007789 gas Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 239000012943 hotmelt Substances 0.000 description 7
- 230000032258 transport Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000010128 melt processing Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002937 thermal insulation foam Substances 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000009046 primary transport Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 231100000611 venom Toxicity 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
A kind of foam processing block machine, including shell, positioned at the intracorporal foam melts mechanism of shell, positioned at the intracorporal conveying mechanism of shell and fusing support frame, fusing support frame is connected with shell, foam melts mechanism is mounted on above conveying mechanism by melting support frame, conveying mechanism is set to below fusing support frame, the discharge port that foam to be processed enters heated via bottoms after the completion of the processing of foam melts mechanism is melted falls into conveying mechanism, conveying mechanism includes driving motor, several groups gear locating rack, several groups gear set, conveyer belt, several feeding units being fixedly connected on conveyer belt outer ring, driving chain and cooling frame, after the foam that processing is completed enters feeding unit, under the drive of driving motor, the foam that processing is completed is poured into driven by the conveyor belt and carries out cooling processing on cooling frame and be sent by feeding unit.The design has the advantages that heat utilization rate is high, use cost is cheap, can carry out pipeline processes.
Description
Technical field
The utility model relates to a kind of foams to handle block machine.
Background technique
Foam is packaging material common in people's daily life, because it is with light-weight, soft, fluffy and cheap
The advantages of increasingly widely used by people, as use scope is more and more wider, the problem of foam pollution, also just shows especially out.It is existing
There is technology usually by blocking foam recovery and carry out cycling and reutilization, there is that foam volume is big, storage accounts in this process
With the excessive problem in space, due to more convenient in use, majority there are still with the use habit with abandoning, so
There are larger difficulty in recycling, and in the prior art in the processing technique of foam, most of foam of recycling is using hot melt
Mode carries out the processing of foam, slow, the incomplete problem of hot melt that there are still hot melt processing speeds during processing, can not be effective
It is rapidly performed by the processing of foam, the processing product generated after processing also has larger impact to environment, on the other hand, is transporting back
When receiving the foam come, the transportation cost of a traffic unit and the income of recycling foam be not directly proportional, and cost performance is extremely low, Er Qiexian
Some foam treatment devices cannot achieve pipelining processing when carrying out foam processing, for the treatment effeciency of foam,
Treatment effeciency lowly further improves the processing cost of foam, also reduces the economic benefit of foam processing.
Summary of the invention
The purpose of this utility model is to provide a kind of heat utilization rate height, use cost is cheap, can carry out at assembly line
The foam of reason handles block machine.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme: a kind of foam processing block machine, packet
Shell is included, is located at the intracorporal foam melts mechanism of shell, is located at the intracorporal conveying mechanism of shell and fusing support frame, the fusing
Support frame is connected with shell, and the foam melts mechanism is mounted on above conveying mechanism by melting support frame, and described is defeated
Send mechanism to be set to below fusing support frame, foam melts mechanism include the center band heating reverse frustoconic furnace body of through-hole, heater,
Outer furnace outlet duct equipped with switch valve, the heating through-hole are feeding inlet in the upper opening of reverse frustoconic furnace body, and heating is logical
Hole is discharge port in the lower opening of reverse frustoconic furnace body, and the reverse frustoconic furnace body is located at interior by internal protecting wall, outer furnace wall, lid
Top cover at the top of furnace wall and outer furnace wall, which encloses, is set as the open hollow heating chamber in a lower section, the hollow heating chamber bottom opening by
Heater is directly closed or is connect after being closed by heat transfer sheet with heater, and the outer furnace outlet duct and hollow heating chamber connect
Logical, the discharge port that foam to be processed enters heated via bottoms after the completion of the processing of foam melts mechanism is melted falls into conveyer
Structure, conveying mechanism include driving motor, several groups gear locating rack, with the several groups gear set of gear locating rack corresponding matching,
The conveyer belt that is sheathed on gear set is fixedly connected on conveyer belt outer ring and several along the distribution of conveyer belt transmission direction are sent
Material unit, driving chain and cooling frame, the gear set is rotatable to be installed on gear locating rack, the driving chain
It is sheathed on gear set, driving chain side is additionally provided with connection sheet, and the conveyer belt is connect by connection sheet with driving chain, locates
After the foam that reason is completed enters feeding unit, the several groups gear set under the drive of driving motor, on the gear locating rack
It rotates synchronously and drives conveyer belt movement, so that the foam that processing is completed is poured into cooling driven by the conveyor belt by feeding unit
Cooling processing is carried out on frame and is sent.
Further, the foam melts mechanism further includes sub- calandria, support frame and interior furnace outlet duct, the support
Frame is horizontally installed to discharge port position, is connected to inside the interior furnace outlet duct and sub- calandria, the sub- calandria is set to
On support frame, the maximum outside diameter of sub- calandria is less than the minimum diameter of heating through-hole, the sub- calandria bottom in heating through-hole
A discharge port is formed between portion and heating via bottoms, the sub- calandria includes the sub- heating chamber and son heating of bottom opening
Device, the sub- heating chamber bottom opening are directly closed by sub- heater or are connect after being closed by heat transfer sheet with sub- heater,
The interior furnace outlet duct passes through to be plugged in inside sub- heating chamber at the top of sub- heating chamber.
Further, the several groups gear set and cooling frame are driven using hand-rail type rocking handle, the conveying mechanism
Top is additionally provided with cooling area, and the cooling area includes several coolings spray head (not marking in figure) and is connected with cooling spray head
Cooling pipe (does not mark) in figure, under the action of high-pressure pump, water or cooling gas through cooling pipe and cooling spray head enter cooling area
The cooling processing of the foam of feeding unit is fallen into after the completion of being handled, and is additionally provided with cutting feeding mechanism above the shell,
The cutting feeding mechanism includes feed well, the guide groove connecting with feed well, the several groups being set up in feed well cutting
Saw blade, driving gear, driven gear and motor, the cut direction of the cast-cutting saw slice and feedstock direction of foam is identical or phase
Instead, cast-cutting saw slice is fixedly installed in connecting shaft, and the connecting shaft is rotatably arranged between charging groove sidewall, outside connecting shaft
The one end being exposed to outside feed well is also fixedly connected with driven gear, and the motor is fixedly connected with driving gear, the master
Moving gear and driven gear cooperation rotate, the driving gear rotate driven by the motor and drive driven gear rotation from
And cast-cutting saw slice rotation is cut into the foam of feed well, the foam for cutting completion enters bubble through notch under the action of guide groove
Foam melting mechanism.
Further, outer stove heating pipe is additionally provided in the heater, the outer stove heating Guan Jing is opened in outer furnace
The pore of wall is inserted in hollow heating chamber, and outer stove heating pipe is inserted in one end in heater and is formed by bending a round heating
Circle, the heating coil are located at heater base, interior stove heating pipe, the interior stove heating are additionally provided in the sub- heater
Guan Jing is opened in the pore on outer furnace wall and internal protecting wall and is inserted in sub- heater, and interior stove heating pipe is inserted in sub- heater
One end is formed by bending heating coil in a circle, and the interior heating coil is located at sub- heater base.
Further, the outer stove heating pipe and interior stove heating pipe are integrally formed, the pipe shaft and outer furnace of interior stove heating pipe
The pipe shaft of heating tube is connected to, and the heating coil bows out from outer stove heating pipe pipe shaft and be located at heater base, it is described interior plus
Gas ket bows out from interior stove heating pipe pipe shaft and is located at sub- heater base.
Further, the interior stove heating pipe pipe shaft is sheathed in outer stove heating pipe, and the heating coil adds from outer furnace
Heat pipe pipe shaft bows out and is located at heater base, and the interior heating coil bows out from interior stove heating pipe pipe shaft and is located at sub- heater
Bottom.
The beneficial effect of utility model is: compared to existing foam processing technique, the utility model passes through heating fusing
The mode combined with assembly line transport carries out the disposed of in its entirety and transport of foam, and the setting of foam melts mechanism can ensure that foam
It can be carried out complete melt processed, guarantee the processing speed and treatment effeciency of foam, can directly carry out the foam of large volume bulk
Hot melt processing, reduce and carry out the work of foam processing again after must carrying out foam cutting using cutter device in the prior art
Sequence avoids the problem that processing can not be continued after smaller piece foam lost in cutting process, reduces the loss of material, promoted
The utilization rate of foam, promoted foam processing economic benefit, foam melts mechanism decrease handle in the prior art it is biggish
Foam inside is not easy the problem of being melted when foam, and heat transfer is directly closed by heater or passed through to hollow heating chamber bottom opening
Make the heated more uniform of whole heating chamber after connecting after piece closing with heater, heat utilization ratio is higher, heats through-hole position
Carry out hot melt processing in what furnace body center enabled the foam efficient uniform entered in heating through-hole, heating through-hole convenient for foam into
Expect and extend foam in the foam melts melt processed time within the organization, heats hollow heating chamber and be fusing into heating through-hole
Foam completes the whole rapid melting processing of foam compared to existing foam processing technique, and processing speed is fast, high-efficient, foam
The effect of processing is good, and once hot melt processing can be completed integral foam, reduces the processing mode pair repeatedly handled in the prior art
The influence for the treatment of effeciency and processing cost, and the heat in heating chamber can be made full use of, the thermal efficiency is higher, the bubble after the completion of handling
Foam is efficiently quickly sent whole block machine under the transport of conveying mechanism, and hand haulage's processing in the prior art is replaced to complete
Foam means of transportation, cost of labor is greatly lowered, also reduce manual handling transport during transportation processing complete
The loss of foam avoids the reduction of economic benefit, on the other hand, only generates heat in heating chamber and interior furnace during heating and hands over
It changes and does not generate mass exchange, the exhaust gas such as carbon dioxide generated during hot melt foam both will not be right after separately collection processing
Environment has an adverse effect and will not enter heating chamber, and then has an impact to the heating process of heating chamber, heating chamber and heating
The design that through-hole is independent of each other avoids the waste exhaust gas generated in reflow process for heating chamber in heat supply and reflow process
Influence, avoid occur mass exchange after foam chemically react after influence integral foam treatment effect, avoiding
Foam and Heated Products after learning reaction have an adverse effect to natural environment.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of foam processing block machine.
Fig. 2 is the overall structure diagram after a kind of foam processing block machine removal partial shell.
Fig. 3 is a kind of overall structure diagram of the foam melts mechanism of foam processing block machine.
Fig. 4 is the overall structure diagram after a kind of foam melts mechanism removal top cover of foam processing block machine.
Fig. 5 is a kind of bottom substance schematic diagram of the foam melts mechanism of foam processing block machine.
Fig. 6 is a kind of attachment structure schematic diagram of the sub- calandria of foam processing block machine.
Fig. 7 is a kind of configuration schematic diagram of the sub- calandria of foam processing block machine.
The parts title of number expression is as follows in attached drawing: 1, shell；2, feeding mechanism is cut；3, foam melts mechanism；
4, conveying mechanism；5, support frame is melted；6, cooling area；2.1, feed well；2.2, guide groove；2.3, cast-cutting saw slice；2.4, actively
Gear；2.5, driven gear；2.6, connecting shaft；3.1, outer furnace wall；3.2, internal protecting wall；3.3, heater；3.4, through-hole is heated；
3.5, outer furnace outlet duct；3.6, outer stove heating pipe；3.7, heating coil；3.8, interior furnace outlet duct；3.9, interior stove heating pipe；3.10,
Sub- calandria；3.11, interior heating coil；3.12, top cover；3.13, support frame；3.14, discharge port；3.15, feeding inlet；3.16, son
Heating chamber；3.17, sub- heater；4.2, conveyer belt；4.3, feeding unit；4.4, gear set；4.5, connection sheet；4.6, gear is fixed
Position frame；4.7, driving chain；4.8, cool down frame.
Specific embodiment
In order to enable technological means of the utility model, character of innovation are apparent to function, it below will be further
Illustrate the utility model.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the utility model foam handles a kind of implementation of block machine
Example, including shell 1, the foam melts mechanism 3 in shell 1, the conveying mechanism 4 in shell 1 and fusing support frame
5, the fusing support frame 5 is connected with shell 1, and the foam melts mechanism 3 is mounted on conveyer by melting support frame 5
4 top of structure, the conveying mechanism 4 are set to 5 lower section of fusing support frame, and foam melts mechanism 3 includes that center band heats through-hole 3.4
Reverse frustoconic furnace body, heater 3.3, the outer furnace outlet duct 3.5 equipped with switch valve, the heating through-hole 3.4 is in inverted round stage
The upper opening of shape furnace body is feeding inlet 3.15, and heating through-hole 3.4 is discharge port 3.14 in the lower opening of reverse frustoconic furnace body,
The reverse frustoconic furnace body is located at the top cover at 3.1 top of internal protecting wall 3.2 and outer furnace wall by internal protecting wall 3.2, outer furnace wall 3.1, lid
3.12 enclose the hollow heating chamber for being set as a lower section opening, and the hollow heating chamber bottom opening is directly closed by heater 3.3
Or connect after being closed by heat transfer sheet with heater 3.3, the outer furnace outlet duct 3.5 is connected to hollow heating chamber, to be processed
The discharge port 3.14 that foam enters heated 3.4 bottom of through-hole after the completion of the processing of foam melts mechanism 3 is melted falls into conveying mechanism
4, conveying mechanism 4 includes driving motor, several groups gear locating rack 4.6, the several groups tooth with 4.6 corresponding matching of gear locating rack
Wheel group 4.4, the conveyer belt 4.2 being sheathed on gear set 4.4 are fixedly connected on 4.2 outer ring of conveyer belt and pass along conveyer belt 4.2
Several feeding units 4.3, driving chain 4.7 and cooling frame 4.8, the gear set 4.4 for moving directional spreding are rotatable
It is installed on gear locating rack 4.6, the driving chain 4.7 is sheathed on gear set 4.4, and 4.7 side of driving chain is also set
There is connection sheet 4.5, the conveyer belt 4.2 is connect by connection sheet 4.5 with driving chain 4.7, and the foam for handling completion, which enters, to be sent
After material unit 4.3, under the drive of driving motor, the several groups gear set 4.4 on the gear locating rack 4.6 rotates synchronously band
Dynamic conveyer belt 4.2 moves, so that the foam that processing is completed is poured into cooling under the drive of conveyer belt 4.2 by feeding unit 4.3
Cooling processing is carried out on frame 4.8 and is sent.
Foam melts mechanism 3 in the present embodiment is guaranteed by the reasonable cooperation of heating through-hole 3.4 and hollow heating chamber
Heat heating chamber during, heating chamber heating rate is fast, thermal losses is few, internal protecting wall 3.2 it is heated more uniformly sufficiently, will not
There is the problem of hot-spot or local heating's difficulty, promotes the treatment effect of integral foam, when heated, pass through heater
3.3, heating chamber and the matched combined designs of internal protecting wall 3.2 make in integral foam treatment process, and heat only occurs in heating chamber and hands over
It changes, does not generate mass exchange, it is ensured that physical change only occurs for the foam in heating through-hole 3.4, avoids supplying in the prior art
It is easy to appear foam after leading to the problem of chemical change in thermal process and reflow process, chemical change also occurs, in processing later
Have an adverse effect in processing links to environment.
The foam melts mechanism 3 that foam to be processed enters heats the feeding list that melt processed falls into conveying mechanism 4 after the completion
The foam that the processing for being located at feeding unit 4.3 is completed is transported under the drive of conveyer belt 4.2 and is poured onto cooling frame by member 4.3
4.8 carry out cooling processing, and the efficient fusion that this design realizes foam carries out pipelining efficient high-speed transport processing after handling
The foam of completion guarantees that the single treatment of integral foam process flow, primary transport can be completed, meanwhile, also considerably reduce
Processing cost in existing foam processing technique reduces artificial use, avoids the venomous injurant generated in froth treatment process
Confrontation environment and artificial harm promote the economic benefit of foam processing.
In a preferred embodiment of the utility model, the foam melts mechanism 3 further include sub- calandria 3.10,
Support frame 3.13 and interior furnace outlet duct 3.8, support frame as described above 3.13 are horizontally installed to 3.14 position of discharge port, and the interior furnace goes out
It is connected to inside tracheae 3.8 and sub- calandria 3.10, the sub- calandria 3.10 is set on support frame 3.13, sub- calandria 3.10
Maximum outside diameter be less than heating through-hole 3.4 minimum diameter, positioned at heating through-hole 3.4 in 3.10 bottom of sub- calandria and heating
A discharge port 3.14 is formed between 3.4 bottom of through-hole, the sub- calandria 3.10 includes the sub- heating chamber 3.16 of bottom opening
With sub- heater 3.17, the 3.16 bottom opening of sub- heating chamber is directly closed by sub- heater 3.17 or is sealed by heat transfer sheet
It is connect after closing with sub- heater 3.17, the interior furnace outlet duct 3.8 passes through and is plugged in sub- heating chamber at the top of sub- heating chamber 3.16
Inside 3.16, release heat enters in heating through-hole 3.4 after the sub- heater 3.17 heats sub- heating chamber 3.16
Foam simultaneously passes through the exhaust gas of output after the discharge heating of interior furnace outlet duct 3.8.Using whole biggish bubble in the processing of practical foam
When foam melting mechanism 3 carries out the fusing of foam, since the foam for falling into heating 3.4 center of through-hole is logical relative to heating is fallen into
The foam heating degree of 3.4 adjacent sidewalls of hole is poor, and the whole uneven heating heated inside through-hole 3.4 is even, so in heating through-hole
The heating fusing that sub- calandria 3.10 fall into the foam of heating 3.4 center of through-hole is also provided in 3.4, it is ensured that whole
Being heated evenly in heating through-hole 3.4, the foam for falling into heating through-hole 3.4 can be sufficiently heated fusing, promote the fusing of foam
Effect and treatment effeciency avoid not processed complete foam and handle after complete foam mixes in heating through-hole 3.4 also
It needs to carry out secondary operation processing, reduces processing time and the number of processes of integral foam fusing, reduce integral foam fusing
Processing cost, in addition, sub- calandria 3.10 while ensuring heating effect, will not occupy the sky in too many heating through-hole 3.4
Between, make to heat the foam that can accommodate more processing to be heated in through-hole 3.4, the space whole utilization in heating through-hole 3.4 is more
To be reasonable, the reasonably combined design of sub- calandria 3.10 and support frame 3.13 is when foam melts mechanism handles a large amount of foams, bubble
Foam indwelling is longer in the processing time in heating through-hole 3.4, and processing is more complete, and the effect of processing is also more preferable, meanwhile, allow some leeway
Discharge port 3.14 again enable processing complete foam quickly from heating through-hole 3.4 be discharged, will not allow processing complete foam
Indwelling time is too long in heating through-hole 3.4, leads to being greatly lowered for foam melts treatment effeciency.
In a preferred embodiment of the utility model, the several groups gear set 4.4 and cooling frame 4.8 use hand
The driving of formula rocking handle is shaken, likewise, the mode that Mechanical course can also be used carries out the driving of gear set 4.4 and the frame 4.8 that cools down, it is hand
The mode of formula rocking handle and Mechanical course can effectively carry out the speed that feeding unit 4.3 sends out the foam that processing is completed, and make to send
Foam in material unit 4.3 can sufficiently cool down hence into subsequent processing, be additionally provided with cooling above the conveying mechanism 4
Area 6, the cooling area 6 includes several cooling spray heads and the cooling pipe being connected with cooling spray head, under the action of high-pressure pump,
Water or cooling gas enter after the completion of cooling area 6 is handled the foam for falling into feeding unit 4.3 through cooling pipe and cooling spray head
Cooling processing, when carrying out the processing of bulk foam using the biggish block machine of volume, inevitably need to foam into
Row cutting process, meanwhile, in order to reduce the loss of the foam in cutting process, cutting charging is additionally provided with above the shell 1
Mechanism 2, the cutting feeding mechanism 2 include feed well 2.1, connect with feed well 2.1 guide groove 2.2, be set up in charging
Several groups cast-cutting saw slice 2.3, driving gear 2.4, driven gear 2.5 and motor in slot 2.1, the cast-cutting saw slice 2.3
Cut direction is identical as the feedstock direction of foam or on the contrary, cast-cutting saw slice 2.3 is fixedly installed in connecting shaft 2.6, the company
Spindle 2.6 is rotatably arranged between 2.1 side wall of feed well, and connecting shaft 2.6 exposes to the also fixed company in one end outside feed well 2.1
It is connected to driven gear 2.5, the motor is fixedly connected with driving gear 2.4, the driving gear 2.4 and driven gear
2.5 cooperation rotations, the driving gear 2.4 rotate driven by the motor and drive the rotation of driven gear 2.5 to cut
Saw blade 2.3, which rotates, is cut into the foam of feed well 2.1, cut the foam of completion under the action of guide groove 2.2 through notch into
Enter foam melts mechanism 3.
In a preferred embodiment of the utility model, in order to simplify the structure of whole hot melting furnace, make whole hot melting furnace
Heat treatment effect it is more preferable, be additionally provided with outer stove heating pipe 3.6 in the heater 3.3, outer stove heating pipe 3.6 warp
The pore for being opened in outer furnace wall 3.1 is inserted in hollow heating chamber, and outer stove heating pipe 3.6 is inserted in one end in heater 3.3
It is formed by bending a round heating coil 3.7, the heating coil 3.7 is located at 3.3 bottom of heater, in the sub- heater 3.17
It is additionally provided with interior stove heating pipe 3.9, the interior pore of the stove heating pipe 3.9 through being opened on outer furnace wall 3.1 and internal protecting wall 3.2 is inserted
In sub- heater 3.17, one end that interior stove heating pipe 3.9 is inserted in sub- heater 3.17, which is formed by bending in a circle, to be added
Gas ket 3.11, the interior heating coil 3.11 are located at sub- 3.17 bottom of heater.It is directly energized by power supply device and in outer furnace
It heat production and heats the design structure of hollow heating chamber in heating tube 6 and more simplifies, later period maintenance maintenance is simpler, is actually using
Also safer convenience in the process.
In a preferred embodiment of the utility model, 3.9 one of the outer stove heating pipe 3.6 and interior stove heating pipe
Molding, the pipe shaft of interior stove heating pipe 3.9 is connected to the pipe shaft of outer stove heating pipe 3.6, and the heating coil 3.7 is from outer stove heating pipe
3.6 pipe shafts bow out and are located at 3.3 bottom of heater, and the interior heating coil 3.11 is bowed out from interior 3.9 pipe shaft of stove heating pipe and position
In sub- 3.17 bottom of heater.
In a preferred embodiment of the utility model, interior 3.9 pipe shaft of stove heating pipe is sheathed on outer stove heating
In pipe 3.6, the heating coil 3.7 bows out from outer 3.6 pipe shaft of stove heating pipe and is located at 3.3 bottom of heater, it is described interior plus
Gas ket 3.11 bows out from interior 3.9 pipe shaft of stove heating pipe and is located at sub- 3.17 bottom of heater.
It is sheathed on using outer stove heating pipe 3.6 and the integrated molding of interior stove heating pipe 3.9 or interior 3.9 pipe shaft of stove heating pipe outer
Design in stove heating pipe 3.6 is not only easier to carry out the heating of foam melts mechanism 3, and overall structure is also more held in design
It easily realizes, the burning that combustible of the same race is carried out in outer stove heating pipe 3.6 and interior stove heating pipe 3.9 carries out heating chamber and son heating
When the heat supply of body 3.10, outer stove heating pipe 3.6 and the integrally formed design of interior stove heating pipe 3.9 can be used, be convenient for outer stove heating
The heat supply of pipe 3.6 and interior stove heating pipe 3.9 also simplifies the structure of outer stove heating pipe 3.6 and interior stove heating pipe 3.9, likewise,
The interior burning for carrying out combustible not of the same race of the outer stove heating pipe 3.6 and interior stove heating pipe 3.9 carries out heating chamber and son adds
When the heat supply of hot body 3.10, the design that interior 3.9 pipe shaft of stove heating pipe is sheathed in outer stove heating pipe 3.6 also can be used, interior furnace adds
In being also ensured when the main body heat supply for the outer stove heating pipe 3.6 of design satisfaction that 3.9 pipe shaft of heat pipe is sheathed in outer stove heating pipe 3.6
When carrying out heat supply, heat losses loss is few after stove heating pipe 3.9 heats up, and reduces heat in the loss outside sub- calandria 3.10, mentions
Rise the heat utilization ratio of whole sub- calandria 3.10.
When outer stove heating pipe 3.6 and interior stove heating pipe 3.9 carry out the combustion heat supplying of combustible, outer furnace outlet need to be opened
The discharge of gas after switch valve on pipe 3.5 and interior furnace outlet duct 3.8 is burnt, combustible is in outer 3.6 He of stove heating pipe
When carrying out combustion heat supplying in interior stove heating pipe 3.9, the product after burning is via on outer furnace outlet duct 3.5 and interior furnace outlet duct 3.8
Switch valve be discharged outside whole block casing body 1, avoid that mass exchange occurs in block machine, combustible is in outer stove heating pipe
3.6 and interior 3.9 internal combustion of stove heating pipe burn into the heat temperature raising of row outer stove heating pipe 3.6 and interior stove heating pipe 3.9, completion heating chamber
With the heating heating energy supply of through-hole 3.4.
The mixture for the waste gas and wastes that burning generates in outer stove heating pipe 3.6 and interior stove heating pipe 3.9 goes out from outer furnace respectively
After tracheae 3.5 and interior furnace outlet duct 3.8 are discharged, after external emission-control equipment collection processing, the gas of completion is handled
Also it can be imported into the cooling processing that cooling area 6 carries out foam in feeding unit 4.3 through cooling pipe and cooling spray head, in order to further
The cooling effect of cooling area 6 is promoted, it can also be by being pumped into the gas and water or the progress of the mixture of other coolant liquids that processing is completed
Cooling promotes cooling effect, reduces cooling cost, and then promote the economic benefit of foam processing.
In one embodiment of the utility model, since the lateral area of outer furnace wall 3.1 is larger, is heating up and heating
In the process, the heat in heating chamber is easily lost from outer furnace wall 3.1, in the outer furnace wall 3.1, top cover 3.12 and heater 3.3
Portion is equipped with heat insulation foam, and the setting of heat insulation foam reduces the heat in heating chamber and is lost from outer furnace wall 3.1, promotes the heating in heating chamber
Heating effect reduces part heat temperature raising cost, reduces the cost of integral foam processing.
In one embodiment of the utility model, hair can be also installed additional in outer stove heating pipe 3.6 and interior stove heating pipe 3.9
Hot water radiation wire carries out the heat supply of heating chamber and sub- calandria 3.10 by the way of power supply, needs to turn off the switch valve at this time and is supplied
Can, the heating carried out in the heating method entirety heating chamber and heating through-hole 3.4 of heating resistance wire fever energy supply using power supply is added
Faster, the melt processed effect of foam is more preferable, will not generate the waste gas and wastes for having pollution to environment, more environmentally protective, nothing for heat
The processing of subsequent heat product must be carried out again, and processing cost is lower, and the application of foam processing is more simple and easy.
Although the utility model is disclosed as above with specific embodiment, it is not intended to limit the utility model, appoints
What those skilled in the art, in the case where not departing from the spirit and scope of the utility model, still can make a little change with
Retouching, therefore the protection scope of the utility model should regard subject to the range institute defender of appended claims.
Claims (6)
1. a kind of foam handles block machine, it is characterised in that: including shell (1), the foam melts mechanism being located in shell (1)
(3), it is located at the conveying mechanism (4) in shell (1) and melts support frame (5), the fusing support frame (5) and shell (1)
It is connected, the foam melts mechanism (3) is mounted on above conveying mechanism (4) by melting support frame (5), the conveyer
Structure (4) is set to below fusing support frame (5), and foam melts mechanism (3) includes the reverse frustoconic furnace of center band heating through-hole (3.4)
Body, heater (3.3), the outer furnace outlet duct (3.5) equipped with switch valve, the heating through-hole (3.4) is in reverse frustoconic furnace body
Upper opening be feeding inlet (3.15), heating through-hole (3.4) reverse frustoconic furnace body lower opening be discharge port (3.14),
The reverse frustoconic furnace body is located at internal protecting wall (3.2) by internal protecting wall (3.2), outer furnace wall (3.1), lid and outer furnace wall (3.1) pushes up
The top cover (3.12) in portion, which encloses, is set as the open hollow heating chamber in a lower section, and the hollow heating chamber bottom opening is by heater
(3.3) directly close or by connecting after heat transfer sheet closing with heater (3.3), the outer furnace outlet duct (3.5) with it is hollow
Heating chamber connection, foam to be processed enter foam melts mechanism (3) processing fusing after the completion of heated through-hole (3.4) bottom go out
Material mouth (3.14) is fallen into conveying mechanism (4), and conveying mechanism (4) includes driving motor, several groups gear locating rack (4.6) and tooth
The several groups gear set (4.4) for taking turns locating rack (4.6) corresponding matching, is consolidated the conveyer belt (4.2) being sheathed on gear set (4.4)
Surely it is connected on conveyer belt (4.2) outer ring and along several feeding units (4.3) of conveyer belt (4.2) transmission direction distribution, biography
Dynamic chain (4.7) and cooling frame (4.8), the gear set (4.4) is rotatable to be installed on gear locating rack (4.6), institute
The driving chain (4.7) stated is sheathed on gear set (4.4), and driving chain (4.7) side is additionally provided with connection sheet (4.5), described
Conveyer belt (4.2) is connect by connection sheet (4.5) with driving chain (4.7), and the foam for handling completion enters feeding unit (4.3)
Afterwards, under the drive of driving motor, the several groups gear set (4.4) on the gear locating rack (4.6) is rotated synchronously to drive and be passed
Band (4.2) is sent to move, so that the foam that processing is completed is poured into drop under the drive of conveyer belt (4.2) by feeding unit (4.3)
Cooling processing is carried out on warm frame (4.8) and is sent.
2. a kind of foam according to claim 1 handles block machine, it is characterised in that: the foam melts mechanism (3)
It further include sub- calandria (3.10), support frame (3.13) and interior furnace outlet duct (3.8), support frame as described above (3.13) is horizontally installed to
It is connected to inside discharge port (3.14) position, the interior furnace outlet duct (3.8) and sub- calandria (3.10), the sub- calandria
(3.10) it being set on support frame (3.13), the maximum outside diameter of sub- calandria (3.10) is less than the minimum diameter of heating through-hole (3.4),
A discharge port is formed between sub- calandria (3.10) bottom in heating through-hole (3.4) and heating through-hole (3.4) bottom
(3.14), the sub- calandria (3.10) includes the sub- heating chamber (3.16) and sub- heater (3.17) of bottom opening, described
Sub- heating chamber (3.16) bottom opening directly closed by sub- heater (3.17) or by heat transfer sheet close after with sub- heater
(3.17) it connects, the interior furnace outlet duct (3.8), which passes through, to be plugged in sub- heating chamber (3.16) at the top of sub- heating chamber (3.16)
Portion.
3. a kind of foam according to claim 2 handles block machine, it is characterised in that: the several groups gear set
(4.4) it is driven with cooling frame (4.8) using hand-rail type rocking handle, is additionally provided with cooling area (6), institute above the conveying mechanism (4)
The cooling area (6) stated include several cooling spray heads and with the cooling pipe that is connected of cooling spray head, under the action of high-pressure pump, water or
Cooling gas enters after the completion of cooling area (6) is handled the foam for falling into feeding unit (4.3) through cooling pipe and cooling spray head
Cooling processing, be additionally provided with cutting feeding mechanism (2) above the shell (1), the cutting feeding mechanism (2) include into
Hopper (2.1), the guide groove (2.2) being connect with feed well (2.1), the several groups cast-cutting saw slice being set up in feed well (2.1)
(2.3), driving gear (2.4), driven gear (2.5) and motor, the cut direction of the cast-cutting saw slice (2.3) and foam
Feedstock direction is identical or on the contrary, cast-cutting saw slice (2.3) is fixedly installed on connecting shaft (2.6), and the connecting shaft (2.6) can turn
It is set between feed well (2.1) side wall dynamicly, connecting shaft (2.6) exposes to the one end of feed well (2.1) outside and is also fixedly connected with
Driven gear (2.5), the motor are fixedly connected with driving gear (2.4), the driving gear (2.4) and driven gear
(2.5) cooperation rotation, the driving gear (2.4) rotate driven by the motor and drive driven gear (2.5) rotation from
And cast-cutting saw slice (2.3) rotation is cut into the foam of feed well (2.1), cuts work of the foam in guide groove (2.2) of completion
Enter foam melts mechanism (3) through notch with lower.
4. a kind of foam according to claim 2 or 3 handles block machine, it is characterised in that: in the heater (3.3)
It is additionally provided with outer stove heating pipe (3.6), during the pore that the outer stove heating pipe (3.6) is opened in outer furnace wall (3.1) is inserted in
In empty heating chamber, one end that outer stove heating pipe (3.6) is inserted in heater (3.3) is formed by bending a round heating coil (3.7),
The heating coil (3.7) is located at heater (3.3) bottom, is additionally provided with interior stove heating pipe in the sub- heater (3.17)
(3.9), the pore that the interior stove heating pipe (3.9) is opened on outer furnace wall (3.1) and internal protecting wall (3.2) is inserted in son and adds
In hot device (3.17), one end that interior stove heating pipe (3.9) is inserted in sub- heater (3.17) is formed by bending a round interior heating
It encloses (3.11), the interior heating coil (3.11) is located at sub- heater (3.17) bottom.
5. a kind of foam according to claim 4 handles block machine, it is characterised in that: the outer stove heating pipe (3.6)
It is integrally formed with interior stove heating pipe (3.9), the pipe shaft of interior stove heating pipe (3.9) is connected to the pipe shaft of outer stove heating pipe (3.6), institute
The heating coil (3.7) stated bows out from outer stove heating pipe (3.6) pipe shaft and is located at heater (3.3) bottom, the interior heating coil
(3.11) it is bowed out from interior stove heating pipe (3.9) pipe shaft and is located at sub- heater (3.17) bottom.
6. a kind of foam according to claim 4 handles block machine, it is characterised in that: the interior stove heating pipe (3.9)
Pipe shaft is sheathed in outer stove heating pipe (3.6), and the heating coil (3.7) bows out and is located at from outer stove heating pipe (3.6) pipe shaft
Heater (3.3) bottom, the interior heating coil (3.11) bow out from interior stove heating pipe (3.9) pipe shaft and are located at sub- heater
(3.17) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821060294.7U CN208468818U (en) | 2018-07-05 | 2018-07-05 | A kind of foam processing block machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821060294.7U CN208468818U (en) | 2018-07-05 | 2018-07-05 | A kind of foam processing block machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208468818U true CN208468818U (en) | 2019-02-05 |
Family
ID=65213217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821060294.7U Expired - Fee Related CN208468818U (en) | 2018-07-05 | 2018-07-05 | A kind of foam processing block machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208468818U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108656405A (en) * | 2018-07-05 | 2018-10-16 | 钱敏芳 | A kind of foam processing block machine |
-
2018
- 2018-07-05 CN CN201821060294.7U patent/CN208468818U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108656405A (en) * | 2018-07-05 | 2018-10-16 | 钱敏芳 | A kind of foam processing block machine |
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Granted publication date: 20190205 |