CN108656405A - A kind of foam processing block machine - Google Patents
A kind of foam processing block machine Download PDFInfo
- Publication number
- CN108656405A CN108656405A CN201810730633.6A CN201810730633A CN108656405A CN 108656405 A CN108656405 A CN 108656405A CN 201810730633 A CN201810730633 A CN 201810730633A CN 108656405 A CN108656405 A CN 108656405A
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- China
- Prior art keywords
- foam
- heat pipe
- heater
- stove heat
- sub
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000006260 foam Substances 0.000 title claims abstract description 161
- 238000012545 processing Methods 0.000 title claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000001816 cooling Methods 0.000 claims abstract description 50
- 239000000155 melt Substances 0.000 claims abstract description 32
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000008018 melting Effects 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 143
- 238000005520 cutting process Methods 0.000 claims description 25
- 230000002441 reversible effect Effects 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000112 cooling gas Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 15
- 238000013461 design Methods 0.000 abstract description 10
- 230000008901 benefit Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 14
- 239000012943 hotmelt Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000010128 melt processing Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 239000002937 thermal insulation foam Substances 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000009046 primary transport Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000611 venom Toxicity 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
A kind of foam processing block machine, including shell, foam melts mechanism in shell, conveying mechanism in shell and fusing supporting rack, fusing supporting rack is connected with shell, foam melts mechanism is mounted on by melting supporting rack above conveying mechanism, conveying mechanism is set to below fusing supporting rack, the discharge port that pending foam enters heated via bottoms after the completion of the processing of foam melts mechanism is melted falls into conveying mechanism, conveying mechanism includes driving motor, several groups gear locating rack, several groups gear set, conveyer belt, several feeding units being fixedly connected on conveyer belt outer ring, driving chain and cooling frame, after the foam that processing is completed enters feeding unit, under the drive of driving motor, the foam that processing is completed is poured into and carries out cooling processing on cooling frame and be sent by feeding unit driven by the conveyor belt.The design has the advantages that heat utilization rate is high, use cost is cheap, can carry out pipeline processes.
Description
Technical field
The present invention relates to a kind of foams to handle block machine.
Background technology
Foam is packaging material common in people's daily life, because it is with light-weight, soft, fluffy and cheap
The advantages of increasingly widely used by people, as use scope is more and more wider, the problem of foam pollution, also just shows especially out.It is existing
There is technology usually by blocking foam recovery and carry out cycling and reutilization, there is that foam volume is big, storage accounts in this process
With the excessive problem in space, due to more convenient in use, majority there are still with with the use habit abandoned, so
There are larger difficulty in recycling, in the prior art in the treatment technology of foam, most of foam of recycling is using hot melt
Mode carries out the processing of foam, slow, the incomplete problem of hot melt that there are still hot melt processing speeds in processing procedure, can not be effective
It is rapidly performed by the processing of foam, the processing product generated after processing also has larger impact to environment, on the other hand, is transporting back
When receiving the foam come, the transportation cost of a traffic unit and the income of recycling foam be not directly proportional, and cost performance is extremely low, Er Qiexian
Some foam treatment devices cannot achieve pipelining processing when carrying out foam processing, for the treatment effeciency of foam,
The low processing cost for further improving foam for the treatment of effeciency, also reduces the economic benefit of foam processing.
Invention content
The purpose of the present invention is to provide a kind of heat utilization rate height, use cost is cheap, can carry out pipeline processes
Foam handles block machine.
In order to solve the above-mentioned technical problem, the present invention uses following technical scheme：A kind of foam processing block machine, including shell
Body, the foam melts mechanism in shell, the conveying mechanism in shell and fusing supporting rack, fusing support
Frame is connected with shell, and the foam melts mechanism is mounted on by melting supporting rack above conveying mechanism, the conveyer
Structure is set to below fusing supporting rack, and foam melts mechanism includes the reverse frustoconic furnace body of center band heating through-hole, heater, is equipped with
The outer furnace outlet duct of switch valve, the heating through-hole are feeding mouth in the upper opening of reverse frustoconic furnace body, and heating through-hole exists
The lower opening of reverse frustoconic furnace body is discharge port, and the reverse frustoconic furnace body is located at internal protecting wall by internal protecting wall, outer furnace wall, lid
It is enclosed with the head cover at the top of outer furnace wall and is set as the open hollow heating chamber in a lower section, the hollow heating chamber bottom opening is by heating
Device is directly closed or is connect with heater after being closed by heat transfer sheet, and the outer furnace outlet duct is connected to hollow heating chamber, is waited for
The discharge port that processing foam enters heated via bottoms after the completion of the processing of foam melts mechanism is melted falls into conveying mechanism, conveys
Mechanism include driving motor, several groups gear locating rack, with the several groups gear set of gear locating rack corresponding matching, be sheathed on tooth
Conveyer belt in wheel group, several feeding units for being fixedly connected on conveyer belt outer ring and being distributed along conveyer belt transmission direction,
Driving chain and cooling frame, the gear set is rotatable to be installed on gear locating rack, and the driving chain is sheathed on
On gear set, driving chain side is additionally provided with connection sheet, and the conveyer belt is connect by connection sheet with driving chain, and processing is completed
Foam enter feeding unit after, under the drive of driving motor, several groups gear set on the gear locating rack, which synchronizes, to be turned
It is dynamic to drive conveyer belt movement, to feeding unit driven by the conveyor belt will foam that processing is completed to be poured into cooling frame enterprising
Row cooling is handled and is sent.
Further, the foam melts mechanism further includes sub- calandria, supporting rack and interior furnace outlet duct, the support
Frame is horizontally installed to discharge port position, is connected to inside the interior furnace outlet duct and sub- calandria, the sub- calandria is set to
On supporting rack, the maximum outside diameter of sub- calandria is less than the minimum diameter of heating through-hole, is located at the sub- calandria bottom in heating through-hole
A discharge port is formed between portion and heating via bottoms, the sub- calandria includes that the sub- heating chamber of bottom opening and son heat
Device, the sub- heating chamber bottom opening are connect after being closed by the directly closing of sub- heater or by heat transfer sheet with sub- heater,
The interior furnace outlet duct, which passes through, to be plugged at the top of sub- heating chamber inside sub- heating chamber.
Further, the several groups gear set and cooling frame are driven using hand-rail type rocking handle, the conveying mechanism
Top is additionally provided with cooling area, and the cooling area includes several cooling nozzles (not marked in figure) and is connected with cooling nozzle
Cooling pipe (does not mark) in figure, and under the action of high-pressure pump, water or cooling gas enter cooling area through cooling pipe and cooling nozzle
The cooling processing of the foam of feeding unit is fallen into after the completion of being handled, and cutting feeding mechanism is additionally provided with above the shell,
The cutting feeding mechanism includes feed well, the guide groove being connect with feed well, the several groups being set up in feed well cutting
Saw blade, driving gear, driven gear and motor, the cut direction of the cast-cutting saw slice is identical as the feedstock direction of foam or phase
Instead, cast-cutting saw slice is fixedly installed in connecting shaft, and the connecting shaft is rotatably arranged between charging groove sidewall, outside connecting shaft
The one end being exposed to outside feed well is also fixedly connected with driven gear, and the motor is fixedly connected with driving gear, the master
The cooperation of moving gear and driven gear rotates, the driving gear rotated under the drive of motor and drive driven gear rotation from
And cast-cutting saw slice rotation is cut into the foam of feed well, the foam for cutting completion enters bubble under the action of guide groove through notch
Foam melting mechanism.
Further, outer stove heat pipe is additionally provided in the heater, the outer stove heat Guan Jing is opened in outer stove
The pore of wall is inserted in hollow heating chamber, and outer stove heat pipe is inserted in one end in heater and is formed by bending a round heating
Circle, the heating collar are located at heater base, interior stove heat pipe, the interior stove heat are additionally provided in the sub- heater
Guan Jing is opened in the pore on outer furnace wall and internal protecting wall and is inserted in sub- heater, and interior stove heat pipe is inserted in sub- heater
One end is formed by bending heating collar in a circle, and the interior heating collar is located at sub- heater base.
Further, the outer stove heat pipe and interior stove heat pipe are integrally formed, pipe shaft and the outer stove of interior stove heat pipe
The pipe shaft of heating tube is connected to, and the heating collar bows out from outer stove heat pipe pipe shaft and be located at heater base, it is described interior plus
Gas ket bows out from interior stove heat pipe pipe shaft and is located at sub- heater base.
Further, the interior stove heat pipe pipe shaft is sheathed in outer stove heat pipe, and the heating collar adds from outer stove
Heat pipe pipe shaft bows out and is located at heater base, and the interior heating collar bows out from interior stove heat pipe pipe shaft and is located at sub- heater
Bottom.
Advantageous effect of the invention is：Compared to existing foam treatment technology, the present invention is by heating fusing and assembly line
Disposed of in its entirety and transport that the mode being combined carries out foam are transported, the setting of foam melts mechanism can ensure that foam can carry out
Full melt processed ensures the processing speed and treatment effeciency of foam, can directly carry out at the hot melt of foam of large volume bulk
Reason reduces the process for carrying out foam processing after cutter device must being used to carry out foam cutting in the prior art again, avoids
The problem of can not continuing processing in cutting process after smaller piece foam lost, the loss of material is reduced, the profit of foam is promoted
With rate, the economic benefit of foam processing is promoted, foam melts mechanism decreases the when of handling larger foam in the prior art and steeps
The problem of being not easy to be melted inside foam, after hollow heating chamber bottom opening is directly closed by heater or closed by heat transfer sheet
It is more uniformly distributed the heated of whole heating chamber after being connect with heater, heat utilization ratio higher, heating through-hole is located in furnace body
The heart enables carries out hot melt processing into the foam efficient uniform in heating through-hole, and heating through-hole feeds and extends convenient for foam
Foam heats the foam that hollow heating chamber is fusing into heating through-hole and completes in the foam melts melt processed time within the organization
The whole rapid melting processing of foam is compared to existing foam treatment technology, fast, efficient, foam processing the effect of processing speed
Fruit is good, and once hot melt processing can be completed integral foam, reduce the processing mode repeatedly handled in the prior art to treatment effeciency
With the influence of processing cost, and the heat in heating chamber can be made full use of, the thermal efficiency is higher, and the foam after the completion of handling is conveying
Whole block machine is efficiently quickly sent under the transport of mechanism, hand haulage handles the foam completed in the prior art for substitution
Cost of labor is greatly lowered in means of transportation, also reduces the artificial damage carried transport and handle the foam of completion in transportational process
Consumption, avoids the reduction of economic benefit, on the other hand, generates heat exchange only in heating chamber and interior stove during heating and does not produce
Biological mass transter, the exhaust gas such as carbon dioxide that hot melt foam generates in the process will not both generate environment after separately collection processing
Adverse effect will not enter heating chamber, and then be had an impact to the heating process of heating chamber, and heating chamber and heating through-hole are mutually not
The design of influence avoids influence of the waste exhaust gas generated in reflow process for heating chamber in heat supply and reflow process, keeps away
Exempt from occur mass exchange after foam chemically react after influence integral foam treatment effect, avoid after chemically reacting
Foam and Heated Products have an adverse effect to natural environment.
Description of the drawings
Fig. 1 is a kind of overall structure diagram of foam processing block machine.
Fig. 2 is the overall structure diagram after a kind of foam processing block machine removal partial shell.
Fig. 3 is a kind of overall structure diagram of the foam melts mechanism of foam processing block machine.
Fig. 4 is the overall structure diagram after a kind of foam melts mechanism removal head cover of foam processing block machine.
Fig. 5 is a kind of bottom substance schematic diagram of the foam melts mechanism of foam processing block machine.
Fig. 6 is a kind of attachment structure schematic diagram of the sub- calandria of foam processing block machine.
Fig. 7 is a kind of configuration schematic diagram of the sub- calandria of foam processing block machine.
The parts title of number expression is as follows in attached drawing：1, shell；2, feeding mechanism is cut；3, foam melts mechanism；
4, conveying mechanism；5, supporting rack is melted；6, cooling area；2.1, feed well；2.2, guide groove；2.3, cast-cutting saw slice；2.4, actively
Gear；2.5, driven gear；2.6, connecting shaft；3.1, outer furnace wall；3.2, internal protecting wall；3.3, heater；3.4, through-hole is heated；
3.5, outer furnace outlet duct；3.6, outer stove heat pipe；3.7, heating collar；3.8, interior furnace outlet duct；3.9, interior stove heat pipe；3.10、
Sub- calandria；3.11, interior heating collar；3.12, head cover；3.13, supporting rack；3.14, discharge port；3.15, feeding mouth；3.16, son
Heating chamber；3.17, sub- heater；4.2, conveyer belt；4.3, feeding unit；4.4, gear set；4.5, connection sheet；4.6, gear is fixed
Position frame；4.7, driving chain；4.8, cool down frame.
Specific implementation mode
In order to enable the technological means that the present invention realizes, character of innovation are apparent to function, it is further illustrated below
The present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of embodiment of foam processing block machine of the present invention,
Foam melts mechanism 3 including shell 1, in shell 1, the conveying mechanism 4 in shell 1 and fusing supporting rack 5, institute
The fusing supporting rack 5 stated is connected with shell 1, and the foam melts mechanism 3 is mounted on conveying mechanism 4 by melting supporting rack 5
Top, the conveying mechanism 4 are set to 5 lower section of fusing supporting rack, and foam melts mechanism 3 includes center band heating through-hole 3.4
Reverse frustoconic furnace body, heater 3.3, the outer furnace outlet duct 3.5 equipped with switch valve, the heating through-hole 3.4 is in reverse frustoconic
The upper opening of furnace body is feeding mouth 3.15, and heating through-hole 3.4 is discharge port 3.14, institute in the lower opening of reverse frustoconic furnace body
The reverse frustoconic furnace body stated is located at the head cover at 3.1 top of internal protecting wall 3.2 and outer furnace wall by internal protecting wall 3.2, outer furnace wall 3.1, lid
3.12 enclose the hollow heating chamber for being set as a lower section opening, and the hollow heating chamber bottom opening is directly closed by heater 3.3
Or connect with heater 3.3 after being closed by heat transfer sheet, the outer furnace outlet duct 3.5 is connected to hollow heating chamber, pending
The discharge port 3.14 that foam enters 3.4 bottom of heated through-hole after the completion of the processing of foam melts mechanism 3 is melted falls into conveying mechanism
4, conveying mechanism 4 includes driving motor, several groups gear locating rack 4.6, the several groups tooth with 4.6 corresponding matching of gear locating rack
Wheel group 4.4, the conveyer belt 4.2 being sheathed on gear set 4.4 are fixedly connected on 4.2 outer ring of conveyer belt and are passed along conveyer belt 4.2
Several feeding units 4.3, driving chain 4.7 and cooling frame 4.8, the gear set 4.4 for moving directional spreding are rotatable
It is installed on gear locating rack 4.6, the driving chain 4.7 is sheathed on gear set 4.4, and 4.7 side of driving chain is also set
There are connection sheet 4.5, the conveyer belt 4.2 to be connect with driving chain 4.7 by connection sheet 4.5, the foam entrance for handling completion is sent
After material unit 4.3, under the drive of driving motor, the several groups gear set 4.4 on the gear locating rack 4.6 rotates synchronously band
Dynamic conveyer belt 4.2 moves, to which the foam that processing is completed is poured into cooling by feeding unit 4.3 under the drive of conveyer belt 4.2
Cooling processing is carried out on frame 4.8 and is sent.
Foam melts mechanism 3 in the present embodiment is ensured by heating the reasonable cooperation of through-hole 3.4 and hollow heating chamber
During heating heating chamber, heating chamber heating rate is fast, thermal losses is few, and the heated of internal protecting wall 3.2 is more uniformly distributed fully, will not
The problem for hot-spot or local heating's difficulty occur, promotes the treatment effect of integral foam, when heated, passes through heater
3.3, heating chamber and the matched combined designs of internal protecting wall 3.2 make in integral foam processing procedure, and heat occurs only in heating chamber and hands over
It changes, does not generate mass exchange, it is ensured that physical change only occurs for the foam in heating through-hole 3.4, avoids supplying in the prior art
It is susceptible to foam after leading to the problem of chemical change in thermal process and reflow process, chemical change also occurs, in processing later
Have an adverse effect to environment in processing links.
The foam melts mechanism 3 that pending foam enters heats the feeding list that melt processed falls into conveying mechanism 4 after the completion
The foam completed positioned at the processing of feeding unit 4.3 is transported under the drive of conveyer belt 4.2 and is poured onto cooling frame by member 4.3
4.8 carry out cooling processing, this carries out pipelining efficient high-speed transport processing after designing the efficient fusion processing for realizing foam
The foam of completion ensures that integral foam process flow single treatment, primary transport can be completed, meanwhile, also considerably reduce
Processing cost in existing foam treatment technology reduces artificial use, avoids the venomous injurant generated in froth treatment process
Confrontation environment and artificial harm promote the economic benefit of foam processing.
In a preferred embodiment of the present invention, the foam melts mechanism 3 further includes sub- calandria 3.10, support
Frame 3.13 and interior furnace outlet duct 3.8, support frame as described above 3.13 are horizontally installed to 3.14 position of discharge port, the interior furnace outlet duct
3.8 are connected to 3.10 inside of sub- calandria, and the sub- calandria 3.10 is set on supporting rack 3.13, and sub- calandria 3.10 is most
Big outer diameter is less than the minimum diameter of heating through-hole 3.4, is located at 3.10 bottom of sub- calandria in heating through-hole 3.4 and heating through-hole
A discharge port 3.14 is formed between 3.4 bottoms, the sub- calandria 3.10 includes the sub- heating chamber 3.16 and son of bottom opening
Heater 3.17, after the 3.16 bottom opening of sub- heating chamber is closed by the directly closing of sub- heater 3.17 or by heat transfer sheet
It is connect with sub- heater 3.17, the interior furnace outlet duct 3.8 passes through 3.16 top of sub- heating chamber to be plugged in sub- heating chamber 3.16
Inside, release heat enters the foam heated in through-hole 3.4 after the sub- heater 3.17 heats sub- heating chamber 3.16
And pass through the exhaust gas of output after the discharge heating of interior furnace outlet duct 3.8.It is molten using whole larger foam in the processing of practical foam
When changing mechanism 3 and carrying out the fusing of foam, due to falling into the foam of heating through-hole 3.4 center relative to falling into heating through-hole
The foam heating degree of 3.4 adjacent sidewalls is poor, and the whole uneven heating heated inside through-hole 3.4 is even, so in heating through-hole 3.4
Inside it is also provided with the heating fusing that sub- calandria 3.10 fall into the foam of 3.4 center of heating through-hole, it is ensured that whole to add
Being heated evenly in heat through-hole 3.4, fusing can be sufficiently heated by falling into the foam of heating through-hole 3.4, promote the fusing effect of foam
Fruit and treatment effeciency avoid not processed complete foam and handle after complete foam mixes in heating through-hole 3.4 also to need
Secondary operation processing is carried out, processing time and the number of processes of integral foam fusing is reduced, reduces the place of integral foam fusing
Cost is managed, in addition, sub- calandria 3.10 while ensuring heating effect, will not occupy the space in too many heating through-hole 3.4,
The accommodating more foams for waiting for hot melt processing of 3.4 interior energy of heating through-hole, the space whole utilization heated in through-hole 3.4 are made more to close
Reason, when foam melts mechanism handles a large amount of foams, foam stays for the reasonably combined design of sub- calandria 3.10 and supporting rack 3.13
The processing time being placed in heating through-hole 3.4 is longer, and processing is more complete, and the effect of processing is also more preferable, meanwhile, that allows some leeway goes out
The foam that material mouth 3.14 enables processing to complete again is quickly discharged from heating through-hole 3.4, and the foam that processing is completed will not be allowed to add
Indwelling time is long in heat through-hole 3.4, leads to being greatly lowered for foam melts treatment effeciency.
In a preferred embodiment of the present invention, the several groups gear set 4.4 and cooling frame 4.8 use hand-rail type
Rocking handle drives, likewise, the mode that Mechanical course can also be used carries out the driving of gear set 4.4 and the frame 4.8 that cools down, hand-rail type shakes
The mode of handle and Mechanical course can effectively carry out the speed that feeding unit 4.3 sends out the foam that processing is completed, and make feeding list
Foam in member 4.3 can fully cool down hence into subsequent processing, and 4 top of conveying mechanism is additionally provided with cooling area 6,
The cooling area 6 include several cooling nozzles and with the cooling pipe that is connected of cooling nozzle, under the action of high-pressure pump, water or
Cooling gas enters after the completion of cooling area 6 is handled the drop for the foam for falling into feeding unit 4.3 through cooling pipe and cooling nozzle
Temperature processing inevitably needs to cut foam when carrying out the processing of bulk foam using the larger block machine of volume
Processing is cut, meanwhile, in order to reduce the loss of the foam in cutting process, 1 top of shell is additionally provided with cutting feeding mechanism
2, the cutting feeding mechanism 2 include feed well 2.1, connect with feed well 2.1 guide groove 2.2, be set up in feed well 2.1
Interior several groups cast-cutting saw slice 2.3, driving gear 2.4, driven gear 2.5 and motor, the cutting side of the cast-cutting saw slice 2.3
To identical as the feedstock direction of foam or on the contrary, cast-cutting saw slice 2.3 is fixedly installed in connecting shaft 2.6, the connecting shaft 2.6
Be rotatably arranged between 2.1 side wall of feed well, one end that connecting shaft 2.6 exposes to outside feed well 2.1 be also fixedly connected with from
Moving gear 2.5, the motor are fixedly connected with driving gear 2.4, and the driving gear 2.4 coordinates with driven gear 2.5
Rotation, the driving gear 2.4 rotate under the drive of motor and drive the rotation of driven gear 2.5 to cast-cutting saw slice 2.3
Rotation is cut into the foam of feed well 2.1, and cutting the foam of completion, to enter foam through notch under the action of guide groove 2.2 molten
Change mechanism 3.
In a preferred embodiment of the present invention, in order to simplify the structure of whole hot melting furnace, make adding for whole hot melting furnace
Thermal effectiveness is more preferable, outer stove heat pipe 3.6 is additionally provided in the heater 3.3, the outer stove heat pipe 3.6 is through opening up
It is inserted in hollow heating chamber in the pore of outer furnace wall 3.1, outer stove heat pipe 3.6 is inserted in the bending of one end in heater 3.3
A round heating collar 3.7 is formed, the heating collar 3.7 is located at 3.3 bottom of heater, is also set in the sub- heater 3.17
There are interior stove heat pipe 3.9,3.9 pore through being opened on outer furnace wall 3.1 and internal protecting wall 3.2 of interior stove heat pipe to be inserted in
In sub- heater 3.17, one end that interior stove heat pipe 3.9 is inserted in sub- heater 3.17 is formed by bending heating collar in a circle
3.11, the interior heating collar 3.11 is located at 3.17 bottom of sub- heater.It is directly energized by power supply device and in outer stove heat
Heat production and heat the design structure of hollow heating chamber in pipe 6 and more simplify, later period maintenance safeguard it is simpler, in actual use process
In also safer convenience.
In a preferred embodiment of the present invention, the outer stove heat pipe 3.6 and the one of interior stove heat pipe 3.9 at
Type, the pipe shaft of interior stove heat pipe 3.9 are connected to the pipe shaft of outer stove heat pipe 3.6, and the heating collar 3.7 is from outer stove heat pipe
3.6 pipe shafts bow out and are located at 3.3 bottom of heater, and the interior heating collar 3.11 is bowed out from interior 3.9 pipe shaft of stove heat pipe and position
In 3.17 bottom of sub- heater.
In a preferred embodiment of the present invention, interior 3.9 pipe shaft of stove heat pipe is sheathed on outer stove heat pipe 3.6
Interior, the heating collar 3.7 bows out from outer 3.6 pipe shaft of stove heat pipe and is located at 3.3 bottom of heater, the interior heating collar
3.11 bow out from interior 3.9 pipe shaft of stove heat pipe and are located at 3.17 bottom of sub- heater.
It is sheathed on using outer stove heat pipe 3.6 and the integrated molding of interior stove heat pipe 3.9 or interior 3.9 pipe shaft of stove heat pipe outer
Design in stove heat pipe 3.6 is not only easier to make for the heating of foam melts mechanism 3, and overall structure is also more held in design
It easily realizes, the burning that combustible of the same race is carried out in outer stove heat pipe 3.6 and interior stove heat pipe 3.9 carries out heating chamber and son heats
When the heat supply of body 3.10, the 3.9 integrally formed design of outer stove heat pipe 3.6 and interior stove heat pipe can be used, be convenient for outer stove heat
The heat supply of pipe 3.6 and interior stove heat pipe 3.9 also simplifies the structure of outer stove heat pipe 3.6 and interior stove heat pipe 3.9, likewise,
The interior burning for carrying out combustible not of the same race of the outer stove heat pipe 3.6 and interior stove heat pipe 3.9 carries out heating chamber and son adds
When the heat supply of hot body 3.10, the design that interior 3.9 pipe shaft of stove heat pipe is sheathed in outer stove heat pipe 3.6 also can be used, interior stove adds
3.9 pipe shaft of heat pipe be sheathed on when the design in outer stove heat pipe 3.6 meets the main body heat supply of outer stove heat pipe 3.6 also ensure it is interior
When carrying out heat supply, heat losses loss is few after stove heat pipe 3.9 heats up, and reduces heat in the loss outside sub- calandria 3.10, carries
Rise the heat utilization ratio of whole sub- calandria 3.10.
When outer stove heat pipe 3.6 and interior stove heat pipe 3.9 carry out the combustion heat supplying of combustible, outer stove outlet need to be opened
The discharge of gas after switch valve on pipe 3.5 and interior furnace outlet duct 3.8 is burnt, combustible is in outer 3.6 He of stove heat pipe
When carrying out combustion heat supplying in interior stove heat pipe 3.9, the product after burning is via on outer furnace outlet duct 3.5 and interior furnace outlet duct 3.8
The whole block casing body of switch valve discharge 1 outside, avoid that mass exchange occurs in block machine, combustible is in outer stove heat pipe
3.6 and interior 3.9 internal combustion of stove heat pipe burn into the heat temperature raising of row outer stove heat pipe 3.6 and interior stove heat pipe 3.9, completion heating chamber
With the heating heating energy supply of through-hole 3.4.
The mixture for the waste gas and wastes that burning generates in outer stove heat pipe 3.6 and interior stove heat pipe 3.9 goes out from outer stove respectively
After tracheae 3.5 and interior furnace outlet duct 3.8 are discharged, after external emission-control equipment collection processing, the gas of completion is handled
Also it can be imported into the cooling processing that cooling area 6 carries out foam in feeding unit 4.3 through cooling pipe and cooling nozzle, in order to further
The cooling-down effect of cooling area 6 is promoted, it can also be by being pumped into the gas and water or the progress of the mixture of other coolant liquids that processing is completed
Cooling promotes cooling-down effect, reduces cooling cost, and then promote the economic benefit of foam processing.
In one embodiment of the invention, since the lateral area of outer furnace wall 3.1 is larger, in heating and heat-treatment process
In, the heat in heating chamber is easily lost in from outer furnace wall 3.1, is set inside the outer furnace wall 3.1, head cover 3.12 and heater 3.3
There are heat insulation foam, the setting of heat insulation foam to reduce the heat in heating chamber and be lost in from outer furnace wall 3.1, promotes the heating heating in heating chamber
Effect reduces part heat temperature raising cost, reduces the cost of integral foam processing.
In one embodiment of the invention, heating electric can also be installed additional in outer stove heat pipe 3.6 and interior stove heat pipe 3.9
Resistance silk is needed to turn off the switch valve at this time and is energized using the heat supply of heating chamber and sub- calandria 3.10 is carried out by the way of powering,
It is heated more using the heating in the mode of heating entirety heating chamber and heating through-hole 3.4 of power supply progress heating resistance wire fever energy supply
Soon, the melt processed effect of foam is more preferable, not will produce the waste gas and wastes for having pollution to environment, more environmentally protective, Wu Xuzai
The processing of subsequent heat product is carried out, processing cost is lower, and the application of foam processing is more simple and practicable.
Although the present invention is disclosed as above with specific embodiment, it is not limited to the present invention, any this field
Technical staff still can make some changes and embellishment, therefore this hair without departing from the spirit and scope of the present invention
Bright protection domain should regard subject to the range institute defender of appended claims.
Claims (9)
1. a kind of foam handles block machine, it is characterised in that：Including shell (1), the foam melts mechanism being located in shell (1)
(3), the conveying mechanism (4) and fusing supporting rack (5) being located in shell (1), the fusing supporting rack (5) and shell (1)
It is connected, the foam melts mechanism (3) is mounted on by melting supporting rack (5) above conveying mechanism (4), the conveyer
Structure (4) is set to below fusing supporting rack (5), and foam melts mechanism (3) includes the reverse frustoconic stove of center band heating through-hole (3.4)
Body, heater (3.3), the outer furnace outlet duct (3.5) equipped with switch valve, the heating through-hole (3.4) is in reverse frustoconic furnace body
Upper opening be feeding mouth (3.15), heating through-hole (3.4) reverse frustoconic furnace body lower opening be discharge port (3.14),
The reverse frustoconic furnace body is located at internal protecting wall (3.2) by internal protecting wall (3.2), outer furnace wall (3.1), lid and outer furnace wall (3.1) pushes up
The head cover (3.12) in portion, which encloses, is set as the open hollow heating chamber in a lower section, and the hollow heating chamber bottom opening is by heater
(3.3) directly closing or connect with heater (3.3) after being closed by heat transfer sheet, the outer furnace outlet duct (3.5) with it is hollow
Heating chamber is connected to, and heated through-hole (3.4) bottom goes out after the completion of pending foam enters foam melts mechanism (3) processing fusing
Material mouth (3.14) falls into conveying mechanism (4), and conveying mechanism (4) includes driving motor, several groups gear locating rack (4.6) and tooth
The several groups gear set (4.4) for taking turns locating rack (4.6) corresponding matching, is consolidated the conveyer belt (4.2) being sheathed on gear set (4.4)
Surely be connected on conveyer belt (4.2) outer ring and be distributed along conveyer belt (4.2) transmission direction several feeding units (4.3), pass
Dynamic chain (4.7) and cooling frame (4.8), the gear set (4.4) is rotatable to be installed on gear locating rack (4.6), institute
The driving chain (4.7) stated is sheathed on gear set (4.4), and driving chain (4.7) side is additionally provided with connection sheet (4.5), described
Conveyer belt (4.2) is connect by connection sheet (4.5) with driving chain (4.7), and the foam for handling completion enters feeding unit (4.3)
Afterwards, under the drive of driving motor, the several groups gear set (4.4) on the gear locating rack (4.6) is rotated synchronously to drive and be passed
Band (4.2) is sent to move, to which the foam that processing is completed is poured into drop by feeding unit (4.3) under the drive of conveyer belt (4.2)
Cooling processing is carried out on warm frame (4.8) and is sent.
2. a kind of foam according to claim 1 handles block machine, it is characterised in that：The foam melts mechanism (3)
Further include sub- calandria (3.10), supporting rack (3.13) and interior furnace outlet duct (3.8), support frame as described above (3.13) is horizontally installed to
It is connected to inside discharge port (3.14) position, the interior furnace outlet duct (3.8) and sub- calandria (3.10), the sub- calandria
(3.10) it being set on supporting rack (3.13), the maximum outside diameter of sub- calandria (3.10) is less than the minimum diameter of heating through-hole (3.4),
A discharge port is formed between sub- calandria (3.10) bottom in heating through-hole (3.4) and heating through-hole (3.4) bottom
(3.14), the sub- calandria (3.10) includes the sub- heating chamber (3.16) and sub- heater (3.17) of bottom opening, described
Sub- heating chamber (3.16) bottom opening by sub- heater (3.17) directly closing or after being closed by heat transfer sheet with sub- heater
(3.17) it connects, the interior furnace outlet duct (3.8), which passes through, to be plugged at the top of sub- heating chamber (3.16) in sub- heating chamber (3.16)
Portion.
3. a kind of foam according to claim 1 or 2 handles block machine, it is characterised in that：The several groups gear set
(4.4) it is driven using hand-rail type rocking handle with cooling frame (4.8), cooling area (6), institute is additionally provided with above the conveying mechanism (4)
The cooling area (6) stated include several cooling nozzles and with the cooling pipe that is connected of cooling nozzle, under the action of high-pressure pump, water or
Cooling gas enters after the completion of cooling area (6) is handled the foam for falling into feeding unit (4.3) through cooling pipe and cooling nozzle
Cooling processing, be additionally provided with cutting feeding mechanism (2) above the shell (1), the cutting feeding mechanism (2) include into
Hopper (2.1), the guide groove (2.2) being connect with feed well (2.1), the several groups cast-cutting saw slice being set up in feed well (2.1)
(2.3), driving gear (2.4), driven gear (2.5) and motor, the cut direction of the cast-cutting saw slice (2.3) and foam
Feedstock direction is identical or on the contrary, cast-cutting saw slice (2.3) is fixedly installed in connecting shaft (2.6), and the connecting shaft (2.6) can turn
It is set between feed well (2.1) side wall dynamicly, connecting shaft (2.6) exposes to the one end of feed well (2.1) outside and is also fixedly connected with
Driven gear (2.5), the motor are fixedly connected with driving gear (2.4), the driving gear (2.4) and driven gear
(2.5) cooperation rotation, the driving gear (2.4) rotated under the drive of motor and drive driven gear (2.5) rotation from
And cast-cutting saw slice (2.3) rotation is cut into the foam of feed well (2.1), cuts work of the foam in guide groove (2.2) of completion
Enter foam melts mechanism (3) through notch with lower.
4. a kind of foam according to claim 1 or 2 handles block machine, it is characterised in that：In the heater (3.3)
Outer stove heat pipe (3.6) is additionally provided with, during the outer stove heat pipe (3.6) is inserted in through being opened in the pore of outer furnace wall (3.1)
In empty heating chamber, one end that outer stove heat pipe (3.6) is inserted in heater (3.3) is formed by bending a round heating collar (3.7),
The heating collar (3.7) is located at heater (3.3) bottom, and interior stove heat pipe is additionally provided in the sub- heater (3.17)
(3.9), the interior pore of the stove heat pipe (3.9) through being opened on outer furnace wall (3.1) and internal protecting wall (3.2) is inserted in son and adds
In hot device (3.17), one end that interior stove heat pipe (3.9) is inserted in sub- heater (3.17) is formed by bending a round interior heating
It encloses (3.11), the interior heating collar (3.11) is located at sub- heater (3.17) bottom.
5. a kind of foam according to claim 3 handles block machine, it is characterised in that：In the heater (3.3) also
Equipped with outer stove heat pipe (3.6), the outer stove heat pipe (3.6) through be opened in the pore of outer furnace wall (3.1) be inserted in it is hollow
In heating chamber, one end that outer stove heat pipe (3.6) is inserted in heater (3.3) is formed by bending a round heating collar (3.7), institute
The heating collar (3.7) stated is located at heater (3.3) bottom, and interior stove heat pipe is additionally provided in the sub- heater (3.17)
(3.9), the interior pore of the stove heat pipe (3.9) through being opened on outer furnace wall (3.1) and internal protecting wall (3.2) is inserted in son and adds
In hot device (3.17), one end that interior stove heat pipe (3.9) is inserted in sub- heater (3.17) is formed by bending a round interior heating
It encloses (3.11), the interior heating collar (3.11) is located at sub- heater (3.17) bottom.
6. a kind of foam according to claim 4 handles block machine, it is characterised in that：The outer stove heat pipe (3.6)
It is integrally formed with interior stove heat pipe (3.9), the pipe shaft of interior stove heat pipe (3.9) is connected to the pipe shaft of outer stove heat pipe (3.6), institute
The heating collar (3.7) stated bows out from outer stove heat pipe (3.6) pipe shaft and is located at heater (3.3) bottom, the interior heating collar
(3.11) it is bowed out from interior stove heat pipe (3.9) pipe shaft and is located at sub- heater (3.17) bottom.
7. a kind of foam according to claim 5 handles block machine, it is characterised in that：The outer stove heat pipe (3.6)
It is integrally formed with interior stove heat pipe (3.9), the pipe shaft of interior stove heat pipe (3.9) is connected to the pipe shaft of outer stove heat pipe (3.6), institute
The heating collar (3.7) stated bows out from outer stove heat pipe (3.6) pipe shaft and is located at heater (3.3) bottom, the interior heating collar
(3.11) it is bowed out from interior stove heat pipe (3.9) pipe shaft and is located at sub- heater (3.17) bottom.
8. a kind of foam according to claim 4 handles block machine, it is characterised in that：The interior stove heat pipe (3.9)
Pipe shaft is sheathed in outer stove heat pipe (3.6), and the heating collar (3.7) bows out and is located at from outer stove heat pipe (3.6) pipe shaft
Heater (3.3) bottom, the interior heating collar (3.11) bow out from interior stove heat pipe (3.9) pipe shaft and are located at sub- heater
(3.17) bottom.
9. a kind of foam according to claim 5 handles block machine, it is characterised in that：The interior stove heat pipe (3.9)
Pipe shaft is sheathed in outer stove heat pipe (3.6), and the heating collar (3.7) bows out and is located at from outer stove heat pipe (3.6) pipe shaft
Heater (3.3) bottom, the interior heating collar (3.11) bow out from interior stove heat pipe (3.9) pipe shaft and are located at sub- heater
(3.17) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810730633.6A CN108656405A (en) | 2018-07-05 | 2018-07-05 | A kind of foam processing block machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810730633.6A CN108656405A (en) | 2018-07-05 | 2018-07-05 | A kind of foam processing block machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108656405A true CN108656405A (en) | 2018-10-16 |
Family
ID=63773904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810730633.6A Pending CN108656405A (en) | 2018-07-05 | 2018-07-05 | A kind of foam processing block machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108656405A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114012933A (en) * | 2021-11-26 | 2022-02-08 | 盛坚 | Foam waste product compression recovery unit |
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