CN208434115U - A kind of cycle operation formula loudspeaker automatic assembly line - Google Patents

A kind of cycle operation formula loudspeaker automatic assembly line Download PDF

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Publication number
CN208434115U
CN208434115U CN201820984044.6U CN201820984044U CN208434115U CN 208434115 U CN208434115 U CN 208434115U CN 201820984044 U CN201820984044 U CN 201820984044U CN 208434115 U CN208434115 U CN 208434115U
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station
rule
frame
button
glue
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谢俊
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Shenzhen Junjie Technology Co Ltd
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Shenzhen Junjie Technology Co Ltd
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Abstract

The utility model provides a kind of cycle operation formula loudspeaker automatic assembly line.The cycle operation formula loudspeaker automatic assembly line includes pipeline, PLC and operation panel;The annular conveyor line is equipped with multiple station boards, is successively arranged T iron feeding station thereon, T iron dispensing station, magnet feeding station, inserts magnet steel positioning rule station, pressure magnet steel positioning rule station, the first Drying station, pull out magnetic rule station, insert frame positioning rule station, point frame glue station, put frame station, pressure frame rule station, the second Drying station;It is successively arranged in opposite side and pulls out frame rule station, automatic dust removing station, point and play wave side glue station, put and play wave station, epenthesis circle station, point and play wave central glue station, put drum trimming glue station, put bulging paper station, drum pressure paper station, put the drum paper central glue station and offline station of product.Compared with the relevant technologies, a kind of cycle operation formula loudspeaker automatic assembly line compact layout provided by the utility model, it is easy to operate, save it is artificial.

Description

A kind of cycle operation formula loudspeaker automatic assembly line
Technical field
The utility model relates to a kind of automatic production lines more particularly to a kind of cycle operation formula loudspeaker to produce automatically Line.
Background technique
With being widely used for loudspeaker, processing request is also higher and higher.Traditional artificial loudspeaker production line, it is artificial to make Industry, labor intensive is excessive, and since operating personnel is to factors such as the qualification difference of operation, personnel's fatigues, causes to produce Loudspeaker fraction defective it is higher, product quality, appearance etc. are all irregular.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of cycle operation formula loudspeaker from Dynamic production line.
The utility model provides a kind of cycle operation formula loudspeaker automatic assembly line, the annular conveying including rectangle structure The operation panel of line, the PLC of the control annular conveyor line operating and transmission control signal to PLC;On the annular conveyor line Equipped with multiple station boards, rectangular two long side is production main line, and two short sides are station board patchcord;In a long side successively Equipped with T iron feeding station, T iron dispensing station, magnet feeding station, insert magnet steel positioning rule station, pressure magnet steel positioning rule station, the One Drying station, pull out magnetic rule station, insert frame positioning rule station, point frame glue station, put frame station, pressure frame rule station, Second Drying station;It is successively arranged in another long side from the second Drying station opposite side and pulls out frame rule station, automatic dust removing station, point Wave side glue station is played, bullet wave station is put, epenthesis circle station, point bullet wave central glue station, puts drum trimming glue station, puts bulging paper work Drum paper central glue station and the offline station of product, are put at drum pressure paper station in position;The offline station of the product and T iron feeding station it Between the moving direction of station board patchcord be from the offline station of product to flow to T iron feeding station;Then the station board of the other side turns The moving direction of wiring be from the second Drying station flow direction pull out frame advise station, the T iron dispensing station, point frame glue station, Point, which plays wave side glue station, point plays wave central glue station, put drum trimming glue station and puts drum paper central glue station is equipped with dispenser, Pressure magnet steel positioning rule station, pressure frame rule station, drum pressure paper station be equipped with pressing machine, the dispenser and pressing machine with The PLC communication connection, first Drying station and the second Drying station are equipped with freeze-day with constant temperature equipment, the freeze-day with constant temperature Equipment and the PLC communication connection.
It preferably, further include rousing the sound rule correction station of paper central glue station back segment set on point and being set to sound rule to correct Pull line station between station and the offline station of product.
Preferably, the sound rule correction station is equipped with test machine, and the T iron feeding station and magnet feeding station are all provided with There are reclaimer, the test machine and reclaimer and the PLC communication connection.
Preferably, the station board includes positioning mechanism, magnet positioning rule and frame positioning rule, the number of the positioning mechanism It is multiple for measuring, and arrangement is set in the middle part of the station board, and the magnet positioning is advised and the quantity and positioning mechanism of frame positioning rule It is corresponding, the positioning mechanism two sides are respectively set.
Preferably, it is equipped in the middle part of the positioning mechanism and the matched groove of loudspeaker T iron, the magnet positioning rule and frame Positioning rule have the elastic body of telescopic pressuring action.
Preferably, the operation panel includes touch screen and the side set on the touch screen and the starting that is electrically connected to each other Button, reset button, stop button, power switch, pause button, manual/auto switching push button and emergency stop switch.
Preferably, the touch screen be equipped with the manual frames button of the PLC communication connection, local single action button, Automatic picture button, parameter set button, data monitoring button and wire body operate button.
Preferably, each station is equipped with the sensing device that this station position is reached for incuding station board.
Compared with the relevant technologies, a kind of cycle operation formula loudspeaker automatic assembly line provided by the utility model has following The utility model has the advantages that
One, the production line in a ring arrange by structure, and characteristics of compact layout improves space utilization rate, and assembled and formed by more piece, is The design of linear wire body, appearance neatly standardize, transport, easy to loading and unloading, and the dispenser, pressing machine, reclaimer, debugging machine and Freeze-day with constant temperature equipment can independent control, debug simple and convenient, complete equipment can be saved 2/3 artificial, improve 20%-30% Production capacity and improve product quality and appearance stability;
Two, the production line is designed according to loudspeaker process flow for assembling, meets production requirement;
Three, circulating process flow, positioning mechanism and positioning rule on the station board can be applicable in the positioning of all products, It can be recycled, save working hour and cost.
Detailed description of the invention
Fig. 1 is the positive structure diagram of cycle operation formula loudspeaker automatic assembly line provided by the utility model;
Fig. 2 is the overlooking structure diagram of cycle operation formula loudspeaker automatic assembly line provided by the utility model;
Fig. 3 is the structural schematic diagram of the operation panel in Fig. 1;
Fig. 4 is the structure for the loudspeaker that cycle operation formula loudspeaker automatic assembly line provided by the utility model needs to assemble Schematic diagram;
Fig. 5 is the structural schematic diagram of the station board in Fig. 2.
Specific embodiment
The utility model is described in detail below with reference to attached drawing and in conjunction with the embodiments.It should be noted that not conflicting In the case where, the feature in the embodiments of the present invention and embodiment can be combined with each other.For sake of convenience, hereinafter such as There is "upper", "lower", "left", "right" printed words, only indicates consistent with the upper and lower, left and right direction of attached drawing itself, not to structure Play restriction effect.
Described as shown in Figure 1, Figure 2, cycle operation formula loudspeaker automatic assembly line provided by the utility model includes rectangle knot The PLC 2 and send control signal to the operation panel 3 of PLC that annular conveyor line 1, the control annular conveyor line 1 of structure operate. The annular conveyor line 1 is equipped with multiple station boards 4, and rectangular two long side is production main line, and two short sides turn for station board Wiring 5.
The annular conveyor line 1 is conveyed using double-speed chain, and whole wire body frequency converter is adjusted, and PLC control, speed is steady, and nothing is made an uproar Sound.1 main body of annular conveyor line is spliced using aluminum profile, and whole line is disassembled at independent rack, guarantees the portability of transport.Knot Load capacity and the space of factory's cargo lift are closed, independent rack is designed to be less than 2 meters of length, it is 1.5 meters wide, it is 1.9 meters high, to keep away Bulk transport train and lifting are needed when exempting from transport with installation.
As shown in figure 3, the operation panel 3 include touch screen 301 and set on the touch screen 301 side and mutually The start button 302 of electrical connection, reset button 303, stop button 304, power switch 305, pause button 306, manually/from Dynamic switching push button 307 and emergency stop switch 308.The start button 302, reset button 303, stop button 304 and pause button 306 be the lamp of different colours, is pressed then bright.
The start button 302 is pressed, the starting lamp in the start button 302 is bright, when at this moment production line operates normally.When In the case that each equipment is normal but inactive on production line, starting lamp can flash, and prompt to press this button, machine starts to transport automatically Row.
When a certain equipment breaks down on production line, the rest lamp in the reset button 303 flashes, and indicates event Barrier prompts to need to debug.It is finished to troubleshooting, failure can be removed by pressing this button.
When production line has stopped, the lamp of the stop button 304 is always on.
The power switch 305 is powered to main frame PLC and each position equipment.
The pause button 306 presses this button in the trouble-free situation of apparatus for production line, and equipment will temporarily cease fortune Row, presses this button, equipment will then start to work again.
The manual/auto switching push button 307 is two grades of knobs, when being threaded under manual mode, can carry out hand to production line Dynamic debugging can just press start button 302, apparatus for production line automatic running when being threaded under automatic mode.
The emergency stop switch 308 is used in apparatus for production line debugging process or production process, exception or operator occurs Member such as is accidentally injured at the emergency stop in emergency circumstances.After pressing, all cylinders of each equipment of production line are returned to home position, all motors It is at halted state.
The touch screen 301 is equipped with and the manual frames button 309 of the PLC communication connection, local single action button 310, automatic picture button 311, parameter set button 312, data monitoring button 313 and wire body operate button 314.Click is respectively pressed Button can enter corresponding control picture.
It clicks the manual entrance of frames button 309 and manually controls set interface, each station number of segment of the interface display sliver, Each parameter (preceding limit, the rear limit of such as cylinder) setting is carried out to each number of segment station, and clicks starting.
Click the automatic picture button 311, into automatically control set interface, settable production quantity, the available machine time, Production time and speed of production etc..And by starting, apparatus for production line brings into operation by each parameter of setting.
It clicks local single action button 310 and enters its control set interface, which is each station title, clicks phase The station title for needing isolated operation answered is configured, and clicks starting.
It clicks parameter set button 312 and enters parameter setting interface, settable material detection delay time, cylinder are dynamic herein Make time, station period etc..
Data monitoring button 313 is used to use when debugging or selective production, which can be to each station Processing action shielded.When needing to shield which station, under shutdown status (304 bright light of stop button), then Spin data monitors button 313 on touch screen 301, then clicks corresponding station title button.
The wire body operating button 314 is inquiry of alarming, and can inquire the note of the alert event in production line operational process Record situation.
As shown in figure 4, cycle operation formula loudspeaker automatic assembly line provided by the utility model needs the loudspeaker assembled Including successively folding the T iron 101 set, magnet 102, frame 103, playing wave 104, rouse paper 105 and run through the magnet 102, frame 103, the voice coil 106 of wave 104, drum paper 105 and the T iron grafting is played.
As shown in Figure 1, being successively arranged T iron feeding work in 1 one long side of annular conveyor line according to loadspeaker structure feature Position 6, magnet feeding station 8, inserts magnet steel positioning rule station 9, presses magnet steel positioning rule station 10, first dry T iron dispensing station 7 Station 11 pulls out magnetic rule station 12, inserts frame positioning rule station 13, point frame glue station 14, puts frame station 15, pressure frame rule work The 16, second Drying station 17 of position.
It is successively arranged in another long side from 7 opposite side of the second Drying station and pulls out frame rule station 18, automatic dust removing station 19, point Wave side glue station 20 is played, bullet wave station 21 is put, epenthesis circle station 22, point bullet wave central glue station 23, puts drum trimming glue station 24, bulging paper station 25, drum pressure paper station 26 are put, puts drum paper central glue station 27, sound rule correction station 28, pull line station 29 With the offline station 30 of product.
As shown in Figure 1 and Figure 2, the T iron dispensing station 7, point frame glue station 14, point play wave side glue station 20, point plays wave Central glue station 23, point drum trimming glue station 24 and point drum paper central glue station 27 are equipped with dispenser 31.The pressure magnet steel is fixed Position rule station 10, pressure frame rule station 16, drum pressure paper station 26 are equipped with pressing machine 32.The dispenser 31 and pressing machine 32 with The PLC communication connection.
First Drying station 11 and the second Drying station 17 are equipped with freeze-day with constant temperature equipment 35, the freeze-day with constant temperature Equipment 35 and the PLC communication connection.
Each station is equipped with the sensing device (not shown) that this station position is reached for incuding station board 5.When described After sensing device senses station board 5, send a signal to the position equipment, as cylinder movement lock station board, dispenser 31 or Pressing machine 32 or freeze-day with constant temperature equipment 35 start to start, and complete preset movement.
As shown in figure 5, the station board 4 includes positioning mechanism 41, magnet positioning rule 42 and frame positioning rule 43.It is described fixed The quantity of position mechanism 41 be it is multiple, arrangement is set to the middle part of the station board 4, and the middle part of the positioning mechanism 41 is equipped with and raises The matched groove of sound device T iron.
The quantity of the magnet positioning rule 42 and frame positioning rule 43 is corresponding with positioning mechanism 41, and the positioning is respectively set 41 two sides of mechanism.The quantity of positioning mechanism 41 on the station board 4, magnet positioning rule 42 and frame positioning rule 43 be it is multiple, Multiple loudspeakers can be assembled simultaneously.Station board 4 drives loudspeaker to move in the production line, and is accordingly made on corresponding station Industry.The magnet positioning rule 42 are for fixing the magnet of loudspeaker, and the frame positioning rule 43 are for fixing the basin of loudspeaker Frame.43 elastic body with telescopic pressuring action of the magnet positioning rule 42 and frame positioning rule.That is, the elastic machine Structure is transferred to, and placing magnet or frame, pressure can lock, and structure is simple, firm position.
The station board patchcord 5 is equipped with circulation exchanger, for transplanting station board to the main line of opposite side.It is described The moving direction of station board patchcord 5 between the offline station 30 of product and 6 station of T iron feeding is to flow from the offline station 30 of product To 6 station of T iron feeding, i.e. the station board in the offline station 30 of product walking that whole assembly line is completed, product has assembled It completes, and lays down product and return T iron feeding 6 and re-assembly new loudspeaker.The then movement of the station board patchcord 5 of the other side Direction is to pull out frame from the second Drying station 17 flow direction to advise station 18, plays the next station of circulation.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in Other relevant technical fields, are also included in the patent protection scope of the utility model.

Claims (8)

1. a kind of cycle operation formula loudspeaker automatic assembly line, which is characterized in that annular conveyor line, control including rectangle structure It makes the PLC of the annular conveyor line operating and sends control signal to the operation panel of PLC;The annular conveyor line is equipped with more A station board, rectangular two long side are production main line, and two short sides are station board patchcord;T is successively arranged in a long side Iron feeding station, magnet feeding station, inserts magnet steel positioning rule station, is pressure magnet steel positioning rule station, first dry T iron dispensing station Dry station pulls out magnetic rule station, inserts frame positioning rule station, point frame glue station, puts frame station, pressure frame rule station, second Drying station;It is successively arranged in another long side from the second Drying station opposite side and pulls out frame rule station, automatic dust removing station, point bullet wave Side glue station puts bullet wave station, epenthesis circle station, point bullet wave central glue station, puts drum trimming glue station, put bulging paper station, press Drum paper station puts drum paper central glue station and the offline station of product;Work between the offline station of the product and T iron feeding station The moving direction of position plate patchcord is to flow to T iron feeding station from the offline station of product;The then station board patchcord of the other side Moving direction is to pull out frame from the second Drying station flow direction to advise station, and the T iron dispensing station, point frame glue station, point play wave Side glue station, point, which play wave central glue station, put drum trimming glue station and put drum paper central glue station, is equipped with dispenser, the pressure Magnet steel positioning rule station, pressure frame rule station, drum pressure paper station be equipped with pressing machine, the dispenser and pressing machine with it is described PLC communication connection, first Drying station and the second Drying station are equipped with freeze-day with constant temperature equipment, the freeze-day with constant temperature equipment With the PLC communication connection.
2. cycle operation formula loudspeaker automatic assembly line according to claim 1, which is characterized in that further include being set to point drum The sound rule correction station and the pull between sound rule correction station and the offline station of product of paper central glue station back segment Line station.
3. cycle operation formula loudspeaker automatic assembly line according to claim 2, which is characterized in that the sound rule correction work Position is equipped with test machine, the T iron feeding station and magnet feeding station be equipped with reclaimer, the test machine and reclaimer with The PLC communication connection.
4. cycle operation formula loudspeaker automatic assembly line according to claim 1, which is characterized in that the station board includes Positioning mechanism, magnet positioning rule and frame positioning rule, the quantity of the positioning mechanism be it is multiple, arrangement is set to the station board The quantity of middle part, the magnet positioning rule and frame positioning rule is corresponding with positioning mechanism, and the positioning mechanism two sides are respectively set.
5. cycle operation formula loudspeaker automatic assembly line according to claim 4, which is characterized in that in the positioning mechanism Portion, which is equipped with, has telescopic pressuring action with the matched groove of loudspeaker T iron, the magnet positioning rule and frame positioning rule Elastic body.
6. cycle operation formula loudspeaker automatic assembly line according to claim 1, which is characterized in that the operation panel packet It includes touch screen and side set on the touch screen and the start button that is electrically connected to each other, reset button, stop button, power supply is opened Pass, pause button, manual/auto switching push button and emergency stop switch.
7. cycle operation formula loudspeaker automatic assembly line according to claim 6, which is characterized in that set on the touch screen Have and the manual frames button of the PLC communication connection, local single action button, automatic picture button, parameter set button, data It monitors button and wire body operates button.
8. cycle operation formula loudspeaker automatic assembly line according to claim 1, which is characterized in that each station is equipped with The sensing device of this station position is reached for incuding station board.
CN201820984044.6U 2018-06-22 2018-06-22 A kind of cycle operation formula loudspeaker automatic assembly line Active CN208434115U (en)

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Application Number Priority Date Filing Date Title
CN201820984044.6U CN208434115U (en) 2018-06-22 2018-06-22 A kind of cycle operation formula loudspeaker automatic assembly line

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Application Number Priority Date Filing Date Title
CN201820984044.6U CN208434115U (en) 2018-06-22 2018-06-22 A kind of cycle operation formula loudspeaker automatic assembly line

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109862502A (en) * 2019-04-22 2019-06-07 东莞市纳声电子设备科技有限公司 A kind of TV loudspeaker magnetic circuit system automatic production line and its production method
CN110113704A (en) * 2019-05-22 2019-08-09 深圳市久巨工业设备有限公司 Loudspeaker Assembling Production system
CN110113705A (en) * 2019-05-22 2019-08-09 深圳市久巨工业设备有限公司 Loudspeaker assembly system
CN110166926A (en) * 2019-05-22 2019-08-23 深圳市久巨工业设备有限公司 Speaker diaphragm assembles device
CN110234055A (en) * 2019-05-22 2019-09-13 深圳市久巨工业设备有限公司 The assembly method of loudspeaker and its diaphragm
CN111246361A (en) * 2020-01-13 2020-06-05 嵊州兴声电子有限公司 Production process of loudspeaker
CN114104600A (en) * 2021-11-26 2022-03-01 湖南俊杰晟自动化设备有限公司 Automatic production line for external magnetic loudspeaker

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109862502A (en) * 2019-04-22 2019-06-07 东莞市纳声电子设备科技有限公司 A kind of TV loudspeaker magnetic circuit system automatic production line and its production method
CN110113704A (en) * 2019-05-22 2019-08-09 深圳市久巨工业设备有限公司 Loudspeaker Assembling Production system
CN110113705A (en) * 2019-05-22 2019-08-09 深圳市久巨工业设备有限公司 Loudspeaker assembly system
CN110166926A (en) * 2019-05-22 2019-08-23 深圳市久巨工业设备有限公司 Speaker diaphragm assembles device
CN110234055A (en) * 2019-05-22 2019-09-13 深圳市久巨工业设备有限公司 The assembly method of loudspeaker and its diaphragm
CN110113705B (en) * 2019-05-22 2024-07-05 深圳市久巨工业设备有限公司 Speaker assembly system
CN110166926B (en) * 2019-05-22 2024-07-12 深圳市久巨工业设备有限公司 Loudspeaker diaphragm assembly device
CN111246361A (en) * 2020-01-13 2020-06-05 嵊州兴声电子有限公司 Production process of loudspeaker
CN114104600A (en) * 2021-11-26 2022-03-01 湖南俊杰晟自动化设备有限公司 Automatic production line for external magnetic loudspeaker
CN114104600B (en) * 2021-11-26 2023-12-19 湖南俊杰晟自动化设备有限公司 Automatic production line for external magnetic loudspeaker

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