CN208413279U - A kind of intelligence boat shedding mechanism - Google Patents
A kind of intelligence boat shedding mechanism Download PDFInfo
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- CN208413279U CN208413279U CN201820786386.7U CN201820786386U CN208413279U CN 208413279 U CN208413279 U CN 208413279U CN 201820786386 U CN201820786386 U CN 201820786386U CN 208413279 U CN208413279 U CN 208413279U
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Abstract
It is a kind of intelligence boat shedding mechanism include rack, barrel, conveying device, discharging turnover mechanism, boat blocking mechanism, Fen Zhou mechanism, discharging striking mechanism;The conveying device is mounted on the rack.The utility model realizes the automation discharge operation of metallurgy powder, reduces the labor intensity of worker, substantially increases production efficiency;It is provided with the sealing plate to match with hopper on discharging striking mechanism, closes hopper rapidly after discharging completion, is effectively prevented generated reentrainment of dust after discharging is completed and drifts workshop pollution environment;Setting taps hammer on discharging striking mechanism, carries out percussion operation to boat in discharge process, the discharging effect of the powder in boat is more preferable, and discharging is cleaner.
Description
Technical field
The utility model belong to metallurgical Preparation equipment technical field more particularly to a kind of intelligent boat shedding mechanism.
Background technique
It may require that in metallurgical production and unload the metal powder material crossed by reduction furnace working process loaded on powder from boat
In barrel, the discharge operation of powder is manually operation mostly to complete at present, and personnel are easy to absorb and unload during discharging
The dust raised during material, damages health, simultaneously because the boat for being mounted with powder has certain weight, it is complete
Manually carry out discharging large labor intensity entirely, production efficiency is low.
Utility model content
The purpose of this utility model is to provide a kind of intelligent boat shedding mechanisms to mention to reduce labor intensity of workers
High efficiency, while a good working environment is provided for operator.
The technical solution of the utility model is: it is a kind of intelligence boat shedding mechanism include rack, barrel, conveying device, unload
Expect turnover mechanism, boat blocking mechanism, Fen Zhou mechanism, discharging striking mechanism;The conveying device is mounted on the rack;Institute
Shu Fen boat mechanism is mounted on the rack, positioned at the top of the conveying device;The discharging turnover mechanism is equipped with two groups, point
The overturning discharge operation of boat, lower boat Yong Yu not completed;Two groups of discharging turnover mechanisms are separately mounted in the rack, position
In the two sides of the conveying device;The discharging striking mechanism is equipped with two groups, is separately mounted in the rack;Two groups of dischargings are struck
It hits mechanism to match with two groups of discharging turnover mechanisms, is located at the outside of two groups of discharging turnover mechanisms;Two groups of dischargers tap
Mechanism is respectively provided with a barrel;The barrel is mounted on the rack, and is located at below the discharging striking mechanism;The boat
Ware blocking mechanism is equipped with two groups, is separately mounted in rack, positioned at the two sides of the conveying device, the top of conveying roller.
Further, the conveying device is made of two rows of conveying rollers, bracket, transmission system, drive system.
Further, the Fen Zhou mechanism is two axis mechanism of YZ, including Y-axis mechanism, Z-axis mechanism, clamping executing agency;It is described
Y-axis mechanism is rodless cylinder, is mounted on the rack;The Z-axis mechanism is that electric cylinder is mounted on the rodless cylinder,
It can be moved along Y-axis under the action of rodless cylinder;The clamping executing agency is connected with the piston of the electric cylinder, in electricity
Taking offence can move up and down along Z axis under the action of cylinder;The clamping executing agency includes gripper cylinder I, link block, connecting rod, clamping jaw
Ⅰ;The gripper cylinder I is mounted on the piston of the electric cylinder;There are two the link block is set, respectively with gripper cylinder I
Piston rod be connected;Two link blocks respectively connected a connecting rod;Each connecting rod is connected to two clamping jaws I.
Further, the discharging turnover mechanism includes discharging overturning motor, shaft, transition platform, boat clamping device;Institute
Discharging overturning motor is stated to be mounted on the rack;The shaft is connected with discharging overturning motor;The transition platform is
One plate is in concave shape;The transition platform welds together with the shaft;The boat clamping device is mounted on the mistake
It crosses on platform;The boat clamping device is made of gripper cylinder II, clamping jaw II;The gripper cylinder II is equipped with two groups, respectively
It is fixed on the transition platform;Every group of connection of gripper cylinder II controls a pair of of clamping jaw II;Also match the side of the shaft
Set is equipped with one group of sensor I, for detecting the working position of shaft.
Further, the discharging striking mechanism include discharging protection cylinder I, discharging protection cylinder II, guide rod, tap hammer,
Linkage section, sealing plate, substrate, frame;The frame is mounted on the rack;The discharging protection cylinder I is mounted on the frame
On frame;The discharging protection cylinder I is connected to the substrate;The substrate both ends are set on the guide rod, are matched with guide rod
It closes;The substrate can move up and down along the guide rod;It there are two the guide rod is set, is separately mounted on the frame, is located at institute
State the both sides of frame;Discharging protection cylinder II installation is on the substrate;The discharging protection cylinder II is connected to described
Linkage section;The linkage section lower end is connected to the sealing plate;A pair of tap is installed to hammer into shape on the sealing plate.
Further, the barrel is made of barrel ontology, hopper;The hopper uses flange and the barrel ontology phase
Even;The side of the hopper is also equipped with a striker plate;A level sensor is also equipped on the barrel ontology.
Further, the boat blocking mechanism by stop cylinder, installation base plate, stop collar, connecting rod III, U-shaped connecting plate,
Piston plate, stopper composition;The installation base plate is mounted on the rack;The stop cylinder is mounted on the installation base plate
On;Hole there are two being driveed on the installation base plate;Two holes are set to the stop cylinder two sides, are symmetric;The limit
Ring is mounted on the connecting rod III;The connecting rod III is each passed through the hole there are two setting;The upper end of two connecting rods III uses U
Type connecting plate is connected, and lower end is connected with the piston plate respectively;The piston plate is connected with the push rod of the stop cylinder;It is described
Stopper is in rectangular shape, is connected with the piston plate;The stopper is mounted below the piston plate.
Further, the intelligent boat shedding mechanism is controlled by PC, is also equipped with several sensors thereon.
The utility model has the beneficial effects that (1) the utility model realizes the automation discharge operation of metallurgy powder, reduce
The labor intensity of worker is substantially increased and is provided on the discharging striking mechanism of production efficiency (2) the utility model and hopper
The sealing plate to match closes rapidly hopper after discharging completion, is effectively prevented secondary caused by discharging completion later raise
Dirt drifts workshop pollution environment;(3) setting taps hammer on the discharging striking mechanism of the utility model, in discharge process
Percussion operation is carried out to boat, the discharging effect of the powder in boat is more preferable, and discharging is cleaner;(4) the utility model complete machine by
PC control, is used cooperatively several sensors, realizes metallurgy powder intelligence discharge operation, greatly reduces what operator used
The economic benefits of quantity, enterprise are good.
Detailed description of the invention
Fig. 1 is the utility model perspective view;Fig. 2 is the utility model interior section structural perspective;Fig. 3 is that this is practical
Novel another interior section structural upright schematic diagram;Fig. 4 is the utility model discharging striking mechanism diagrammatic perspective view;Fig. 5 is that this is practical
Novel boat blocking mechanism diagrammatic perspective view;Fig. 6, Fig. 7, Fig. 8 are that the utility model discharging turnover mechanism clamps boat by 0 rotation
To the procedure chart of discharging not.
Specific embodiment
It is as shown in the figure: it is a kind of intelligence boat shedding mechanism include rack 1, barrel 2, conveying device 3, discharging turnover mechanism 4,
Boat blocking mechanism 5, Fen Zhou mechanism 6, discharging striking mechanism 7;The conveying device 3 is mounted in the rack 1;Described point of boat
Mechanism 6 is mounted in the rack 1, positioned at the top of the conveying device 3;The discharging turnover mechanism 4 is equipped with two groups, respectively
For completing the overturning discharge operation of upper boat, lower boat;Two groups of discharging turnover mechanisms 4 are separately mounted in the rack 1, position
In the two sides of the conveying device 3;The discharging striking mechanism 7 is equipped with two groups, is separately mounted in the rack 1;Two groups are unloaded
Material striking mechanism 7 matches with two groups of discharging turnover mechanisms 4, is located at the outside of two groups of discharging turnover mechanisms 4;Two groups of dischargings
Device striking mechanism 4 is respectively provided with a barrel 2;The barrel 2 is mounted in the rack 1, is located at the discharging striking mechanism 7
Lower section;The boat blocking mechanism 5 is equipped with two groups, is separately mounted in rack 1, positioned at the two sides of the conveying device 3, conveying
The top of idler wheel 31.
The conveying device 3 is made of two rows of conveying rollers 31, bracket 32, transmission system, drive system.
The Fen Zhou mechanism 6 is two axis mechanism of YZ, including Y-axis mechanism 61, Z-axis mechanism 62, clamping executing agency 63;It is described
Y-axis mechanism 61 is rodless cylinder, is mounted in the rack 1;The Z-axis mechanism 62 is that electric cylinder is mounted on the no bar gas
On cylinder, it can be moved along Y-axis under the action of rodless cylinder;The clamping executing agency 63 is connected with the piston of the electric cylinder
It connects, can be moved up and down along Z axis under the action of electric cylinder;The clamping executing agency 63 includes gripper cylinder I 631, connection
Block 632, connecting rod 633, clamping jaw I 634;The gripper cylinder I 631 is mounted on the piston of the electric cylinder;The link block
632 set there are two, be connected respectively with the piston rod of gripper cylinder I 631;Two link blocks 632 respectively connected a connecting rod
633;Each connecting rod 633 is connected to two clamping jaws I 634.
The discharging turnover mechanism 4 includes that discharging overturns motor 41, shaft 42, transition platform 43, boat clamping device 44;
The discharging overturning motor 41 is mounted in the rack 1;The shaft 42 is connected with discharging overturning motor 41;The mistake
Crossing platform 43 is a plate, is in concave shape;The transition platform 43 welds together with the shaft 42;The boat clamping machine
Structure 44 is mounted on the transition platform 43;The boat clamping device 44 is made of gripper cylinder II 441, clamping jaw II 442;
The gripper cylinder II 441 is equipped with two groups, is fixed on the transition platform 43 respectively;Every group of gripper cylinder II 441 connects
Connect a pair of of clamping jaw II 442 of control;The side of the shaft 42 is also mating to be equipped with one group of sensor I 45, for detecting shaft 42
Working position.
The discharging striking mechanism 7 includes discharging protection cylinder I 71, discharging protection cylinder II 72, guide rod 73, taps hammer
74, linkage section 75, sealing plate 76, substrate 77, frame 78;The frame 78 is mounted in the rack 1;Cylinder is protected in the discharging
I 71 are mounted on the frame 78;The discharging protection cylinder I 71 is connected to the substrate 77;77 both ends of substrate are arranged
On the guide rod 73, matched with guide rod 73;The substrate 77 can move up and down along the guide rod 73;The guide rod 73 is equipped with
It two, is separately mounted on the frame 78, positioned at the both sides of the frame 78;The discharging protection cylinder II 72 is mounted on institute
It states on substrate 77;The discharging protection cylinder II 72 is connected to the linkage section 75;75 sections of lower ends of the connection are connected to described
Sealing plate 76;A pair of tap is installed on the sealing plate 76 and hammers 74 into shape.
The barrel 2 is made of barrel ontology 21, hopper 22;The hopper 22 uses flange 23 and the barrel ontology 21
It is connected;The side of the hopper 22 is also equipped with a striker plate 24;A level sensor is also equipped on the barrel ontology 21
25。
The boat blocking mechanism 5 is by stop cylinder 51, installation base plate 52, stop collar 53, connecting rod III 54, U-shaped connecting plate
55, piston plate 56, stopper 57 form;The installation base plate 52 is mounted in the rack 1;The stop cylinder 51 is mounted on
On the installation base plate 52;Hole 58 there are two being driveed on the installation base plate 52;Two holes 58 are set to 51 liang of the stop cylinder
Side is symmetric;The stop collar 53 is mounted on the connecting rod III 54;The connecting rod III 54 is each passed through there are two setting
The hole 58;The upper end of two connecting rods III 54 is connected using U-shaped connecting plate 55, and lower end is connected with the piston plate 56 respectively;
The piston plate 56 is connected with the push rod 59 of the stop cylinder 51;The stopper 57 is in rectangular shape, with the piston
Plate 56 is connected;The stopper 57 is mounted on 56 lower section of piston plate.
The intelligence boat shedding mechanism is controlled by PC, is also equipped with several sensors thereon.
The workflow of the utility model: the boat up and down being superimposed equipped with the metal powder material by reduction furnace processing
After ware reaches shedding mechanism, conveying device work here continues forward to transport upper and lower boat, the lower boat on device to be conveyed
After ware sensor detects boat signal, the movement of boat blocking mechanism stops boat, while conveying device is out of service, this
The upper boat being placed on lower boat is clamped and is transported to the conveying roller of the conveying device other side by time-division boat mechanism action
On, when upper boat reaches on the transfer passage of upper boat, to boat signal, latter two groups are unloaded upper boat sensor sensing here
The boat clamping device of material turnover mechanism acts respectively, respectively clamps upper boat and lower boat, and subsequent discharging striking mechanism is dynamic
Make, the discharging protection movement of cylinder I drives sealing plate to move upwards, and after sealing plate moves to preset height, overturning motor action driving turns
Axis drives boat clamping device to overturn 180 degree together with boat and carries out discharge operation, subsequent discharging striking mechanism into barrel
Movement, discharging protection cylinder II, which drives to tap to hammer into shape, carries out percussion discharging to boat, and the powder after tapping for several times in boat unloads completely
Complete, II stopping of cylinder movement is protected in discharging, and overturning motor action drive shaft drives boat clamping device to turn over together with boat
Turnback is returned to initial position, and boat returns on the conveying roller of conveying device, conveying device movement, boat blocking mechanism
It lets pass, boat is continued to be fed forward to next station by conveying device, while discharging striking mechanism acts, and cylinder is protected in discharging
Sealing plate is driven to move downward for I movement until sealing plate closes hopper, completes a discharge operation, behind like this in cycles
Circulation.
Embodiment described above is only that preferred embodiments of the present invention are described, not practical to this
Novel range is defined, and under the premise of not departing from the spirit of the design of the utility model, those of ordinary skill in the art are to this
The various changes and improvements that the technical solution of utility model is made should all fall into the protection that the utility model claims book determines
In range.
Claims (8)
1. a kind of intelligence boat shedding mechanism, it is characterised in that: including rack, barrel, conveying device, discharging turnover mechanism, boat
Ware blocking mechanism, Fen Zhou mechanism, discharging striking mechanism;The conveying device is mounted on the rack;The Fen Zhou mechanism peace
In the rack, positioned at the top of the conveying device;The discharging turnover mechanism is equipped with two groups, is respectively utilized to complete
The overturning discharge operation of boat, lower boat;Two groups of discharging turnover mechanisms are separately mounted in the rack, are located at the conveying and are filled
The two sides set;The discharging striking mechanism is equipped with two groups, is separately mounted in the rack;Two groups of discharging striking mechanisms and two groups
Discharging turnover mechanism matches, and is located at the outside of two groups of discharging turnover mechanisms;Two groups of discharger striking mechanisms are respectively provided with
One barrel;The barrel is mounted on the rack, and is located at below the discharging striking mechanism;The boat blocking mechanism is set
There are two groups, be separately mounted in rack, positioned at the two sides of the conveying device, the top of conveying roller.
2. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the conveying device is by two rows of defeated
Send idler wheel, bracket, transmission system, drive system composition.
3. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the Fen Zhou mechanism is two axis of YZ
Mechanism, including Y-axis mechanism, Z-axis mechanism, clamping executing agency;The Y-axis mechanism is rodless cylinder, is mounted on the rack;
The Z-axis mechanism is that electric cylinder is mounted on the rodless cylinder, can be moved along Y-axis under the action of rodless cylinder;It is described
Clamping executing agency is connected with the piston of the electric cylinder, can move up and down along Z axis under the action of electric cylinder;It is described
Clamping executing agency includes gripper cylinder I, link block, connecting rod, clamping jaw I;The gripper cylinder I is mounted on the electric cylinder
On piston;There are two the link block is set, it is connected respectively with the piston rod of gripper cylinder I;Two link blocks respectively connected one
A connecting rod;Each connecting rod is connected to two clamping jaws I.
4. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the discharging turnover mechanism includes
Discharging overturns motor, shaft, transition platform, boat clamping device;The discharging overturning motor is mounted on the rack;It is described
Shaft is connected with discharging overturning motor;The transition platform is a plate, is in concave shape;The transition platform with described turn
Axis welds together;The boat clamping device is mounted on the transition platform;The boat clamping device is by gripper cylinder
II, clamping jaw II forms;The gripper cylinder II is equipped with two groups, is fixed on the transition platform respectively;Every group of clamping gas
The connection of cylinder II controls a pair of of clamping jaw II;The side of the shaft is also mating to be equipped with one group of sensor I, for detecting the work of shaft
Make position.
5. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the discharging striking mechanism includes
Discharging protects cylinder I, discharging protection cylinder II, guide rod, taps hammer, linkage section, sealing plate, substrate, frame;The frame is mounted on
In the rack;Discharging protection cylinder I installation is on said frame;The discharging protection cylinder I is connected to the substrate;
The substrate both ends are set on the guide rod, are matched with guide rod;The substrate can move up and down along the guide rod;It is described to lead
It there are two bar is set, is separately mounted on the frame, positioned at the both sides of the frame;The discharging protection cylinder II is mounted on institute
It states on substrate;The discharging protection cylinder II is connected to the linkage section;The linkage section lower end is connected to the sealing plate;It is described
A pair of tap is installed to hammer into shape on sealing plate.
6. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the barrel by barrel ontology,
Hopper composition;The hopper is connected using flange with the barrel ontology;The side of the hopper is also equipped with a striker plate;Institute
It states and is also equipped with a level sensor on barrel ontology.
7. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the boat blocking mechanism is by hindering
Keep off cylinder, installation base plate, stop collar, connecting rod III, U-shaped connecting plate, piston plate, stopper composition;The installation base plate is mounted on
In the rack;The stop cylinder is mounted on the installation base plate;Hole there are two being driveed on the installation base plate;Two holes are set
The stop cylinder two sides are placed in, are symmetric;The stop collar is mounted on the connecting rod III;The connecting rod III is equipped with two
It is a, it is each passed through the hole;The upper end of two connecting rods III is connected using U-shaped connecting plate, and lower end is connected with the piston plate respectively;
The piston plate is connected with the push rod of the stop cylinder;The stopper is in rectangular shape, is connected with the piston plate;Institute
Stopper is stated to be mounted below the piston plate.
8. a kind of intelligent boat shedding mechanism according to claim 1, it is characterised in that: the intelligence boat shedding mechanism
It is controlled by PC, is also equipped with several sensors thereon.
Priority Applications (1)
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CN201820786386.7U CN208413279U (en) | 2018-05-24 | 2018-05-24 | A kind of intelligence boat shedding mechanism |
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CN201820786386.7U CN208413279U (en) | 2018-05-24 | 2018-05-24 | A kind of intelligence boat shedding mechanism |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109850590A (en) * | 2019-04-11 | 2019-06-07 | 厦门达斯自动化技术有限公司 | A kind of low fugitive dust powder Tilting device and equipment |
-
2018
- 2018-05-24 CN CN201820786386.7U patent/CN208413279U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109850590A (en) * | 2019-04-11 | 2019-06-07 | 厦门达斯自动化技术有限公司 | A kind of low fugitive dust powder Tilting device and equipment |
CN109850590B (en) * | 2019-04-11 | 2024-06-11 | 厦门达斯智能装备有限公司 | Low-dust powder overturning and dumping device and equipment |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: Room 408, Floor 4, No. 4 Workshop, No. 4, Xiangyue Road, Torch High tech Zone (Xiang'an) Industrial Zone, Xiamen, Fujian, 361,000 Patentee after: Xiamen Dasi Intelligent Equipment Co.,Ltd. Address before: Room 807, Qiangye Building, Industrial Zone, Torch High-tech Zone (Xiang'an), Xiamen, Fujian Province, 361101 Patentee before: XIAMEN DASI AUTOMATION TECHNOLOGY CO.,LTD. |
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CP03 | Change of name, title or address |