CN208326577U - Sort vehicle and sorting line - Google Patents
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- CN208326577U CN208326577U CN201820577744.3U CN201820577744U CN208326577U CN 208326577 U CN208326577 U CN 208326577U CN 201820577744 U CN201820577744 U CN 201820577744U CN 208326577 U CN208326577 U CN 208326577U
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Abstract
The utility model discloses the sorting vehicles and sorting line of a kind of sorting line.Sorting vehicle includes car body, transfer mechanism, controller and signal receiver, transfer mechanism, controller and signal receiver are located on car body, controller connects transfer mechanism and signal receiver, controller prestores the control program of transfer mechanism movement, and signal receiver is used to receive the signal of the sender unit of sorting line.By prestoring control program in the controller of sorting vehicle, and it is matched by the sender unit of sorting line with the signal receiver of sorting vehicle, realize the off-network control of sorting vehicle, to realize stablizing and accurately controlling for sorting vehicle, the input/output control mode of signal is more simply and readily realized, save the cost is conducive to.
Description
Technical field
The utility model relates to goods sorting technical field more particularly to a kind of sorting vehicles and sorting line.
Background technique
Logistics is the system of a control raw material, manufactured goods, finished product and information, through various intermediate rings since supply
The transfer of section and possess and reach the movement in kind in ultimate consumer's hand, the hard objectives of tissue are realized with this.Logistics was already
As the important component of international economic system, modern logistics are the products of economic globalization, and push economic globalization
Critical services industry.
China's Logistics Industry is started late, with the rapid development of the national economy, the market demand continuous enlargement of logistics.
Since the 21th century, under the influence of country continues to strengthen and improve macro-regulation policy, China's Logistics Industry keeps very fast
Growth rate, logistics system constantly improve, and industry operation is increasingly mature and standardizes.Existing logistics is mostly pure hand haulage, labor
Dynamic efficiency is again low, and cheap price of labour power advantage domestic in recent years has disappeared, the valence of China's low-tech products
Lattice advantage is also disappeared therewith so as to cause the reduction of entire logistic industry competitiveness, and entire industry is made to encounter the skill of production automation
Art bottleneck.
Currently, automatic sorting line is largely introduced in the sorting of courier packages.Automated sorting also brings a problem: control
It needs background control system to assign control command to sorting trolley in mode processed, needs and the operations such as the small interior motor of control sorting
Controller be connected, sort in addition trolley be in the state that constantly moves, control route also issue in dynamic environment and
Signal is received, control success rate is unstable, and signal is easy error and loses, and reliability reduces, and this control mode cost ratio
It is higher.
Utility model content
For overcome the deficiencies in the prior art, one of the purpose of this utility model is to provide a kind of sorting of sorting line
Vehicle, using the sorting line of sorting vehicle control reliability with higher and success rate, and cost is relatively low.
The two of the purpose of this utility model are to provide a kind of sorting line using above-mentioned sorting vehicle.
One of the purpose of this utility model is implemented with the following technical solutions:
A kind of sorting vehicle of sorting line, the sorting vehicle include car body, transfer mechanism, controller and signal receiver, institute
It states transfer mechanism, controller and signal receiver to be located on the car body, the controller connects the transfer mechanism and described
Signal receiver, the controller prestore the control program of the transfer mechanism movement, and the signal receiver divides for receiving
Pick the signal of the sender unit of line.
Optionally, the signal receiver is photoelectric sensor, and the sender unit is photoelectricity light source.
Optionally, the sorting vehicle further includes the scheme modifying unit for modifying to control program, the scheme
Modification unit is mechanical dial-up button or the scheme modifying module connecting with terminal called.
Optionally, multiple signal receivers are provided on the sorting vehicle, multiple signal hairs is provided on the sorting line
Send device.
The two of the purpose of this utility model are implemented with the following technical solutions:
A kind of sorting line, the sorting line include sender unit, track and the sorting vehicle on track, the sorting
Vehicle is above-mentioned sorting vehicle.
Optionally, the sorting line has sorting port and feeding port, is respectively arranged at the sorting port and at feeding port
Sender unit.
Optionally, the sorting line further include: feeding line, the feeding line include barcode scanning camera shooting section, weighing section and neighbouring
The sync section of the feeding port, the barcode scanning camera shooting section have barcode scanning camera unit, and the weighing section has weighing unit, article
It is transferred to after barcode scanning camera shooting section and section of weighing through the sync section on the transfer mechanism of the sorting vehicle;
Control system, the control system connect the sender unit, barcode scanning camera unit and weighing unit.
Optionally, the transfer mechanism includes drive roll, driven roller and belt, and the belt is set around the active
The periphery of roller and the driven roller, the conveying direction of the belt are vertical with the sorting moving direction of vehicle;
The moving direction of the conveying direction of the sync section and the sorting vehicle is formed as the first angle α of acute angle, described
The conveying speed of sync section and the product of COS α are identical as the sorting mobile linear velocity of vehicle, the conveying speed of the sync section
With the product of SIN α and the operation line speeds match of the belt.
Compared with prior art, the utility model has the beneficial effects that:
By prestoring control program in the controller of sorting vehicle, and by the sender unit of sorting line and sort vehicle
Signal receiver matches, and realizes the off-network control of sorting vehicle, and sorting vehicle is only receiving the sender unit on sorting line
Relevant operation is executed after signal, to realize stablizing and accurately controlling for sorting vehicle, the input/output control mode of signal is more
Simply and readily to realize, be conducive to save the cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the sorting line of the utility model one embodiment.
Schematic top plan view when Fig. 2 is the sorting line sorting of the utility model one embodiment.
Fig. 3 is the structural schematic diagram of the sorting line of another embodiment of the utility model.
Fig. 4 is the enlarged drawing of S portion in Fig. 3.
Fig. 5 is the structural schematic diagram of the sorting vehicle of the utility model embodiment.
Fig. 6 is the schematic cross-sectional view of the sorting vehicle of the utility model embodiment.
Fig. 7 is the rearview of the sorting vehicle of the utility model embodiment.
Fig. 8 is the bottom view of the sorting vehicle of the utility model embodiment.
In figure: 1, sorting line;10, vehicle is sorted;11, car body;111, traveling wheel;112, position-limited wheel;113, brush arm;114,
Traction mechanism;115, identification label;12, transfer mechanism;121, drive roll;122, driven roller;123, belt;13, signal
Receiver;20, sender unit;30, feeding line;31, barcode scanning images section;32, weighing section;33, sync section;41, trolley;
42, guide rail;101, sorting port;102, feeding port.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the utility model, it should be noted that
Under the premise of not colliding, it can be formed in any combination between various embodiments described below or between each technical characteristic new
Embodiment.
Referring to figs. 1 to Fig. 4, the sorting line 1 of the present embodiment includes sender unit 20, track and sorts vehicle 10, optionally,
Sorting line 1 further includes feeding line 30 and control system (not shown), and article is transferred on sorting vehicle 10 through feeding line 30.This implementation
Example is described sorting line 1 by taking crossed belt type sorting line as an example, and in other embodiments, sorting line 1 is also possible to linear
Sorting line.
Track is provided on sorting line 1, sorting vehicle 10 is walked along default route and direction in orbit.Sorting line 1 can be with
Sorting vehicle 10 is powered using technologies such as trolley 41 or wireless powers.By taking 41 power supply mode of trolley as an example, this implementation
It is provided with annular trolley 41 on the track of example, sorts and is provided with the brush being electrically connected with the trolley 41 of sorting line 1 on vehicle 10
Arm 113, brush arm 113 are located at the bottom of the car body 11 of sorting vehicle 10, which has preferably power supply steady
It is qualitative.
Sorting line 1 has sorting port 101 and feeding port 102, and the corresponding feeding port 102 for being located at sorting line 1 of feeding line 30 divides
Pick vehicle 10 by article from feeding port 102 be transferred to sorting port 101 after discharging, optionally, sorting line 1 have multiple sorting ports 101
With multiple feeding ports 102, multiple sorting ports 101 can be located at the same side or opposite two sides of sorting line 1, multiple feeding ports
102 can be located at the same side or opposite two sides of sorting line 1.In the present embodiment, the opposite two sides of sorting line 1 have simultaneously
The opposite two sides of multiple sorting ports 101, sorting line 1 are provided with a feeding port 102 simultaneously.
The sender unit 20 matched with the signal receiver 13 of sorting vehicle 10, the present embodiment are provided on sorting line 1
In, sender unit 20 is respectively arranged at sorting port 101 and at feeding port 102.Preferably, sorting vehicle 10 is provided with multiple letters
Number receiver 13, multiple signal receivers 13 are located at the same side or not ipsilateral of car body 11, multiple signals are provided on sorting line 1
Transmitter 20, such as multiple signal receivers 13 are respectively set at single sorting port 101 and at single feeding port 102, it is multiple
Signal receiver 13 and multiple sender units 20 can be combined and extend to control program, and configuration forms more codings
Kenel is correspondingly formed more and executes movement, and the action control for sorting the transfer mechanism 12 of vehicle 10 can be more accurate and fine.
Matched by the sender unit 20 of sorting line 1 with the signal receiver 13 of sorting vehicle 10, realize sorting vehicle 10 stabilization and
It accurately controls, and is conducive to save the cost.
Specifically, referring to Fig. 5 to Fig. 8, sorting vehicle 10 include car body 11, transfer mechanism 12, controller (not shown) and
Signal receiver 13, wherein transfer mechanism 12, controller and signal receiver 13 are located on car body 11, in the present embodiment, transfer
Mechanism 12 is located at the top of sorting vehicle 10, and two signal receivers 13 are located at the side of car body 11.
Car body 11 can be made of metal plate, and using cavity body structure, traveling wheel 111 and position-limited wheel 112 are provided on car body 11,
Track includes guide rail 42 and limit track (not shown), and guide rail 42 and limit track can use grooved track,
In, traveling wheel 111 is moved along guide rail 42, and position-limited wheel 112 is moved along limit track, and the left and right sides of car body 11 can be used for
Arrange the traveling wheel 111 of vertical structure, the bottom of car body 11 can arrange the position-limited wheel of one or more single row or multiple rows levels
112, in the present embodiment, the left and right sides of car body 11 is respectively arranged two traveling wheels 111, and the bottom of car body 11 is arranged single
Two position-limited wheels 112 are constrained to the movement that freedom degree is displaced for vehicle 10 is sorted by the cooperation of traveling wheel 111 and position-limited wheel 112
Mode is conducive to improve the accuracy that sorting vehicle 10 is mobile and sorts.
The identification label 115 for sorting vehicle 10 for identification can be set on car body 11, identification label 115 can be bar shaped
Code, two dimensional code or other labels, in the present embodiment, identification label 115 is bar code and the side for being located at car body 11, passes through setting
Identify that label 115 is capable of the identity information and Item Information thereon of accurate judgement sorting vehicle 10.The bottom of car body 11 can be with
Traction mechanism 114 is set, which can be transmission belt traction, for example, by using the traction point of one or more transmission belt
The forward movement of vehicle 10 is picked, is also possible to linear electric machine traction, such as driving plate is set in the bottom of car body 11, setting is straight on track
Line motor, using electromagnetic induction, driving plate does cutting magnetic induction line and moves and driving plate is made to generate the motive force moved forward, sorting
All sorting vehicles 10 on line 1 can join end to end to realize the movement of sorting vehicle 10.
Transfer mechanism 12 receives article and by article from sub-material mouth for carrying and shift article, such as from feeding port 102
Discharging, transfer mechanism 12 can be conveyor type transfer mechanism 12, be also possible to push-plate type transfer mechanism 12.In conveyor type
For rotation mechanism 12, transfer mechanism 12 includes drive roll 121, driven roller 122 and belt 123, and drive roll 121 can be adopted
With straight brush motorized roller, belt 123 is set around the periphery of drive roll 121 and driven roller 122, the conveying direction of belt 123
Intersect with the moving direction of sorting vehicle 10, preferably, the moving direction of the conveying direction of belt 123 and sorting vehicle 10 substantially hangs down
Directly, when sorting vehicle 10 moves forward, the article on belt 123 can be made from the left side of sorting vehicle 10 by the conveying of belt 123
Or right side discharging.
Controller connects transfer mechanism 12 and signal receiver 13, and controller prestores the controlling party of the movement of transfer mechanism 12
Case, control program are the operation set meals of transfer mechanism 12, and signal receiver 13 is used to receive the sender unit 20 of sorting line 1
Signal.During sorting operation, the sender unit 20 of sorting line 1 sends signal to the signal receiver 13 of sorting vehicle 10,
Controller calls the control program that prestores of controller according to 13 received signal of signal receiver and controls the transfer of sorting vehicle 10
Mechanism 12 acts, thus in predeterminated position discharging or feeding.
For example, sorting vehicle 10 is moved to the sorting port 101 of sorting line 1, the signal receiver 13 of sorting vehicle 10 receives sorting
The signal of the sender unit 20 of the sorting port 101 of line 1 sorts the controller of vehicle 10 according to 13 received signal of signal receiver
The control program for calling controller to prestore, and the transfer mechanism 12 for controlling sorting vehicle 10 acts, and the article sorted on vehicle 10 is existed
Default 101 discharging of sorting port.The control program that controller prestores is for example including multiple binary coded datas and sorts vehicle 10
Multiple movements of transfer mechanism 12, the multiple movements one with the transfer mechanism 12 of sorting vehicle 10 respectively of multiple binary coded datas
One is corresponding, optionally, including at least correspond to transfer mechanism 12 idle state (attonity), transport status, defeated to the right to the left
Send state, feeding state.
For example, sorting vehicle 10 is moved to the feeding port 102 of sorting line 1, the signal receiver 13 of sorting vehicle 10 receives sorting
The signal of the sender unit 20 of the feeding port 102 of line 1 sorts the controller of vehicle 10 according to 13 received signal of signal receiver
The control program for calling controller to prestore, and the transfer mechanism 12 for controlling sorting vehicle 10 executes feeding movement.
Compared with existing sorting line control method, the present embodiment is by prestoring controlling party in the controller of sorting vehicle 10
Case, and being matched by the sender unit 20 of sorting line 1 with the signal receiver 13 of sorting vehicle 10, realize sort vehicle 10 from
Network control system, sorting vehicle 10 only execute relevant operation after the signal for receiving the sender unit 20 on sorting line 1, thus real
Stablizing and accurately controlling for vehicle 10 is now sorted, the input/output control mode of signal is more simply and readily realized, is conducive to save
About cost.
Preferably, signal receiver 13 is photoelectric sensor, sender unit 20 is photoelectricity light source, and photo-electric control mode has
Have the advantages that precision is high, reaction is fast, especially suitable for sorting the operation control of vehicle 10 on the sorting line 1 of the present embodiment.Specifically
It says, for sorting and two photoelectric sensors be set on vehicle 10, two photoelectricity light sources are respectively set at sorting port 101, controller
The control program for prestoring the movement of transfer mechanism 12 includes four kinds of coding types, and correspondence is as follows:
0,0 corresponds to idle state, and sorting vehicle 10 does not execute any movement under the state;
0,1, which corresponds to drive roll 121, rotates counterclockwise state, and the transfer mechanism 12 that vehicle 10 is sorted under the state is defeated to the left
It send;
1,0, which corresponds to drive roll 121, rotates clockwise state, and the transfer mechanism 12 that vehicle 10 is sorted under the state is defeated to the right
It send;
1,1 corresponds to feeding state, and the belt 123 that the transfer mechanism 12 of vehicle 10 is sorted under the state matches feeding line 30
Conveying speed.
When the sorting vehicle 10 wait carry of the control system distribution of sorting line 1 is by feeding port 102, control system controls feeding
Two photoelectricity light sources at mouth 102 light, and sorting vehicle 10 receives signal and simultaneously executes feeding movement.
When sorting vehicle 10 by non-discharging sorting port 101, the control system of sorting line 1 controls non-discharging sorting port 101
Sender unit 20 sends signal corresponding with movement is not executed in control program, for example, two light of non-discharging sorting port 101
Electric light source extinguishes, and when the sorting vehicle 10 of loading is by the non-discharging sorting port 101, sorting vehicle 10 receives signal, do not execute and appoint
What acts and passes through the sorting port 101.
When the sorting vehicle 10 of loading is by preset discharging sorting port 101, the control system of sorting line 1 controls the sorting port
A 101 photoelectricity light source lights, a photoelectricity light source extinguishes, and sorting vehicle 10 receives signal and executes discharging to the left or unload to the right
Material movement.
Preferably, sorting vehicle 10 further includes the scheme modifying unit (not shown) for modifying to control program, side
Case modification unit passes through nothing for mechanical dial-up button or the scheme modifying module connecting with terminal called, such as scheme modifying module
Line communication modes are connect with the end PC, are modified by the end PC to control program, to meet actual demand.
Referring to Fig. 2, feeding line 30 includes the sync section 33 of barcode scanning camera shooting section 31, weighing section 32 and neighbouring feeding port 102, is swept
Code camera shooting section 31 has barcode scanning camera unit, and weighing section 32 has weighing unit, and article is through barcode scanning camera shooting section 31 and weighing section 32
It is transferred to by sync section 33 on the transfer mechanism 12 of sorting vehicle 10.Control system connection signal transmitter 20, barcode scanning camera shooting
Unit and weighing unit.Article is placed in barcode scanning by manual or automaticization mode and images section 31, barcode scanning camera unit is to article
Barcode scanning camera shooting is carried out, information, the weighing units such as image, 101 position of corresponding sorting port of article is obtained and weighs to article,
Item Information is verified, article matches sorting 10 movement speed of vehicle in sync section 33 and transfer mechanism 12 receives speed.
After control system obtains Item Information, control system is according to Item Information distribution sorting vehicle 10 and allocated at this
Sorting vehicle 10 is when being moved to feeding port 102, the sender unit 20 of the control system control feeding port 102 of sorting line 1 send with
Feeding is executed in control program acts corresponding signal.For example, the mode of estimating, which can be used, in control system distributes current barcode scanning camera shooting
When article it is corresponding wait carry sorting vehicle 10, and on distribution sorting line 1 sender unit 20 corresponding coding, on sorting line 1
Photoelectricity light source and control system communicate, camera shooting with acquisition of information only on sorting line 1 photoelectricity light source carry out time encoding, example
It such as, is using the time as horizontal axis to the light on and off of single photoelectricity light source, light on and off signal is the signal map of the longitudinal axis.Sorting vehicle 10 is only adopted
Collect the state of the photoelectricity light source trigger switch on sorting line 1 to judge whether sorting vehicle 10 executes control program above, thus
Realization is precisely controlled.
Preferably, when transfer mechanism 12 is conveyor type transfer mechanism 12, conveying direction and the sorting vehicle 10 of belt 123
Moving direction is vertical, and the conveying direction of sync section 33 is formed as the first angle α of acute angle with the moving direction for sorting vehicle 10, synchronous
The conveying speed of section 33 and the product of COS α are identical as the sorting mobile linear velocity of vehicle 10, the conveying speed and SIN α of sync section 33
Product and belt 123 operation line speeds match, such as sync section 33 conveying speed and SIN α product and belt 123
Operate that linear velocity is identical, to make the movement speed and the sorting movement speed of vehicle 10, belt 123 of the article on sync section 33
Running speed matches, it is ensured that article is smoothly transferred on sorting vehicle 10.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas
Corresponding change and deformation, and all these changes and deformation all should belong to the protection of the utility model claims
Within the scope of.
Claims (8)
1. a kind of sorting vehicle of sorting line, which is characterized in that the sorting vehicle includes car body, transfer mechanism, controller and signal
Receiver, the transfer mechanism, controller and signal receiver are located on the car body, and the controller connects the transfer machine
Structure and the signal receiver, the controller prestore the control program of the transfer mechanism movement, and the signal receiver is used
In the signal for the sender unit for receiving sorting line.
2. sorting vehicle according to claim 1, which is characterized in that the signal receiver is photoelectric sensor, the letter
Number transmitter is photoelectricity light source.
3. sorting vehicle according to claim 1, which is characterized in that the sorting vehicle further includes for carrying out to control program
The scheme modifying unit of modification, the scheme modifying unit are mechanical dial-up button or the scheme modifying mould connecting with terminal called
Block.
4. sorting vehicle according to claim 1, which is characterized in that multiple signal receivers are provided on the sorting vehicle,
Multiple sender units are provided on the sorting line.
5. a kind of sorting line, which is characterized in that the sorting line includes sender unit, track and the sorting on track
Vehicle, the sorting vehicle are sorting vehicle described in Claims 1-4 any one.
6. sorting line according to claim 5, which is characterized in that the sorting line has sorting port and feeding port, described
Sender unit is respectively arranged at sorting port and at feeding port.
7. sorting line according to claim 6, which is characterized in that the sorting line further include: feeding line, the feeding line
Sync section including barcode scanning camera shooting section, weighing section and the neighbouring feeding port, the barcode scanning camera shooting section have barcode scanning camera unit,
The weighing section has weighing unit, and article is transferred to the sorting through the sync section after barcode scanning camera shooting section and weighing section
On the transfer mechanism of vehicle;
Control system, the control system connect the sender unit, barcode scanning camera unit and weighing unit.
8. sorting line according to claim 7, which is characterized in that the transfer mechanism includes drive roll, driven roller
And belt, the belt are set around the periphery of the drive roll and the driven roller, the conveying direction of the belt and institute
The moving direction for stating sorting vehicle is vertical;
The moving direction of the conveying direction of the sync section and the sorting vehicle is formed as the first angle α of acute angle, the synchronization
Section conveying speed and COS α product it is identical with the sorting mobile linear velocity of vehicle, the conveying speed of the sync section with
The operation line speeds match of the product of SIN α and the belt.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108946105A (en) * | 2018-04-18 | 2018-12-07 | 常熟市百联自动机械有限公司 | Sort vehicle, sorting line and method for sorting |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108946105A (en) * | 2018-04-18 | 2018-12-07 | 常熟市百联自动机械有限公司 | Sort vehicle, sorting line and method for sorting |
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