CN208302938U - The cutter device of wire-drawing protein - Google Patents

The cutter device of wire-drawing protein Download PDF

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Publication number
CN208302938U
CN208302938U CN201820246200.9U CN201820246200U CN208302938U CN 208302938 U CN208302938 U CN 208302938U CN 201820246200 U CN201820246200 U CN 201820246200U CN 208302938 U CN208302938 U CN 208302938U
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CN
China
Prior art keywords
wire
cutter
drawing protein
crushing bin
cutter device
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Application number
CN201820246200.9U
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Chinese (zh)
Inventor
江旭海
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Henan Bai Sichuan Food Co Ltd
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Henan Bai Sichuan Food Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/145Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2216Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The utility model provides a kind of cutter device of wire-drawing protein, comprising: deflector chute, by multiple inverse Ba type slots in one;Rotation axis and fixed platform through crushing bin is arranged inside in smashing chamber;Cutter, cut direction are consistent with the rotation axis direction of rotation;Rod for stiring materials, one end are fixedly connected with the inner wall of the crushing bin, and the other end extends to the cutter in the axial gap of the rotation axis.The utility model makes the final products obtained keep most effective fiber condition;Guarantee screen surface not bottom product, so that the material met the size requirements is passed through sieve as early as possible and leave crushing bin;It reduces and repeats shearing number, improve crushing yield, reduce powder rate, improve yield.

Description

The cutter device of wire-drawing protein
Technical field
The utility model belongs to vegetable protein systematism manufacture field, in particular to a kind of cutter device of wire-drawing protein.
Background technique
Vegetable protein is a kind of protein for deriving from plant, and resourceful, it is full of nutrition that physiological function is prominent Food resource.Textured protein is a kind of with the similar chewiness of animal muscle and the plant protein preparation of fibrous structure, Meat products, stuffing material for frozen food, chafing dish ball class, snack food etc. is widely applied.Textured protein can be according to product threadiness knot Structure is divided into normal tissue albumen and wire-drawing protein.The fibrous structure of wire-drawing protein becomes apparent from, and fiber filament has centainly Intensity.Fibrous structure is vegetable protein under the physics field action such as temperature, shearing, pressure, and protein molecule occurs denaturation, divides Subchain orientation generates after being crosslinked again.Wire-drawing protein main production process is supplementary material → removal of impurities → crushing → sieving → mixing → pretreatment → quenched → extruding → cutting → drying → packaging → product.
Wire-drawing protein substitutes animal protein and is applied in meat products and chafing dish ball class be its important application approach.Wire drawing egg White one side can increase the content of meat products and chafing dish ball class vegetable protein, reduce cholesterol, improve nutritive value;Another party Face reduces cost of material.In order to avoid pulverizing process, downstream application enterprise may require that again in meat products and the application of chafing dish ball class Wire-drawing protein has specific shape (such as sheet) when dispatching from the factory;And the shape cannot destroy the original threadiness knot of wire-drawing protein Structure, The faster the better for rehydration.
Existing wire-drawing protein generally uses shearing crusher to be cut.By fixed platform in the crushing chamber of pulverizer (stationary knife) and cutter (moving knife) composition, have gap, the geometric dimension of crushing material is determined by gap size between stationary knife and moving knife Fixed, sieve is arranged in crushing chamber periphery, and the material for meeting screen size is made to leave crushing chamber.Material can be deposited in after entering crushing chamber In fixed platform.Motor is cut with moving knife.Material less than screen-aperture leaves crushing chamber by inertia, realizes material Cutting.This crushing technology and equipment have the disadvantage that material random alignment, cut direction may be vertical with fiber orientation, Sample fiber degree after cutting is caused to significantly reduce, product degree of fibrosis is unstable.Notch is easy closure, leads to water absorption rate Decline, absorbent time is too long, influences the quality of downstream production efficiency and application products.Material only relies on inertia and passes through sieve after cutting Net is unfavorable for material and leaves crushing chamber as early as possible, and the material for meeting size is caused to cut repeatedly, and particle rate increases, decrease in yield. Fixed platform is arranged at crushing chamber diameter, i.e., sample stacking volume is about the 50% of crushing chamber, reduces and crushes yield and effect Rate.
A kind of food processing discloses a kind of food processing powder with pulverizer (open (bulletin) number: CN106733028A) Broken machine, using orthogonal shearing, as material is tentatively sheared at charging and crushing chamber in vertical direction shearing to material Further shearing realizes that material size is integrally reduced, but cannot achieve directional cutting.
A kind of material shredding machine (open (bulletin) number CN204892042U) discloses a kind of material shredding machine, using two groups Material is thoroughly crushed, also cannot achieve directional cutting by cutter.
A kind of food processing discloses a kind of food processing use with disintegrating apparatus (open (bulletin) number-CN205761580U) Disintegrating apparatus crushes material using crushing shell, crushing teeth and broken blade, realizes that material overall dimensions reduce, can not Realize directional cutting.
Utility model content
The purpose of the utility model is to provide a kind of cutter devices of wire-drawing protein, and solution is existing in the prior art can not Realize directional cutting, the problem that powder rate is high, yield rate is low, crush efficiency is low.
To solve the above-mentioned problems, the utility model provides a kind of cutter device of wire-drawing protein, comprising:
Deflector chute, the upper end connect feed hopper, and lower end connects smashing chamber, and the deflector chute is by multiple inverse Ba type slots in one Body, band shaking device import crushing bin for orienting wire-drawing protein to be cut;
Rotation axis and fixed platform through crushing bin is arranged inside in smashing chamber;
Cutter is arranged along the axially spaced-apart of the rotation axis, and the cut direction of the cutter and the rotation axis are revolved Turn that direction is consistent, pass through the high-speed rotation of cutter, completes cutting;
Rod for stiring materials, one end are fixedly connected with the inner wall of the crushing bin, and the other end extends to the cutter at described turn The orientation of the axial gap of moving axis, described rod for stiring materials is parallel with the side wall of the deflector chute and parallel with the cutter surfaces of revolution.
Preferred embodiment is: further include: the periphery of the crushing bin is arranged in sieve.
Preferred embodiment is: further including discharge gate, is provided with negative pressure equipment at the discharge gate, meets the size requirements for making Material pass through screen mesh as early as possible and leave crushing bin.
Preferred embodiment is: the cutter is row's knife, and the knife number of every group of cutter is adjustable.
Preferred embodiment is: the sieve pore of the sieve is rectangle.
Preferred embodiment is: the wire-drawing protein is oriented through the deflector chute and is imported, so that the cut direction of wire-drawing protein is flat Row is in fiber orientation directions.
Preferred embodiment is: the pressure of the negative pressure equipment is 0.2MPa.
Preferred embodiment is: the diameter of section of described rod for stiring materials is 6mm, the cutter with a thickness of 6mm, width 45mm, Length is from sieve inner surface 2mm.
The beneficial effects of the utility model are as follows:
1, rod for stiring materials of the utility model aligns wire-drawing protein to be cut, cutter directional cutting, so that wire drawing Protein cleavage is oriented parallel to fiber orientation directions;
2, the utility model is provided with negative pressure equipment in discharge gate, make the material met the size requirements pass through as early as possible sieve from It is strong to open crushing, reduces and repeats shearing number, improve crushing yield;
3, effective total length of knife is big, and cutting efficiency is high, improves crushing yield;
4, knife stirs the broken product of screen surface during cutting and rotating, allows and meet size from 2mm on the inside of sieve Product more easily leaves crushing bin under negative pressure, improves crushing yield, reduces chip index;
5, cutter and driving lever size are reduced, the volume of smashing chamber is increased, improves and crushes yield and efficiency.
Detailed description of the invention
Fig. 1 is the front view of the utility model;
Fig. 2 is the side view of the utility model;
Fig. 3 is the enlarged drawing of the utility model deflector chute.
Specific embodiment
The following describes the utility model in further detail with reference to the accompanying drawings, to enable those skilled in the art referring to explanation Book text can be implemented accordingly.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more The presence or addition of a other elements or combinations thereof.
The utility model as shown in Figure 1 and Figure 2 provides a kind of cutter device of wire-drawing protein, comprising:
Deflector chute 7, the upper end connect feed hopper 3, and lower end connects smashing chamber, and the deflector chute 7 is by multiple inverse Ba type slots In one, band shaking device imports crushing bin for orienting wire-drawing protein to be cut;
Smashing chamber, is arranged inside rotation axis and fixed platform through crushing bin, and the rotation axis is connected with motor;
Cutter 4 is arranged along the axially spaced-apart of the rotation axis, the cut direction and the rotation axis of the cutter 4 Direction of rotation is consistent, by the high-speed rotation of cutter, completes cutting;
Rod for stiring materials 1, one end are fixedly connected with the inner wall of the crushing bin, and the other end extends to the cutter 4 described The orientation of the axial gap of rotation axis, described rod for stiring materials 1 is parallel and parallel with the cutter surfaces of revolution with the side wall of the deflector chute 7, Described rod for stiring materials 1 is cylindric bar, helps the wire-drawing protein orientation in crushing bin, is convenient for cutter directional cutting.
Another embodiment, further includes: the periphery of the crushing bin is arranged in sieve 5, when wire-drawing protein slice size is small In screen size, crushing bin will be left by sieve pore.
Another embodiment further includes discharge gate 6, is provided with negative pressure equipment at the discharge gate 6, is wanted for making to meet size The material asked passes through screen mesh as early as possible and leaves crushing bin.
Another embodiment, the cutter 4 are row's knife, and the knife number of every group of cutter 4 is adjustable, can be according to sample comminution shape Optimization, generally 3,4 or 5.
Another embodiment, the sieve pore of the sieve 5 are rectangle, and size and number need to be according to the cross sectional shape for crushing sample Size and crushing yield are determining, generally 1.0~1.5cm × 0.5~0.8cm and 6000~7000 holes/square meter, rectangle sieve pore Sieve effective area it is maximum, another advantage of rectangle sieve pore is that sieve pore is not easy to plug, only need to be with when passing through sieve pore because of particle Three face of sieve or two face contacts are small by resistance.
Another embodiment, the wire-drawing protein are oriented through the deflector chute and are imported, so that the cut direction of wire-drawing protein is flat Row is in fiber orientation directions, if wire-drawing protein fibrosis of the cut direction perpendicular to fiber orientation directions, after will lead to cutting Degree significantly reduces, and product degree of fibrosis is unstable, and notch is easy closure, causes water absorption rate to decline, absorbent time is too long, shadow Ring the quality of downstream production efficiency and application products.
Another embodiment, the pressure of the negative pressure equipment are 0.2MPa.
Another embodiment, the diameter of section of described rod for stiring materials 1 are 6mm, the cutter 4 with a thickness of 6mm, width is 45mm, length reduce 1 size of cutter 4 and driving lever, increase the volume of smashing chamber, improve powder from sieve inner surface 2mm Broken yield and efficiency.
Using the cutting method of wire-drawing protein cutter device, step includes:
1) start motor 4, so that rotation axis and negative pressure equipment are opened;
2) wire-drawing protein to be cut is taken to put into feed inlet, the wire-drawing protein orients through deflector chute and imports crushing bin, makes The cut direction for obtaining wire-drawing protein is parallel to fiber orientation directions;
3) wire-drawing protein is constantly cut into sheet in the case where arranging knife directional cutting, in the resistance of row's knife directional cutting and rod for stiring materials Under gear, remain that fiber orientation is tangentially parallel with cutter, size is gradually reduced;
4) crushing bin is discharged under the action of negative pressure less than the wire-drawing protein slice of screen mesh size.
Embodiment
Rod for stiring materials is 6mm having a size of cross-sectional diameter, and rotation axis axial distance is 270mm in crushing bin, arranges 12 groups altogether Knife and 3 rod for stiring materials are arranged, arranges between knife and rod for stiring materials or spacing is 10mm between arranging knife, every group of row's knife is 4 blades, blade thickness For 6mm, width 45mm, length is from sieve inner surface 2mm.Insert orientation is consistent with direction of rotation.Crushing bin side point One row's rod for stiring materials of cloth.Rod for stiring materials is parallel to feed hopper direction, is located at row's knife interval, a material toggling is arranged between every 3 groups of row's knives gap Bar.Mesh size used is 10mm × 5mm, and negative pressure pressure used is 0.02MPa.The size of final sample is the piece of fiber orientation Shape, long generous range are 5 × 2 × 1mm~15 × 9 × 4mm.After 20 mesh hole sizer screens, screenings weight ratio is less than 10%.The long generous respectively wire-drawing protein sample of 50*40*10, is delivered to feed hopper, enters crushing bin by deflector chute.It draws In the case where arranging knife directional cutting, size is gradually reduced silk-fibroin.Make the wire-drawing protein row's of being parallel to knife always by the blocking of rod for stiring materials Direction of rotation, by row's knife further orientation cut, until size be less than screen mesh size, under the action of negative pressure be discharged crush Storehouse.
Comparative example
1. a kind of food processing pulverizer, including shell, it is characterised in that: the upper end of the shell is fed equipped with rotary table Baffle (2), the lower end surface of the rotary table charging baffle are rotatablely connected rotating plate, and the edge of the rotating plate is equipped with cutting blade, described The upper inside wall of shell, which is equipped with, reinforces baffle, and the lower end surface of the rotating plate is equipped with support plate, and shell is arranged in the support plate On inner wall, the support plate below the cutting blade is equipped with strainer, and the upper end of the shell is equipped with motor, and the motor passes through Electric machine support is mounted on the upper surface of shell, and the motor passes through the center of bull stick connection rotating plate, the bottom for reinforcing baffle Equipped with inclination connecting plate, semicircle strainer is equipped between the inclination connecting plate (11), the top of the semicircle strainer is equipped with shaft, Disk is fixedly attached in the shaft, the edge uniform ring of the disk is arranged with cutter groove, is equipped with screw in the cutter groove Hole, crushing knife tool is equipped in the cutter groove, and the crushing knife tool is equipped with screw slots (20) corresponding with screw hole, institute It is identical as the screw form of installation to state screw slots.
Sheet is mainly presented in the sample of the present embodiment cutting, and notch is open, and water sucting surface product is big, and threadiness is obvious, small It is lower than 10% in the sample rate of 0.5cm square, yield 500kg/hr.Comparative example cutting sample mainly present graininess or Powdered, all samples are respectively less than 0.5cm square.Therefore, it is compared with the shearing crushing of tradition, the processing of the utility model method Product be mainly sheet, water sucting surface product is big, and threadiness retains complete, and little particle sample ratio is lower, and yield significantly improves.
It is not only in the description and the implementation although the embodiments of the present invention have been disclosed as above Listed utilization, it can be applied to various fields suitable for the present invention completely, for those skilled in the art, Other modifications may be easily implemented, therefore without departing from the general concept defined in the claims and the equivalent scope, this reality It is not limited to specific details and legend shown and described herein with novel.

Claims (8)

1. the cutter device of wire-drawing protein characterized by comprising
Deflector chute, the upper end connect feed hopper, and lower end connects smashing chamber, the deflector chute by multiple inverse Ba type slots in one, Band shaking device imports crushing bin for orienting wire-drawing protein to be cut;
Rotation axis and fixed platform through crushing bin is arranged inside in smashing chamber;
Cutter is arranged, the cut direction of the cutter and the rotation axis rotation side along the axially spaced-apart of the rotation axis To consistent, pass through the high-speed rotation of cutter, completes cutting;
Rod for stiring materials, one end are fixedly connected with the inner wall of the crushing bin, and the other end extends to the cutter in the rotation axis Axial gap, described rod for stiring materials orientation it is parallel with the side wall of the deflector chute and parallel with the cutter surfaces of revolution.
2. the cutter device of wire-drawing protein according to claim 1, which is characterized in that further include: sieve is arranged in institute State the periphery of crushing bin.
3. the cutter device of wire-drawing protein according to claim 2, which is characterized in that it further include discharge gate, the discharge It is provided with negative pressure equipment at mouthful, leaves crushing bin for making the material met the size requirements pass through screen mesh as early as possible.
4. the cutter device of wire-drawing protein according to claim 3, which is characterized in that the cutter is row's knife, and every group is cut The knife number of knife is adjustable.
5. the cutter device of wire-drawing protein according to claim 2, which is characterized in that the sieve pore of the sieve is rectangular Shape.
6. the cutter device of wire-drawing protein according to claim 1, which is characterized in that the wire-drawing protein is through the guide Slot orientation imports, so that the cut direction of wire-drawing protein is parallel to fiber orientation directions.
7. the cutter device of wire-drawing protein according to claim 3, which is characterized in that the pressure of the negative pressure equipment is 0.2MPa。
8. the cutter device of wire-drawing protein according to claim 2, which is characterized in that the diameter of section of described rod for stiring materials is 6mm, the cutter with a thickness of 6mm, width 45mm, length is from sieve inner surface 2mm.
CN201820246200.9U 2018-02-01 2018-02-11 The cutter device of wire-drawing protein Active CN208302938U (en)

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CN2018101017582 2018-02-01
CN201810101758 2018-02-01

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN108325671A (en) * 2018-02-01 2018-07-27 河南百川食品有限公司 The cutter device and method of wire-drawing protein

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CN109433353B (en) * 2018-12-19 2021-06-22 旌德县安德力磨具有限公司 Glass fiber crushing processing equipment and waste fiber processing method
CN112704149B (en) * 2020-12-29 2022-11-04 浙江庆源顺生物科技有限公司 Vegetable protein production system
TWI780911B (en) * 2021-09-15 2022-10-11 財團法人金屬工業研究發展中心 Implant shredder and implant forming method
US11707551B2 (en) 2021-10-21 2023-07-25 Metal Industries Research & Development Centre Implant shredder and implant forming method
CN117340961B (en) * 2023-12-06 2024-04-02 河南百川食品有限公司 Wet wiredrawing protein cutting device and application method thereof

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CN104705768B8 (en) * 2015-04-03 2017-01-11 北京权进常光机电化科学研究院中原分院 Nut huller
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Publication number Priority date Publication date Assignee Title
CN108325671A (en) * 2018-02-01 2018-07-27 河南百川食品有限公司 The cutter device and method of wire-drawing protein
CN108325671B (en) * 2018-02-01 2024-03-29 河南百川食品有限公司 Cutting device and method for wiredrawing protein

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