CN208298007U - A kind of large circle machine Wireless Networking control system - Google Patents

A kind of large circle machine Wireless Networking control system Download PDF

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Publication number
CN208298007U
CN208298007U CN201820834336.1U CN201820834336U CN208298007U CN 208298007 U CN208298007 U CN 208298007U CN 201820834336 U CN201820834336 U CN 201820834336U CN 208298007 U CN208298007 U CN 208298007U
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China
Prior art keywords
module
large circle
circle machine
wireless
control system
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CN201820834336.1U
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Chinese (zh)
Inventor
尤宏凯
吴新发
林文贵
魏汉昭
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Fujian Baiyuan Intelligent Equipment Co., Ltd
Fujian zhongzhiyuan Network Technology Co., Ltd
Original Assignee
Fujian Weaving Source Network Technology Co Ltd
Quanzhou Baiyuan Machinery Co Ltd
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Priority to CN201820834336.1U priority Critical patent/CN208298007U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a kind of large circle machine Wireless Networking control systems, including an at least platform large circle machine slave computer and pass through network host computer interconnected, the slave computer includes control module, the data acquisition module to connect with control module, data processing module, memory module, wireless sending module and wireless receiving module, and the host computer includes data processing module and the memory module to connect respectively with data processing module, wireless sending module and wireless receiving module.The utility model, which is not required to wiring, can be realized information transmission, using wireless deployment, route be avoided to cannot achieve the hidden danger of transmission by destruction.All boards in workshop are subjected to Wireless Networking, various real time data acquisitions are analyzed, comprehensive information is obtained, wireless transmission realizes data information intercommunication, and can send instruction by host computer and be managed to multiple large circle machine slave computers, unified control, reaches to workshop operation state real-time transparent management.

Description

A kind of large circle machine Wireless Networking control system
Technical field
The utility model relates to field of textile machinery, and in particular to a kind of control system of large circle machine.
Background technique
Large circle machine, scientific name are knitted round weft machine (or being called knitting circular knitting machine).Due to the lopping system of circular knitting machine It unites more, revolving speed is high, yield is high, flower-shape variation is fast, fabric quality is good, process is few, the adaptation of product is strong, thus has obtained soon Development gradually instead of previous knitting machines, and becomes the important component part of modern textile industry.
Large circle machine is made of mechanical part and great circle machine controller, and each circular knitting machine is equipped with a large circle machine control Device.More large circle machines have usually been put in one weaving rooms, when board shuts down work suddenly, people are needed to check and tie up in time It repairs, current every large circle machine is required to staff guard, wastes manpower and material resources, and when a failure occurs, maintenance personal is not It can find in time, affect production efficiency.
Existing circular knitting machine, in use, being all mutually indepedent between the great circle machine controller of each circular knitting machine Single machine control, do not network, manager cannot adopt creation data, large circle machine working condition, running gear etc. Set analysis, so that production management efficiency is lower.
The Chinese patent of Patent No. CN202548610U, a kind of circular knitting machine control system of online, including plural platform Great circle machine controller, CAN bus transceiver, CAN bus network, CAN bus data converter and the computer of circular knitting machine; Each above-mentioned great circle machine controller is respectively provided with large circle machine operation control module and CAN controller, each above-mentioned large circle machine operation control Module passes through internal data bus respectively and is connected to corresponding above-mentioned CAN controller, and each above-mentioned CAN controller passes through above-mentioned respectively CAN bus transceiver is connected to above-mentioned CAN bus network, and above-mentioned computer is connected to by above-mentioned CAN bus data converter Above-mentioned CAN bus network.Although the utility model carries out production number to the great circle machine controller to link together by computer According to collection analysis, but the utility model carries out networking control, a weaving rooms to large circle machine by the way of physical connection Interior usually to have put more large circle machines, construction wiring trouble in workshop, scene is mixed and disorderly, and line is easy to be destroyed, higher cost, control Device processed is not stored, when computer data is lost, creation data before cannot obtaining again, when large circle machine breaks down When, possibly reason can not be checked, the analysis data of transmission are less, cannot obtain comprehensive information and carry out production information management.
Utility model content
The purpose of the utility model is to overcome problems of the existing technology, provide wireless control system of online, keep away Exempt from wiring trouble, data can be transmitted automatically, obtains comprehensive information and carry out production management.
In order to solve the above-mentioned technical problem, the utility model is achieved through the following technical solutions:
A kind of large circle machine Wireless Networking control system, including an at least large circle machine slave computer and pass through network be connected with each other Host computer, the slave computer includes control module and the data acquisition module to connect respectively with the next control module, storage Module, wireless sending module and wireless receiving module, the host computer include data processing module and and data processing module Memory module, wireless sending module and the wireless receiving module to connect respectively, the control module control data acquisition in slave computer Collected data are transmitted to by all kinds of supplemental characteristics of module automatic collection after processing and storage by wireless sending module Wireless receiving module in host computer, host computer are analyzed and are saved to the data of transmission, can be with to carry out data management The management such as data transmission is carried out to multiple large circle machine slave computers.
Further, slave computer further includes alarm module and control panel.
Further, control panel is provided with credit card area.
Further, data acquisition module includes artificial information's acquisition, material information acquisition, and machine runs acquisition module.
Further, artificial information's acquisition and material information acquisition, which pass through to swipe the card on the control panel, is input to control module.
Further, machine operation acquisition module includes machine operation data acquisition and external detection module.
Further, external detection module includes the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, breaks Yarn detection module.
Further, external detection module is serially connected in control module.
A kind of large circle machine Wireless Networking control system of the utility model, which is not required to wiring, can be realized information transmission, using nothing Line deployment, avoids route from cannot achieve the hidden danger of transmission by destruction.All boards in workshop are subjected to Wireless Networking, by various numbers Collection analysis when factually, obtains comprehensive information, and wireless transmission realizes data information intercommunication, and can be sent and be instructed by host computer Multiple large circle machine slave computers are managed, it is unified to manage, reach to workshop operation state real-time transparent management.
Detailed description of the invention
Fig. 1 is the structural block diagram of the utility model;
Fig. 2 is the utility model slave computer structural block diagram;
Fig. 3 is the utility model host computer structural block diagram.
Specific embodiment
Below with reference to Fig. 1, Fig. 2, Fig. 3, the utility model is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of large circle machine Wireless Networking control system, including an at least large circle machine slave computer 1 and by network host computer 2 interconnected, the slave computer 1 includes control module 11 and distinguishes with the next control module Data acquisition module 12, memory module 13, wireless sending module 14 and wireless receiving module 15, the alarm module 16, control to connect Panel 17 processed, control panel is provided with credit card area.The host computer 2 includes data processing module 21 and and data processing module Memory module 22, wireless sending module 23 and the wireless receiving module 24 to connect respectively.Data acquisition module includes artificial information Acquisition, material information acquisition, machine run acquisition module, and artificial information's acquisition and material information acquisition are by the control panel It swipes the card and is input to control module.Machine operation acquisition module includes machine operation data acquisition and external detection module.External inspection Surveying module includes the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, broken yarn detection module.External detection mould Block is attempted by control module.
A kind of application method of large circle machine Wireless Networking control system, comprising the following steps:
S1: the control module in large circle machine slave computer controls all kinds of supplemental characteristics of data acquisition module automatic collection, passes through Collected data are transmitted to wireless receiving module in host computer by wireless sending module after processing and storage;
S2: host computer is analyzed and is saved to the data of transmission, to carry out data management;
S3: host computer sends instruction to large circle machine slave computer and carries out data management;
S4: the instruction that large circle machine slave computer sends host computer operates.
When board, which is run, to break down, as motor speed is abnormal, oil-injection machine oil plant lacks, frequency converter is abnormal, falls yarn, bad Long exception of needle, cloth cover flaw, yarn etc., control module control alarm module carry out alarm sounds and simultaneously show on the control panel, and Fault message is sent to host computer by wireless sending module, host computer is analyzed and processed, and sends failure cause and solution Scheme shows that on the control panel operator can solve according to prompt, greatly improves working efficiency.Control panel 17 The various parameters setting of displayable board operation data, large circle machine operation can input to control module by control panel 17.
All boards in workshop are carried out Wireless Networking by the utility model, by the big element artificial information in workshop three, board Operation data, material information are acquired analysis, obtain comprehensive information, are wirelessly transmitted to host computer, realize data information intercommunication, And instruction can be sent by host computer and multiple large circle machine slave computers are managed, it is unified to manage, reach to workshop operation state Real-time transparent management.
The large circle machine Wireless Networking control system of the utility model realizes system in conjunction with intelligence production centralized control system, MES system The storage of the information such as board data, capacity data, qualitative data is interactive and shared on system, and monitoring enters factory to production from raw material The entire production process of the storage outbound of product, records material installation used in product, the data of product quality in production process As a result, and in information such as the time service personnel of each production process production.By to large circle machine machine station information data Analyzed again by MES system after collecting, can real-time and accurately be presented from report capability the production of production scene into Personnel in degree, attainment against targets, product quality situation and production process, board, material utilization obstacle, so that it is whole Real-time, transparent, the digitization management of a production scene.The administrative staff of weaving plants no matter when and where can pass through network The situation for solving production scene can also track their order progress product quality far away from external client.
The embodiment of the above is only the preferred embodiment of the utility model, and the reality of the utility model is not limited with this Range is applied, for the ordinary skill in the art, it is possible to understand that do not departing from the principles of the present invention and spirit In the case of a variety of change, modification, replacement and modification can be carried out to these embodiments, the protection in the utility model should all be covered In range.

Claims (8)

1. a kind of large circle machine Wireless Networking control system, including an at least large circle machine slave computer and interconnected by network Host computer, which is characterized in that the slave computer includes control module, the data acquisition module to connect with control module, data Processing module, memory module, wireless sending module and wireless receiving module, the host computer include data processing module and with Memory module, wireless sending module and the wireless receiving module that data processing module connects respectively.
2. large circle machine Wireless Networking control system according to claim 1, which is characterized in that the slave computer further includes report Alert module and control panel.
3. large circle machine Wireless Networking control system according to claim 2, which is characterized in that the control panel is provided with Credit card area.
4. large circle machine Wireless Networking control system according to claim 1, which is characterized in that the data acquisition module Including artificial information's acquisition, material information acquisition, machine runs acquisition module.
5. large circle machine Wireless Networking control system according to claim 4, which is characterized in that artificial information's acquisition Control module is entered by swiping the card on the control panel with material information acquisition.
6. large circle machine Wireless Networking control system according to claim 4, which is characterized in that the machine runs acquisition Module includes machine operation data acquisition and external detection module.
7. large circle machine Wireless Networking control system according to claim 6, which is characterized in that the external detection module Including the long detection module of yarn, bad needle detection module, cloth cover Defect Detection module, broken yarn detection module.
8. large circle machine Wireless Networking control system according to claim 6, which is characterized in that the external detection module It is attempted by control module.
CN201820834336.1U 2018-05-31 2018-05-31 A kind of large circle machine Wireless Networking control system Active CN208298007U (en)

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Application Number Priority Date Filing Date Title
CN201820834336.1U CN208298007U (en) 2018-05-31 2018-05-31 A kind of large circle machine Wireless Networking control system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108445859A (en) * 2018-05-31 2018-08-24 福建中织源网络科技有限公司 A kind of large circle machine Wireless Networking control system and its application method
CN113515099A (en) * 2021-07-31 2021-10-19 康美特(厦门)智控科技有限公司 Digital intelligent factory of weft knitting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108445859A (en) * 2018-05-31 2018-08-24 福建中织源网络科技有限公司 A kind of large circle machine Wireless Networking control system and its application method
CN113515099A (en) * 2021-07-31 2021-10-19 康美特(厦门)智控科技有限公司 Digital intelligent factory of weft knitting machine

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CP03 Change of name, title or address

Address after: 362000 5th floor, office building 932, South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province

Co-patentee after: Quanzhou Baiyuan Machinery Technology Co., Ltd

Patentee after: Fujian weaving source network technology Co., Ltd.

Address before: 362005 fifth floor, office building, 932 South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou, Fujian

Co-patentee before: Quanzhou Baiyuan Machine Co., Ltd.

Patentee before: Fujian weaving source network technology Co., Ltd.

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 362000 5th floor, office building 932 South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province

Patentee after: Fujian zhongzhiyuan Network Technology Co., Ltd

Patentee after: Fujian Baiyuan Intelligent Equipment Co., Ltd

Address before: 362000 5th floor, office building 932 South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province

Patentee before: Fujian zhongzhiyuan Network Technology Co., Ltd

Patentee before: Quanzhou Baiyuan Machinery Technology Co., Ltd