CN208132661U - A kind of inner surface on-line checking and finishing integrated tool - Google Patents
A kind of inner surface on-line checking and finishing integrated tool Download PDFInfo
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- CN208132661U CN208132661U CN201820213576.XU CN201820213576U CN208132661U CN 208132661 U CN208132661 U CN 208132661U CN 201820213576 U CN201820213576 U CN 201820213576U CN 208132661 U CN208132661 U CN 208132661U
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- line checking
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- 238000000227 grinding Methods 0.000 claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000003384 imaging method Methods 0.000 claims abstract description 25
- 238000012544 monitoring process Methods 0.000 claims abstract description 10
- 238000005498 polishing Methods 0.000 claims description 6
- 230000008439 repair process Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000003370 grooming effect Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 3
- 238000010146 3D printing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004886 head movement Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000011553 magnetic fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004441 surface measurement Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model belongs to manufacture technical field of tools, provides a kind of inner surface on-line checking and finishing integrated tool, modifies end, flexible shaft, hollow flexible body including detection；Detection finishing end is socketed on flexible body by mounting head.Detection finishing end includes grinding/rubbing head, lighting apparatus, imaging device, runner, mounting head, and grinding/rubbing head is arranged in mounting head, connect with driving motor, for modifying the undesirable position of work piece inner surface；Runner is located inside mounting head, cooperates grinding/rubbing head recondition；In installation cephalic par, imaging device is introscope for monitoring on-line for lighting apparatus, imaging device setting；Flexible body realizes by external traction and swings that the positioning and position for detecting finishing end are kept.Tool provided by the utility model is suitable for carrying out online finishing to the inner surface for the component being difficult to enter, and is provided simultaneously with inner surface inspection and grooming function, easy to carry, easy to operate, practical.
Description
Technical field
The utility model belongs to manufacture technical field of tools, is related to a kind of inner surface on-line checking and modifies integrated chemical industry
Tool.
Background technique
For the complicated pipeline on the components such as aviation and automobile engine, usually require after being manufactured in component
Surface is detected, and especially for the complicated pipeline using 3D printing technique manufacture, is led since 3D printing technique is not mature enough
Cause surface quality uneven, therefore more necessary inner surface is detected.Currently, in Inner surface test generally uses in engineering
Mirror system.However, in practice, using endoscope system for already installed component, can only detect, cannot detect
While, defective local (such as burr, coarse surface etc.) is further modified, it is made to meet actual needs.Mesh
The common method of preceding inner surface finishing has abrasive flow machining, water jet machining, the processing of magnetic fluid jet stream and uses conventional tool
The methods of manual processing, such method can only cannot be detected to finishing while processing.
At this stage, optical detection and surface finish work are independent, cannot synchronize progress, first detect, reprocess, then examine
It surveys, processing mode at this stage has some limitations, wastes time, and higher cost repairs the irreversible finishing later period
It mends more complex.In this regard, the utility model proposes a kind of inner surface on-line checking and dressing tool, by by grinding/rubbing head with
Endoscope system organically combines, and completes the line detection and finishing of inner surface.There is presently no complicated inner surface measurement processing one
Body method and tool.
Utility model content
In view of the problems of the existing technology, the utility model provides the tool of a kind of inner surface on-line checking and finishing,
Endoscope system and grinding/rubbing head are effectively combined together by the tool, be can be realized and are examined to mounted component inner surface
While survey, undesirable place is modified.
In order to achieve the above object, the technical solution of the utility model is：
A kind of inner surface on-line checking and finishing integrated tool, including detection finishing end, flexible shaft 6, flexible body 7；
The detection finishing end includes grinding/rubbing head 1, imaging device 3, mounting head 5, and detection finishing end is socketed by mounting head 5
On flexible body 7.
Grinding/the rubbing head 1 is arranged inside mounting head 5, connect with driving motor, and driving motor driving grinding/
Rubbing head 1 rotation or move back and forth, work piece inner surface is modified, grinding/rubbing head 1 can also in limited range edge
Its own axis direction linear movement, for carrying out position control when work piece inner surface finishing；The imaging device 3 is arranged
Judge whether inner surface meets the requirements, and then driving motor is controlled by controller for monitoring on-line in 5 end of mounting head
Movement.
The flexible body 7 is hollow tubular structure, realizes 360 degree of swings by outside traction, repairs for detecting
The positioning at whole end and position are kept, and the flexibility at detection finishing end and controllability can make it into inner passage and blind hole.Fixed
Position aspect, in conjunction with specific requirements, the axis of mounting head 5 can be parallel or angled with it with the axis of flexible body 7.
The driving motor is motor internal or external motor, and motor internal is micromotor, is mounted on detection finishing
End is internal, directly connect with grinding/rubbing head 1；External motor passes through flexible shaft 6 inside flexible body 7 and mounting head 5 and grinds
Mill/rubbing head 1 connects, and generally requires and is driven when generating larger abrasive power using external motor.
Described detection finishing end can also include runner 4, and runner 4 be located inside mounting head 5, for pass through grinding agent or
Polishing agent cooperates the recondition of grinding/rubbing head 1.
The detection finishing end can also include the lighting apparatus 2 that 5 end of mounting head is arranged in, and lighting apparatus 2 cooperates
Imaging device 3 makes to be imaged more acurrate.
The mounting head 5 is cylindrical structure, and there are one and its axial parallel through-hole in inside, for place grind/
The position of rubbing head 1, through-hole determines that grinding/rubbing head 1 can be positioned at any position of mounting head 5 according to specific needs.
The imaging device 3 is introscope, and for monitoring on-line, imaging device 3 detects skill based on mature introscope
Art obtains inner surface microscopic appearance information and by comparing acquisition surface roughness value with roughness sample, judges whether it meets
It is required that；Lighting apparatus 2 cooperates imaging device 3, makes to be imaged more acurrate.
The size of inner surface on-line checking provided by the utility model and the tool of finishing is determine according to actual needs.
In inner surface on-line checking provided by the utility model and the tool of finishing, imaging device 3 provides real-time video letter
Breath, for the on-line monitoring of work piece inner surface, is conducive in grinding/polishing process while carrying out optical detection and monitoring；It grinds
Mill/rubbing head 1 is used for the finishing of work piece inner surface, and the two cooperation realizes that the positioning of inner surface finish position, and quantitative control are repaired
Whole material.
The imaging device 3 that the utility model uses includes for the industrial endoscope system of comparative maturity at this stage, introscope
One flexible pipe controllably deflected.Other than optical imagery, tool can also be integrated on an introscope the utility model, be used
In telesurgery.
The beneficial effects of the utility model are：Tool provided by the utility model is suitable for in the component being difficult to enter
Surface carries out online finishing, is provided simultaneously with inner surface inspection and grooming function, easy to carry, easy to operate, practical, solves mesh
Preceding aviation and automobile component manufacturing field inner surface can only detect the problem of cannot implementing on-line amending.
Detailed description of the invention
Fig. 1 is inner surface on-line checking provided by the utility model and dressing tool schematic diagram；
Fig. 2 is the on-line monitoring and grinding/polishing instance graph of complicated water runner inner surface；
Fig. 3 a is tool sectional view；
Fig. 3 b is inner surface on-line checking and dressing tool internal structure chart；
In figure：1 grinding/rubbing head；2 lighting apparatus；3 imaging devices；4 runners；5 mounting heads；6 flexible shafts；7 flexible machines
Body；8 tool outer casings；9 casing covers；10 tool connectors；11 grindings/rubbing head and flexible shaft connector；12 flexible shafts and motor
Connector；13 bearings.
Specific embodiment
The utility model is described further below in conjunction with specific embodiment.
Embodiment 1
A kind of inner surface on-line checking and finishing integrated tool, including detection finishing end, flexible shaft 6, flexible body 7；
The detection finishing end includes grinding/rubbing head 1, imaging device 3, mounting head 5, and detection finishing end is socketed by mounting head 5
On flexible body 7.Grinding/the rubbing head 1 is arranged inside mounting head 5, connect with internal drive motor, motor internal
For micromotor, it is mounted on inside detection finishing end, is directly connect with grinding/rubbing head 1.Imaging device 3 is arranged in mounting head 5
End judges whether inner surface meets the requirements, and then control driving motor movement by controller for monitoring on-line；It is described
Flexible body 7 be hollow tubular structure, by outside traction realize 360 degree swing, for detect modify end positioning with
Position is kept.
Embodiment 2
For the complicated water runner of aero-engine, the utility model provides the work of a kind of inner surface on-line checking and finishing
Tool, on-line monitoring and grinding and polishing for complicated water runner inner surface.The specific structure of tool is as follows：
A kind of inner surface on-line checking and finishing integrated tool include detection finishing end, flexible shaft 6, hollow flexible machine
Body 7.Detection finishing end includes grinding/rubbing head 1, lighting apparatus 2, imaging device 3, runner 4, mounting head 5, and detection finishing end is logical
It crosses mounting head 5 to be socketed on flexible body 7, imaging device 3 is headlamp.
The mounting head 5 is cylindrical structure, and there are one and its axial parallel through-hole in inside, for place grind/
Rubbing head 1, grinding/rubbing head 1 can be positioned at any position of mounting head 5, both can be positioned at center, also can be positioned at
Off-centered position.Grinding/the rubbing head 1 is connect with driving motor, and driving motor drives grinding/rubbing head 1 to move, and is used
In the finishing undesirable position of work piece inner surface, the relative velocity between the tool and work piece inner surface is by motor control；
Grinding/rubbing head 1 can be rotated and be moved back and forth, and be modified by rotating and vibrating to work piece inner surface, can also had
Along its own axis direction linear movement in the range of limit, for carrying out position control when work piece inner surface finishing.The drive
Dynamic motor is motor internal, and motor internal is micromotor, is mounted on inside detection finishing end, directly connects with grinding/rubbing head 1
It connects.
The runner 4 is located inside mounting head 5, for cooperating grinding/rubbing head 1 by grinding agent or polishing agent
Recondition.The lighting apparatus 2, imaging device 3 are arranged in 5 end of mounting head；Imaging device 3 is introscope, for online
Monitoring, and then driving motor movement is controlled by controller, lighting apparatus 2 cooperates imaging device 3, makes to be imaged more acurrate.It is described
Flexible body 7 is hollow tubular structure, is drawn by external metallization silk and realizes swing, can be realized 360 degree of flexible rotatings, is used
It is kept in the positioning at detection finishing end and position.
Fig. 3 b is inner surface on-line checking and dressing tool internal structure chart, and the tool outer casing 8 passes through spiral shell with casing cover 9
Silk is attached.The tool connector 10 is fixed with grinding/rubbing head 1 using pin.Grinding/the rubbing head and flexible shaft connect
Connector 11 is connected to motor first 12 using casing connection with flexible shaft and pin is used to be fixed.Flexible shaft 6 is square end.The axis
It holds 13 to be located inside tool outer casing, axis and bearing are interference fits, and bearing and hole are transition fits.
Embodiment 3
Driving motor in the embodiment is changed to external motor, and external motor passes through inside flexible body 7 and mounting head 5
Flexible shaft 6 connect with grinding/rubbing head 1, other structures are same as Example 2.
Above-described specific embodiment, to the purpose of this utility model, technical scheme and beneficial effects it is further
It is described in detail, it should be understood that above-described is only the specific embodiment of the application, is not used to limit this reality
With novel protection scope, within the spirit and principle of the utility model, any modification, equivalent substitution and improvement done
Deng should all be included within the scope of protection of this utility model.
Claims (8)
1. a kind of inner surface on-line checking and finishing integrated tool, which is characterized in that the inner surface on-line checking and repair
Whole integrated tool includes detection finishing end, flexible shaft (6), flexible body (7)；The detection finishing end includes grinding/throwing
Bare headed (1), imaging device (3), mounting head (5), detection finishing end are socketed on flexible body (7) by mounting head (5)；
Grinding/rubbing head (1) setting is internal in mounting head (5), connect with driving motor, and driving motor driving grinding/
Rubbing head (1) rotation moves back and forth, and modifies to work piece inner surface, grinding/rubbing head (1) can also be in limited range
It is interior along its own axis direction linear movement, for carrying out position control when work piece inner surface finishing；The imaging device
(3) setting judges whether inner surface meets the requirements, and then control by controller for monitoring on-line in mounting head (5) end
Driving motor movement；
The flexible body (7) is hollow tubular structure, 360 degree of swings is realized by outside traction, for detecting finishing
The positioning at end and position are kept.
2. a kind of inner surface on-line checking according to claim 1 and finishing integrated tool, which is characterized in that the drive
Dynamic motor is motor internal or external motor, and motor internal is micromotor, is mounted on inside detection finishing end, directly with grind
Mill/rubbing head (1) connection；External motor passes through flexible shaft (6) and the grinding/polishing of flexible body (7) and mounting head (5) inside
Head (1) connection.
3. a kind of inner surface on-line checking according to claim 1 or 2 and finishing integrated tool, which is characterized in that institute
The detection finishing end stated can also include runner (4), and runner (4) is located at mounting head (5) inside, for passing through grinding agent or polishing
Agent cooperates the recondition of grinding/rubbing head (1).
4. a kind of inner surface on-line checking according to claim 1 or 2 and finishing integrated tool, which is characterized in that institute
The detection finishing end stated can also include lighting apparatus (2) of the setting in mounting head (5) end, and lighting apparatus (2) matches synthesized image
Equipment (3), makes to be imaged more acurrate.
5. a kind of inner surface on-line checking according to claim 3 and finishing integrated tool, which is characterized in that described
Detection finishing end can also include lighting apparatus (2) of the setting in mounting head (5) end, and lighting apparatus (2) cooperates imaging device
(3), make to be imaged more acurrate.
6. a kind of inner surface on-line checking described according to claim 1 or 2 or 5 and finishing integrated tool, which is characterized in that
The imaging device (3) is introscope.
7. a kind of inner surface on-line checking according to claim 3 and finishing integrated tool, which is characterized in that described
Imaging device (3) is introscope.
8. a kind of inner surface on-line checking according to claim 4 and finishing integrated tool, which is characterized in that described
Imaging device (3) is introscope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820213576.XU CN208132661U (en) | 2018-02-07 | 2018-02-07 | A kind of inner surface on-line checking and finishing integrated tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820213576.XU CN208132661U (en) | 2018-02-07 | 2018-02-07 | A kind of inner surface on-line checking and finishing integrated tool |
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| Publication Number | Publication Date |
|---|---|
| CN208132661U true CN208132661U (en) | 2018-11-23 |
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ID=64286703
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820213576.XU Active CN208132661U (en) | 2018-02-07 | 2018-02-07 | A kind of inner surface on-line checking and finishing integrated tool |
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| Country | Link |
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| CN (1) | CN208132661U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108115525A (en) * | 2018-02-07 | 2018-06-05 | 大连理工大学 | A kind of inner surface on-line checking and finishing integrated tool |
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2018
- 2018-02-07 CN CN201820213576.XU patent/CN208132661U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108115525A (en) * | 2018-02-07 | 2018-06-05 | 大连理工大学 | A kind of inner surface on-line checking and finishing integrated tool |
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