CN208120128U - Belt conveyor equipped with monitoring device - Google Patents
Belt conveyor equipped with monitoring device Download PDFInfo
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- CN208120128U CN208120128U CN201820614066.3U CN201820614066U CN208120128U CN 208120128 U CN208120128 U CN 208120128U CN 201820614066 U CN201820614066 U CN 201820614066U CN 208120128 U CN208120128 U CN 208120128U
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- belt
- belt conveyor
- conveyor
- laser range
- range sensor
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Abstract
The belt conveyor provided by the utility model for being provided with monitoring device.Carrying roller is equipped in the lower part of Belt Conveying rack, it is provided with conveyor belt on carrying roller, laser range sensor is provided on the frame on conveyor belt top, laser range sensor 3 are one group, distribution is provided with two groups, and camera is housed in Belt Conveying rack center upper portion position.The connection of the computing unit of laser range sensor and camera and monitor, the signal of computing unit pass to central station of floating dock by interchanger.Since the utility model is equipped with monitoring device on belt conveyor, so the operating status of belt conveyor can be monitored, and judge that material conveys blocked state, therefore belt conveyor can be made to be safely operated, prevent failure and improve transfer efficiency.It is suitable for being used as the belt conveyor with monitoring function.
Description
Technical field
The utility model relates to the machinery of belt conveyor technical field, and the belt for being specifically provided with monitoring device is defeated
Send machine.
Background technique
Belt conveyor is the machinery that material is conveyed using the frictional force between belt and material, is widely used in adopting
The industries such as mine, chemical industry, building materials, prevailing traffic smash after material, such as ore, rubble, sand, grain.Belt conveyor is common
Failure when having operation belt deviation, belt overload spreading, material gravity flow etc. when belt is climbed.These failures not only will affect life
Efficiency is produced, and is likely to cause belt feeder and kills.To avoid these failures, several floor managers are needed to arrange in production at present,
Carry out the operation conditions of moment observation belt feeder, and keep linking up with filler personnel always, working efficiency is low, high production cost.
Utility model content
In order to overcome disadvantage of the existing technology, the utility model provides the belt conveyor equipped with monitoring device.
The technical issues of machine is equipped with monitoring device on belt conveyor, solves belt conveyor operation monitoring.
The utility model solves scheme used by technical problem：
It is equipped with carrying roller in the lower part of Belt Conveying rack, conveyor belt is provided on carrying roller, on conveyor belt top
Laser range sensor is provided on frame, laser range sensor 3 are one group, and distribution is provided with two groups, in Belt Conveying
Upper rack central location is equipped with camera.
The connection of the computing unit of laser range sensor and camera and monitor, the signal of computing unit pass through interchanger
Pass to central station of floating dock.
Good effect, since the utility model is equipped with monitoring device on belt conveyor, so it is defeated to monitor belt
The operating status of machine is sent, and judges that material conveys blocked state, therefore belt conveyor can be made to be safely operated, prevents failure simultaneously
Improve transfer efficiency.It is suitable for being used as the belt conveyor with monitoring function.
Detailed description of the invention
Fig. 1 is the utility model belt feeder zero load schematic diagram；
Fig. 2 is the utility model monitoring device figure.
In figure, 1. laser range sensors, 2. cameras, 3. carrying rollers, 4. conveyor belts, 5. monitors, 6. calculate list
Member, 7. interchangers, 8. central station of floating docks.
Specific embodiment
According to the figure, it is equipped with carrying roller 3 in the lower part of Belt Conveying rack, conveyor belt 4 is provided on carrying roller, is being conveyed
Laser range sensor 1 is provided on the frame on belt top, laser range sensor 3 are one group, and distribution is provided with two groups,
Camera 2 is housed in Belt Conveying rack center upper portion position.
Laser range sensor and camera are connect with the computing unit 6 of monitor 5, and the signal of computing unit passes through exchange
Machine 7 passes to central station of floating dock 8.
The use of the utility model：
Full load condition operation, the number in data and light condition storage region returned by six laser range sensors
According to being calculated, height of the material in belt is obtained, while calculating material according to height of materials and material cross section curve and existing
Instantaneous flow on belt.Feed bin blocking judgement is carried out by instantaneous flow of the material on belt.
The central station of floating dock is used to receive and feed back the operation data of belt conveyor.
Operating process：
1, when belt conveyor idle running, laser range sensor measures the curved section data of belt, and is stored in
In the memory block of interchanger, the light condition of record is sent to integrated control platform, integrated control platform receive each feed bin belt data and
The video of camera shooting, switches to display.
2, when belt conveyor Inhaul operation, pass through laser range sensor recording carrying state, the measurement of full load condition
Data are compared with the data of light condition, obtain height of the material in belt and accumulation curved section, computing unit according to
Instantaneous flow of the material on belt is calculated according to height of materials and material accumulation cross section curve, passes through the instantaneous flow two of upstream belt
The instantaneous flow of bar belt is compared, if the instantaneous flow X70% of upper belt>Lower belt instantaneous flow, and continue 5s, then judge
Belt feed bin blocking.
3, the feed bin blocking judgement of the instantaneous flow by material on belt is sent to integrated control platform, and integrated control platform is received and cut
Display is shifted to, if there is feed bin blocking, belt conveyor is controlled；If belt conveyor is transported automatically without feed bin blocking
Row.
Working principle：
Several belt conveyor materials monitoring point is equipped on belt conveyor, each belt conveyor material monitoring point is set
Laser range sensor and a camera there are six setting.
Distribution of the camera real-time monitoring material accumulation shape on belt, judges the operation conditions of belt.
When belt conveyor idle running, six laser range sensor measurement data are recorded, and be stored in arithmetic element
Memory block in, record light condition；When belt conveyor Inhaul operation, pass through six laser range sensor recording carrying shapes
The measurement data of state, return carries out full load condition operation and is compared calculating with data of the light condition in storage region,
It obtains height of the material in belt, while calculating material on belt according to height of materials and material accumulation cross section curve
Instantaneous flow.
Feature：
Since the top of the belt in belt conveyor is equipped with camera, so being capable of real-time monitoring material operating status.
Due to the state using laser range sensor record zero load and carrying, according to height of materials and material cross section curve
It calculates instantaneous flow of the material on belt and judges whether feed bin blocks, and jam signal is switched into video data to display,
Intuitive picture, feedback control belt conveyor are provided for troubleshooting personnel.
The utility model, which can imitate, avoids the gravity flow of belt feeder material, belt deviation and the loss of spreading bring and safety hidden
Suffer from, while guaranteeing safety in production, reduces operator's quantity, improve productivity.
Claims (1)
1. being equipped with the belt conveyor of monitoring device, carrying roller is equipped in the lower part of Belt Conveying rack（3）, it is provided on carrying roller
Conveyor belt（4）, it is characterized in that：
Laser range sensor is provided on the frame on conveyor belt top（1）, laser range sensor（1）3 are one group,
Distribution is provided with two groups, and camera is housed in Belt Conveying rack center upper portion position（2）；
Laser range sensor and camera and monitor（5）Computing unit（6）Connection, the signal of computing unit pass through exchange
Machine（7）Pass to central station of floating dock（8）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820614066.3U CN208120128U (en) | 2018-04-27 | 2018-04-27 | Belt conveyor equipped with monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820614066.3U CN208120128U (en) | 2018-04-27 | 2018-04-27 | Belt conveyor equipped with monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208120128U true CN208120128U (en) | 2018-11-20 |
Family
ID=64186550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820614066.3U Active CN208120128U (en) | 2018-04-27 | 2018-04-27 | Belt conveyor equipped with monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208120128U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282386A (en) * | 2019-07-15 | 2019-09-27 | 武汉摩林翰机电设备有限公司 | Belt conveyor bulk material detection device and its control method |
| CN110514669A (en) * | 2019-07-31 | 2019-11-29 | 辽宁科技大学 | A kind of belt conveyor multizone spills material detection system and method |
-
2018
- 2018-04-27 CN CN201820614066.3U patent/CN208120128U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282386A (en) * | 2019-07-15 | 2019-09-27 | 武汉摩林翰机电设备有限公司 | Belt conveyor bulk material detection device and its control method |
| CN110514669A (en) * | 2019-07-31 | 2019-11-29 | 辽宁科技大学 | A kind of belt conveyor multizone spills material detection system and method |
| CN110514669B (en) * | 2019-07-31 | 2022-05-03 | 辽宁科技大学 | Multi-zone material sprinkling detection system and method for belt conveyor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200630 Address after: No.8 Xiyuan Road, Wuyi County, Hengshui City, Hebei Province Patentee after: Hebei Henghe Seed Industry Co., Ltd Address before: 125205, No. 13, Yanshan Road, A District, East Dai River New Area, Liaoning, Huludao Patentee before: LIAONING JUFENG TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |