CN208109763U - A kind of CCD solder joint testing agency - Google Patents
A kind of CCD solder joint testing agency Download PDFInfo
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- CN208109763U CN208109763U CN201820521000.XU CN201820521000U CN208109763U CN 208109763 U CN208109763 U CN 208109763U CN 201820521000 U CN201820521000 U CN 201820521000U CN 208109763 U CN208109763 U CN 208109763U
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- solder joint
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- semicircular ring
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Abstract
The utility model embodiment discloses a kind of CCD solder joint testing agency, including monitor station, supersonic detector, loading plate, Electrohydraulic push rod, fixed frame, the first motor, first gear, bearing frame, the second motor, rack gear block, arc shaped slider, third motor, arc-shaped through-hole, semicircular ring block, second gear, detection probe, welding object and arc chute.The utility model is convenient for carrying out the detection one by one of solder joint along welding track, solder joint detection suitable for smaller welding object and tubing weldment, change the mode that traditional detection head is adjusted in three axial movements, improve the mobile flexibility adjusted of detection, it is upheld and is shunk by Electrohydraulic push rod, so that detection probe is moved to and is welded on the same vertical plane of object, first gear is driven by the second motor, since first gear engages connection with semicircular ring block, so that semicircular ring block one end, which is adjusted, moves to welding object tops, it is driven and is rotated integrally by the first motor, so that detection probe inclination is at welding gap.
Description
Technical field
The utility model relates to detection device applied technical field more particularly to a kind of CCD solder joint testing agencies.
Background technique
Ultrasound examination can penetrate the depths of metal material using ultrasonic beam, when entering another section by a section,
The characteristics of interface edge reflects detects the defect of solder joint, and the ultrasonic wave from pad surface enters metal inside, encounter
Reflex will occur when defect and solder joint bottom, reflected beam is collected on fluorescent screen and forms impulse waveform, according to wave
The characteristics of shape, judges position, size and the property of defect.
When generally carrying out the detection of solder joint to lesser welding object and round tube class weldment, testing staff would generally hand
It holds detection probe and is placed on solder joint weld and detected, and the mode of man-hour manually hand-held detection probe has inconvenience sometimes, it is existing
The relatively simple checkout facility having is to be improved to the flexibility of the mobile adjusting of detection probe, is not easy to along welding track
Carry out the detection one by one of solder joint.Therefore, a kind of CCD solder joint testing agency is proposed regarding to the issue above.
Utility model content
The utility model embodiment provides a kind of CCD solder joint testing agency, including semicircular ring block and bearing frame, described
Semicircular ring block top curve face middle position offers arc-shaped through-hole, and it is sliding that arc is offered on the arcwall face of semicircular ring block two sides
Slot, several linking tooth blocks have been mounted equidistant in the equal annular in arc-shaped through-hole inner wall two sides, and arc-shaped through-hole internal messing is equipped with
Second gear, the shaft at the top of the second gear is connect with the shaft of third motor, and the axis at the top and bottom of second gear
Bar is rotatably equipped with circular slab, and the circular slab bottom is equipped with miniature electromotive handspike, miniature electromotive handspike one end peace
Equipped with detection probe, and detection probe bottom is placed with welding object, and first gear, and the first tooth are provided in the bearing frame
It takes turns both ends to be rotatablely connected by shaft and bearing frame, the shaft of described first gear one end passes through the axis of bearing frame and the second motor
Bar connection, and bearing frame side is fixedly connected with shaft one end of the first motor, first motor is mounted in fixed frame, institute
It states in bearing frame and is mounted on arc shaped slider at the top and bottom of one end, and arc shaped slider is slidably connected with arc chute.
Preferably, several rack gear blocks are equidistantly installed on the semicircular ring block annular surface, and semicircular ring block passes through rack gear
Block engages connection with first gear.
Preferably, the fixed frame side is equipped with Electrohydraulic push rod, and Electrohydraulic push rod side is fixedly mounted on loading plate.
Preferably, the welding object fixed placement is on monitor station, and monitor station top surface side is vertically installed with
Loading plate is equipped with supersonic detector on the monitor station.
Preferably, the detection probe is electrically connected by transmission line and supersonic detector.
Preferably, second motor is fixedly mounted on bearing frame top surface, and the second motor, the first motor and
Third motor is electrically connected respectively at controller and external power supply.
The utility model has the beneficial effects that:
1. this kind of CCD solder joint testing agency is structurally reasonable, convenient for carrying out the detection one by one of solder joint along welding track, it is applicable in
In the solder joint detection of smaller welding object and tubing weldment, by the needs converted according to detection position, make semicircular ring block
Movement and inclination, the movement of detection probe position and the extension of Electrohydraulic push rod shrink, reach the surrounding to welding object
The effect that welding gap track is detected.
2. this kind of CCD solder joint testing agency is structurally reasonable, traditional detection head is changed in the side that three axial movements are adjusted
Formula improves the mobile flexibility adjusted of detection, is upheld and shunk by Electrohydraulic push rod, so that detection probe moves to and welding object
On the same vertical plane, first gear is driven by the second motor, since first gear engages connection with semicircular ring block, so that half
Annulus block one end adjusts and moves to welding object tops, is driven and is rotated integrally by the first motor, so that detection probe inclination is close
It welds at gap.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is a kind of structural schematic diagram of the CCD solder joint testing agency provided in the utility model embodiment;
Fig. 2 is a kind of structure top view of the CCD solder joint testing agency provided in the utility model embodiment.
In figure:1, monitor station, 2, supersonic detector, 3, loading plate, 4, Electrohydraulic push rod, 5, fixed frame, the 6, first motor,
7, first gear, 8, bearing frame, the 9, second motor, 10, rack gear block, 11, arc shaped slider, 12, third motor, 13, arc-shaped through-hole,
14, semicircular ring block, 15, second gear, 16, detection probe, 17, welding object, 18, arc chute.
Specific embodiment
In order to make those skilled in the art better understand the scheme of the utility model, with reference to the accompanying drawing and specific implementation
The utility model is described in further detail for mode.Obviously, described embodiment is only the utility model a part
Embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, fall within the protection scope of the utility model.
Fig. 1 to Fig. 2 is please referred to, an a kind of implementation of the CCD solder joint testing agency provided in the utility model embodiment
Example include:
Including semicircular ring block 14 and bearing frame 8, the 14 top curve face middle position of semicircular ring block offers arc
Through-hole 13, and arc chute 18 is offered on 14 two sides arcwall face of semicircular ring block, the 13 equal ring in inner wall two sides of arc-shaped through-hole
Several linking tooth blocks have been mounted equidistant in shape, and 13 internal messing of arc-shaped through-hole is equipped with second gear 15, the second gear 15
The shaft at top is connect with the shaft of third motor 12, and the shaft of 15 top and bottom of second gear is rotatably equipped with circle
Plate, the circular slab bottom are equipped with miniature electromotive handspike, and described miniature electromotive handspike one end is equipped with detection probe 16, and examines
16 bottom of probing head is placed with welding object 17, is provided with first gear 7 in the bearing frame 8, and 7 both ends of first gear pass through
Shaft and bearing frame 8 are rotatablely connected, and the shaft of described 7 one end of first gear passes through bearing frame 8 and the shaft of the second motor 9 connects
It connects, and 8 side of bearing frame is fixedly connected with shaft one end of the first motor 6, first gear 7 is driven by the second motor 9, due to
First gear 7 engages connection with semicircular ring block 14, so that 14 one end of semicircular ring block, which is adjusted, moves to welding object 17 top, described the
One motor 6 is mounted in fixed frame 5, is mounted on arc shaped slider 11 in the bearing frame 8 at the top and bottom of one end, and arc is sliding
Block 11 is slidably connected with arc chute 18, is upheld and is shunk by Electrohydraulic push rod 4, so that detection probe 16 moves to and welding object 17
On the same vertical plane.
As a kind of technical optimization scheme of the utility model, equidistantly it is equipped on 14 annular surface of semicircular ring block several
A rack gear block 10, and semicircular ring block 14 engages connection with first gear 7 by rack gear block 10, by the first gear 7 of rotation, has
Conducive to drive 14 moving in rotation of semicircular ring block.
As a kind of technical optimization scheme of the utility model, 5 side of fixed frame is equipped with Electrohydraulic push rod 4, and electricity
4 side of liquid push rod is fixedly mounted on loading plate 3, by the Electrohydraulic push rod 4 of starting, is conducive to whole stretching, extension and is shunk.
As a kind of technical optimization scheme of the utility model, 17 fixed placement of welding object on monitor station 1, and
1 top surface side of monitor station is vertically installed with loading plate 3, is equipped with supersonic detector 2 on the monitor station 1, passes through inspection
1 top surface side of scaffold tower is vertically installed with loading plate 3, convenient for Electrohydraulic push rod 4 is fixedly mounted.
As a kind of technical optimization scheme of the utility model, the detection probe 16 passes through transmission line and ultrasound examination
Device 2 is electrically connected, and is conducive to detect the solder joint on welding object 17.
As a kind of technical optimization scheme of the utility model, second motor 9 is fixedly mounted on 8 top table of bearing frame
On face, and the second motor 9, the first motor 6 and third motor 12 are electrically connected respectively at controller and external power supply, are reached
The effect of power supply and control.
When the utility model is used, 17 fixed placement of object will be welded first on monitor station 1, restart Electrohydraulic push rod
4, it is upheld and is shunk by Electrohydraulic push rod 4, so that detection probe 16 is moved to on the welding same vertical plane of object 17, restart the
Two motor 9 drives first gear 7 by the second motor 9, since first gear 7 engages connection with semicircular ring block 14, so that semicircle
14 one end of ring block, which is adjusted, moves to 17 top of welding object, and at this time by starting third motor 12, third motor 12 drives the second tooth
15 rotation of wheel, since second gear 15 engages connection with the arc-shaped through-hole 13 on semicircular ring block 14, so that the second gear of rotation
The detection probe 16 of 15 drive circular slab bottoms moves to 14 one end of semicircular ring block, and is located at the welding gap top of welding object 17
Portion, by the first motor 6 drive rotate integrally so that detection probe 16 tilt close to welding gap at, due to Electrohydraulic push rod 4,
Second motor 9, the first motor 6 and third motor 12 are electrically connected respectively at controller and external power supply, so according to inspection
The needs for surveying position transformation by the movement and inclination of semicircular ring block 14, the movement of 16 position of detection probe and electro-hydraulic push away
The extension of bar 4 is shunk, and is achieved the effect that the surrounding welding gap track to welding object 17 is detected, is improved detection and adjust
Flexibility, change traditional detection head three axial movement adjust mode.
A kind of CCD solder joint testing agency provided by the utility model is described in detail above, for this field
Those skilled in the art have and change in specific embodiments and applications based on the idea of the embodiment of the present invention
Become place, in conclusion the content of the present specification should not be construed as a limitation of the present invention.
Claims (6)
1. a kind of CCD solder joint testing agency, which is characterized in that including semicircular ring block (14) and bearing frame (8), the semicircular ring
Block (14) top curve face middle position offers arc-shaped through-hole (13), and offers on the arcwall face of semicircular ring block (14) two sides
Arc chute (18), several linking tooth blocks have been mounted equidistant in the equal annular in arc-shaped through-hole (13) the inner wall two sides, and arc is logical
Hole (13) internal messing is equipped with second gear (15), the shaft of the shaft at the top of the second gear (15) and third motor (12)
Connection, and the shaft at the top and bottom of second gear (15) is rotatably equipped with circular slab, the circular slab bottom is equipped with micro-
Type electric pushrod, described miniature electromotive handspike one end are equipped with detection probe (16), and detection probe (16) bottom is placed with weldering
Connect object (17);
It is provided with first gear (7) in the bearing frame (8), and first gear (7) both ends are rotated by shaft and bearing frame (8)
Connection, the shaft of described first gear (7) one end passes through bearing frame (8) and connect with the shaft of the second motor (9), and bearing frame
(8) side is fixedly connected with shaft one end of the first motor (6), and first motor (6) is mounted in fixed frame (5), described
Bearing frame (8) is mounted on arc shaped slider (11) at the top and bottom of interior one end, and arc shaped slider (11) and arc chute (18) are sliding
Dynamic connection.
2. a kind of CCD solder joint testing agency according to claim 1, which is characterized in that semicircular ring block (14) annular
Several rack gear blocks (10) are equidistantly installed, and semicircular ring block (14) is engaged by rack gear block (10) with first gear (7) on face
Connection.
3. a kind of CCD solder joint testing agency according to claim 1, which is characterized in that fixed frame (5) the side installation
Have Electrohydraulic push rod (4), and Electrohydraulic push rod (4) side is fixedly mounted on loading plate (3).
4. a kind of CCD solder joint testing agency according to claim 1, which is characterized in that the welding object (17) is fixed
It is placed on monitor station (1), and monitor station (1) top surface side is vertically installed with loading plate (3), on the monitor station (1)
Supersonic detector (2) are installed.
5. a kind of CCD solder joint testing agency according to claim 1, which is characterized in that the detection probe (16) passes through
Transmission line and supersonic detector (2) are electrically connected.
6. a kind of CCD solder joint testing agency according to claim 1, which is characterized in that the fixed peace of second motor (9)
On bearing frame (8) top surface, and the second motor (9), the first motor (6) and third motor (12) are respectively at controller
And external power supply is electrically connected.
Priority Applications (1)
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CN201820521000.XU CN208109763U (en) | 2018-04-12 | 2018-04-12 | A kind of CCD solder joint testing agency |
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CN201820521000.XU CN208109763U (en) | 2018-04-12 | 2018-04-12 | A kind of CCD solder joint testing agency |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109298077A (en) * | 2018-12-03 | 2019-02-01 | 徐金辉 | A kind of stainless steel tube butt weld detection device |
CN110044920A (en) * | 2019-04-26 | 2019-07-23 | 中国科学院自动化研究所 | Wire-shaped workpieces solder joint weld quality prediction system and method |
CN110568147A (en) * | 2019-08-27 | 2019-12-13 | 无锡市隆顺金属制品厂 | Solder joint check out test set |
CN112730989A (en) * | 2021-03-05 | 2021-04-30 | 孟庆超 | Semiconductor resistor detection system and detection method thereof |
-
2018
- 2018-04-12 CN CN201820521000.XU patent/CN208109763U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109298077A (en) * | 2018-12-03 | 2019-02-01 | 徐金辉 | A kind of stainless steel tube butt weld detection device |
CN110044920A (en) * | 2019-04-26 | 2019-07-23 | 中国科学院自动化研究所 | Wire-shaped workpieces solder joint weld quality prediction system and method |
CN110044920B (en) * | 2019-04-26 | 2021-04-06 | 中国科学院自动化研究所 | System and method for detecting welding quality of welding spot of linear workpiece |
CN110568147A (en) * | 2019-08-27 | 2019-12-13 | 无锡市隆顺金属制品厂 | Solder joint check out test set |
CN112730989A (en) * | 2021-03-05 | 2021-04-30 | 孟庆超 | Semiconductor resistor detection system and detection method thereof |
CN112730989B (en) * | 2021-03-05 | 2023-01-17 | 国网浙江宁波市鄞州区供电有限公司 | Semiconductor resistor detection system and detection method thereof |
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