CN208083673U - A kind of laser fuse increasing material manufacturing system - Google Patents
A kind of laser fuse increasing material manufacturing system Download PDFInfo
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- CN208083673U CN208083673U CN201820274749.9U CN201820274749U CN208083673U CN 208083673 U CN208083673 U CN 208083673U CN 201820274749 U CN201820274749 U CN 201820274749U CN 208083673 U CN208083673 U CN 208083673U
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- increasing material
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Abstract
The utility model discloses a kind of laser fuse increasing material manufacturing systems, including control system, connect the multi-dimensional movement mechanism of control system, connect the wire feeder of control system and the laser fuse head mounted on the multi-dimensional movement mechanism, the control system is executed the increasing material path of laser fuse head according to product hierarchical information and machining path data by the multi-dimensional movement mechanism, it further include the ultrasonic activation component that can surround laser fuse head rotation, the ultrasonic activation component includes ultrasonic activation head and the ultrasonic vibration being rotatably installed on ultrasonic activation head rolling column, the metal melting of wire feeder is formed on increasing material path and increases material layer by the laser fuse head, the ultrasonic vibration rolls column and carries out ultrasonic vibration rolling to the increasing material layer.The laser fuse increasing material manufacturing system of the utility model eliminates residual stress layer by layer by the assisting ultrasonic vibration realizing of setting, layer by layer crystal grain refinement, improves the performance of increasing material manufacturing product.
Description
Technical field
The utility model is related to laser gain material manufacturing technology fields, molten more particularly to a kind of laser of structural metal parts
Silk increasing material manufacturing system.
Background technology
Direct metal increasing material manufacturing establishes product data by part three-dimensional digital model, is advised by hierarchy slicing and path
Scheduling algorithm is drawn, rapid shaping is realized using the method that material is successively superimposed.Since increasing material manufacturing is simplified or is omitted conventionally manufactured
In some processes link such as vehicle, milling, mill, forging, casting, weldering, so that Product Digitalization Design is manufactured very high integrity, shorten processing system
It makes the period, meets the manufacturing of personalized small lot complex parts, and changed from rapid shaping to quick manufacture.
According to energy source difference, metal wire material increasing material manufacturing mainly has electron beam, electric arc and the processing of laser three categories large-scale
Complex structural member.Metal wire material electron beam fuse increasing material manufacturing needs to carry out under vacuum conditions, equipment cost highest, and electric arc is molten
Silk and laser fuse increasing material manufacturing do not need the processing environment of vacuum, and electric arc fuse is since its heat affected area is larger, grain growth
Greatly, it is commonly provided with rolling mechanism, required rolling power is larger, higher to equipment requirement, and laser fuse is since heat affected area is small, soon
Fast thawing is solidifying, and crystal grain production is small, does not need larger rolling machinery.
Chinese patent application the 201621354756.7th discloses a kind of ultrasonic wave auxiliary for laser gain material manufacture
Building mortion, including the accurate double-spindle numerical control turntable that is mainly made of dual-gripper turntable and machine table, are set in machine table
Fastening base is supported, the reeded mold of band being placed on support fastening base passes through the machine table and support fastening base
The ultrasonic unit that seat is arranged and is connect with mold bottom, the substrate being placed in the groove on the mold, and it is located at base
Powder-feeding nozzle above plate.The utility model is transferred to substrate using ultrasonic activation, is allowed to generate resonance, to increase in laser
The bath formed under the laser action of material manufacturing process carries out ultrasonic vibration stirring, generates cavitation effect and mechanical effect
But since ultrasonic activation head in the prior art carries out ultrasonic activation to substrate, and laser gain material manufactures
It is constantly mobile to increase material molten bath in the process relative to substrate, and carrying out ultrasonic activation to substrate can only realize in ultrasonic activation
Molten bath at position can realize Vibratory Mixing well;But actually increasing material manufacturing part is successively to increase, and that comes from substrate is super
Intensity of acoustic wave is decayed as laser fuse head increases at a distance from substrate, and the bonding state between layers far from substrate changes
It is kind to weaken.
Therefore, existing laser fuse increases material manufacturing technology has yet to be improved and developed.
Invention content
The utility model provides one kind and carrying out increasing material by control system Automatic Control for the technical problem present on
Manufacture and ultrasonic wave auxiliary follow vibration to increase material layer, realize and eliminate residual stress, layer by layer crystal grain thinning layer by layer, improve and increase material system
Make the laser fuse increasing material manufacturing system of properties of product.
The utility model embodiment provide technical solution be:A kind of laser fuse increasing material manufacturing system is provided, including
Control system, connects the wire feeder of control system and is transported mounted on the multidimensional multi-dimensional movement mechanism of connection control system
The laser fuse head of motivation structure, the control system are held according to product hierarchical information and machining path data by the multi-dimensional movement mechanism
The increasing material path of row laser fuse head further includes that can surround the guide-rail coupling member of laser fuse head rotation and be led mounted on this
Ultrasonic activation component on rail connector, which includes ultrasonic activation head and to be rotatably installed in this super
Ultrasonic vibration on acoustic vibration head rolls column, which forms the metal melting of wire feeder on increasing material path
Increase material layer, which rolls column and carry out ultrasonic vibration rolling to the increasing material layer.
The wire feeder includes wire feed nozzle, and the wire feed nozzle is in front of the laser fuse head or side is to wire feed, this is super
Acoustic vibration rolling column follows the increasing material path of the laser fuse head to roll the increasing material layer at the rear of the laser fuse head.
Ring-shaped guide rail is arranged in the multi-dimensional movement mechanism, which includes the tooth connection that can be rotated in the ring-shaped guide rail
Wheel and linking arm, the connection gear are connected to servo drive component, which is connected to control system.
The linking arm of the guide-rail coupling member is connected to adjustment section, which includes link block, the adjustment section
Elastic cord breaker is set between the link block.
Rack is arranged in the linking arm, which includes gear and drive the servo motor of the gear, the rack with should
Up and down motion of the adjustment section along linking arm is realized in gear cooperation.
The multi-dimensional movement mechanism control system control under execute laser fuse head increasing material path, the control system according to
The increasing material path determines the path that follows of the ultrasonic activation component, and follows path to pass through the servo drive component tune according to this
The whole angle of the ultrasonic vibration head relative to laser fuse head.
When it is implemented, the link block is connected to mounting blocks, the ultrasonic activation component include energy converter, amplitude transformer and
The ultrasonic activation head, the ultrasonic activation head are mounted on the mounting blocks.
In one embodiment, which opens up container, and shaft, the ultrasound are arranged in the container
Vibration rolling column may be rotatably mounted in the shaft.
In another embodiment, which opens up container, and the notch diameter of the container is less than
The ultrasonic vibration rolls the diameter of column.
The advantageous effect of the utility model embodiment is:The laser fuse increasing material manufacturing system of the present embodiment passes through ultrasound
The rolling movement of vibration rolling column, occurring the bad movement such as sliding motion and dry friction when auxiliary being avoided to manufacture influences to increase material layer
Quality, can be carried out increasing material manufacturing by control system Automatic Control and Automatic Control ultrasonic wave auxiliary follows vibration to increase material
Layer is realized and eliminates residual stress, layer by layer crystal grain thinning layer by layer, and increasing material manufacturing properties of product are improved.
Description of the drawings
Fig. 1 is the structural schematic diagram of the laser fuse increasing material manufacturing system of the utility model embodiment;
Fig. 2 is the laser fuse head and ultrasonic activation group of the laser fuse increasing material manufacturing system of the utility model embodiment
The structural relation figure of part;
Fig. 3 is that the ultrasonic wave of the ultrasonic activation component of the laser fuse increasing material manufacturing system of the utility model embodiment shakes
The structural schematic diagram of the first embodiment of dynamic head;And
Fig. 4 is that the ultrasonic wave of the ultrasonic activation component of the laser fuse increasing material manufacturing system of the utility model embodiment shakes
The structural schematic diagram of the second embodiment of dynamic head.
Specific implementation mode
It is right below in conjunction with the accompanying drawings to make the purpose, technical scheme and advantage of the utility model embodiment be more clearly understood
The utility model embodiment is described in further details.Here, the exemplary embodiment of the utility model and the description thereof are for solving
The utility model is released, but is not intended to limit the scope of the present invention.
Referring to FIG. 1, the laser fuse increasing material manufacturing system of the present embodiment, including controlled on rack 100, connection frame 100
The multi-dimensional movement mechanism 120 of system 102 processed, the wire feed multi-dimensional movement mechanism 140 for connecting control system 102, by the wire feed multidimensional
Motion 140 drive wire feeder 70, the laser fuse head 20 in the multi-dimensional movement mechanism 120 and with this swash
The ultrasonic activation component 50 that light fuse head 20 links.Controller 102 is arranged to control whole system in the rack 100.
The control system 102 determines the laser fuse head according to the hierarchical information and machining path data of increasing material manufacturing product
20 increasing material path, then the increasing material path by the multi-dimensional movement mechanism 120 execution laser fuse head 20.The ultrasonic activation group
Part 50 is mounted on guide-rail coupling member 130 to realize the rotation around the laser fuse head 20.
The ultrasonic activation component 50 includes energy converter 52, amplitude transformer 54 and ultrasonic activation head 56.The ultrasonic wave shakes
The bottom of dynamic head 56 is arranged rotatable ultrasonic vibration and rolls column 57, and the laser fuse head 20 is on increasing material path by wire feeder
70 metal melting, which is formed, increases material layer 32, which rolls column 57 and carry out ultrasonic vibration rolling to the increasing material layer 32.
Ring-shaped guide rail is arranged in the multi-dimensional movement mechanism 120, which includes that can be rotated in the ring-shaped guide rail
Connection gear and linking arm 135, the connection gear are connected to servo drive component, which is connected to control system
System 100 is controlled the rotation of the servo drive component by control system 102.
The multi-dimensional movement mechanism 120 executes the increasing material path of laser fuse head 20, the control under the control of control system 102
System 102 determines the path that follows of the ultrasonic activation component 50 also according to the increasing material path, and follows path to pass through according to this
The servo drive component adjusts tracking angle of the ultrasonic activation component 50 relative to laser fuse head 20.The present embodiment swashs
Light fuse increasing material manufacturing system can carry out increasing material manufacturing by the multi-dimensional movement mechanism 120 by 102 Automatic Control of control system.
Fuse increases material product 30 and is fixed on pedestal 10, can back and forth horizontally be transported in Y-axis when it is implemented, the pedestal 10 is workbench
It is dynamic.
The multi-dimensional movement mechanism 120 allows the ultrasonic activation component 50 around sharp by the way that ring-shaped guide rail 130 is arranged
Light fuse head 20 rotates and adjusts position along about 135 linking arm of Z-direction, to realize that control system 102 controls
Fully-automatic supersonic auxiliary follows the smooth increasing material layer 32.
Referring to FIG. 2, the wire feeder 70 includes wire feeder 72 and wire feed nozzle 74.The wire feed multi-dimensional movement mechanism
140 drive the wire feed nozzle 74 from 20 front of laser fuse head or side to wire feed, and it is sharp at this which rolls column 57
The rear of light fuse head 20 follows the increasing material path of the laser fuse head 20 to roll the increasing material layer 32.
The linking arm 135 of the guide-rail coupling member 130 is connected to adjustment section 60, which includes link block
58, elastic cord breaker 59 is set between the adjustment section 60 and the link block 58.The buffer layer 59 is by the ultrasonic activation component 50
Vibration be isolated with the motion of laser fuse head 20, ensure the accuracy for increasing material path of laser fuse head 20, improve and increase
The precision of material manufacture.
In order to realize the adjustment section 60 on the linking arm 135 along the adjustment of Z-direction, in the specific implementation, the company
It connects arm 135 and rack is set, which includes gear and drive the servo motor of the gear, which coordinates with the gear
Realize up and down motion of the adjustment section 60 along linking arm 135.
In another embodiment, in order to realize the adjustment section 60 on the linking arm 135 along the adjustment of Z-direction, should
Adjustment section 60 includes the linear guide, screw, ball screw and the servo motor for driving the ball screw, realizes the adjustment section 60
Along the up and down motion of linking arm 135.
When it is implemented, the link block 58 is connected to mounting blocks, which includes energy converter 52, luffing
Bar 54 and the ultrasonic activation head 56, the ultrasonic activation head 56 are mounted on the mounting blocks.
Referring to FIG. 3, in one embodiment, which opens up container, is set in the container
Shaft 55 is set, ultrasonic vibration rolling column 57 may be rotatably mounted in the shaft 55.
Referring to FIG. 4, in another embodiment, which opens up container 51, the container
51 notch diameter is less than the diameter of ultrasonic vibration rolling column 57.
The laser fuse increasing material manufacturing system of the present embodiment can be complete certainly by control system 102 by multi-dimensional movement mechanism 120
Dynamic control carries out increasing material manufacturing, and allows the ultrasonic activation component 50 to surround laser fuse by the way that ring-shaped guide rail is arranged
Head rotation and along about 135 linking arm adjust position, to realize control system 102 control fully-automatic supersonic assist with
With the vibration increasing material layer.The laser fuse increasing material manufacturing system of the present embodiment can avoid auxiliary by setting ultrasonic vibration rolling column 57
The bad movement such as sliding and dry friction, which occurs, in the ultrasonic activation head 56 when helping smooth influences to increase the quality of material layer.The present embodiment
Elastic cord breaker 59 is arranged, by the ultrasonic activation in laser fuse increasing material manufacturing system between the adjustment section 60 and the link block
The vibration of component 50 is isolated with the motion of laser fuse head, ensures the accuracy for increasing material path of laser fuse head, improves
The precision of increasing material manufacturing.
The foregoing is merely the embodiments of the utility model, and it does not limit the scope of the patent of the present invention, all
It is equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, directly or indirectly uses
In other related technical areas, it is equally included in the patent within the scope of the utility model.
Claims (9)
1. a kind of laser fuse increasing material manufacturing system, including control system, the multi-dimensional movement mechanism for connecting control system, connection control
The wire feeder of the supply laser fuse of system processed and the laser fuse head mounted on the multi-dimensional movement mechanism, the control
System is executed the increasing material path of laser fuse head according to product hierarchical information and machining path data by the multi-dimensional movement mechanism,
It is characterized in that, further including that can surround the guide-rail coupling member of laser fuse head rotation and mounted on the guide-rail coupling member
On ultrasonic activation component, the ultrasonic activation component include ultrasonic activation head and be mounted on the ultrasonic activation
Ultrasonic vibration on head rolls column, and the metal melting of wire feeder is formed on increasing material path and increases material by the laser fuse head
Layer, the ultrasonic vibration rolling column carry out ultrasonic vibration rolling to the increasing material layer.
2. laser fuse increasing material manufacturing system according to claim 1, which is characterized in that the wire feeder includes wire feed
Nozzle, the wire feed nozzle is in front of the laser fuse head or side is to wire feed, and the ultrasonic vibration rolling column swashs described
The rear of light fuse head follows the increasing material path of the laser fuse head to carry out ultrasonic vibration rolling to the increasing material layer.
3. laser fuse increasing material manufacturing system according to claim 2, which is characterized in that the multi-dimensional movement mechanism setting
Ring-shaped guide rail, the guide-rail coupling member include the connection gear that can be rotated in the ring-shaped guide rail and linking arm, the connection
Gear is connected to servo drive component, and the servo drive component is connected to control system.
4. laser fuse increasing material manufacturing system according to claim 3, which is characterized in that the connection of the guide-rail coupling member
Arm is connected to adjustment section, and the ultrasonic activation component includes link block, and bullet is arranged between the adjustment section and the link block
Property buffer layer.
5. laser fuse increasing material manufacturing system according to claim 4, which is characterized in that rack is arranged in the linking arm,
The adjustment section includes the servo motor of gear and the driving gear, and the rack realizes the tune with gear cooperation
The whole up and down motion along linking arm.
6. laser fuse increasing material manufacturing system according to claim 5, which is characterized in that the multi-dimensional movement mechanism is being controlled
The lower increasing material path for executing laser fuse head of system control processed, the control system determine the ultrasound according to the increasing material path
Wave vibration component follows path, and follows path to adjust the ultrasonic vibration head by the servo drive component according to described
Angle relative to laser fuse head.
7. laser fuse increasing material manufacturing system according to claim 4, which is characterized in that the link block is connected to installation
Block, the ultrasonic activation component include energy converter, amplitude transformer and the ultrasonic activation head, the ultrasonic activation head peace
On the mounting blocks.
8. the laser fuse increasing material manufacturing system according to claim 1-7 any one, which is characterized in that the ultrasonic wave
Vibration head bottom end opens up container, and shaft is arranged in the container, and the ultrasonic vibration rolling column may be rotatably mounted at described
In shaft.
9. the laser fuse increasing material manufacturing system according to claim 1-7 any one, which is characterized in that the ultrasonic wave
Vibration head bottom end opens up container, and the notch diameter of the container is less than the diameter of ultrasonic vibration rolling column.
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CN201820274749.9U CN208083673U (en) | 2018-02-27 | 2018-02-27 | A kind of laser fuse increasing material manufacturing system |
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CN201820274749.9U CN208083673U (en) | 2018-02-27 | 2018-02-27 | A kind of laser fuse increasing material manufacturing system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110193668A (en) * | 2018-02-27 | 2019-09-03 | 北京三帝科技股份有限公司 | A kind of laser fuse increasing material manufacturing system |
CN113414413A (en) * | 2021-06-23 | 2021-09-21 | 南京工业大学 | Method and system for manufacturing deposition tissue by ultrasonic rolling regulation and control laser additive |
CN117182116A (en) * | 2023-09-14 | 2023-12-08 | 中国矿业大学 | Ultrasonic rolling and powder spreading integrated device for additive manufacturing |
-
2018
- 2018-02-27 CN CN201820274749.9U patent/CN208083673U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110193668A (en) * | 2018-02-27 | 2019-09-03 | 北京三帝科技股份有限公司 | A kind of laser fuse increasing material manufacturing system |
CN113414413A (en) * | 2021-06-23 | 2021-09-21 | 南京工业大学 | Method and system for manufacturing deposition tissue by ultrasonic rolling regulation and control laser additive |
CN117182116A (en) * | 2023-09-14 | 2023-12-08 | 中国矿业大学 | Ultrasonic rolling and powder spreading integrated device for additive manufacturing |
CN117182116B (en) * | 2023-09-14 | 2024-05-24 | 中国矿业大学 | Bidirectional ultrasonic rolling, powder spreading and compacting integrated device for additive manufacturing |
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