CN208019669U - Vehicle body wheel cover sub-unit welding workstation - Google Patents
Vehicle body wheel cover sub-unit welding workstation Download PDFInfo
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- CN208019669U CN208019669U CN201820195377.0U CN201820195377U CN208019669U CN 208019669 U CN208019669 U CN 208019669U CN 201820195377 U CN201820195377 U CN 201820195377U CN 208019669 U CN208019669 U CN 208019669U
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Abstract
The utility model discloses a kind of vehicle body wheel cover sub-unit welding workstation, including the first work substation, the second work substation and welding robot III, the first work substation and the second work substation share welding robot III；First work substation and the second work substation are equipped with welding bench I, welding robot I, welding bench II, welding robot II, welding bench III, welding bench IV and robot IV, pass through welding robot I, welding robot II and welding robot III realizes the welding of wheel cover, the welding of parcel shelf, the welding of parcel shelf component, the Combination Welding of wheel cover-parcel shelf component, pass through reasonable disposition welding robot, the working time of each welding robot is set to reach optimization, reduce the working gap time of welding robot, improving the production capacity of welding robot reduces production cost.
Description
Technical field
The utility model is related to automobile body welding manufacture fields, and in particular to a kind of vehicle body wheel cover sub-unit welding workstation.
Background technology
Automotive back enclose be body of a motor car a pith, need to provide necessary bending, torsion for vehicle complete vehicle
Turn rigidity and intensity, and can bear to come from institute during the upward active force and back door that rear wheel shock-absorbing device applies is opened and closed
The downward active force generated.
The rear side wall assembly of vehicle body is mainly welded by wheel cover, parcel shelf, inner panel and C columns, total being welded into rear side wall
It during, needs wheel cover and parcel shelf being first welded into wheel cover sub-unit, then wheel cover sub-unit and inner panel and C columns be together
Welding forms rear side wall assembly.
Vehicle body wheel cover sub-unit includes wheel cover 1 and parcel shelf 2, as shown in figure 3, needing first by wheel cover and to set in welding process
Object grillage is respectively welded, and then welds together wheel cover and parcel shelf to obtain wheel cover sub-unit；Existing wheel cover sub-unit
Welding production line welding robot and other equipment are arranged according to the demand of each station, cause the welding of wheel cover sub-unit
Apparatus for production line is more, and production line occupied ground area is big, and utilization of area rate is not high, while each equipment, especially robot
Non-working time it is more there are more aperture times, cause robot production capacity relatively low.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of Welder of vehicle body wheel cover sub-unit
It stands, realizes that vehicle body wheel cover sub-unit is efficient, the production of quick automatic welding, improve utilization rate and the production of welding job station equipment
Energy.
The purpose of this utility model is achieved through the following technical solutions：
Vehicle body wheel cover sub-unit welding workstation, including the first work substation, the second work substation and welding robot
III, the first work substation and the second work substation share welding robot III, and the first work substation and the second work substation are equal
Equipped with welding bench I, welding robot I, welding bench II, welding robot II, welding bench III, welding bench IV and robot IV；
The welding bench I and welding robot I constitutes wheel cover welding post, and welding robot I welding is placed on welding
Wheel cover on platform I；
The welding bench II and welding robot II constitutes parcel shelf welding post, and welding robot II welding is placed on
Parcel shelf on welding bench II and the parcel shelf component being placed on welding bench IV；
Welding robot I, the welding bench III and welding robot III composition groups welder position, welding robot I and
Welding robot III welds the wheel cover-parcel shelf component being placed on welding bench III simultaneously；
The first transhipment station is equipped between the welding bench I and welding bench III, the first transhipment station will be on welding bench I
Soldered wheel cover is transferred on welding bench III；
The second transhipment station is equipped between the welding bench II and welding bench IV, the second transhipment station will be on welding bench II
Soldered parcel shelf is transferred on welding bench IV；
The robot IV transports station as the third between welding bench IV and welding bench III, is set on robot IV
There are double handgrips, soldered parcel shelf component on welding bench IV is transferred to welding bench III by a handgrip, while another kind is grabbed
Hand captures the wheel cover sub-unit welded on welding bench III and wheel cover sub-unit is placed into conveying device.
Preferably, the mating setting in the side of the welding robot I, welding robot II and welding robot III
There is a coping device.
Preferably, the fixture I for clamping wheel cover is detachably installed on the welding bench I；The welding bench II
The detachable fixture II being equipped with for clamping parcel shelf；It is detachably equipped on the welding bench III for clamping wheel cover-
The fixture III of parcel shelf component；Fixture IV for clamping parcel shelf component is detachably installed on the welding bench IV.
Preferably, the welding bench II, welding bench III and welding bench IV are equipped with slidable movable plate.
Preferably, the first work substation and the second work substation are additionally provided with fixed welding gun；The work station
It is additionally provided with the stud welding machine and gelatin extrusion machine that the first work substation and the second work substation share；The robot IV is by welding bench
After the wheel cover sub-unit crawl welded on III, wheel cover sub-unit is sent to fixed welding gun, stud welding machine and gelatin extrusion machine successively
The wheel cover sub-unit machined, is finally placed into conveying device by place's processing.
Preferably, the work station is surrounded by fence, and aqueous vapor crane span structure, aqueous vapor switch board and safety are equipped on the outside of fence
Door；It is further preferred that aqueous vapor crane span structure, aqueous vapor switch board and safety door are arranged in the outside of fence.
Preferably, the welding bench III is arranged close to welding bench I, and the welding bench IV is arranged close to welding bench II.
Preferably, the welding job area is disposed with cabling channel below ground, water pipe, tracheae in welding job area and
Cable arrangements are in cabling channel.
The utility model has the beneficial effects that：
1）The welding of wheel cover, parcel shelf are realized by welding robot I, welding robot II and welding robot III
Welding, the welding of parcel shelf component, wheel cover-parcel shelf component Combination Welding, reasonable Arrangement welding bench III and welding robot
People I makes welding robot I not only realize the welding in wheel cover welding post but also realizes in a group welding for welder position, utilization rate of equipment and installations
Height reduces production cost；Reasonable disposition welding robot makes the working time of each welding robot reach optimization, reduces
Working gap time of welding robot, improve the production capacity of welding robot；Simultaneously using welding robot III as two
The shared device of work substation, improves the production capacity of welding robot III, reduces the production cost of welding production line.
2）The workpiece for needing two handling devices to realize transhipment is realized by the robot of double handgrips, saves place, together
When double handgrip realize the transhipments of two different workpieces simultaneously, reduce transhipment time, improve double gripper robot working efficiencies,
The production time of welding production line is set to be optimized.
3）By arranging two work substations, and using welding robot III, stud welding machine, gelatin extrusion machine as two sets of wheel covers
The shared device of sub-unit welding production line, improves the utilization rate of equipment, and station device characteristics of compact layout improves place profit
With rate, while the whole production efficiency of welding workstation improves.
Description of the drawings
Fig. 1 is vehicle body wheel cover sub-unit welding workstation schematic diagram；
Fig. 2 is welding bench II structural schematic diagrams；
Fig. 3 is wheel cover sub-unit structural schematic diagram；
In figure, 1- wheel covers, 2- parcel shelf, 10- welding robots I, 11- coping device, 12- welding benches I, 20- welding robot
People's II, 21- welding bench II, 21.1- pedestal, 21.2- movable plates, 21.3- air-actuated jaws, 22- welding benches III, 23- welding bench
IV, 30- welding robot III, 40- robot IV, 50- fix welding gun, 60- stud welding machines, 70- gelatin extrusion machines, 80- conveying dresses
It sets, 90- fences, 100- safety doors, 101- aqueous vapor switch boards, 102- aqueous vapor crane span structures.
Specific implementation mode
Below in conjunction with embodiment, the technical solution of the utility model is clearly and completely described, it is clear that retouched
The embodiment stated is only the utility model a part of the embodiment, instead of all the embodiments.Based in the utility model
Embodiment, the every other embodiment that those skilled in the art are obtained under the premise of not making the creative labor, all belongs to
In the range of the utility model protection.
Refering to fig. 1-2, the utility model provides a kind of technical solution：
As shown in Figure 1, vehicle body wheel cover sub-unit welding workstation, including the first work substation, the second work substation and
The equipment that first work substation and the second work substation share, shared equipment includes welding robot III30, stud welding machine 60
With gelatin extrusion machine 70, the first work substation and the second work substation are equipped with welding bench I12, welding robot I10, welding bench
II21, welding robot II20, welding bench III22, welding bench IV23, robot IV40 and fixed welding gun 50；
Welding bench I12 and welding robot I10 constitutes wheel cover welding post, and welding robot I10 welding is placed on welding
Wheel cover on platform I12；
Welding bench II21 and welding robot II20 constitutes parcel shelf welding post, and welding robot II20 welding is placed on
Parcel shelf on welding bench II21 and the parcel shelf component being placed on welding bench IV23；
Welding robot I10, welding bench III22 and welding robot III30 composition groups welder position, welding robot I10
Wheel cover-parcel shelf the component being placed on welding bench III22 is welded simultaneously with welding robot III30；
The first transhipment station is equipped between welding bench I12 and welding bench III22, the first transhipment station will be on welding bench I12
Soldered wheel cover is transferred on welding bench III22；Welding bench III22 is arranged close to welding bench I12；First transhipment work simultaneously
Make the piece uploading that position is also completed at the same time wheel cover at welding bench I12；Preferably, the transhipment of the first transhipment station may be used also by being accomplished manually
To realize the transhipment of wheel cover by robot；But placement machine people improves production cost, and larger production site is occupied,
And the wheel cover lighter weight at this, complete the transhipment by manually realizing wheel cover.As shown in Figure 1, the first transhipment station is by work
People W1 completes the piece uploading of wheel cover at the transhipment and welding bench I12 of wheel cover.
The second transhipment station is equipped between welding bench II21 and welding bench IV23, the second transhipment station will be on welding bench II21
Soldered parcel shelf is transferred on welding bench IV23；Welding bench IV23 is arranged close to welding bench II21；Second transhipment simultaneously
Station also completes the piece uploading of parcel shelf at welding bench II21；Parcel shelf lighter in weight, multi-purpose area, equipment and processing part, the
The transhipment of two transhipment stations is preferably by being accomplished manually；Before welding wheel cover and parcel shelf to obtain wheel cover sub-unit, need
Reinforcing plate is installed, to increase the intensity of wheel cover and parcel shelf faying surface on parcel shelf；As shown in Figure 1, the second transhipment station
Transhipment is completed by worker W2, and soldered parcel shelf on welding bench II21 is first transported on welding bench IV23 by worker W2, and
Parcel shelf to be processed is placed on welding bench II21；Then reinforcing plate is mounted on the parcel shelf on welding bench IV23
Parcel shelf component is obtained, welding robot II20 is located at the parcel shelf component on welding bench IV23.
Robot IV40 transports station as the third between welding bench IV23 and welding bench III22, on robot IV40
Equipped with double handgrips, soldered parcel shelf component on welding bench IV23 is transferred to welding bench III22 by a handgrip, while another
The wheel cover sub-unit welded on welding bench III22 is sent successively to fixed welding gun 50, stud welding machine 60 and is squeezed by a kind of handgrip
It is processed at glue machine 70, the wheel cover sub-unit after processing is then placed into conveying device 80；Preferably, robot IV40 crawls weldering
After connecing the wheel cover sub-unit welded on platform III22, first wheel cover sub-unit is sent to repair welding at fixed welding gun 50, then send to spiral shell
Arc stud welding at column welding machine 60 is then sent at gelatin extrusion machine 70 and glues, the wheel cover sub-unit that gluing is completed finally is placed into conveying
The processing of subsequent work station is transported on device 80.
First work substation, the second work substation and shared welding robot III30, stud welding machine 60 and gelatin extrusion machine 70
It is formed by wheel cover sub-unit welding workstation and is equivalent to the welding production line provided with two wheel cover sub-units, pass through optimization two
The productive temp of wheel cover production line, and the time of wheel cover-parcel shelf component is welded on two production lines that are staggered, make two wheel covers
The welding production line of sub-unit orderly carries out simultaneously；The utilization rate of compact arrangement of equipment, equipment is high, saves equipment cost, together
When improve the utilization rate in place.
Preferably, the mating setting in the side of welding robot I10, welding robot II20 and welding robot III30
There is a coping device 11.Welding gun on welding robot I10, welding robot II20 and welding robot III30 needs reconditioning
When can remove the process installed again after the completion of the upper welding gun of teardown of engine people, reconditioning from directly by 11 reconditioning welding gun of coping device,
Improve the utilization rate of welding robot.
Preferably, the fixture I for clamping wheel cover is detachably installed on welding bench I12；Welding bench II（21）Detachably
Fixture II for clamping parcel shelf is installed；It is detachably equipped on welding bench III22 for clamping wheel cover-parcel shelf component
Fixture III；Fixture IV for clamping parcel shelf component is detachably installed on welding bench IV23.
Preferably, welding bench II21, welding bench III22 and welding bench IV23 are equipped with slidable movable plate 21.2.Fig. 2
The structural schematic diagram of welding bench II is shown, the structure of welding bench III22 and welding bench IV23 are similar with welding bench II structures.Such as figure
Shown in 2, welding bench II22 includes pedestal 21.1 and is slidably mounted on the movable plate 21.2 of pedestal upper end, and movable plate 21.2 is by cylinder
Driving, pedestal, which is equipped with, puts part position B and working position A, and wherein working position A is located at close to the one end welding robot II20, works as movement
Plate 21.2 is moved to put on the B of part position after, parcel shelf is placed on movable plate 21.2, and is clamped by fixture II；Exhaust hood driving
Movable plate 21.2 is moved to working position A, and welding robot II20 starts to weld parcel shelf；Wherein fixture II is by multiple air-actuated jaws
21.3 compositions, form multiple spot clamping parcel shelf；Fixture I, fixture III and fixture IV are also made of multiple air-actuated jaws respectively, shape
At multiple spot clamping workpiece, reliable clamping safety.
Preferably, work station is surrounded by fence 90.Further, 90 outside of fence is equipped with aqueous vapor crane span structure 102, aqueous vapor control
Cabinet 101 and safety door 100 processed, safety door 100 is closed when work station works normally, and safety door can be just opened after being permitted
It 100 and enters in welding workstation.
Preferably, welding job area is disposed with cabling channel below ground, the water pipe, tracheae in welding job area and cable cloth
It sets in cabling channel.
The wheel cover sub-unit welding workstation processes wheel cover sub-unit, includes the following steps：
S1. welding robot I10 welding is placed on the wheel cover on welding bench I12；Welding robot II20 welding simultaneously is put
Set the parcel shelf on welding bench II21；
S2. the first transhipment station soldered wheel cover will be transported on welding bench III22 on welding bench I12；Simultaneously
Soldered parcel shelf on welding bench II21 is transported on welding bench IV23 by the second transhipment station；
S3. reinforcing plate is installed in place in the second transhipment station in obtaining glove board group on the parcel shelf on welding bench IV23
Part；
S4. welding robot II20 welding is located at the parcel shelf component on welding bench IV23；
S5. soldered parcel shelf component on mono- handgrip of robot IV40 crawl welding bench IV23, and by parcel shelf
Component is transferred on welding bench III22, and parcel shelf component forms wheel cover-glove board group with the wheel cover on welding bench III22
Part；
S6. welding robot I10 and welding robot III30 welds the wheel cover-glove being located on welding bench III22 simultaneously
Board group part obtains wheel cover sub-unit；
S7. robot IV40 captures the wheel cover sub-unit welded on welding bench III22, is sent first to fixed welding gun 50
Locate repair welding, be then sent to arc stud welding at stud welding machine 60, then send to gluing at gelatin extrusion machine 70, finally by the wheel cover machined point
Assembly is transferred in conveying device 80.
Wherein, after soldered wheel cover is transported on welding bench III22 on welding bench I12, welding robot I10
Continue the wheel cover that welding is placed on welding bench I12；Soldered parcel shelf is transported to welding bench on welding bench II21
After IV23 is upper, welding robot II20 continues welding and is placed on the parcel shelf on welding bench II21；It is total by optimizing wheel cover point
At each procedure of processing time, while wheel cover-parcel shelf components welding is completed to obtain wheel cover sub-unit, next glove
Welding is also completed in board group part, and two handgrips of robot IV40 capture wheel cover sub-unit and weldering on welding bench III22 respectively
The parcel shelf component on platform IV23 is connect, parcel shelf component is placed on welding bench III22, while another is grabbed by handgrip rotation
Hand send wheel cover sub-unit successively to repair welding at fixed welding gun 50, is then sent to arc stud welding at stud welding machine 60, then send to plastic squeeze
It is glued at machine 70, the wheel cover sub-unit machined is finally transferred to conveying device 80.
If robot IV40 is without double handgrips, it would be desirable to robot first captures wheel cover sub-unit, then by artificial or
Other robot parcel shelf components are completed, by welding bench IV23 to the carrying of welding bench III22, to influence productive temp, simultaneously increase
Production cost is added.
The above is only the preferred embodiment of the utility model, it should be understood that the utility model is not limited to herein
Disclosed form is not to be taken as excluding other embodiments, and can be used for other combinations, modifications, and environments, and
Can be in contemplated scope described herein, modifications can be made through the above teachings or related fields of technology or knowledge.And this field
The modifications and changes that personnel are carried out do not depart from the spirit and scope of the utility model, then all rights appended by the utility model
It is required that protection domain in.
Claims (8)
1. vehicle body wheel cover sub-unit welding workstation, it is characterised in that：Including the first work substation, the second work substation and weldering
Welding robot III（30）, the first work substation and the second work substation share welding robot III（30）；First work substation
It is equipped with welding bench I with the second work substation（12）, welding robot I（10）, welding bench II（21）, welding robot II
（20）, welding bench III（22）, welding bench IV（23）With robot IV（40）；
The welding bench I（12）With welding robot I（10）Constitute wheel cover welding post, welding robot I（10）Welding is put
It sets in welding bench I（12）On wheel cover；
The welding bench II（21）With welding robot II（20）Constitute parcel shelf welding post, welding robot II（20）Weldering
It connects and is placed on welding bench II（21）On parcel shelf and be placed on welding bench IV（23）On parcel shelf component；
The welding robot I（10）, welding bench III（22）With welding robot III（30）Composition group welder position, bonding machine
Device people I（10）With welding robot III（30）Welding is placed on welding bench III simultaneously（22）On wheel cover-parcel shelf component；
The welding bench I（12）With welding bench III（22）Between be equipped with the first transhipment station, the first transhipment station is by welding bench
I（12）Upper soldered wheel cover is transferred to welding bench III（22）On；
The welding bench II（21）With welding bench IV（23）Between be equipped with the second transhipment station, the second transhipment station is by welding bench
II（21）Upper soldered parcel shelf is transferred to welding bench IV（23）On；
The robot IV（40）As welding bench IV（23）With welding bench III（22）Between third transport station, machine
People IV（40）It is equipped with double handgrips, a handgrip is by welding bench IV（23）Upper soldered parcel shelf component is transferred to welding bench
III（22）, while another handgrip crawl welding bench III（22）It is upper to weld obtained wheel cover sub-unit and put wheel cover sub-unit
Set conveying device（80）.
2. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：The welding robot
I（10）, welding robot II（20）With welding robot III（30）Side mating be provided with a coping device（11）.
3. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：The welding bench I
（12）On fixture I for clamping wheel cover is detachably installed；The welding bench II（21）Detachably it is equipped with for clamping
The fixture II of parcel shelf；The welding bench III（22）On fixture for clamping wheel cover-parcel shelf component is detachably installed
III；The welding bench IV（23）On fixture IV for clamping parcel shelf component is detachably installed.
4. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：The welding bench II
（21）, welding bench III（22）With welding bench IV（23）It is equipped with slidable movable plate（21.2）.
5. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：First work point
It stands and the second work substation is additionally provided with fixed welding gun（50）；The work station is additionally provided with the first work substation and the second work
The shared stud welding machine of substation（60）And gelatin extrusion machine（70）；The robot IV（40）By welding bench III（22）On weld
After the wheel cover sub-unit crawl arrived, wheel cover sub-unit is sent to fixed welding gun successively（50）, stud welding machine（60）And gelatin extrusion machine
（70）Place's processing, is finally placed into conveying device by the wheel cover sub-unit machined（80）On.
6. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：The work station surrounding
Equipped with fence（90）, fence（90）Outside is equipped with aqueous vapor crane span structure（102）, aqueous vapor switch board（101）And safety door（100）.
7. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：The welding bench III
（22）Close to welding bench I（12）Arrangement, the welding bench IV（23）Close to welding bench II（21）Arrangement.
8. vehicle body wheel cover sub-unit welding workstation according to claim 1, it is characterised in that：The welding job area
It is disposed with cabling channel below ground, the water pipe, tracheae and cable arrangements in welding job area are in cabling channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820195377.0U CN208019669U (en) | 2018-02-05 | 2018-02-05 | Vehicle body wheel cover sub-unit welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820195377.0U CN208019669U (en) | 2018-02-05 | 2018-02-05 | Vehicle body wheel cover sub-unit welding workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208019669U true CN208019669U (en) | 2018-10-30 |
Family
ID=63903700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820195377.0U Expired - Fee Related CN208019669U (en) | 2018-02-05 | 2018-02-05 | Vehicle body wheel cover sub-unit welding workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208019669U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115139026A (en) * | 2022-09-01 | 2022-10-04 | 广州富士汽车整线集成有限公司 | Automatic welding line and welding method for automobile front wall plate |
-
2018
- 2018-02-05 CN CN201820195377.0U patent/CN208019669U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115139026A (en) * | 2022-09-01 | 2022-10-04 | 广州富士汽车整线集成有限公司 | Automatic welding line and welding method for automobile front wall plate |
| CN115139026B (en) * | 2022-09-01 | 2022-11-25 | 广州富士汽车整线集成有限公司 | Automatic welding line and welding method for automobile front wall plate |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181030 Termination date: 20200205 |
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| CF01 | Termination of patent right due to non-payment of annual fee |