CN207944127U - A kind of annealing furnace that temperature and humidity is controllable - Google Patents

A kind of annealing furnace that temperature and humidity is controllable Download PDF

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Publication number
CN207944127U
CN207944127U CN201820212062.2U CN201820212062U CN207944127U CN 207944127 U CN207944127 U CN 207944127U CN 201820212062 U CN201820212062 U CN 201820212062U CN 207944127 U CN207944127 U CN 207944127U
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China
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furnace
temperature
humidity
annealing
panel
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CN201820212062.2U
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Chinese (zh)
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张松
张辉
郑丽丽
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Tsinghua University
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Tsinghua University
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Abstract

The utility model is related to a kind of annealing furnaces that temperature and humidity is controllable, belong to the fine annealings technical field such as glass material.The annealing furnace of the utility model, in-furnace temperature temperature lift-down curve and uniformity are controlled by interior heater, guide tank soaking and gas circulation, the design that fresh air air inlet enters water removal pre-heating system is converged by gas outer circulation simultaneously, maintains in stove humidity in setting range using furnace gas displacement.Make furnace pressure be in slight positive pressure state by the control of air inlet, prevent the vapor at fire door from penetrating into furnace high-temperature environment, so as to preferably maintain humidity in stove, and then realizes the independent control of furnace gas temperature and humidity in annealing process.The annealing furnace of the utility model can meet the requirement of special material temperature and humid control in annealing process.

Description

A kind of annealing furnace that temperature and humidity is controllable
Technical field
The utility model is related to a kind of annealing furnaces that temperature and humidity is controllable, belong to the fine annealings technology such as glass material neck Domain.
Background technology
The required glass devices of High-performance lasers system usually have a very large scale, at the same stress to glass material and Deformation requires very strict.Therefore it needs to move back large-size glass material in the preparation process of associated glass material Ignition technique gradually discharges inside glass stress, plays the role of improving the performances such as machinery, optics.In the essence annealing of glass material Have a very high requirement to temperature lift-down curve in stove and temperature uniformity etc. in the process, High-performance lasers neodymium glass because with compared with Strong water imbibition, therefore also need in annealing process to realize the control to humidity in stove.Due to in-furnace temperature in annealing process Higher, high-temperature gas has very strong hygroscopicity, therefore humidity can be difficult to control in stove in annealing process, especially drop Warm process, and the larger region of the humidity such as area is even more serious in south China for such case.
Neodymium glass anneals optimum temperature at 650 DEG C or so, is directed to the annealing device master of such glass material currently on the market Electric annealing furnace is used, it is pollution-free etc. during temperature uniformity is good and annealing process because it is good with temperature-controllable Advantage, but existing market product on sale cannot control effectively to humidity in stove in annealing process.Swash in view of high energy Photosystem there is the high-precision annealing furnace of Temperature and Humidity Control to become very must the significance in the fields such as China's military affairs, national defence It wants.
Utility model content
The purpose of this utility model is to propose a kind of annealing furnace that temperature and humidity is controllable, based on electric furnace, is led to It crosses design introducing internal gas flow cycle and positive pressure cycle humidity control loop is improved versatility electric annealing furnace, in fact The independent control of existing high temperature precision annealing furnace temperature and humidity in annealing process has high-hygroscopicity material to meet neodymium glass etc. The fine annealing demand of material.
The utility model proposes the controllable annealing furnace of temperature and humidity, including furnace wall, fire door, heater, guide tank, axis Flow fan, fresh-air fan, sampling access, sampling wind turbine, dehydrater, preheater, return air path and temperature humidity detector;It is described Fire door and furnace wall constitute annealing furnace furnace body, fire door is placed on the left of furnace body, and fire door is equipped with liner, pacifies on the furnace wall on the right side of furnace body Equipped with axial flow blower;The guide tank is placed in annealing furnace body, guide tank by upper panel, lower panel, front panel, after Totally five panel compositions, five panels form an annealing cavity together with fire door for panel and right panel, and material to be annealed is set In in annealing cavity, deflector hole, water conservancy diversion are evenly equipped on the left of the upper panel of guide tank, lower panel, front panel and rear panel Position corresponding with the axial flow blower installed on the furnace wall on the right side of furnace body is equipped with protection network in the right panel of case;Described adds Hot device is placed between furnace wall and guide tank, and positioned at the top, lower part, front and rear of furnace body;The one of the sampling access End is stretched into across furnace wall in guide tank outside furnace body, and the temperature humidity detector is mounted on sampling access, samples access It is connected with return air path by sampling wind turbine, fresh-air fan is converged by fresh air valve and return air path are connected with sampling access It closes, dehydrater and preheater is installed on return air path, the air inlet of return air path is stretched into across furnace wall in furnace body.
The utility model proposes the controllable annealing furnace of temperature and humidity, its advantage is that:
The utility model proposes the controllable annealing furnace of temperature and humidity, the electric annealing furnace for solving prior art can not The problem of controlling humidity in annealing process.It is uniform that temperature in annealing furnace can be improved using cycle inside guide tank soaking and air-flow Property, while water scavenging system is recycled by positive pressure, the vapor of furnace gas can be effectively removed, while keeping being micro-positive pressure shape in stove State prevents fire door from going out vapor and penetrates into stove again, to keep furnace high-temperature gas humidity in reduced levels, meets height The annealing demand of energy laser neodymium glass, is of great significance to China's national defense military project.The utility model swashs for high-performance simultaneously It is right in annealing process can also to meet special material to having the improvement of general electric annealing furnace structure for light neodymium glass annealing process The requirement of humid control.
Description of the drawings
Fig. 1 be the utility model proposes the controllable annealing furnace of humiture structural schematic diagram.
In Fig. 1,1 is furnace wall, and 2 be fire door, and 3 be liner, and 4 be heater, and 5 be guide tank, and 6 be top deflector hole, under 7 are Portion's deflector hole, 8 be lateral deflector hole, and 9 be axial flow blower, and 10 be protection network, and 11 be material to be annealed, and 12 be to sample access, 13 It is sampling wind turbine for temperature humidity detector, 14,15 be fresh-air fan, and 16 be fresh air valve, and 17 be dehydrater, and 18 be preheating Device, 19 be return air path.
Specific implementation mode
The utility model proposes the controllable annealing furnace of temperature and humidity, structure is as shown in Figure 1, including furnace wall 1, fire door 2, heater 4, guide tank 5, axial flow blower 9, fresh-air fan 15, sampling access 12, sampling wind turbine 14, dehydrater 17, preheater 18, return air path 19 and temperature humidity detector 13.Fire door 2 and furnace wall 1 constitute annealing furnace furnace body, and fire door 1 is placed on the left of furnace body, Fire door 2 is equipped with liner 3, and axial flow blower 9 is equipped on the furnace wall 1 on the right side of furnace body.Guide tank 5 is placed in annealing furnace body, is led Flowing case 5, totally five panels form by upper panel, lower panel, front panel, rear panel and right panel, five panels and fire door 2 form an annealing cavity together, and material to be annealed is placed in annealing cavity.It is the upper panel of guide tank 5, lower panel, preceding Deflector hole is evenly equipped on the left of panel and rear panel, as shown in fig. 1,6 be the top deflector hole in upper panel, and 7 be lower part Lower part deflector hole on panel, 8 be the lateral deflector hole on rear panel.In the right panel of guide tank 5 with the stove on the right side of furnace body The 9 corresponding position of axial flow blower installed on wall is equipped with protection network 10.Heater 4 is placed between furnace wall 1 and guide tank 5, and Positioned at the top, lower part, front and rear of furnace body.One end of sampling access 12 is stretched into across furnace wall in guide tank 5 outside furnace body, Temperature humidity detector 13 is mounted on sampling access 12, and sampling access 12 is connected by sampling wind turbine 14 with return air path 19, Fresh-air fan 15 is converged by fresh air valve 16 and return air path 19 are connected with sampling access 12, is installed on return air path 19 There are dehydrater 17 and preheater 18, the air inlet of return air path 19 to be stretched into furnace body across furnace wall.
The utility model proposes the controllable annealing furnace of humiture in, temperature and humidity measurement control system by sampling access 12, Temperature humidity detector 13, sampling wind turbine 14, fresh-air fan 15, new air-valve 16, dehydrater 17, preheater 18, return line 19 And have the control system composition of PID integrated control algorithms, it is mainly responsible for the measurement and control of humiture in stove.It needs to refer to What is gone out is the heating wire that mode of heating used by heater 4 includes but are not limited to ceramic tube winding in the utility model, is adopted With other mode of heatings such as radio frequency heating, microwave heating etc. the utility model protection is also belonged to the annealing furnace that hot mode is built up In range.Meanwhile the deflector hole of the utility model opens up mode and is also not limited to be opened at fire door, it also can be by furnace body Near middle opens up different size of deflector hole to control gas stream in the stove, and then obtains that be more advantageous to in-furnace temperature uniform Property air-flow layout.
The course of work of the utility model annealing furnace is discussed in detail with reference to Fig. 1:
Furnace structure is mainly made of furnace wall 1 and fire door 2, and furnace wall 1 and fire door 2 are all made of stainless steel fitting thermal insulation material knot Structure, and outer layer stainless steel is integrally molded, while also having sealing door lining 3 at fire door, it can ensure the airtight of furnace body in this way Property, prevent vapor from penetrating into stove.Guide tank 5 is equipped in furnace body, by upper panel, lower panel, front panel, rear panel and Right panel totally five panels composition, guide tank 5 and furnace wall 1 form current path, and heater 4 is placed in upper of furnace body, lower part, preceding In the current path at portion and rear portion, the air-flow to flowing through access heats.Furnace body right part is equipped with circulation axial-flow wind turbine 9, simultaneously Guide tank 5 is provided with deflector hole 6-8 close to fire door direction, and gas stream in the stove circulation path is collectively formed.Gas stream in the stove direction is from axis Flow fan is flowed to the current path of upper of furnace body, lower part, front and rear, after being heated near the fire door at deflector hole 6-8 Into burner hearth, axis stream circulating fan 9 is flowed to by burner hearth 11 gap of material to be annealed, to realize the recycle stream of furnace gas It is dynamic, and then improve in-furnace temperature uniformity.Simultaneously it is to be noted that guide tank 5 is located in heater 4 and material to be annealed 11 Between and be in body structure, have equal thermal effect, be more advantageous to the uniformity of in-furnace temperature.
Furnace body rear portion is equipped with sampling access 12, is measured to in-furnace temperature and humidity by temperature humidity detector 13, And control system is fed back to, in-furnace temperature and humidity are controlled.In-furnace temperature control relies primarily on the work(of control heater 4 Rate controls in-furnace temperature, and humidity relies primarily on the humidity control loop at furnace body rear portion and controlled in stove.Gas Humidity control loop is mainly led to by sampling wind turbine 14, fresh-air fan 15, fresh air valve 16, dehydrater 17, preheater 18 and return air Road 19 forms.Since furnace high-temperature gas hygroscopicity is very strong, to humid control in stove mainly control stove in humidity compared with In low level.When humidity is higher in stove needs to reduce humidity in stove, the frequency of wind turbine 14 is sampled by increase, by gas in stove After body removes moisture after converging by sampling access and air inlet by drier 17, then preheated device 18 preheated after return to stove In thorax, to reduce water vapour content in stove.Simultaneously under the action of fresh-air fan 15, return air amount is than sampling exhaust fan amount Greatly, this to maintain micro-positive pressure in stove, so as to avoid the infiltration of vapor at fire door.In order to preferably maintain fresh air air inlet The adjusting of pressure, fresh-air fan can also be changed to the air accumulator with air compressor machine, be carried out to pressure by intake valve more reliable Adjusting.It is the control more optimized it should also be noted that using the strategy of gas circulation and external feed stream co- controlling Strategy, certainly also can be according to humid control demand, only with one kind in gas circulation humid control or ambient humidity control.
The controllable annealing furnace of the utility model is proposed it can be seen from analysis above temperature humidity, by temperature control System and humid control phase separation, so as to preferably control humiture, this be also currently on the market existing product institute not Have.The control system of annealing furnace can be wet according to set annealing heating and temperature lowering curve and temperature in annealing process The data that degree detector 13 is acquired, are adjusted the power of heater 4, and in the equal heat effect of guide tank and air-flow cyclic system With the help of system, in-furnace temperature is made to be changed by setting curve.It is needed in annealing process according to anneal of material characteristic to not Humidity with annealing stage is controlled.Since high-temperature gas has a stronger moisture-absorption characteristics, the utility model and main It considers how gas humidity control in annealing furnace in relatively low range.Sampling access 12 and sampling wind turbine 14 first can acquire stove Interior gas, and obtain height in stove by the humidity data of the acquired gas of the acquisition of temperature humidity detector 13, and according to special algorithm The humidity data of wet body.When furnace gas humidity is higher than demand humidity, the control system of annealing furnace can increase sampling wind turbine 14 frequency, increases the circulating air flow of sampling access 12, while increasing the flow of fresh-air fan 15, and two-way air-flow converges laggard Enter dehydrater 17 by air-flow cooling and will wherein moisture remove, dewatered air-flow returns to stove after being preheated by preheater 19 It is interior, the control to humidity in stove may be implemented by displacement.The above process have the advantages that following features and:
1, gas is collected out of stove by sampling circuit, is returned again in stove after water removal, can be achieved in replacement process The mild control of furnace gas humidity can generate unfavorable shadow to avoid due to the acute variation of furnace gas humidity to annealing process It rings.
2, the thermal shock for returning to gas to thermal field in stove can be reduced by preheater by returning to gas, to avoid to being moved back in stove The influence of fiery temperature uniformity.By the way that temperature control and humid control are decoupled the independent control, it can be achieved that the two, keep away as far as possible The two influences each other during exempting from control.
3, pass through the introducing of a small amount of fresh air during humidity regulation, it is ensured that slight positive pressure state is maintained in stove, so as to It is penetrated into from fire door to avoid vapor.

Claims (1)

1. a kind of annealing furnace that temperature and humidity is controllable, which is characterized in that including furnace wall, fire door, heater, guide tank, axis stream Wind turbine, fresh-air fan, sampling access, sampling wind turbine, dehydrater, preheater, return air path and temperature humidity detector;Described Fire door and furnace wall constitute annealing furnace furnace body, and fire door is placed on the left of furnace body, and fire door is equipped with liner, is installed on the furnace wall on the right side of furnace body There is axial flow blower;The guide tank is placed in annealing furnace body, and guide tank is by upper panel, lower panel, front panel, back Totally five panel compositions, five panels form an annealing cavity together with fire door for plate and right panel, and material to be annealed is placed in It anneals in cavity, deflector hole, guide tank is evenly equipped on the left of the upper panel of guide tank, lower panel, front panel and rear panel Right panel on position corresponding with the axial flow blower installed on the furnace wall on the right side of furnace body be equipped with protection network;The heating Device is placed between furnace wall and guide tank, and positioned at the top, lower part, front and rear of furnace body;One end of the sampling access It is stretched into guide tank across furnace wall outside furnace body, the temperature humidity detector is mounted on sampling access, and sampling access is logical Over-sampling wind turbine is connected with return air path, and fresh-air fan is converged by fresh air valve and return air path are connected with sampling access It closes, dehydrater and preheater is installed on return air path, the air inlet of return air path is stretched into across furnace wall in furnace body.
CN201820212062.2U 2018-02-07 2018-02-07 A kind of annealing furnace that temperature and humidity is controllable Withdrawn - After Issue CN207944127U (en)

Priority Applications (1)

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CN201820212062.2U CN207944127U (en) 2018-02-07 2018-02-07 A kind of annealing furnace that temperature and humidity is controllable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108118134A (en) * 2018-02-07 2018-06-05 清华大学 A kind of controllable annealing furnace of temperature and humidity
CN114959237A (en) * 2022-05-20 2022-08-30 江苏伟业铝材有限公司 Semi-closed tubular aluminum profile heat treatment device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108118134A (en) * 2018-02-07 2018-06-05 清华大学 A kind of controllable annealing furnace of temperature and humidity
CN108118134B (en) * 2018-02-07 2023-10-20 清华大学 Annealing furnace with controllable temperature and humidity
CN114959237A (en) * 2022-05-20 2022-08-30 江苏伟业铝材有限公司 Semi-closed tubular aluminum profile heat treatment device

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Granted publication date: 20181009

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Granted publication date: 20181009

Effective date of abandoning: 20231020