CN207933514U - A kind of online quenching unit of novel aluminum alloy extruding - Google Patents
A kind of online quenching unit of novel aluminum alloy extruding Download PDFInfo
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- CN207933514U CN207933514U CN201820349802.7U CN201820349802U CN207933514U CN 207933514 U CN207933514 U CN 207933514U CN 201820349802 U CN201820349802 U CN 201820349802U CN 207933514 U CN207933514 U CN 207933514U
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- sparge pipe
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Abstract
The utility model belongs to aluminium alloy extrusions processing technique field,It is related to a kind of online quenching unit of novel aluminum alloy extruding,Including controller,Water cooling chamber and the air-cooling chamber communicated with water cooling chamber,The conveyer belt of bar transmission is equipped in water cooling chamber and air-cooling chamber,It is evenly arranged with several swivel nozzles on the indoor upper sparge pipe of water cooling and lower sparge pipe,If being uniformly provided with the through-hole of capable person's shower water recycling on lower sparge pipe,Reflux tank is installed below lower sparge pipe,The water pump being connect with controller signals is installed on the pipeline between upper sparge pipe and lower sparge pipe,The drainage pipeline communicated with reflux tank is installed on lower sparge pipe,The second air outlet is opened up above water cooling chamber,The first air outlet is opened up on air-cooling chamber,Ventilation duct of the installation with air blower on the inner wall of air-cooling chamber,Fumarole is uniformly opened up on ventilation duct,Press quenching is cannot achieve when solving extruding production major diameter bar in the prior art,The problem of causing major diameter bar that reheating is needed to quench.
Description
Technical field
The utility model belongs to aluminium alloy extrusions processing technique field, is related to a kind of novel aluminum alloy extruding press quenching dress
It sets.
Background technology
Aluminium alloy density is low, but intensity is relatively high, and near or above high-quality steel, plasticity is good, has good processability, and
With excellent electric conductivity, thermal conductivity and corrosion resistance, it is widely used to aerospace, building, automobile, machine-building, ship
The every field such as oceangoing ship, usage amount are only second to steel.With constantly advancing for society, the property especially industrial to aluminium alloy extrusions
Can require it is higher and higher, such as the industry profile that is used in automobile, high ferro, aerospace project to the performance requirement of material very
Height, wherein super large-scale aluminium alloy bar are always the required proximate matter of aerospace industry, but due to aluminum alloy hardenability
Limitation and equipment restrict, and prior art technological means is difficult to online production.Under normal circumstances squeeze production major diameter bar when without
Method realizes press quenching, generally requires subsequently to carry out out-line quenching to be quenched using glowing furnace.Bar carries out out-line quenching
When need dump, reheating quenching causes the waste of working hour and cost.
However, during aluminium alloy extruded, the extruding of multi wall thickness Al-alloy products is usually faced, in quenching, aluminium closes
Golden product different wall thickness position inhomogeneous cooling causes product size tolerance not to be inconsistent standardization, and standard requirement is not achieved in mechanical property,
Scrapping for Methods for Aluminum Alloy Extruding Products is caused, manpower, time is wasted in this way, reduces working efficiency.
Utility model content
In view of this, the utility model cannot achieve online to solve to squeeze in the prior art when production major diameter bar
The problem of quenching, causing major diameter bar that reheating is needed to quench provides a kind of novel aluminum alloy extruding online quenching unit.
In order to achieve the above objectives, the utility model provides a kind of novel aluminum alloy extruding online quenching unit, including control
Device, water cooling chamber and the air-cooling chamber communicated with water cooling chamber are equipped with the transmission for transmitting bar after extruding in water cooling chamber and air-cooling chamber
Device is equipped with sparge pipe and lower sparge pipe in water cooling chamber, several rotations is evenly arranged on upper sparge pipe and lower sparge pipe
Nozzle is equipped with reflux tank if being uniformly provided with the through-hole of capable person's shower water recycling on lower sparge pipe below lower sparge pipe,
Water pump is installed on pipeline between upper sparge pipe and lower sparge pipe, water pump is connect with controller signals, is installed on lower sparge pipe
There is the drainage pipeline communicated with reflux tank, the second air outlet is offered above water cooling chamber, first is offered on air-cooling chamber and is gone out
Air port is equipped with ventilation duct on the inner wall of air-cooling chamber, several fumaroles is uniformly provided on ventilation duct, drum is connected on ventilation duct
Wind turbine.
Further, object sensor is installed, object sensor connects on the controller in water cooling chamber.
Further, filter screen is installed in reflux tank.
Further, through-hole is opened between the two neighboring swivel nozzle of lower sparge pipe.
Further, transmission device is conveyer belt or parallel roll shaft.
Further, the temperature sensor of real time temperature in display sink is provided in reflux tank.
Further, swivel nozzle being capable of 180 ° of rotations.
The beneficial effects of the utility model are:
1, aluminium alloy extruded press quenching device disclosed in the utility model, by the major diameter bar after extrusion forming according to
It is secondary to be cooled down by water cooling chamber and air-cooling chamber, it, will after the object sensor in water cooling chamber senses that bar enters water cooling chamber
Signal is transferred to controller, opens upper water pump between sparge pipe and lower sparge pipe on pipeline by controller, water pump will flow back
Water in water tank is evacuated in sparge pipe and lower sparge pipe, is cooled down water mist spray to Surface of Rod Bar by swivel nozzle,
Water after cooling flow to reflux tank by through-hole, and the residue in cooling water is filtered by the filter screen in reflux tank, water
The second air outlet in cold house can keep the indoor temperature of water cooling identical as air, and rotary nozzle can be rotated with 180 °, right
Each face of bar is cooled down;Bar after water cooling be transferred to air-cooling chamber carry out it is air-cooled, the water droplet of Surface of Rod Bar is blown
It is dry, quenched bar is obtained, the press quenching of major diameter bar is realized, major diameter bar is solved and reheating is needed to quench
The problem of fire.
2, aluminium alloy extruded press quenching device disclosed in the utility model, can quench to major diameter bar online
Fire, and quenched products dimensional tolerance and mechanical property can reach standard regulation, save manpower and time, improve
The processing efficiency of major diameter bar.
Description of the drawings
In order to keep the purpose of this utility model, technical solution and advantageous effect clearer, the utility model provides as follows
Attached drawing illustrates:
Fig. 1 is the structural schematic diagram of the aluminium alloy extruded press quenching device of the utility model.
Specific implementation mode
Below in conjunction with attached drawing, the preferred embodiment of the utility model is described in detail.
Reference numeral in Figure of description includes:
Conveyer belt 1, air-cooling chamber 2, fumarole 3, air blower 4, the first air outlet 5, water cooling chamber 6, the second air outlet 7, rotation
Nozzle 8, through-hole 9, filter screen 10, reflux tank 11, drainage pipeline 12, object sensor 13, controller 14.
Novel aluminum alloy as shown in Figure 1 squeezes online quenching unit, including is followed successively by controller 14, water cooling chamber from right to left
6 and the air-cooling chamber 2 that is communicated with water cooling chamber 6, the conveyer belt 1 for transmitting bar after extruding is worn in water cooling chamber 6 and air-cooling chamber 2.Water
It is bolted in cold house 6 and installs sparge pipe and lower sparge pipe, 20 rotations are uniformly arranged on upper sparge pipe and lower sparge pipe
Turn nozzle 8, swivel nozzle 8 can 180 ° of rotations, each position of bar is subjected to water-spraying control.Adjacent rotation on lower sparge pipe
Turn to open up the through-hole 9 that shower water is recycled to reflux tank 11 between nozzle 8, the lower section of lower sparge pipe is reflux tank 11, is returned
11 middle part of flowing water case is detachably installed by the filter screen 10 for filtering cooling water.Pacify on pipeline between upper sparge pipe and lower sparge pipe
The water pump being connect with 14 signal of controller is filled, the drainage pipeline 12 communicated with reflux tank 11, water cooling chamber 6 are installed on lower sparge pipe
Top open up the second air outlet 7.Mounting sensor 13 in water cooling chamber 6, object sensor 13 are connected on controller 14.
It can incude whether major diameter bar is transferred to water cooling chamber 6 by object sensor 13.
The first air outlet 5 is offered on air-cooling chamber 2, installation ventilation duct is bolted on the inner wall of air-cooling chamber 2, is divulged information
If uniformly opening up the fumarole 3 that Surface of Rod Bar dries up after capable person's water cooling on pipe, air blower 4 is connected on ventilation duct, passes through air blower 4
The size that fumarole 3 sprays gas can be adjusted.
It is additionally provided with the temperature sensor of real time temperature in display sink in reflux tank 11, passes through the temperature sensor energy
The variation of water temperature in enough reflux tanks 11 of monitoring in real time.
When the aluminium alloy extruded press quenching device work, the pressurizing unit of major diameter bar is mounted on the right side of water cooling chamber 6
Side is transferred to water cooling chamber 6 by the major diameter bar of pressurizing unit extrusion forming by conveyer belt 1, and the object in water cooling chamber 6 passes
After sensor 13 senses that bar enters water cooling chamber 6, transmit signals to controller 14, by controller 14 open upper sparge pipe and
Water pump between lower sparge pipe on pipeline, swivel nozzle 8 spray cooling water to the bar in water cooling chamber 6, bar are cooled down, cooling
Water afterwards flow to reflux tank 11 by through-hole 9, and cooling water is filtered by the filter screen 10 in reflux tank 11, filtered
Secondary use is carried out in the reservoir that cooling water flows into below reflux tank 11.Bar after 6 water cooling of water cooling chamber is transferred to air-cooled
Room 2 carries out air-cooled, unlatching air blower 4, and the fumarole 3 on 2 inner wall of air-cooling chamber is air-cooled to the bar progress in air-cooling chamber 2, by stick
The water droplet on material surface dries up, and completes the press quenching of major diameter bar.
Finally illustrate, preferred embodiment above is merely intended for describing the technical solutions of the present application, but not for limiting the present application, to the greatest extent
Pipe has been described in detail the utility model by above preferred embodiment, but those skilled in the art should manage
Solution, can in the form and details make it various changes, without departing from the utility model claims book institute
The range of restriction.
Claims (7)
1. a kind of novel aluminum alloy squeezes online quenching unit, which is characterized in that including controller, water cooling chamber and with water cooling chamber's phase
Logical air-cooling chamber, is equipped with the transmission device for transmitting bar after extruding in the water cooling chamber and air-cooling chamber, in the water cooling chamber
Sparge pipe and lower sparge pipe are installed, several swivel nozzles are evenly arranged on the upper sparge pipe and lower sparge pipe, it is described
If being uniformly provided with the through-hole of capable person's shower water recycling on lower sparge pipe, reflux tank is installed below the lower sparge pipe,
Water pump is installed, the water pump is connect with controller signals, under described on the pipeline between the upper sparge pipe and lower sparge pipe
The drainage pipeline communicated with reflux tank is installed on sparge pipe, the second air outlet is offered above the water cooling chamber, it is described
The first air outlet is offered on air-cooling chamber, and ventilation duct is installed on the inner wall of the air-cooling chamber, is uniformly opened up on the ventilation duct
There are several fumaroles, air blower is connected on the ventilation duct.
2. novel aluminum alloy as described in claim 1 squeezes online quenching unit, which is characterized in that be equipped in the water cooling chamber
Object sensor, the object sensor connection is on the controller.
3. novel aluminum alloy as claimed in claim 2 squeezes online quenching unit, which is characterized in that installation in the reflux tank
There is filter screen.
4. novel aluminum alloy as claimed in claim 3 squeezes online quenching unit, which is characterized in that the through-hole is opened in lower spray
Between the two neighboring swivel nozzle of water pipe.
5. novel aluminum alloy squeezes online quenching unit as described in Claims 1 to 4 is any, which is characterized in that the transmission dress
It is set to conveyer belt or parallel roll shaft.
6. novel aluminum alloy as claimed in claim 5 squeezes online quenching unit, which is characterized in that setting in the reflux tank
There is the temperature sensor of real time temperature in display sink.
7. novel aluminum alloy as claimed in claim 5 squeezes online quenching unit, which is characterized in that the swivel nozzle can
180 ° of rotations.
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CN201820349802.7U CN207933514U (en) | 2018-03-14 | 2018-03-14 | A kind of online quenching unit of novel aluminum alloy extruding |
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CN201820349802.7U CN207933514U (en) | 2018-03-14 | 2018-03-14 | A kind of online quenching unit of novel aluminum alloy extruding |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109440032A (en) * | 2018-12-25 | 2019-03-08 | 安徽宏宇铝业有限公司 | A kind of high temperature modified processing unit (plant) of high-ductility aluminum profile |
CN111014328A (en) * | 2019-12-25 | 2020-04-17 | 陈尧 | Aluminum alloy section extrusion device |
CN111334654A (en) * | 2020-03-25 | 2020-06-26 | 新昌县万才建材科技有限公司 | Heat treatment equipment for ultralong aluminum alloy extruded section |
CN111330996A (en) * | 2020-04-02 | 2020-06-26 | 南充市长远铝业有限公司 | Aluminum pipe extrusion online aging system and online aging control method |
CN112921158A (en) * | 2021-01-26 | 2021-06-08 | 广东华昌铝厂有限公司 | Aluminum profile quenching and cooling conveying line |
CN115233048A (en) * | 2022-07-06 | 2022-10-25 | 栋梁铝业有限公司 | H450 aluminum alloy, and production method and equipment thereof |
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2018
- 2018-03-14 CN CN201820349802.7U patent/CN207933514U/en active Active
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109440032A (en) * | 2018-12-25 | 2019-03-08 | 安徽宏宇铝业有限公司 | A kind of high temperature modified processing unit (plant) of high-ductility aluminum profile |
CN109440032B (en) * | 2018-12-25 | 2020-10-23 | 安徽宏宇铝业有限公司 | High-temperature modification processing device for high-plasticity aluminum profile |
CN111014328A (en) * | 2019-12-25 | 2020-04-17 | 陈尧 | Aluminum alloy section extrusion device |
CN111014328B (en) * | 2019-12-25 | 2021-06-29 | 江西融兴铝业有限公司 | Aluminum alloy section extrusion device |
CN111334654A (en) * | 2020-03-25 | 2020-06-26 | 新昌县万才建材科技有限公司 | Heat treatment equipment for ultralong aluminum alloy extruded section |
CN111334654B (en) * | 2020-03-25 | 2021-07-30 | 佛山市铝鸿金属制品有限公司 | Heat treatment equipment for ultralong aluminum alloy extruded section |
CN111330996A (en) * | 2020-04-02 | 2020-06-26 | 南充市长远铝业有限公司 | Aluminum pipe extrusion online aging system and online aging control method |
CN112921158A (en) * | 2021-01-26 | 2021-06-08 | 广东华昌铝厂有限公司 | Aluminum profile quenching and cooling conveying line |
CN115233048A (en) * | 2022-07-06 | 2022-10-25 | 栋梁铝业有限公司 | H450 aluminum alloy, and production method and equipment thereof |
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