One kind being suitable for the molding shaping mould of automobile axle housing
Technical field
The utility model is related to technical field of automobile accessories, and in particular to one kind being suitable for the molding sizing die of automobile axle housing
Tool.
Background technology
Previous uses in Steel Sheet automobile axle housing, is that steel plate is cut blanking at two blanks, by two blanks
Two arc-shaped groove profile parts, machining commissure, then by two arc-shaped groove profile parts to being welded into axle housing master are struck out respectively
Body, then rear cover of burn-oning is at axle housing.So being welded into after three pieces of steel plate puncheds of an axle housing.It produces in this way
Axle housing, since weld seam is long, welding quality require it is high, if control is improper, it is easy to occur commissure fatigue life it is low,
Permeability and other issues.Because three blocks of steel plates will cut out blanking respectively, stock utilization is low, and production procedure is long.
The patent of applying date 2012.07.27, application number 201210265116.9 disclose a kind of automobile axle housing forming side
Method, is subsequently filled and is squeezed using sealed pipe fittings and be molded by the way of graceful liquid:
Such as the 0053rd section of record of its specification:Second intermediate product 2 is put into lower cavity die 52, press downlink, fovea superior
Mould 51 compresses the second intermediate product 2, and left and right punch 53 moves ahead, and is inserted into the second intermediate product 2 to seal up two end.
The highly pressurised liquid of 45-75MPa is injected from the through-hole of left and right punch 53, left and right punch 53 continues to move ahead, and pushes tube wall, along
The feeding inward of tube axis direction.Under the action of interior high pressure and axial thrust, pipe stage casing material starts plastic expansion deformation,
It moves outward again, until filling up die cavity, forming obtains product 3 among third.
Although above-mentioned manufacture craft can cancel weld seam, interior high-pressure molding technique is easy to happen buckling, corrugation, cracking
The defects of, and interior high-pressure process needs great tonnage hydraulic machine as clamping pressure machine, and need accurate closed-loop control system
System, and rely on high-pressure medium and operated.
Therefore need to be related to it is a kind of can equally reduce weld seam, and implementing process is more reasonable, requires device relatively low
Forming method.
Utility model content
In order to solve technical problem present in background technology, the utility model provides a kind of suitable for automobile axle housing molding
Shaping mould, can be by materials in the tube final shaping.
Technical solution adopted by the utility model to solve its technical problems is:
One kind being suitable for the molding shaping mould of automobile axle housing, and the shaping mould is including at least in shaping external mold, shaping
Mould, reforming plunger;
Shaping external mold upper surface penetrates through along its length is equipped with slot in shaping, and slot lower face is equipped in the shaping
Shaping lower opening, shaping external mold bottom are equipped with the shaping slideway that is connected to shaping lower opening along its width direction, in the shaping
It is shaped to circle in the middle part of slot;
Symmetrical expression is gone back in the shaping external mold and is inserted with a pair of of shaping internal model, and the shaping internal model includes slidably plugging
In the shaping slideway and it is folded upward at the shaping folded plate in the insertion shaping in slot, is located at shaping folded plate upper end
Shaping fixture block;
The reforming plunger is inserted between a pair of of shaping internal model.
Further, the shaping folded plate be folded upward at be inserted into shaping on slot part it is inwardly projecting be shaped to rectangular column,
The reforming plunger both sides are respectively equipped with the rectangular slot mating with corresponding rectangular column.
A kind of automobile axle housing forming method, includes the following steps:
Step 1, materials in the tube are cut:
It is outer diameter D 1 by round steel pipe cutting forming, the first intermediate product of internal diameter d1, length L1;
Step 2, both ends necking:
Fixture is fixed in the middle part of the first intermediate product, then uses the first module a of a pair respectively by the first intermediate product both ends
And inwardly squeeze, it is the second intermediate product by the first intermediate product necking forming;
The both ends necking forming of the second intermediate product be outer diameter D 2, internal diameter d2, length L2 necking tube head, the contracting
The knuckle of radius R2 is formed in the middle part of mouth tube head and the second intermediate product between ontology;
Step 3, roll-in pressure side:
By the second intermediate product by roller press mechanism b roll-formings be third among product;
Ontology is shaped to the round rectangle cross section of thick H31, width A31, fillet R31, institute in the middle part of product among the third
State the round rectangle cross section that product both ends roll-forming among third is thickness H32, width A32, fillet R32;
Step 4, it is molded rule side:
Product among third is put into rule side's mold, rule side's mold includes lower platen, along lower platen length direction
The a pair of side plates for being located at lower platen on both sides of the upper end, the top board being pressed into a pair of side plates, the lower platen, side plate, top board
Between form rule side's die cavity;
A pair of of the side vertical corresponding with its width direction of product among the third is placed and is put into rule side's die cavity,
Then operation press drives top board to push, and is pressurized and then and prolongs in its thickness direction in product width direction among the third
Exhibition is until it is that product is pressurized in rule side's die cavity among the third is shaped to the 4th intermediate product that the unification of its thickness is regular;
Step 5, cutting fluting:
The 5th intermediate product of excision forming on the described 4th intermediate upper and lower end face of product;
The 5th intermediate upper and lower end face of product forms kidney-shaped notch;
Step 6, whole heating:
5th intermediate product is heated;
Step 7, preliminary swollen type:
The 5th intermediate product after heating is put into swollen type external mold, the swollen type external mold upper surface is passed through along its length
It is logical equipped with middle part is wide and slot in swollen type that both ends are narrow, slot lower face is equipped with swollen type lower opening, the swollen type external mold bottom in the swollen type
Portion is equipped with the swollen type slideway being connected to swollen type lower opening along its width direction;
Symmetrical expression is gone back in the swollen type external mold and is inserted with a pair of swollen type internal model, and the swollen type internal model includes slidably plugging
In the swollen type slideway and it is folded upward at the swollen type folded plate in the insertion swollen type in slot, is located at the swollen type folded plate upper end simultaneously
It is inserted into the swollen type fixture block in the 5th intermediate product via kidney-shaped notch;
Operation press downlink and between driving swollen type punch to be inserted into a pair of swollen type internal model via waist type groove mouth, in a pair of swollen type
Mould to both ends distending and then will obtain the 6th intermediate product in the middle part of the described 5th intermediate product, to extending out in the middle part of the waist type groove mouth
It opens and is shaped to transition notch;
Step 8, secondary reshaping:
6th intermediate product is put into shaping external mold, shaping external mold upper surface is penetrated through along its length equipped with whole
Slot in shape, slot lower face is equipped with shaping lower opening in the shaping, and shaping external mold bottom is equipped with along its width direction and shaping
The shaping slideway of lower opening connection, is shaped to circle in the shaping in the middle part of slot;
Symmetrical expression is gone back in the shaping external mold and is inserted with a pair of of shaping internal model, and the shaping internal model includes slidably plugging
In the shaping slideway and it is folded upward at the shaping folded plate in the insertion shaping in slot, is located at shaping folded plate upper end simultaneously
It is inserted into the shaping fixture block in the 6th intermediate product via transition notch;
Operation press downlink and between driving reforming plunger to be inserted into a pair of of shaping internal model via transition notch, in a pair of of shaping
Mould will be pressed further by deformation to both ends in the middle part of the 6th intermediate product and obtain the 7th intermediate product, and the transition notch is shaped to justify
Shape notch;
Step 9, it is molded button-head:
The 7th intermediate product is fixed using fixture, and carries out just squeezing necking using the 7th intermediate product both ends of the second module pair
Form button-head;
Step 10, temper:
Surface residual temperature by the 7th intermediate product after step 9 reaches 800 DEG C -820 DEG C, using residual temperature to shaping workpiece
It is whole quenched, 850 DEG C, after cold quenching are warming up to, temper is carried out, obtains axle housing.
As further embodiment, the swollen type fixture block lateral surface is arc.
Further, the swollen type fixture block width is less than the half of the waist row width of rebate, a pair of swollen type fixture block patch
Its overall width is less than waist type width of rebate after conjunction, is pressed from both sides convenient for the 5th intermediate product is directly from top to bottom sleeved on a pair of swollen type
On block.
As further embodiment, the shaping fixture block lateral surface is matched with inner wall in the middle part of slot in the shaping
It is arc-shaped.
Further, the shaping fixture block width is less than the half of the transition width of rebate, a pair of of shaping fixture block patch
Its overall width is less than transition width of rebate after conjunction, convenient for the 6th intermediate product is directly from top to bottom sleeved on a pair of of plastic splint
On block.
The beneficial effects of the utility model:
It is described in the utility model a kind of suitable for the molding shaping mould of automobile axle housing, it can be by materials in the tube final shaping.
A kind of automobile axle housing forming method described in the utility model can cancel axle housing for traditional handicraft
Length sets weld seam and triangle plate welding seams, greatly increases the integrity degree and structural strength of axle housing.
A kind of automobile axle housing forming method described in the utility model will using swollen type internal model by preliminary swollen type technique
Preliminary distending obtains the 6th intermediate product outward in the middle part of the 5th intermediate product, and the swollen type of kidney-shaped notch is become lead-over groove
Mouthful;And then it is transferred to secondary reshaping technique, the transition notch after swelling directly is set in shaping internal model, using shaping internal model by institute
State in the middle part of the 6th intermediate product and further to obtain the 7th intermediate product outwardly against shaping, and through overmolding button-head, return
Automobile axle housing ontology is obtained after thermal transfer system;Further, it is also necessary to the also welding half on any round notch of the axle housing
The rear cover of circular cross-section.
A kind of automobile axle housing forming method described in the utility model, due to using swollen type internal model and shaping internal model to automobile
Axle housing carries out interior high-pressure molding, instead of the molding mode of the high-pressure liquid medium of the prior art, it is only necessary to be put into materials in the tube and lead to
Crossing hydraulic mechanism drives swollen type internal model or shaping internal model outwardly against can fast implement;It is close there is no need to be carried out to materials in the tube
Envelope greatly optimizes processing technology without high-pressure liquid medium in filling.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structural schematic diagram of embodiment of the axle housing.
Fig. 2 is a kind of sectional view of embodiment of the described first intermediate product.
Fig. 3 is the schematic diagram of step 2 both ends necking.
Fig. 4 is the schematic diagram of step 3 roll-in pressure side.
Fig. 5 is a kind of vertical view of embodiment of product among third.
Fig. 6 is Section A-A sectional view in Fig. 5.
Fig. 7 is section B-B sectional view in Fig. 5.
Fig. 8 is the schematic diagram of step 4 molding rule side.
Fig. 9 is a kind of sectional view of embodiment of the 4th intermediate product.
Figure 10 is C-C cross-sectional views in Fig. 9.
Figure 11 is a kind of sectional view of embodiment of the 5th intermediate product.
Figure 12 is a kind of vertical sectional view of embodiment of the preliminary swollen type of the step 7.
Figure 13 is a kind of horizontal cross of embodiment of the preliminary swollen type of the step 7.
Figure 14 is a kind of sectional view of embodiment of the 6th intermediate product.
Figure 15 is a kind of vertical sectional view of embodiment of step 8 secondary reshaping.
Figure 16 is a kind of horizontal cross of embodiment of step 8 secondary reshaping.
Figure 17 is a kind of sectional view of embodiment of the 7th intermediate product.
Figure 18 is a kind of structural schematic diagram of embodiment of the step 9 molding button-head.
In figure:
1. the first intermediate product, 2. second intermediate products, 21. necking tube heads, 22. knuckles, 3. thirds centre product,
4. the 4th intermediate product, 5. the 5th intermediate products, 51. waist type groove mouths, 6. the 6th intermediate products, 61. transition notches, 7. the 7th
Intermediate product, 71. round notches, 72. button-heads, 8. rear covers;
A. the first module;
B. roller press mechanism;
C. rule side's mold, c1. lower platens;C2. side plate;C3. top board;
D. swollen type external mold;D1. slot in swollen type, type lower opening that d2. is swollen, d3. is swollen type slideway;
E. swollen type internal model, e1. is swollen type folded plate, e2. is swollen type fixture block;
F. swollen type punch;
G. shaping external mold, slot in g1. shapings, g2. shaping lower opening, g3. shaping slideways;
H. shaping internal model, h1. shaping folded plates, h2. shaping fixture blocks;
I. reforming plunger.
Specific implementation mode
The utility model is described in further detail below in conjunction with attached drawing.
One kind being suitable for the molding shaping mould of automobile axle housing, and the shaping mould is including at least in shaping external mold g, shaping
Mould h, reforming plunger i;
The upper surfaces shaping external mold g penetrate through along its length is equipped with slot g1 in shaping, the lower ends slot g1 in the shaping
Face is equipped with shaping lower opening g2, and the bottoms shaping external mold g are equipped with the shaping slideway being connected to shaping lower opening g2 along its width direction
G3 is shaped to circle in the shaping in the middle part of slot g1;
Symmetrical expression is gone back in the shaping external mold g and is inserted with a pair of of shaping internal model h, and the shaping internal model h includes slidable
It is plugged in the shaping slideway g3 and is folded upward at the shaping folded plate h1 in the insertion shaping in slot g1, be located at the shaping
The shaping fixture block h2 of the upper ends folded plate h1;
The reforming plunger i is inserted between a pair of of shaping internal model h.
Further, the shaping folded plate h1, which is folded upward at, is inserted into the part of slot g1 in shaping and inwardly projecting is shaped to rectangle
Column, the both sides the reforming plunger i are respectively equipped with the rectangular slot mating with corresponding rectangular column.
A kind of automobile axle housing forming method, includes the following steps:
Step 1, materials in the tube are cut:
It is outer diameter D 1 by round steel pipe cutting forming, the first intermediate product 1 of internal diameter d1, length L1;
Step 2, both ends necking:
Fixture fixes the middle part of the first intermediate product 1, then uses the first module a of a pair respectively by 1 liang of the first intermediate product
It holds and inwardly squeezes, be the second intermediate product 2 by 1 necking forming of the first intermediate product;
The both ends necking forming of the second intermediate product 2 be outer diameter D 2, internal diameter d2, length L2 necking tube head 21, institute
State the knuckle 22 that radius R2 is formed between 2 middle part ontology of necking tube head 21 and the second intermediate product;
Step 3, roll-in pressure side:
By the second intermediate product 2 by roller press mechanism b roll-formings be third among product 3;
3 middle part ontology of product is shaped to the round rectangle cross section of thick H31, width A31, fillet R31, institute among the third
State the round rectangle cross section that 3 both ends roll-forming of product among third is thickness H32, width A32, fillet R32;
Step 4, it is molded rule side:
Product 3 among third is put into rule side mold c, rule side's mold c includes lower platen c1, along lower platen c1 long
Degree direction is located at the top board c3 in a pair of side plates c2 of lower platen c1 on both sides of the upper end, indentation a pair of side plates c2, the pushing
Rule side's die cavity is formed between plate c1, side plate c2, top board c3;
A pair of of the side vertical corresponding with its width direction of product 3 among the third is placed and is put into rule side's die cavity
It is interior, it then operates press and top board c3 is driven to push, be pressurized in 3 width direction of product of the third centre and then and in its thickness
Direction extend until its thickness it is unified it is regular be H4, among the third product 3 is pressurized in rule side's die cavity is shaped to the 4th
Between product 4;
Step 5, cutting fluting:
The 5th intermediate product 5 of excision forming on the 4 upper and lower end face of the 4th intermediate product;
5th intermediate product, the 5 upper and lower end face forms kidney-shaped notch 51;
Step 6, whole heating:
5th intermediate product 5 is heated;
Step 7, preliminary swollen type:
The 5th intermediate product 5 after heating is put into swollen type external mold d, the swollen upper surfaces type external mold d are square along its length
To perforation equipped with middle part is wide and slot d1 in swollen type that both ends are narrow, the lower faces slot d1 are equipped with swollen type lower opening d2 in the swollen type, described
The swollen bottoms type external mold d are equipped with the swollen type slideway d3 being connected to swollen type lower opening d3 along its width direction;
Symmetrical expression is gone back in the swollen type external mold d and is inserted with a pair of swollen type internal model e, and the swollen type internal model e includes slidable
It is plugged in the swollen type slideway d3 and is folded upward at the swollen type folded plate e1 in the insertion swollen type in slot d1, be located at the swollen type
The swollen type fixture block e2 in the 5th intermediate product 5 is simultaneously inserted into the upper ends folded plate e1 via kidney-shaped notch 51;
Operation press downlink and between driving swollen type punch f to be inserted into a pair of swollen type internal model e via waist type groove mouth 51, it is a pair of swollen
The 5th intermediate product, 5 middle part to both ends distending and then is obtained the 6th intermediate product 6, the waist type groove mouth 51 by type internal model e
Middle part, which expands outwardly, is shaped to transition notch 61;
Further, a pair of swollen type internal model e drives outside distending by hydraulic mechanism respectively.
Step 8, secondary reshaping:
6th intermediate product 6 is put into shaping external mold g, the upper surfaces shaping external mold g penetrate through along its length to be set
There is a slot g1 in shaping, the lower faces slot g1 are equipped with shaping lower opening g2 in the shaping, and the bottoms shaping external mold g are along its width direction
Equipped with the shaping slideway g3 being connected to shaping lower opening g2, circle is shaped in the middle part of slot g1 in the shaping;
Symmetrical expression is gone back in the shaping external mold g and is inserted with a pair of of shaping internal model h, and the shaping internal model h includes slidable
It is plugged in the shaping slideway g3 and is folded upward at the shaping folded plate h1 in the insertion shaping in slot g1, be located at the shaping
The shaping fixture block h2 in the 6th intermediate product 6 is simultaneously inserted into the upper ends folded plate h1 via transition notch 61;
Operation press downlink and between driving reforming plunger i to be inserted into a pair of of shaping internal model h via transition notch 61, it is a pair of whole
6th intermediate product, 6 middle part is pressed further by deformation to both ends and obtains the 7th intermediate product 7, the transition notch by shape internal model h
61 are shaped to round notch 71;
Further, a pair of of shaping internal model h passes through the outside distending of hydraulic mechanism respectively.
Step 9, it is molded button-head:
The 7th intermediate product 7 is fixed using fixture, and using 7 both ends of the second the 7th intermediate product of module pair just squeeze and contract
Mouth forms button-head 72;
Step 10, temper:
Surface residual temperature by the 7th intermediate product 7 after step 9 reaches 800 DEG C -820 DEG C, using residual temperature to being molded work
Part is integrally quenched, is warming up to 850 DEG C, after cold quenching, carries out temper, obtains axle housing.
As further embodiment, the swollen type fixture block e1 lateral surfaces are arc.
Further, the swollen type fixture block e1 width is less than the half of 51 width of waist row notch, a pair of swollen type folder
Its overall width is less than 51 width of waist type groove mouth after block e2 fittings, convenient for the 5th intermediate product 5 to be directly from top to bottom sleeved on
On a pair of swollen type fixture block e2.
As further embodiment, the shaping fixture block h1 lateral surfaces are and inner wall in the middle part of slot g1 in the shaping
That matches is arc-shaped.
Further, the shaping fixture block h1 width is less than the half of 61 width of transition notch, a pair of of plastic splint
Its overall width is less than 61 width of transition notch after block h2 fittings, convenient for the 6th intermediate product 6 to be directly from top to bottom sleeved on
On a pair of of shaping fixture block h2.
It is enlightenment, through the above description, related work people with the above-mentioned desirable embodiment according to the utility model
Member can carry out various changes and amendments in the range of without departing from this item utility model technological thought completely.This item is real
It is not limited to the contents of the specification with novel technical scope, it is necessary to which its technology is determined according to right
Property range.