CN207863755U - A kind of composite resin door panel substituting log - Google Patents
A kind of composite resin door panel substituting log Download PDFInfo
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- CN207863755U CN207863755U CN201721799425.9U CN201721799425U CN207863755U CN 207863755 U CN207863755 U CN 207863755U CN 201721799425 U CN201721799425 U CN 201721799425U CN 207863755 U CN207863755 U CN 207863755U
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- log
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Abstract
The utility model discloses a kind of composite resin door panels substituting log, the door panel is combined by half consistent plate of two block structures by adhesive linkage, half plate includes surface decoration layer, the first stretch-resistant layer, substrate and filled layer, the surface decoration layer is consistent with the first stretch-resistant layer structure, it is centrally formed groove in first stretch-resistant layer, the substrate is set in the groove, the filled layer is filled between the substrate and the first stretch-resistant layer, and the filled layer upper surface is concordant with the upper surface of the first stretch-resistant layer.Its remarkable result is：Production cost is low, and product texture is more than log products, while having reached energy-saving and emission-reduction, is conserved forests, protection rare tree species, environmental protection purpose；It can be widely applied to substitute the production and processing of rare rare seeds log door.
Description
Technical field
The utility model is related to arrive ornament furnishings timber technical field, specifically, be it is a kind of substitute log it is compound
Resin door panel.
Background technology
Currently, the log door that interior decoration is related to, basic material is -300 years or so 30 years middle and high end seeds of the age of tree,
It is concentrated mainly on virgin forest and nature reserve area.More commonly used have a Manchurian ash, red oak, red acid branch, rosewood, nanmu,
The seeds such as teak, Birch, husky Baily.In China, with the high speed development of construction, the dosage of log increases severely, and with country
Requirement to environmental protection, for energy-saving and emission-reduction, conserves forests, part forest has stopped cutting down at present, and log door price is caused to get over
Come higher, while because raw material are reduced, corresponding quality also worse and worse, formed the luxury that a small number of talents can consume
Product.
Currently, there is relevant enterprise to carry out replacement wooden indoor door using new material new process in market, but only limit kitchen is defended
Door between life, Plastic steel door, titanium magnesium alloy door, wood-plastic door, molded door etc. are not to substitute log mortise and tenon loading board structure door.Therefore, gloomy
Woods forbids the continuous reinforcement of felling, and with the raising that the people take in, to log mortise and tenon and the consumption with the traditional thread binding plate wood of left-hand thread needs
It asks and is continuously increased, contradiction will be formed.
Utility model content
In view of the deficiencies of the prior art, the purpose of this utility model is to provide a kind of composite resin door core substituting log
Plate, the mortise and tenon loading board door produced as raw material using replacing log, reduces the cost of product.
In order to achieve the above objectives, the technical solution adopted in the utility model is as follows：
A kind of composite resin door panel substituting log, key are：Passed through by half consistent plate of two block structures viscous
It connects layer to be combined, half plate includes surface decoration layer, the first stretch-resistant layer, substrate and filled layer, the incrustation
Layer is consistent with the first stretch-resistant layer structure, is centrally formed groove in first stretch-resistant layer, institute is arranged in the groove
Substrate is stated, the filled layer is filled between the substrate and the first stretch-resistant layer.
Further, also it is covered with the second stretch-resistant layer on first stretch-resistant layer.
Further, first stretch-resistant layer is the mixture of carbon fiber and unsaturated-resin, second stretch-proof
Layer is the mixture of glass fibre and unsaturated-resin.
By the glass fibre in the carbon fiber and the second stretch-resistant layer in the first stretch-resistant layer, the company of product can be increased
Intensity is connect, the toughness of product is reinforced, avoids the product rupture or fracture of violence impact product, while can prevent product from drawing high change
Shape.And cost can also be reduced using glass fibre to a certain extent.
Further, the thickness of the surface decoration layer is 2~3mm, and the thickness of first stretch-resistant layer is 1~2mm,
The thickness of second stretch-resistant layer is 1~2mm.
Further, it is folded with glass layer in the adhesive linkage.By sandwiched glass layer, product company is played
It connects, increases toughness, prevent product from rupturing or being broken, prevent product from drawing high deformation, while reducing the effect of cost；In addition, may be used also
A large amount of modeling lipoprotein mixtures are poured because of the chemical exothermic reaction of generation after preventing molding, are deformed, are collapsed because of caused by shrinkage factor,
Cause product rejection.
Further, the filled layer upper surface is concordant with the upper surface of the substrate.
In filling, it would be desirable to which the packing material of pouring, which all pours the surrounding of substrate, to be filled, and ensures that base cannot be covered
Plate, after pouring adhesive linkage, the overtime work of adhesive linkage and two and half plates wants that practicing grade fixes, and has better structural strength, keeps away simultaneously
Phenomena such as deforming, collapsing caused by the chemical exothermic reaction that generates when having exempted to pour adhesive linkage after molding.
Further, the substrate uses modified foaming cement heat preserving plate.
Low using the production cost of modified foaming cement heat preserving plate, construction technology is simple, in all A grades of non-ignitable thermal insulating materials
It is the most economical in material；Fire prevention, it is cost-effective, it is economic and practical, and light thermal-insulation, bonding force is strong, easy for construction, environmentally protective, nothing
It is malicious, pollution-free, nuisanceless, and industrial residue can be utilized, energy-conserving profit waste is high durable, and problem of aging is not present, can effectively improve door
The service life of core plate.
The remarkable result of the utility model is：Simple in structure, easy for construction, this door panel cost is traditional log door panel
1/10th, the duration be 1/8th, greatly simplify operation technology and time, and product texture is more than log products,
Simultaneously reached energy-saving and emission-reduction, conserve forests, protection rare tree species, environmental protection purpose；It can be widely applied to substitute
The production and processing of rare rare seeds log door.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the cross-section diagram of Fig. 1；
Fig. 3 is the close-up schematic view of Fig. 2.
Specific implementation mode
Specific embodiment of the present utility model and operation principle are described in further detail below in conjunction with the accompanying drawings.
Shown in 1~Fig. 3 of attached drawing, a kind of composite resin door panel substituting log is led to by half consistent plate of two block structures
It crosses adhesive linkage 1 to be combined, glass layer 7 is folded in the adhesive linkage 1, half plate includes surface decoration layer 2,
One stretch-resistant layer 3, substrate 4 and filled layer 5, the surface decoration layer 2 is consistent with 3 structure of the first stretch-resistant layer, described
One stretch-resistant layer 3 is centrally formed groove, and the substrate 4 is arranged in the groove, and the filled layer 5 is filled in the substrate 4
Between the first stretch-resistant layer 3,5 upper surface of the filled layer is concordant with the upper surface of the substrate 4.
In this example, the second stretch-resistant layer 6 is also covered on first stretch-resistant layer 3.First stretch-resistant layer 3 is
The mixture of carbon fiber and unsaturated-resin, second stretch-resistant layer 6 are the mixture of glass fibre and unsaturated-resin.
Preferably, the substrate 4 uses modified foaming cement heat preserving plate.
In this example, the surface decoration layer 2 contains the component of following parts by weight under condition of different temperatures：
Temperature is 8 DEG C~20 DEG C：
100 parts of resin, 1.5-2 parts of accelerating agent, 2.2-3 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride, carbon
23-26 parts of sour hydrogen calcium, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, 0.5-1 parts of stabilizer；
Temperature is 20 DEG C~30 DEG C：
100 parts of resin, 1-1.5 parts of accelerating agent, 1.5-2.2 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride,
23-26 parts of calcium bicarbonate, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, 0.5-1 parts of stabilizer；
Temperature is 30 DEG C~42 DEG C：
100 parts of resin, 0.7-1 parts of accelerating agent, 1.2-1.5 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride,
23-26 parts of calcium bicarbonate, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, stabilizer 0.5-1.
In this example, first stretch-resistant layer 3 contains the component of following parts by weight under condition of different temperatures：
Temperature is 8 DEG C~20 DEG C：
100 parts of resin, 1.5-2 parts of accelerating agent, 2.2-3 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride, carbon
23-26 parts of sour hydrogen calcium, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, 0.5-1 parts of stabilizer, carbon
Fiber is uniformly laid in coating surface；
Temperature is 20 DEG C~30 DEG C：
100 parts of resin, 1-1.5 parts of accelerating agent, 1.5-2.2 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride,
23-26 parts of calcium bicarbonate, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, 0.5-1 parts of stabilizer,
Carbon fiber is uniformly laid in coating surface；
Temperature is 30 DEG C~42 DEG C：
100 parts of resin, 0.7-1 parts of accelerating agent, 1.2-1.5 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride,
23-26 parts of calcium bicarbonate, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts, stabilizer 0.5-1 of antifoaming agent, carbon
Fiber is uniformly laid in coating surface.
In this example, second stretch-resistant layer 6 contains the component of following parts by weight under condition of different temperatures：
Temperature is 8 DEG C~20 DEG C：
100 parts of resin, 1.5-2 parts of accelerating agent, 2.2-3 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride, carbon
23-26 parts of sour hydrogen calcium, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, 0.5-1 parts of stabilizer, glass
Glass fiber is uniformly laid in coating surface；
Temperature is 20 DEG C~30 DEG C：
100 parts of resin, 1-1.5 parts of accelerating agent, 1.5-2.2 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride,
23-26 parts of calcium bicarbonate, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts of antifoaming agent, 0.5-1 parts of stabilizer,
Glass fibre is uniformly laid in coating surface；
Temperature is 30 DEG C~42 DEG C：
100 parts of resin, 0.7-1 parts of accelerating agent, 1.2-1.5 parts of curing agent, 10-15 parts of glass microsphere powder, 8-15 parts of calomel mercurous chloride,
23-26 parts of calcium bicarbonate, 2-4 parts of plasticizer, 0.3 part of toner, 7-15 parts of gel coat, 0.2-1 parts, stabilizer 0.5-1 of antifoaming agent, glass
Glass fiber is uniformly laid in coating surface.
In this example, the filled layer 5 contains the component of following parts by weight under condition of different temperatures：
Temperature is 8 DEG C~20 DEG C：
100 parts of resin, 1.5-2 parts of accelerating agent, 2.2-3 parts of curing agent, 10-15 parts of glass microsphere powder, calcium bicarbonate 23-26
Part, 0.3 part of toner, 0.5-1 parts of stabilizer, 12-15 parts of diluent；
Temperature is 20 DEG C~30 DEG C：
100 parts of resin, 1-1.5 parts of accelerating agent, 1.5-2.2 parts of curing agent, 10-15 parts of glass microsphere powder, calcium bicarbonate 23-
26 parts, 0.3 part of toner, 0.5-1 parts of stabilizer, 12-15 parts of diluent；
Temperature is 30 DEG C~42 DEG C：
100 parts of resin, 0.7-1 parts of accelerating agent, 1.2-1.5 parts of curing agent, 10-15 parts of glass microsphere powder, calcium bicarbonate 23-
26 parts, 0.3 part of toner, 0.5-1 parts of stabilizer, 12-15 parts of diluent.
The production stage of above-mentioned composite resin door panel is：
Step 1, surface decoration layer 2 coat process：
The mixing preparation (except curing agent) in proportion by the material of above-mentioned surface decoration layer 2.Need the mixture tree of film
Fat adds corresponding curing agent allotment uniform, is uniformly coated onto on mold after 1 minute, and thickness is 2~3mm, and is coated with surface dress
The mold of decorations layer 2, which is placed in vacuum tank, to be handled, and takes out wait doing after a certain period of time；
Step 2, the first stretch-resistant layer 3 are laid with process：
Will by above-mentioned material mixing preparation (except curing agent) in proportion；Then, it would be desirable to which the mixture resin of film adds
Corresponding curing agent allotment is uniform, is uniformly coated onto on the first stretch-resistant layer 3 after 1 minute, thickness is in 1~2 millimeter, operating time
It 3-4 minutes, waits for 20 minutes dry；When last resin will cure, it is laid with carbon fiber, is completely spread with plastic spatula, carbon fiber uniformly glues
On the first stretch-resistant layer 3；
Step 3, the second stretch-resistant layer 6 are laid with process：
The mixing preparation (except curing agent) in proportion by above-mentioned material, then will need the mixture resin of film to add accordingly
Curing agent allotment is uniform, is uniformly coated onto on the first stretch-resistant layer 3 after 1 minute, and thickness is at 1~2 millimeter, operating time 3-4
Minute, it waits for 20 minutes dry；Later when resin will cure, it is laid with glass fibre, is completely spread with plastic spatula, glass fibre is uniform
It is sticked on the second stretch-resistant layer 6；
Step 4：Substrate 4 is laid with process：
Substrate 4 is worked into geomery needed for product, and substrate 4 is placed in the groove that the second stretch-resistant layer 6 designs,
Then the filled layer 5 is poured in the surrounding of substrate 4；
Step 5 is being laid with the glass layer 7 in half board mold, plays connection, increases toughness, prevents from pouring after molding
A large amount of modeling lipoprotein mixtures are filled because of the chemical exothermic reaction of generation, deformation, collapses, cause product report because of caused by shrinkage factor
It is useless.The paving mode of the glass layer 7 is：It is laid with single-layer glass fiber on one and half board molds wherein, plastic cement is used in combination
Glass fibre is uniformly completely laid on substrate 4 and the second stretch-resistant layer 6 by scraper, carries out the molding bonding process again later.
Step 6, molding bonding process：
By two, through step 5, treated that half board mold molds, and is poured into adhesive linkage 1, and two and half plates is made to be bonded
It is complex as a whole, the specific steps are：
Step 6.1：Using bar screw, by two, through step 5, treated that half board mold molds, and will be after molding
Mold be fixed on pour frame on, keep being disposed vertically；
Step 6.2：The adhesive linkage material requested is subjected to mixing preparation in proportion, and is disposably poured to mold
On；
Step 6.3：Mold is stood into solidification 12~24 hours；
Step 7：Demoulding packaging and warehousing process：
It is impregnated being immersed in ammonium hydroxide pond after product stripping 5~8 minutes, is then placed into and waits quarreling 4~8 days, in product
Chemical reaction, stress intensity, rigidity, color and luster are packed in storage after reaching design requirement.
Claims (6)
1. a kind of composite resin door panel substituting log, it is characterised in that：Bonding is passed through by half consistent plate of two block structures
Layer (1) is combined, and half plate includes surface decoration layer (2), the first stretch-resistant layer (3), substrate (4) and filled layer (5),
The surface decoration layer (2) is consistent with the first stretch-resistant layer (3) structure, recessed in being centrally formed for first stretch-resistant layer (3)
Slot, is arranged the substrate (4) in the groove, and the filled layer (5) is filled in the substrate (4) and the first stretch-resistant layer (3)
Between.
2. the composite resin door panel according to claim 1 for substituting log, it is characterised in that：In first tension
It stretches and is also covered with the second stretch-resistant layer (6) on layer (3).
3. the composite resin door panel according to claim 2 for substituting log, it is characterised in that：The surface decoration layer
(2) thickness is 2~3mm, and the thickness of first stretch-resistant layer (3) is 1~2mm, the thickness of second stretch-resistant layer (6)
For 1~2mm.
4. the composite resin door panel according to claim 1 or 2 for substituting log, it is characterised in that：In the bonding
It is folded with glass layer (7) in layer (1).
5. the composite resin door panel according to claim 1 for substituting log, it is characterised in that：The filled layer (5)
Upper surface is concordant with the upper surface of the substrate (4).
6. substituting the composite resin door panel of log according to claim 1 or 5, it is characterised in that：The substrate (4)
Using modified foaming cement heat preserving plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721799425.9U CN207863755U (en) | 2017-12-21 | 2017-12-21 | A kind of composite resin door panel substituting log |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721799425.9U CN207863755U (en) | 2017-12-21 | 2017-12-21 | A kind of composite resin door panel substituting log |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207863755U true CN207863755U (en) | 2018-09-14 |
Family
ID=63465640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721799425.9U Expired - Fee Related CN207863755U (en) | 2017-12-21 | 2017-12-21 | A kind of composite resin door panel substituting log |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207863755U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166901A (en) * | 2017-12-21 | 2018-06-15 | 张启析 | A kind of composite resin door panel and its production method for substituting log |
-
2017
- 2017-12-21 CN CN201721799425.9U patent/CN207863755U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166901A (en) * | 2017-12-21 | 2018-06-15 | 张启析 | A kind of composite resin door panel and its production method for substituting log |
| CN108166901B (en) * | 2017-12-21 | 2019-04-30 | 张启析 | A kind of composite resin door panel and its production method substituting log |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180914 Termination date: 20211221 |
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| CF01 | Termination of patent right due to non-payment of annual fee |