A kind of standard brick pallet-free fully-automatic packaging system
Technical field
The utility model is related to a kind of standard brick pallet-free fully-automatic packaging systems, belong to production of construction materials field.
Background technology
Existing standard brick pallet-free automatic packaging system domestic at present all Shortcomings, it is not reserved that some producers are packaged finished product
Forklift hole position, this gives subsequent handling conveyer belt huge trouble;Producer's base brick stack manner also is consistent, is susceptible to
The phenomenon of falling brick, that is, the green body after packing is not secured enough, is easy to be scattered.
The Chinese patent that publication No. is CN107031912A discloses a kind of standard brick automatic packaging method and device, passes through one
The cooperation of equipment series is used, and automatic packaging is carried out to the standard brick produced, to realize the purpose for saving human resources;But its
Defect is to be only applicable to the code base mode of no end rotation, and (green body on base vehicle 100 is all made of no 600 heap of end rotation base brick
It is folded), referring to Fig. 1, this code base mode is easy so that the phenomenon of falling brick occurs in traveling in base vehicle, i.e. base brick is scattered.At present for no reason
Portion's rotary code base has been to belong to old superseded technique.It is only development trend with end rotary code base, referring to Fig. 2, using end
The mode (outsides of both given layers of the green body on base vehicle 100 is stacked using end rotation base brick 200) of portion's rotary code base can be to prevent
Only base vehicle in traveling fall brick.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of standard brick pallet-free fully-automatic packaging system, the mark
Brick pallet-free fully-automatic packaging system can effectively prevent base vehicle to occur the phenomenon of falling brick in traveling, and work efficiency is high, packaging effect
Fruit is good.
The technical solution of the utility model is as follows:
A kind of standard brick pallet-free fully-automatic packaging system, it is characterised in that:Including base vehicle conveying mechanism, the mark set gradually
Brick single layer conveying mechanism and green body conveying mechanism;The outside of both given layers of green body on the base vehicle of the base vehicle conveying mechanism delivery
It stacks and base brick is rotated using end;
It further includes:
Green body on base vehicle is delivered to standard brick single layer conveying mechanism by the first suspender without end rotation base brick single layer
On;
End rotates base brick fetching brick machine, and the end rotation base brick uniline of the green body on base vehicle is transported to first and base machine
On structure;
End rotates standard brick conveying mechanism, is used to deliver first and base mechanism;
End rotation base brick single layer on first and base mechanism is delivered to standard brick single layer conveying mechanism by the second suspender
On;
Brick cutting machine structure, is set to the lower section of standard brick single layer conveying mechanism conveying back segment, and the bracket of brick cutting machine structure is pierced by upwards
Gap on standard brick single layer conveying mechanism jacks up standard brick, and forklift hole is reserved in both given layers;
Third suspender picks up the standard brick that brick cutting machine structure jacks up, and the green body held is delivered to green body conveying mechanism;
Binder is packaged the green body on green body conveying mechanism.
Wherein, the end rotation base brick fetching brick machine includes moving beam, is respectively arranged at moving beam both sides and drives movement
First straight line guide rail that beam moves horizontally is set to above moving beam and moving beam and first straight line guide rail is driven to move up and down
Lifting seat is set between moving beam lower face and the second straight line guide rail being mutually parallel with first straight line guide rail and several upper ends
Spacer is set to the manipulator in second straight line guide rail;First straight line guide rail is rotated along base vehicle conveying mechanism end and positioned at end
Standard brick conveying mechanism conveys the setting of leading portion direction;Adjacent machine hand is clamped by cylinder to position.
Wherein, further include second and base mechanism, second and base mechanism, which ride, to be set to above base vehicle conveying mechanism.
Wherein, ferry bus is set to base vehicle conveying mechanism conveying front end after kettle;Finished product fork truck is set to green body conveying mechanism
Convey end.
Wherein, the binder includes being set to the baling press of green body conveying mechanism conveying back segment side and being set to
The 4th suspender above green body conveying mechanism;4th suspender will be overturn by the green body of baling press one-step bundling, be allowed to allow packing
Machine carries out secondary tie up.
The utility model has the advantages that:
1, the utility model effectively prevent base vehicle to occur the phenomenon of falling brick in traveling, and work efficiency is high, and packaging effect is good.
2, the utility model is provided with second and base mechanism, and the standard brick on base vehicle being pushed out out of still kettle respectively arranges it
Between there are gap, if second and base mechanism green body is closed up be conducive to the sandwiched of subsequent handling dried layer standard brick and transfer.
3, the utility model is provided with end rotation base brick fetching brick machine, and the end rotation base brick on side is taken out, is placed
In on first and base mechanism, first and base mechanism several row ends rotation base bricks close up after be delivered to standard brick single layer conveying mechanism again
On.
4, the utility model is provided with brick cutting machine structure, and the bracket on brick cutting machine structure jacks up standard brick, is allowed to be arranged again
Row reach design size and toward forklift hole are reserved after the parting of both sides, and convenience in transport passes through brick cutting machine structure and third suspender
Cooperation realize green body levels be staggered.
5, the utility model be provided with base vehicle conveying mechanism, standard brick single layer conveying mechanism, end rotation standard brick conveying mechanism,
Green body conveying mechanism, the first suspender, the second suspender, third suspender and the 4th suspender, facilitate the transmission of standard brick.
Description of the drawings
Fig. 1 is the base brick structure schematic diagram on base vehicle in the prior art;
Fig. 2 is the base brick structure schematic diagram on the base vehicle of the utility model;
Fig. 3 is the whole overlooking structure diagram of the utility model;
Fig. 4 is the structural schematic diagram along line A-A of Fig. 3 of the utility model;
Fig. 5 is the structural schematic diagram along line B-B of Fig. 3 of the utility model;
Fig. 6 is the structural schematic diagram along line C-C of Fig. 3 of the utility model;
Fig. 7 is the structural schematic diagram along line D-D of Fig. 3 of the utility model.
Fig. 8 is the rotation base brick fetching brick machine structural schematic diagram of the left view of the utility model Fig. 5;
Fig. 9 is that the utility model end rotation base brick fetching brick machine takes brick clamp brick schematic diagram;
Figure 10 is that the utility model end rotation base brick fetching brick machine takes brick to put brick schematic diagram.
Reference numeral is expressed as in figure:
Ferry bus, 2- second and base mechanism, the first blank-clamping machines of 21- structure, the first suspenders of 3-, the second blank-clamping machines of 31- after 1- kettles
Structure, the ends 4- rotation base brick fetching brick machine, 41- moving beams, 42- lifting seats, 43- first straight lines guide rail, 44- second straight lines guide rail,
45- manipulators, 5- first and base mechanism, the second suspenders of 6-, 61- third blank-clamping machines structure, 7- brick cutting machines structure, 8- thirds suspender,
The 4th blank-clamping machine structures of 81-, 9- baling presses, 10- base vehicles conveying mechanism, 20- standard brick single layers conveying mechanism, the ends 30- rotate standard brick
Conveying mechanism, 40- green bodies conveying mechanism, 100- bases vehicle, 101- steppings feeding motor, the ends 200- rotation base brick, 300- the 4th
Suspender, 500- finished products fork truck, 600- rotate base brick without end.
Specific implementation mode
The utility model is described in detail in the following with reference to the drawings and specific embodiments.
Referring to Fig. 1-10, a kind of standard brick pallet-free fully-automatic packaging system, including set gradually base vehicle conveying mechanism 10,
Standard brick single layer conveying mechanism 20 and green body conveying mechanism 40;The green body on base vehicle 100 that the base vehicle conveying mechanism 10 delivers
Both the outside of given layer was stacked using end rotation base brick 200;In this way so that being not easy down brick, still kettle in 100 traveling process of base vehicle
For horizontal positioned cylinder, the shape of the green body on the base vehicle 100 in portion placed within is set, and between each row there are
Both sides are not influenced whole shape by gap using end rotation base brick 200;
It further includes:
It is defeated without 600 single layer of end rotation base brick to be delivered to standard brick single layer by the first suspender 3 for green body on base vehicle 100
It send in mechanism 20;
End rotates base brick fetching brick machine 4, and 200 uniline of end rotation base brick of the green body on base vehicle 100 is transported to the
Together in base mechanism 5;
End rotates standard brick conveying mechanism 30, is used to deliver first and base mechanism 5;
200 single layer of end rotation base brick on first and base mechanism 5 is delivered to the conveying of standard brick single layer by the second suspender 6
In mechanism 20;
Brick cutting machine structure 7, is set to the lower section that standard brick single layer conveying mechanism 20 conveys back segment, and the bracket of brick cutting machine structure 7 is upward
The gap being pierced by standard brick single layer conveying mechanism 20 jacks up standard brick, and forklift hole is reserved in both given layers;
Third suspender 8 picks up the standard brick that brick cutting machine structure 7 jacks up, and the green body held is delivered to green body conveying mechanism
40;
Binder is packaged the green body on green body conveying mechanism 40.
Referring to Fig. 3, the non-loaded base vehicle 100 on the base vehicle conveying mechanism 10 can be under standard brick single layer conveying mechanism 20
It transmits and goes out in side.Stepping feeds the feed speed that motor 101 regulates and controls base vehicle conveying mechanism 10 so that if dry body vehicle 100 is equidistant
Arrangement.
Referring to Fig. 3, Fig. 5 and Fig. 8-10, the end rotation base brick fetching brick machine 4 includes moving beam 41, is respectively arranged at shifting
Dynamic 41 both sides of beam and first straight line guide rail 43 that moving beam 41 moves horizontally is driven, 41 top of moving beam is set to and drives movement
Lifting seat 42 that beam 41 and first straight line guide rail 43 move up and down, be set to 41 lower face of moving beam and with first straight line guide rail 43
The second straight line guide rail 44 and several upper end spacer sleeves being mutually parallel are set to the manipulator 45 in second straight line guide rail 44;First
The linear guide 43 conveys the setting of leading portion direction along 10 end of base vehicle conveying mechanism and positioned at end rotation standard brick conveying mechanism 30;
Adjacent machine hand 45 is clamped by cylinder to position.Until when end rotates 200 layers of base brick, the driving of first straight line guide rail 43 moves
Dynamic beam 41 is moved to 100 direction of base vehicle, and after reaching commitment positions, lifting seat 42 drives moving beam 41 to move down, then adjacent machine
Hand 45 is resisted against the both sides of the end rotation base brick 200 of same a line, and cylinder driving manipulator 45 clamps, and then lifting seat 42 drives
Moving beam 41 moves up, and then first straight line guide rail 43 drives 41 backtracking of moving beam to put the end rotation base brick 200 of two rows
It is placed in first and base mechanism 5.First and base mechanism 5 end of set line number rotation base brick 200 is closed up, referring to Fig. 9 and figure
10 be to close up the end rotation base brick 200 of four rows.
Referring to Fig. 3-4, the standard brick pallet-free fully-automatic packaging system further includes second and base mechanism 2, second and base
Mechanism 2, which rides, is set to 10 top of base vehicle conveying mechanism.
Referring to Fig. 3, ferry bus 1 is set to base vehicle conveying mechanism 10 and conveys front end after the kettle;Finished product fork truck 500 is set to
Green body conveying mechanism 40 conveys end.
Referring to Fig. 3 and Fig. 7, the binder includes the baling press for being set to green body conveying mechanism 40 and conveying back segment side
9 and it is set to the 4th suspender 300 of the top of green body conveying mechanism 40.;4th suspender 300 will pass through 9 one-step bundling of baling press
Green body overturning, be allowed to that baling press 9 is allowed to carry out secondary tie up.
The prior art can be used in first suspender 3, third suspender 8 and the 4th suspender 300.Such as
Disclosed equipment in ZL200610040083.2 stacking machines, ZL200710008576.2 de-hackers;Second suspender 6 can be used existing
There is technology, such as ZL200610040082.8 de-hackers, ZL200610040083.2 stacking machines, ZL200710008576.2 unload brick
Equipment disclosed in machine.
The workflow of the utility model includes the following steps referring to Fig. 1-10:
S1, it is transferred without end rotation base brick 600:Base vehicle conveying mechanism 10 will be loaded with the base vehicle 100 of end rotation base brick 200
It is delivered to 3 lower section of the first suspender;First suspender 3, will be on base vehicle 100 by the second blank-clamping machine structure 31 that can be lifted and rotate
If dried layer standard brick bucket rises, after rotated ninety degrees;Standard brick is positioned on standard brick single layer conveying mechanism 20;First place most bottom surface one
Layer, upper layer is clamped by the second blank-clamping machine structure 31 and is promoted, after the bottom is transported away by standard brick single layer conveying mechanism 20, first
Second blank-clamping machine structure 31 of suspender 3 places layer second from the bottom, until all placement terminates, to realize that single layer is placed;
The transfer of S2, end rotation base brick 200:End rotation base brick fetching brick machine 4 passes through liftable and the machinery that can be walked
After hand 45 once presss from both sides the end rotation base brick 200 of same layer on base vehicle 100, end rotation standard brick 200 is placed on end rotation
Turn in first on standard brick conveying mechanism 30 and base mechanism 5;After having multirow end rotation base brick 200, first and base mechanism 5
Multirow end rotation base brick 200 is closed up;End rotation standard brick conveying mechanism 30 will be loaded with the of multirow end rotation base brick 200
Base mechanism 5 is delivered to 6 lower section of the second suspender together;Second suspender 6 is by liftable third blank-clamping machine structure 61 by the end of single layer
Portion's rotation base brick 200 is positioned over 20 upper surface of standard brick single layer conveying mechanism;
S3, standard brick is arranged from new:The bracket of brick cutting machine structure 7 will send to single layer thereon without end rotation base brick 600 or
200 each brick of end rotation base brick of single layer jacks up and reserves forklift hole in both given layers respectively;
The transfer of S4, the green body arranged:Third suspender 8 will divide brick by the 4th blank-clamping machine structure 81 that liftable band rotates
The standard brick for the jack-up that mechanism 7 has rearranged picks up, and presss from both sides base several times successively;Pass through the rotation of the 4th blank-clamping machine structure 81 so that
The neighbouring layer vertical interlaced of green body stacks, then green body is disposably hung on green body conveying mechanism 40, circulation action several times,
Until reaching design green body height;
S5, packing:Binder is packaged the green body on green body conveying mechanism 40.
Wherein, further include following process before step S1:
The base vehicle 100 for being loaded with end rotation base brick 200 after kettle on the bank is pulled to after kettle on ferry bus 1;
Base vehicle 100 is sent to base vehicle conveying mechanism 10 and base vehicle 100 is positioned over to base vehicle conveying mechanism 10 by ferry bus 1 after kettle
On;
Base vehicle 100 is sent the lower section to second and base mechanism 2 by base vehicle conveying mechanism 10;
By second and base mechanism 2 close up the green body on base vehicle 100;Second and base mechanism 2 the first blank-clamping machine structure 21 rotation
Its clamp arm closes up the green body in the station after turning 90 degree;After closing up, second and base mechanism 2 the first blank-clamping machine structure 21
Restore initial bit.
Wherein, step S5 is as follows:
Green body is delivered to packing station by S5-1, green body conveying mechanism 40, and baling press 9 carries out longitudinal for the first time beat to green body
Packet;
S5-2, the 4th suspender 300 are to 90 degree of rotations of green body;Baling press 9 is to second of longitudinal packing of green body;
Green body is delivered to fork truck station by green body conveying mechanism 40 after the completion of S5-3, the packing that interlocks.
Wherein, after step S5 further include step S6,
The transfer of S6, packed green body:The plug of finished product fork truck 500 pitches the forklift hole stamped into brick by packed green body support
It send to stockyard.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are equally included in the patent within the scope of the utility model.