CN207782126U - A kind of twisted machine of bull vertical numerical control - Google Patents
A kind of twisted machine of bull vertical numerical control Download PDFInfo
- Publication number
- CN207782126U CN207782126U CN201721806322.0U CN201721806322U CN207782126U CN 207782126 U CN207782126 U CN 207782126U CN 201721806322 U CN201721806322 U CN 201721806322U CN 207782126 U CN207782126 U CN 207782126U
- Authority
- CN
- China
- Prior art keywords
- twisted
- take
- wheel
- rack
- shuttle frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 244000309464 bull Species 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 252
- 241000606750 Actinobacillus Species 0.000 claims abstract description 60
- 238000012937 correction Methods 0.000 claims abstract description 26
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000012806 monitoring device Methods 0.000 claims abstract description 13
- 238000005259 measurement Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims description 45
- 230000000694 effects Effects 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 24
- 239000003638 chemical reducing agent Substances 0.000 claims description 24
- 239000010959 steel Substances 0.000 claims description 24
- 210000000481 breast Anatomy 0.000 claims description 22
- 229910052573 porcelain Inorganic materials 0.000 claims description 22
- 238000004804 winding Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000008844 regulatory mechanism Effects 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 230000008261 resistance mechanism Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 230000002776 aggregation Effects 0.000 claims description 3
- 238000004220 aggregation Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 229910000906 Bronze Inorganic materials 0.000 description 5
- 239000010974 bronze Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 230000035807 sensation Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Landscapes
- Ropes Or Cables (AREA)
Abstract
The utility model discloses a kind of twisted machines of bull vertical numerical control, including rack, twisted processing unit (plant) and monitoring device, the twisted processing unit (plant) includes actinobacillus device, stranded wire apparatus, correct draft gear and take-up, the actinobacillus device includes payingoff mechanism, shuttle frame mechanism and guiding mechanism, the shuttle frame mechanism is identical with the quantity of guiding mechanism and is multiple, the stranded wire apparatus includes rotary shaft, rotating mechanism, poly- drum and actuating unit, the correction draft gear includes reshaping device, straightening mechanism and haulage gear, take-up includes the take-up mechanism that wire-arranging mechanism and twisted line are wound, monitoring device includes control device, tension detecting module, rotation speed measurement unit and hauling speed measuring unit.The utility model is simple in structure, realizes the Continuous maching of twisted line, improves production efficiency, alleviates hand labor, meanwhile, ensure that twisted line beam diameter is consistent, and realize three layers of coiling demand of fried dough twist contact pin.
Description
Technical field
The utility model belongs to twisted equipment technical field, more particularly, to a kind of twisted machine of bull vertical numerical control.
Background technology
Due to the rapid development of electronic technology, to being electrically connected the increased demand of coherent signal density, organ is more doing
It is small, to the selection of material, the structure type patched, the shape of contact pin, the contact performance to using, contact coating it is resistance to
The requirement of the parameters such as mill, anti-corrosion, magnetic permeability, engagement force, the size of separating force, withstand voltage value, insulation resistivity, contact resistivity
Also increasingly tighter.Also higher and higher to the inherent quality of electric connector, the requirement of face shaping, demand is also increasing.
But flexible micro- rectangular electric connector fried dough twist contact pin production is most of at home is all still with the hand-made or double-deck process
Main, technical performance and stability are poor, and production efficiency is low, it is difficult to meet and modernize manufacturing requirement.Production fried dough twist at present
Twisted line is mainly produced using horizontal twisted machine in contact pin, but horizontal twisted machine there is also some problems during twisted:
First, horizontal twisted machine when cable rotates can by the interference of gravity and centrifugal force and can not accurate line at detection
The tension of cable, to can not real-time and accurately controlling cable tension;
Second, the rotating mechanism of stranded wire apparatus is laid horizontal by vertical in horizontal twisted machine, and rotating mechanism is for a long time
Work can shift because of Gravitative Loads, cause the twisted line that stranded wire apparatus is formed irregular, it is twisted go out beam shape do not advise
Model;
Third, horizontal twisted machine are only capable of completing the double-deck process, need to increase the straight of rotating mechanism if necessary to three layers of coiling
Diameter, such equipment volume is big, and inconvenient victory.
Therefore, to develop high performance electrical connector must just be equipped with high-caliber three layers of coiling manufacturing equipment.In order to
Meet in domestic air mail space flight, military equipment and three layers of electric connector automatic production line are developed to the manufacturing demand of electric connector
Manufacturing technology and automation special equipment be very necessary.
Utility model content
The technical problem to be solved by the utility model is to the deficiencies in for the above-mentioned prior art, provide a kind of bull
The twisted machine of vertical numerical control, it is simple in structure, it is small, it is easy to operate, by the way that monitoring device and twisted processing unit (plant) is arranged, realize
The Continuous maching of twisted line, improves production efficiency, alleviates hand labor, meanwhile, ensure that twisted line beam diameter is consistent, and
Realize three layers of coiling demand of fried dough twist contact pin, practicability is very strong, convenient for promoting the use of.
In order to solve the above technical problems, the technical solution adopted in the utility model is:A kind of twisted machine of bull vertical numerical control,
It is characterized in that:Including rack, rack-mounted twisted processing unit (plant) and the twisted processing unit (plant) is monitored
Monitoring device;
The twisted processing unit (plant) includes rack-mounted actinobacillus device, for continuous twisted stranded wire apparatus, right
Twisted line after the stranded wire apparatus is twisted carries out the correction draft gear of correction traction and to after overcorrection draft gear
Twisted line carries out the take-up of take-up, and the actinobacillus device includes the paying out machine for continuously sending core wire to the stranded wire apparatus
Structure, the shuttle frame mechanism for continuously sending outer coiling to the stranded wire apparatus and for being led to the outer coiling that shuttle frame mechanism is sent out
To guiding mechanism, the shuttle frame mechanism is identical with the quantity of guiding mechanism, and the quantity of the shuttle frame mechanism and guiding mechanism
Be it is multiple, the stranded wire apparatus include it is vertical lay and for the perforative rotary shaft of core wire, installed for multiple shuttle frame mechanisms and be in
Rotating mechanism that horizontal parallel is laid, mounted on rotary shaft end and to core wire and outer coiling carry out aggregation coiling poly- drum and
The actuating unit that driving rotary shaft is rotated, the rotating mechanism are connect with transmission of rotary axis, and the actuating unit is mounted on
In rack;
The correction draft gear includes in rack and pair twist coiling carries out the reshaping device of shaping, is mounted on machine
On frame and straightening mechanism that pair twist coiling is aligned and the twisted line after straightening mechanism is aligned is drawn and is sent to institute
The haulage gear in take-up is stated, the take-up includes the winding displacement that winding displacement is carried out to the twisted line that haulage gear conveying comes
Mechanism and the take-up mechanism that the twisted line after wire-arranging mechanism winding displacement is wound, the haulage gear, wire-arranging mechanism, receipts
Line mechanism and payingoff mechanism are from top to bottom laid along rack side, the rotating mechanism, guiding mechanism, reshaping device and shuttle frame machine
Structure is located in rack, and the rotating mechanism, guiding mechanism, reshaping device and shuttle frame mechanism along rack inner height direction by down toward
Upper laying;
The monitoring device includes control device, is opened to what the tension of outer coiling on the shuttle frame mechanism was measured in real time
Power detection module, the rotation speed measurement unit that the rotating speed of the rotating mechanism is measured in real time and the traction speed to haulage gear
The hauling speed measuring unit being measured in real time is spent, the actuating unit, haulage gear and take-up mechanism are by the control
Device is controlled, the tension detecting module, rotation speed measurement unit and hauling speed measuring unit with the control device
Connection.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The guiding mechanism includes being mounted on rotary shaft
Upper and above shuttle frame mechanism first group of directive wheel on the rotary shaft and is located above first group of directive wheel with installation
Second group of directive wheel, first group of directive wheel includes multiple circumferentially uniformly distributed the first directive wheels, second group of guiding
Wheel includes multiple circumferentially uniformly distributed the second directive wheels, the spacing of two neighboring first directive wheel and two neighboring described the
The spacing of two directive wheels is identical, and the quantity of first directive wheel is identical as the quantity of the second directive wheel, and described second is oriented to
The distance of wheelspan rotary shaft is less than distance of first directive wheel away from rotary shaft;
The shuttle frame mechanism is identical as the quantity of the first directive wheel, the installation positions of multiple shuttle frame mechanisms respectively with it is more
The installation position of a first directive wheel corresponds.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The rotating mechanism includes being sleeved on rotary shaft
Turntable, multiple connecting shafts uniformly distributed along disk peripheral direction and the planet being set in connecting shaft upper and installed for shuttle frame mechanism
Wheel, the quantity of the planetary gear is identical with the quantity of shuttle frame mechanism and is multiple, and sun gear, institute are arranged in the rotary shaft
It states and is respectively arranged with breast wheel between sun gear and multiple planetary gears, the quantity of the breast wheel is identical as the quantity of planetary gear;
The rotary shaft includes sequentially connected first connecting shaft, the second connecting shaft and the first connecting shaft from the bottom to top, institute
It states to be respectively set in the first connecting shaft, the second connecting shaft and the first connecting shaft and passes through heart hole for core wire perforative first, second passes through the heart
Hole and third pass through heart hole, and the aperture that the third passes through heart hole is gradually reduced from the bottom to top.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The payingoff mechanism includes being mounted in rack
Wire-unfolding rack, on wire-unfolding rack and in horizontal layout paying out reel and be sleeved on paying out reel and wound core wire
Interior actinobacillus wheel is provided with resistance mechanism on the paying out reel, the resistance to the resistance mechanism is provided on the wire-unfolding rack
The resistance adjustment mechanism being adjusted.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:There are two bearing, institutes for suit on the paying out reel
State the bearing block for being provided on wire-unfolding rack and being installed for bearing;
The resistance mechanism include the friction pulley being sleeved on paying out reel, be wrapped on friction pulley and with one end and unwrapping wire branch
The steel band that frame is fixedly connected and the friction plate being arranged between friction pulley and steel band, the both ends of the friction plate are fixed with steel band to be connected
It connects;
The other end of the resistance adjustment mechanism and steel band connect, the resistance adjustment mechanism include it is rack-mount and
Threaded rod that one end is stretched into holder, be sleeved on threaded rod and positioned at the adjusting nut of holder upper side, be sleeved on threaded rod
Upper and fixing nut in holder and it is sleeved on the spring on threaded rod and between holder medial surface and fixing nut,
The other end of the threaded rod is provided with the U-shaped connector that the other end of steel band is fixedly connected.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The structure all same of multiple shuttle frame mechanisms,
The shuttle frame mechanism includes the shuttle frame holder being mounted on the rotating mechanism, on shuttle frame holder and has wound outer coiling
Outer actinobacillus wheel and the outer coiling wound on outer actinobacillus wheel is sent to the transfer assembly of guiding mechanism, the transfer assembly includes
The outer coiling above outer actinobacillus wheel and externally wound on the porcelain tube that is limited of coiling and external actinobacillus wheel is transmitted
Roller and supply the perforative porcelain eye of outer coiling, the porcelain tube is mounted on shuttle frame holder, and it is outer that adjusting is provided on the shuttle frame mechanism
The governing mechanism of tension of winding tension, the governing mechanism of tension are sequentially connected with outer actinobacillus wheel.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The reshaping device includes being mounted on rack top
The shaping holder in portion, pair twist coiling carry out the Shaping Module of shaping and are mounted on shaping holder and adjust Shaping Module away from twisted
The shaping regulating mechanism of the distance of line harness outlet, the shaping regulating mechanism include two and are mounted on shaping holder and in perpendicular
The leading screw that is rotatablely connected to the bearing of parallel laying, both ends and bearing is sleeved on leading screw and can be along the nut seat that leading screw moves
The manual adjustment portion part being connect with lead screw transmission, the leading screw both sides are symmetrically installed with what both ends were fixedly connected with two bearings
Guide shaft is installed with the connecting seat installed for Shaping Module on the nut seat, and the both sides of the connecting seat are set on two guide shafts
On, it is provided with copper sheathing between the connecting seat and guide shaft, jackscrew is provided between the connecting seat and copper sheathing;
The handwheel that the manual adjustment portion part includes hand handle and is fixedly connected with hand handle and connect with lead screw transmission, the company
It is provided with removable cover on joint chair, the articulated shaft being rotatablely connected with removable cover, the connecting seat are provided on the connecting seat
It is fixedly connected with removable cover by slip-knot bolt.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The straightening mechanism includes being mounted in rack
Bent plate, on bent plate and pair twist coiling carries out the first clamping straightening mechanism of primary clamping aligning and to by described the
Twisted line after one clamping straightening mechanism carries out the second clamping straightening mechanism of secondary clamping aligning, and to first clamping
The first clamping regulation mechanism and be clamped between the clamping of straightening mechanism to described second that the clamping spacing of straightening mechanism is adjusted
Away from the second clamping regulation mechanism being adjusted, first clamping regulation mechanism is mounted on described first and straightening mechanism is clamped
On, second clamping regulation mechanism is mounted on the second clamping straightening mechanism.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The haulage gear includes being mounted in rack
Towing bracket, the traction electric machine on towing bracket, with traction electric machine be sequentially connected worm speed reducer and and turbine
Speed reducer drive connects and draws the traction wheel of the twisted line after straightening mechanism is aligned;
The output shaft of the traction electric machine is sequentially connected by toothed belt transmission component and worm speed reducer, the traction wheel
On an output end axis of worm speed reducer, drive row is provided on another output end axis of the worm speed reducer
The synchronous pulley of line mechanism rotation.
A kind of above-mentioned twisted machine of bull vertical numerical control, it is characterised in that:The take-up mechanism includes being mounted in rack
Take-up holder, for the take-up pulley of twisted line winding and on take-up holder and take-up pulley is driven to wind the take-up of twisted line
Drive module, the rotation axis installed for take-up pulley is arranged on the take-up holder, and the take-up holder passes through take-up driving section
Part is sequentially connected with rotation axis, and the rotation axis is mounted on by parts of bearings on take-up holder, and electricity is arranged in the rotation axis
Magnet clutch and anti-rotation disks with electromagnetic clutch cooperating, the anti-rotation disks are fixedly connected with take-up pulley, the electromagnetism from
Clutch is fixedly connected by mounting plate with the parts of bearings.
The utility model has the following advantages compared with prior art:
1, used twisted processing unit (plant) simple structure and reasonable design and input cost is relatively low, processing and fabricating and installation
It is convenient to lay.
2, in used twisted processing unit (plant) haulage gear, wire-arranging mechanism, take-up mechanism and payingoff mechanism along rack one
Side is from top to bottom laid, and rotating mechanism, shuttle frame mechanism, guiding mechanism and reshaping device are along rack inner height direction cloth from the bottom to top
If small to keep twisted processing unit (plant) compact-sized.
3, rotary shaft is laid in vertical in used twisted processing unit (plant), and rotating mechanism is laid in horizontal parallel, is kept away
Exempt from cable rotate it is twisted interfered by gravity and centrifugal force, improve the real-time and accurately control of the tension of cable;And it avoids rotating
Mechanism works long hours because Gravitative Loads can shift, and improves the harness normal form of twisted line.
4, the outer coiling of different number and core wire are realized by the way that multiple shuttle frame mechanisms are arranged in used twisted processing unit (plant)
It is twisted, meet three layers of process work requirements of fried dough twist floricome.
5, used twisted processing unit (plant) includes actinobacillus device, stranded wire apparatus, corrects draft gear and take-up,
During stranded wire apparatus is twisted, core wire and outer coiling are sent in stranded wire apparatus by actinobacillus device, correct draft gear pair twist
The twisted line that line apparatus is formed is aligned and is drawn, and is drawn into take-up, and pair twist is completed finally by take-up
The take-up of coiling, line sending is convenient, easy to operate, and core wire and outer coiling are continuously sent by correcting draft gear traction actinobacillus device,
It realizes the continuous coiling of twisted line, and ensures twisted line coiling outer diameter always, meet fried dough twist contact pin production requirement, improve production
Efficiency alleviates hand labor.
6, used actinobacillus device includes payingoff mechanism, shuttle frame mechanism and guiding mechanism, is continuously sent by payingoff mechanism
Core wire continuously send outer coiling, the core wire that payingoff mechanism is sent out to gather poly- drum, shuttle frame machine by rotary shaft by shuttle frame mechanism
The outer coiling that structure is sent out gathers poly- drum by guiding mechanism, and continuous by actinobacillus device is sent, and realizes the company of stranded wire apparatus
It is continuous twisted.
7, used correction draft gear includes reshaping device, straightening mechanism and to haulage gear, and stranded wire apparatus is formed
Twisted line pass through reshaping device shaping, wire rod well-regulated winding when to ensure coiling makes harness outer diameter shape after coiling
Specification, and twisted linear dimension is consistent, later both vertically and horizontally being rectified respectively by straightening mechanism pair twist coiling
Directly, the twisted line after aligning is sent to take-up under the traction of haulage gear.
8, used take-up includes wire-arranging mechanism and take-up mechanism, and light in bus cable device is driven by haulage gear
Bar strand oscillator acts, and haulage gear transmits the twisted line come by the take-up pulley on bus cable device arrival take-up mechanism, and receives
Torque motor in line apparatus, which provides power, makes take-up pulley complete twisted take-up.
9, used twisted processing unit (plant) is easy to use, intelligence degree and coiling are efficient, using effect is good,
The quality for being molded twisted line is high.Used monitoring device includes being carried out in real time to the tension of outer coiling on the shuttle frame mechanism
The tension detecting module of detection, the rotation speed measurement unit that the rotating speed of the rotating mechanism is measured in real time and to haulage gear
The hauling speed measuring unit that is measured in real time of hauling speed, twisted line coiling speed can be controlled, moreover it is possible to detection in real time
Hauling speed ensures that coiling speed matches with traction linear velocity, and twisted device flexible rotation, easy to control, by shuttle
The tension of frame mechanism is measured in real time, and facilitates adjustment laying tension, it is ensured that the laying tension of multiple shuttle frame mechanisms is consistent, ensures
It is outer around line relaxation consistency when twisted, make it is twisted go out beam shape specification so that twisted line process is easy to
It controls and realizes conveniently.
It is small in conclusion the utility model is simple in structure, it is easy to operate, by be arranged monitoring device and it is twisted plus
Tooling is set, and is realized the Continuous maching of twisted line, is improved production efficiency, and hand labor is alleviated, meanwhile, ensure twisted line harness
Diameter is consistent, and realizes three layers of coiling demand of fried dough twist contact pin, and practicability is very strong, convenient for promoting the use of.
Below by drawings and examples, the technical solution of the utility model is described in further detail.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the vertical view for (removing guiding mechanism) in Fig. 1.
Fig. 3 is the structural schematic diagram of twisted device, shuttle frame mechanism and guiding mechanism in the utility model.
Fig. 4 is the layout position illustration of sun gear, planetary gear and centre wheel in the utility model.
Fig. 5 is the structural schematic diagram of payingoff mechanism in the utility model.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the structural schematic diagram of shuttle frame mechanism in the utility model.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the B-B sectional views of Fig. 8.
Figure 10 is the structural schematic diagram of reshaping device in the utility model.
Figure 11 is the right view of Figure 10.
Figure 12 is the A-A sectional views of Figure 10.
Figure 13 is the structural schematic diagram of straightening mechanism in the utility model.
Figure 14 is the structural schematic diagram of haulage gear in the utility model.
Figure 15 is the left view of Figure 14.
Figure 16 is the structural schematic diagram of take-up mechanism in the utility model.
Figure 17 is the left view of Figure 16.
Figure 18 is the schematic block circuit diagram of monitoring device in the utility model.
Reference sign:
1-rack;2-payingoff mechanisms;
2-1-wire-unfolding rack;2-2-paying out reel;The interior actinobacillus wheels of 2-3-;
2-4-bearing;2-5-friction pulley;2-6-bearing block;
2-7-friction plate;2-8-steel band;The first bolts of 2-9-;
2-10-threaded rod;The second bolts of 2-11-;2-12-U-shaped connector;
2-13-adjusting nut;2-14-spring;2-15-fixing nut;
2-16-baffle;The first locking nuts of 2-17-;2-18-pressing plate;
3-shuttle frame mechanisms;3-1-shuttle frame holder;The outer actinobacillus wheels of 3-2-;
3-3-magnetic damper;3-4-roller;3-5-porcelain tube;
3-6-porcelain eye mounting base;3-7-porcelain eye;3-8-apical axis;
3-9-top;3-10-torsional spring;3-11-top bolt;
3-12-outer bearing;3-13-top headstock;3-14-gear;
3-15-axis pin;4-guiding mechanisms;The first directive wheels of 4-1-;
The second directive wheels of 4-2-;The first guiding trestles of 4-3-;The second guiding trestles of 4-4-;
The first disks of 4-5-;The second disks of 4-6-;5-twisted wire directive wheels;
6-stranded wire apparatus;6-1-rotary shaft;The first connecting shafts of 6-1-1-;
The second connecting shafts of 6-1-2-;6-1-3-third connecting shaft;The poly- drums of 6-2-;
The outer threading holes of 6-2-1-;The outer crossed beam trunkings of 6-2-2-;The interior threading holes of 6-2-3-;
6-3-planetary gear;6-3-1-first layer planetary gear;
6-3-2-second layer planetary gear;6-3-3-third layer planetary gear;
6-4-breast wheel;6-4-1-first layer breast wheel;
6-4-2-second layer breast wheel;6-4-3-third layer breast wheel;6-5-sun gear;
6-6-flange sleeve;6-6-1-rack interconnecting piece;6-6-2-sleeve part;
6-6-3-wheel interconnecting piece;6-7-connecting shaft;6-8-turntable;
6-9-shield;6-10-belt is from wheel;7-reshaping devices;
7-1-shaping holder;7-2-guiding axis;7-3-handwheel;
7-4-hand handle;7-5-connecting seat;7-6-Shaping Module;
7-7-leading screw;7-8-nut seat;7-9-articulated shaft;
7-10-bearing;7-11-removable cover;7-12-slip-knot bolt;
7-13-bottom plate;7-14-copper sheathing;7-15-jackscrew;
7-16-bearing cap;8-straightening mechanisms;8-1-bent plate;
The first fixed plates of 8-2-;The first movable plates of 8-3-;The first adjusting nuts of 8-4-;
8-5-first fixes aligns wheel;8-6-the first activity aligns wheels;The second adjusting nuts of 8-7-;
8-8-second fixes aligns wheel;The first adjustment springs of 8-9-;8-10-first corrects axis;
8-11-second corrects axis;8-12-the second activity aligns wheels;
The second movable plates of 8-13-;The second fixed plates of 8-14-;
9-haulage gears;9-1-towing bracket;
9-2-traction electric machine;9-3-small pulley;9-4-big belt wheel;
9-5-traction wheel;9-6-fastening nut;9-7-worm speed reducer;
9-8-synchronous pulley;The small guide wheels of 9-9-;9-10-synchronous belt;
10-wire-arranging mechanisms;11-take-up mechanisms;11-1-take-up holder;
11-2-torque motor;11-3-driven pulley;11-4-U-shaped bearing block;
11-5-electromagnetic clutch;11-6-take-up pulley;The second locking nuts of 11-7-;
11-8-mounting plate;11-9-anti-rotation disks;11-10-bearing block cover board;
11-11-torque motor driver;11-12-rotation axis;11-13-drive pulley;
11-14-transmission belt;11-15-the first take-up bearings;
11-16-the first take-up bearing (ball) covers;11-17-spacer;
11-18-the second take-up bearings;11-19-the second take-up bearing (ball) covers;
12-rotation speed measurement units;13-tension detecting modules;20-core wires;
30-outer coilings;14-core wire directive wheels;14-1-core wire is oriented to wheel carrier;
15-hauling speed measuring units;16-electric rotating machines;
17-planetary reducers;18-parameter setting units;19-electric rotating machine drivers;
20-traction electric machine drivers;21-controllers;22-display modules;
23-alarm modules;40-twisted lines.
Specific implementation mode
As shown in Figure 1, Figure 2, shown in Fig. 3 and Figure 18, the utility model includes rack 1, the twisted processing dress in rack 1
The monitoring device set and the twisted processing unit (plant) is monitored;
The twisted processing unit (plant) include the actinobacillus device being mounted in rack 1, for continuous twisted stranded wire apparatus 6,
Twisted line 40 after twisted to the stranded wire apparatus 6 carries out the correction draft gear of correction traction and to through overcorrection draft gear
Twisted line 40 afterwards carries out the take-up of take-up, and the actinobacillus device includes for continuously sending core wire to the stranded wire apparatus 6
20 payingoff mechanism 2, the shuttle frame mechanism 3 for continuously sending outer coiling 30 to the stranded wire apparatus 6 and for being sent to shuttle frame mechanism 3
The guiding mechanism 4 that the outer coiling 30 gone out is oriented to, the shuttle frame mechanism 3 is identical with the quantity of guiding mechanism 4, and the shuttle frame
Mechanism 3 and the quantity of guiding mechanism 4 are multiple, and the stranded wire apparatus 6 includes vertical lays and for 20 perforative rotation of core wire
Axis 6-1, the rotating mechanism installed for multiple shuttle frame mechanisms 3 and laid in horizontal parallel, the ends rotary shaft 6-1 are mounted on and to core
Line 20 carries out the actuating unit that the poly- drum 6-2 and driving rotary shaft 6-1 of aggregation coiling are rotated, the rotation with outer coiling 30
Rotation mechanism is sequentially connected with rotary shaft 6-1, and the actuating unit is mounted in rack 1;
The correction draft gear includes in rack 1 and pair twist coiling 40 carries out the reshaping device 7 of shaping, installation
In rack 1 and straightening mechanism 8 that pair twist coiling 40 is aligned and the twisted line 40 after the aligning of straightening mechanism 8 is led
Draw and send to the haulage gear 9 in the take-up, the take-up includes the twisted line 40 come to the conveying of haulage gear 9
The take-up mechanism 11 for carrying out the wire-arranging mechanism 10 of winding displacement and the twisted line 40 after 10 winding displacement of wire-arranging mechanism being wound, institute
It states haulage gear 9, wire-arranging mechanism 10, take-up mechanism 11 and payingoff mechanism 2 from top to bottom to lay along 1 side of rack, the rotation
Mechanism, shuttle frame mechanism 3, guiding mechanism 4 and reshaping device 7 are located in rack 1, and the rotating mechanism, shuttle frame mechanism 3, guiding
Mechanism 4 and reshaping device 7 are laid from the bottom to top along 1 inner height direction of rack;
The monitoring device includes control device, is measured in real time to the tension of outer coiling 30 on the shuttle frame mechanism 3
Tension detecting module 13, rotation speed measurement unit 12 that the rotating speed of the rotating mechanism is measured in real time and to haulage gear
The hauling speed measuring unit 15 that 9 hauling speed is measured in real time, the actuating unit, haulage gear 9 and take-up mechanism
11 are controlled by the control device, and the tension detecting module 13, rotation speed measurement unit 12 and hauling speed measure single
Member 15 is connect with the control device.
In the present embodiment, the input of the controller 21 is terminated with parameter setting unit 18, the output of the controller 21
It is terminated with electric rotating machine driver 19, traction electric machine driver 20, torque motor driver 11-11, display module 22 and alarm
Module 23, the electric rotating machine driver 19 are connect with electric rotating machine 16, the traction electric machine driver 20 and traction electric machine 9-2
Connection, the torque motor driver 11-11 are connect with torque motor 11-2.
In the present embodiment, arrange parameter setup unit 18 for preset hauling speed setting value, speed setting value and
Tension setting value;Display module 22 is set, is in order to be shown to the hauling speed detected, rotating speed and tension, convenient for looking into
It sees;Alarm module 23 is set, is set in order to which the hauling speed detected when hauling speed measuring unit 15 does not meet hauling speed
The tension that the rotating speed that definite value, rotation speed measurement unit 12 detect does not meet speed setting value or tension detecting module 13 detects
When not meeting tension setting value, alarm is sent out to remind.
In the present embodiment, the core wire directive wheel 14 being oriented to core wire 20, the core are provided in 1 bottom of the rack
Line directive wheel 14 is oriented to wheel carrier 14-1 by core wire and is mounted in 1 bottom of rack.
In the present embodiment, 1 top of the rack is outer the twisted wire directive wheel 5 that pair twist coiling 40 is oriented to, the twisted wire
Directive wheel 5 is oriented to wheel carrier by twisted wire and is mounted on 1 top of rack.
In the present embodiment, control device device 21 in order to control, and the controller 21 is microcontroller, ARM microcontroller
Or DSP microcontrollers.
As shown in Figure 3 and Figure 4, in the present embodiment, the guiding mechanism 4 includes being mounted on rotary shaft 6-1 and being located at shuttle
First group of directive wheel of 3 top of frame mechanism and second on rotary shaft 6-1 and above first group of directive wheel
Group directive wheel, first group of directive wheel include multiple circumferentially uniformly distributed the first directive wheel 4-1, second group of directive wheel packet
Include multiple circumferentially uniformly distributed the second directive wheel 4-2, the spacing of the two neighboring first directive wheel 4-1 and two neighboring described
The spacing of second directive wheel 4-2 is identical, and the quantity of the first directive wheel 4-1 is identical as the quantity of the second directive wheel 4-2, and institute
It states the second distances of the directive wheel 4-2 away from rotary shaft 6-1 and is less than the first distances of the directive wheel 4-1 away from rotary shaft 6-1;
The shuttle frame mechanism 3 is identical as the quantity of the first directive wheel 4-1, the installation position point of multiple shuttle frame mechanisms 3
It is not corresponded with the installation position of multiple first directive wheel 4-1.
In the present embodiment, the rotating mechanism includes the turntable 6- for being sleeved on rotary shaft 6-1 and being installed for shuttle frame mechanism 3
8, multiple connecting shaft 6-7s uniformly distributed along the turntable 6-8 circumferencial directions and planetary gear 6-3 being set on connecting shaft 6-7, the planet
The quantity of wheel 6-3 is identical with the quantity of shuttle frame mechanism 3 and is multiple, and sun gear 6-5, institute are arranged on the rotary shaft 6-1
State the quantity and planetary gear 6- that breast wheel 6-4, the breast wheel 6-4 are respectively arranged between sun gear 6-5 and multiple planetary gear 6-3
3 quantity is identical;
The rotary shaft 6-1 include from the bottom to top sequentially connected first connecting shaft 6-1-1, the second connecting shaft 6-1-2 and
It is set respectively in third connecting shaft 6-1-3, the first connecting shaft 6-1-1, the second connecting shaft 6-1-2 and third connecting shaft 6-1-3
Set and pass through heart hole for core wire 20 perforative first, second pass through heart hole and third passes through heart hole, the third pass through the aperture in heart hole by down toward
On be gradually reduced.
In the present embodiment, the rotary shaft 6-1 is mounted on by flange sleeve 6-6 in rack 1, the flange sleeve 6-6
Including be sleeved on outside rotary shaft 6-1 sleeve part 6-6-2, be arranged on sleeve part 6-6-2 and be fixedly connected with sun gear 6-5
The wheel interconnecting piece 6-6-3 and rack interconnecting piece 6-6-1 for being arranged on sleeve part 6-6-2 and being mounted in rack 1.
In the present embodiment, the quantity of the shuttle frame mechanism 3 is 15, the first directive wheel 4-1, the second directive wheel 4-2,
The quantity of planetary gear 6-3, connecting shaft 6-7 and breast wheel 6-4 are 15.
As shown in figure 4, in the present embodiment, 15 planetary gear 6-3 are circumferentially uniformly distributed, 15 planetary gear 6-3 by up to
Under divide three layers of laying, and the quantity of planetary gear 6-3 is 7 in first layer planetary gear 6-3-1, row in second layer planetary gear 6-3-2
The quantity of star-wheel 6-3 is 1, and the quantity of planetary gear 6-3 is 7 in third layer planetary gear 6-3, avoids multiple planetary gear 6-3 cloth
If same layer increases the section of turntable 6-8, structural compactness is improved.
As shown in figure 4, in the present embodiment, 15 breast wheel 6-4 are circumferentially uniformly distributed, 15 breast wheel 6-4 by up to
Under divide three layers of laying, and the quantity of breast wheel 6-4 is 7 in first layer breast wheel 6-4-1, in second layer breast wheel 6-4-2 in
Between the quantity of wheel 6-4 be 1, the quantity of breast wheel 6-4 is 7 in third layer breast wheel 6-4-3, avoids multiple breast wheel 6-4
It lays same layer and increases installation space, improve structural compactness.
In the present embodiment, multiple breast wheel 6-4 it is tangent with sun gear 6-5 respectively and be sequentially connected, it is multiple it is described in
Between wheel 6-4 it is tangent with multiple planetary gear 6-3 respectively and be sequentially connected, multiple breast wheel 6-4 are located at multiple planetary gears
Between 6-3 and sun gear 6-5.
In the present embodiment, by be arranged turntable 6-8, be for the installation for shuttle frame mechanism 3, and pass through turntable 6-8 turn
It is dynamic to drive 3 flat turn of shuttle frame mechanism, avoid the cable that shuttle frame mechanism 3 is sent out rotate it is twisted interfered by gravity and centrifugal force, improve
The real-time and accurately control of the tension of cable works long hours because Gravitative Loads can shift to exempt from turntable 6-8, improves and twist
The harness normal form of coiling;In addition, driving planetary gear 6-3 around sun gear by connecting shaft 6-7 during turntable 6-8 is rotated
6-5 revolves round the sun;It is to play transition wheel that breast wheel 6-4, which is arranged, enables planetary gear 6-3 autobiographies.The rotating mechanism is using turnover
Train principle, stranded wire apparatus 6 can according to require setting turntable 6-8 rotating speeds, and in traction linear velocity match, improve the rotation
The flexible rotation shape of mechanism, easy to control, threading operation is more convenient.
In the present embodiment, it is provided with shield 6-9 outside the rotary shaft 6-1, is shielded to rotary shaft 6-1.
As shown in figure 3, in the present embodiment, belt is provided on the rotary shaft 6-1 from wheel 6-10, the belt is from wheel 6-
10 are sequentially connected with the actuating unit, and the actuating unit is electric rotating machine 16 and is sequentially connected with the electric rotating machine 16
Planetary reducer 17, the electric rotating machine 16 are controlled by the controller 21, and the planetary reducer 17 and belt are from wheel
6-10 is sequentially connected.
In the present embodiment, the aperture that the third passes through heart hole is gradually reduced from the bottom to top, is for the output to core wire 20
End end is limited, and ensures that the output end of core wire 20 is located at the center that third passes through heart hole, 20 position of core wire is avoided to fix not
It is good and influence twisted quality.
As shown in figure 3, in the present embodiment, the first circle for the first directive wheel 4-1 installations is set on the rotary shaft 6-1
Disk 4-5 and the second the disk 4-6, multiple first directive wheel 4-1 installed for the second directive wheel 4-2 passes through first and is oriented to respectively
Holder 4-3 is mounted on the first disk 4-5 circumference, and multiple second directive wheel 4-2 pass through the second guiding trestle 4-4 peaces respectively
On the second disk 4-6 circumference.
In the present embodiment, it is provided with multiple uniformly distributed along poly- drum 6-2 circumferencial directions on the poly- drum 6-2 and supplies outer coiling
Multiple outer lines excessively corresponding with outer threading hole 6-2-1 are provided on the 30 outer threading hole 6-2-1 passed through, the poly- drum 6-2
Be provided with the interior threading hole 6-2-3 passed through for core wire 20 in slot 6-2-2, the poly- drum 6-2, the outer threading hole 6-2-1 and
The quantity of outer crossed beam trunking 6-2-2 is 15.
In the present embodiment, first group of directive wheel is set, is to be led to the outer coiling 30 being pierced by from shuttle frame mechanism 3
To, and can be pierced by from the center of shuttle frame mechanism 3 convenient for outer coiling 30;Second group of directive wheel is set, is in order to passing through first group
Outer coiling 30 after directive wheel is oriented to leads further to and gathers on poly- drum 6-2, and convenient for being led by first group of directive wheel
Outer coiling 30 backward can pass through at the center of outer threading hole 6-2-1 from poly- drum 6-2.
In the present embodiment, first group of directive wheel and second group of directive wheel are set, be in order to shuttle frame mechanism 3 send out it is outer around
Line 30 is oriented to, and to send outer coiling 30 to poly- drum 6-2, avoids the outer coiling 30 being pierced by from shuttle frame mechanism 3 straight
Connecing to gather makes 30 angle of inclination of outer coiling big on poly- drum 6-2, to avoid outer coiling 30 and shuttle frame mechanism 3 and poly- drum 6-
2 generate friction, further avoid the fracture of outer coiling 30;Meanwhile the first group of directive wheel and second group of directive wheel of setting, it avoids
The vacantly relaxation of outer coiling 30, to ensure the twisted tension of outer coiling 30.
In the present embodiment, first group of directive wheel and second group of directive wheel include multiple directive wheels, and are in order to multiple
The outer coiling 30 sent out in shuttle frame mechanism 3 is individually oriented to, so as to according to twisted demand, select the outer coiling of different number
30 progress are twisted.
As shown in Figure 5 and Figure 6, in the present embodiment, the payingoff mechanism 2 includes the wire-unfolding rack 2- being mounted in rack 1
1, on wire-unfolding rack 2-1 and in horizontal layout paying out reel 2-2 and be sleeved on paying out reel 2-2 and wound core wire 20
Interior actinobacillus wheel 2-3, be provided with resistance mechanism on the paying out reel 2-2, be provided with to the resistance on the wire-unfolding rack 2-1
The resistance adjustment mechanism that the resistance of mechanism is adjusted.
As shown in Figure 5 and Figure 6, in the present embodiment, there are two bearing 2-4, the unwrapping wire branch for suit on the paying out reel 2-2
The bearing block 2-6 for bearing 2-4 installations is provided on frame 2-1;
The resistance mechanism includes the friction pulley 2-5 being sleeved on paying out reel 2-2, is wrapped on friction pulley 2-5 and with one
The end steel band 2-8 being fixedly connected with the wire-unfolding rack 2-1 and friction plate 2-7 being arranged between friction pulley 2-5 and steel band 2-8, it is described
The both ends of friction plate 2-7 are fixedly connected with steel band 2-8;
The resistance adjustment mechanism is connect with the other end of steel band 2-8, and the resistance adjustment mechanism includes being mounted on unwrapping wire
On holder 2-1 and threaded rod 2-10 that one end is stretched into wire-unfolding rack 2-1, it is sleeved on threaded rod 2-10 and is located at wire-unfolding rack
The adjusting nut 2-13 of 2-1 upper sides, be sleeved on threaded rod 2-10 and the fixing nut 2-15 in the wire-unfolding rack 2-1 and
It is sleeved on the spring 2-14 on threaded rod 2-10 and between wire-unfolding rack 2-1 medial surfaces and fixing nut 2-15, the spiral shell
The other end of rasp bar 2-10 is provided with the U-shaped connector 2-12 that the other end of steel band 2-8 is fixedly connected.
In the present embodiment, the friction plate 2-7 includes half-round and is arranged in the straight-bar portion at the half-round both ends, two
The straight-bar portion is fixedly connected with steel band 2-8.
In the present embodiment, the friction pulley 2-5 is sleeved on by pressing plate 2-18 on paying out reel 2-2, the paying out reel 2-2 sets
Equipped with baffle 2-16, the baffle 2-16 is fixedly connected with interior actinobacillus wheel 2-3, and the paying out reel 2-2 is arranged with the first locking screw
The side of female 2-17, the first locking nut 2-17 and internal actinobacillus wheel 2-3 are in close contact.
In the present embodiment, the one end the steel band 2-8 is fixedly connected by the first bolt 2-9 with wire-unfolding rack 2-1, the U
Shape connector 2-12 is fixedly connected by the second bolt 2-11 with the other end of steel band 2-8.
In the present embodiment, be arranged in actinobacillus wheel 2-3, be for the ease of the winding of core wire 20, and convenient in haulage gear 9
The dynamic interior actinobacillus wheel 2-3 rotations of force effect lower band are drawn, to make interior actinobacillus wheel 2-3 passively put core wire 20;And by the way that resistance is arranged
Mechanism is interior actinobacillus wheel 2-3 rotations in order to prevent.
In the present embodiment, be arranged steel band 2-8, be for the installation of friction plate 2-7, and be convenient for friction plate 2-7 and friction pulley
The circumference contact of 2-5, in addition, one end of steel band 2-8 is fixedly connected with wire-unfolding rack 2-1, the other end of steel band 2-8 is adjustable
Section, to facilitate the frictional force between adjusting friction pulley 2-5 and friction plate 2-7;By the way that friction pulley 2-5 and friction plate 2-7 is arranged
Interaction generates frictional force and prevents paying out reel 2-2 rotations, to prevent interior actinobacillus wheel 2-3 with paying out reel 2-2 rotations;U is set
Shape connector 2-12, be in order to be fixedly connected with one end of steel band 2-8, and convenient for threaded rod 2-10 installation;Setting adjusts spiral shell
Female 2-13 and threaded rod 2-10 is the threaded rod in order to be moved up and down vertically by threaded rod 2-10 when knob adjusting nut 2-13
One end of steel band 2-8 is driven to move up or down when 2-10 is moved up and down vertically, to realize friction pulley 2-5 and friction plate 2-
Spacing between 7 is adjusted, and realizes the adjusting of frictional force;
In the present embodiment, the setting of spring 2-14 and fixing nut 2-15 are in order to only by knob adjusting nut 2-13
Threaded rod 2-10 can be adjusted to move up and down vertically, without knob fixing nut 2-15, to keep adjusting convenient;And pass through
Setting fixing nut 2-15 limits spring 2-14, to make spring 2- in threaded rod 2-10 straight up moving process
14 shrink, and extend spring 2-14 in threaded rod 2-10 straight down moving process.
As shown in Figure 7, Figure 8 and Figure 9, in the present embodiment, the structure all same of multiple shuttle frame mechanisms 3, the shuttle frame
Mechanism 3 includes the shuttle frame holder 3-1 being mounted on the rotating mechanism, on shuttle frame holder 3-1 and has wound outer coiling
30 outer actinobacillus wheel 3-2 and the transfer assembly that the outer coiling 30 wound on outer actinobacillus wheel 3-2 is sent to guiding mechanism 4, it is described
Transfer assembly includes being mounted on the porcelain tube 3-5 and external actinobacillus wheel 3-2 that above outer actinobacillus wheel 3-2 and external coiling 30 is limited
The roller 3-4 and outer 30 perforative porcelain eye 3-7 of coiling, the porcelain tube 3-5 is supplied to be mounted on that the outer coiling 30 of upper winding is transmitted
Shuttle frame holder 3-1 is provided with the governing mechanism of tension for adjusting outer 30 tension of coiling, the tension adjustment on the shuttle frame mechanism 3
Mechanism is sequentially connected with outer actinobacillus wheel 3-2.
As shown in figure 9, in the present embodiment, the governing mechanism of tension is on magnetic damper 3-3, the shuttle frame holder 3-1
Be respectively set the first driving member and the second driving member being sequentially connected with the both ends outer actinobacillus wheel 3-2, first driving member be with
Magnetic damper 3-3 is fixedly connected and is installed on the apical axis 3-8, the magnetic damper 3-3 of the one end outer actinobacillus wheel 3-2 mounted on shuttle frame
On holder 3-1, second driving member includes the top bolt 3-11 for running through shuttle frame holder 3-1, is sleeved on the bolt 3-11 of top
The outer bearing 3-12 and top 3-9 being sleeved on outer bearing 3-12, the top 3-9 are installed in the outer actinobacillus wheel 3-2 other ends,
Top headstock 3-13, the top headstock 3-13 are arranged with outside the top bolt 3-11 to be fixedly connected with shuttle frame holder 3-1, the top
The axis pin 3-15 for being provided with torsional spring 3-10 in bolt 3-11 and being fixedly connected with the one end torsional spring 3-10, the other end of the torsional spring 3-10
The gear mounting groove for being provided on gear 3-14, the top headstock 3-13 and being clamped for gear 3-14 is installed.
In the present embodiment, the porcelain eye 3-7 is mounted on by porcelain eye mounting base 3-6 on shuttle frame holder 3-1.
In the present embodiment, multiple shuttle frame mechanisms 3 are set, are to realize mostly with the twisted of outer coiling 30, according to twisted life
Production demand is selected, and application range is big.
In the present embodiment, the setting of porcelain tube 3-5 is in order to which the outer coiling 30 sent out on external actinobacillus wheel 3-2 is positioned;
The setting of roller 3-4 is in order to which the outer coiling 30 for passing through porcelain tube 3-5 to be oriented to send outer coiling 30 to porcelain eye 3-7;Porcelain
The setting of eye 3-7 is to be passed through for outer coiling 30;And setting porcelain tube 3-5 and porcelain eye 3-7, it is because of porcelain tube 3-5 and porcelain eye 3-
The frictional force generated between 7 and outer coiling 30 is small, and outer coiling 30 is avoided to be broken, and ensures that outer 30 normal table of coiling is sent to poly- drum
On 6-2.
In the present embodiment, the setting of magnetic damper 3-3, be in order to adjust the drag size that external actinobacillus wheel 3-2 is generated, from
And adjust the tension that outer coiling 30 is sent out on outer actinobacillus wheel 3-2, it is ensured that the tension one of outer coiling 30 on multiple outer actinobacillus wheel 3-2
Cause, relaxation consistency when ensure that twisted, make it is twisted go out beam shape specification.
It is to be sequentially connected, be convenient for outer actinobacillus wheel 3-2 by the way that apical axis 3-8 and top 3-9 is arranged in the present embodiment
The outer passive unwrapping wire of actinobacillus wheel 3-2 is driven under the drive of haulage gear 9.And by adjusting the tractive force of haulage gear 9, in this way may be used
To ensure that core wire 20 is consistent with the Tensity size of coiling outside Duo Gen 30, active unwrapping wire is avoided it is difficult to ensure that outer actinobacillus wheel 3-2 reaches the standard grade
Beam uniform tension in order improves harness winding tension.
In the present embodiment, bolt 3-11 is come directly towards by setting, is for the installation for outer bearing 3-12 and convenient for top 3-9
Transmission installation;Top headstock 3-13 is set, be in order to for the installation for coming directly towards bolt 3-11, and can be along top headstock 3- convenient for top bolt 3-11
13 circular-rotations;It is in order in the process of top bolt 3-11 rotations by the way that torsional spring 3-10, gear 3-14 and axis pin 3-15 cooperations is arranged
In pass through and keep off 3-14 torsional spring 3-10 one end is driven to stretch, during the one end torsional spring 3-10 stretches, the other end of torsional spring 3-10
It shrinks and drives top bolt 3-11 to be moved to the direction far from outer actinobacillus wheel 3-2 by axis pin 3-15, and then make to be mounted on top bolt
The other end for coming directly towards 3-9 and being detached from interior actinobacillus wheel 3-2 on 3-11, to the convenient disassembly of convenient interior actinobacillus wheel 3-2.
In the present embodiment, setting gear mounting groove, be in order to for keep off 3-14 the other end install, and convenient for top bolt 3-11
During rotation, by the way that the other end for keeping off 3-14 is fixed, to realize that one end of gear 3-14 drives torsional spring 3-10 mono-
The elongation at end acts.
As shown in Figure 10, Figure 11 and Figure 12, in the present embodiment, the reshaping device 7 includes mounted on the whole of 1 top of rack
Shape holder 7-1, pair twist coiling 40 carry out the Shaping Module 7-6 of shaping and are mounted on shaping holder 7-1 and adjust Shaping Module
The shaping regulating mechanism for the distance that 7-6 is exported away from 40 harness of twisted line, the reshaping device 7 include being mounted on 1 top of rack
Shaping holder 7-1, pair twist coiling 40 carry out the Shaping Module 7-6 of shaping and are mounted on shaping holder 7-1 and adjust sizing die
The shaping regulating mechanism for the distance that block 7-6 is exported away from 40 harness of twisted line, the shaping regulating mechanism include two mounted on whole
On shape holder 7-1 and in the bearing 7-10 of vertical parallel laying, both ends and bearing 7-10 rotation connections leading screw 7-7, be sleeved on
On leading screw 7-7 and the manual adjustment portion part that can be sequentially connected along the nut seat 7-8 that leading screw 7-7 is moved and with leading screw 7-7, the silk
The both sides thick stick 7-7 are symmetrically installed on the guide shaft 7-2, the nut seat 7-8 that both ends are fixedly connected with two bearing 7-10 and are installed with
It is set on two guide shaft 7-2 for the both sides of the connecting seat 7-5, the connecting seat 7-5 of Shaping Module 7-6 installations, the connection
It is provided with copper sheathing 7-14 between seat 7-5 and guide shaft 7-2, jackscrew 7-15 is provided between the connecting seat 7-5 and copper sheathing 7-14;
The hand that the manual adjustment portion part includes hand handle 7-4 and is fixedly connected with hand handle 7-4 and is sequentially connected with leading screw 7-7
7-3 is taken turns, is provided on removable cover 7-11, the connecting seat 7-5 and is provided with and removable cover 7-11 turns on the connecting seat 7-5
The articulated shaft 7-9 of dynamic connection, the connecting seat 7-5 are fixedly connected by slip-knot bolt 7-12 with removable cover 7-11.
As shown in figure 12, in the present embodiment, the bottom plate for two bearing 7-10 installations is provided on the shaping holder 7-1
7-13, two bearing 7-10 and the perpendicular layings of bottom plate 7-13, the both ends of the leading screw 7-7 respectively by first bearing and
Second bearing is mounted in two bearing 7-10, and the leading screw 7-7 is arranged with close to one end of handwheel 7-3 by the first bearing
Fixed bearing cap 7-16, the bearing cap 7-16 are fixedly connected with bearing 7-10;Two bearing 7-10 are respectively close
Second bearing of the first bearing of handwheel 7-3 and separate handwheel 7-3, one end of the leading screw 7-7 is pacified by the first bearing
In first bearing, and the leading screw 7-7 stretches out one end of first bearing and handwheel 7-3 is sequentially connected, described
The other end of leading screw 7-7 is mounted on by the second bearing in second bearing.
In the present embodiment, the setting of handwheel 7-3 is in order to which the power of hand handle 7-4 to be sent on leading screw 7-7;Leading screw 7-7
With the setting of nut seat 7-8, be for the installation of connecting seat 7-5, and can be along the length direction of leading screw 7-7 convenient for connecting seat 7-5
It is mobile, when connecting seat 7-5 is moved on the length direction of leading screw 7-7, to realize the sizing die being mounted on connecting seat 7-5
Distance adjustment of the block 7-6 away from poly- drum 6-2, reaches best coiling state.
In the present embodiment, by be arranged Shaping Module 7-6, be in order to pair twist coiling 40 outer diameter carry out shaping, ensure around
Wire rod well-regulated winding when processed, and make harness outer diameter shape specification after coiling, and 40 outer diameter of twisted line is consistent.Actually make
With in the process, there are many specifications by Shaping Module 7-6, can be replaced according to the diameter different demands of twisted line 40.
In the present embodiment, the setting of copper sheathing 7-14 and is being led convenient for connecting seat 7-5 for the installation for connecting seat 7-5
It is slided on axis 7-2;The setting of guiding axis 7-2, be in order to which the sliding position to connecting seat 7-5 is oriented to, and be arranged two
Guiding axis 7-2 is steady during the sliding for connecting seat 7-5, to ensure connecting seat in connecting seat 7-5 moving process
The center of Shaping Module 7-6 is overlapped with the center of twisted line 40 in 7-5.
In the present embodiment, the setting of jackscrew 7-15 is that connecting seat 7-5 and copper sheathing 7-14 is produced relative sliding in order to prevent,
To make connecting seat 7-5 and copper sheathing 7-14 be connected, ensure that copper sheathing 7-14 drives connecting seat 7-5 slidings.
It is the slip-knot spiral shell in order to which removable cover 7-11 and connecting seat 7-5 is hinged by the way that articulated shaft 7-9 is arranged in the present embodiment
The setting of bolt 7-12 is in order to which removable cover 7-11 to be fixedly connected with connecting seat 7-5, to determine Shaping Module 7-6
Position;When replacing Shaping Module 7-6, slip-knot bolt 7-12 is dismantled, so that removable cover 7-11 is opened around articulated shaft 7-9, sizing die
After block 7-6 is installed, removable cover 7-11 is fixedly connected with connecting seat 7-5 by slip-knot bolt 7-12, facilitates Shaping Module
7-6 is replaced.
As shown in figure 13, in the present embodiment, the straightening mechanism 8 includes the bent plate 8-1 being mounted in rack 1, is mounted on
On bent plate 8-1 and pair twist coiling 40 carries out the first clamping straightening mechanism that aligning is once clamped and to being rectified by first clamping
Twisted line 40 after straight mechanism carries out the second clamping straightening mechanism of secondary clamping aligning, and to the first clamping straightener
The first clamping regulation mechanism and the clamping spacing of the second clamping straightening mechanism is carried out that the clamping spacing of structure is adjusted
The second clamping regulation mechanism adjusted, first clamping regulation mechanism is mounted on described first and is clamped on straightening mechanism, described
Second clamping regulation mechanism is mounted on the second clamping straightening mechanism.
As shown in figure 13, in the present embodiment, the first clamping straightening mechanism includes the first correction axis 8-10, is sleeved on the
On one correction axis 8-10 and with bent plate 8-1, the first affixed fixation aligns component and corrects on axis 8-10 and can lean on mounted on first
Component closely is aligned with the second activity for fixing aligning component far from described first, described first fixes aligning component and the second activity
Component is aligned in laying up and down, is formed for twisted line between the first fixation aligning component and the second activity aligning component
40 the first twisted line passages passed through, the second clamping straightening mechanism include the second correction axis 8-11, are sleeved on the second correction
On axis 8-11 and with bent plate 8-1 it is affixed second fix aligning component and mounted on the second correction axis 8-11 upper and energy it is close with it is remote
The second activity aligning component of aligning component is fixed from described second, described second fixes aligning component and the second movable aligning portion
Part is in front and back laying, is formed between the second fixation aligning component and the second activity aligning component and twisted line 40 is supplied to pass through
The second twisted line passage.
As shown in figure 13, in the present embodiment, described first fixes aligning component including being sleeved on the first correction axis 8-10
And the first affixed fixed plate 8-2 and multiple first be mounted on the first fixed plate 8-2 fix aligns wheel 8-5 with bent plate 8-1,
The top of multiple first fixation aligns wheel 8-5 is located in same horizontal line, and the first activity aligning component includes suit
The first movable plate 8-3 on the first correction axis 8-10 and multiple the first activity aligns wheels being mounted on the first movable plate 8-3
The bottom end of 8-6, multiple first activity aligns wheel 8-6 are located in same horizontal line, the first activity aligns wheel 8-6 and
For one fixation aligns wheel 8-5 in being laid staggeredly up and down, the first activity aligns wheel 8-6 and first fixes shape between aligns wheel 8-5
At the first twisted line passage passed through for twisted line 40;It is set with the first adjustment spring 8-9, institute on the first correction axis 8-10
The both ends for stating the first adjustment spring 8-9 are butted between the first movable plate 8-3 and the first fixed plate 8-2.
As shown in figure 13, in the present embodiment, described second fixes aligning component including being sleeved on the second correction axis 8-11
And the second affixed fixed plate 8-14 and multiple second be mounted on the second fixed plate 8-14 fix aligns wheel 8- with bent plate 8-1
8, the front end of multiple second fixation aligns wheel 8-8 is located in same horizontal line, and the second activity aligning component includes set
The second movable plate 8-13 and multiple the second activities being mounted on the second movable plate 8-13 on the second correction axis 8-11 are rectified
Through ship 8-12, the rear end of multiple second activity aligns wheel 8-12 are located in same horizontal line, and described second fixes aligns wheel
For 8-8 and the second activity aligns wheel 8-12 in laying is staggered front to back, described second fixes aligns wheel 8-8 and the second activity aligns wheel 8-
The the second twisted line passage passed through for twisted line 40 is formed between 12;It is set with the second adjusting bullet on the second correction axis 8-11
The both ends of spring, second adjustment spring are butted between the first movable plate 8-3 and the first fixed plate 8-2.
As shown in figure 13, in the present embodiment, first clamping regulation mechanism is to be sleeved on the first correction axis 8-10
Setting is with for the first adjusting nut 8-4 and the first movable plate 8-3 spiral shells on first adjusting nut 8-4, the first correction axis 8-10
The threaded portion of line connection.
As shown in figure 13, in the present embodiment, second clamping regulation mechanism is to be sleeved on the second correction axis 8-11
Setting is with for the secondth adjusting nut 8-7 and the second movable plate 8-13 on second adjusting nut 8-7, the second correction axis 8-11
The threaded portion of threaded connection.
In the present embodiment, described first fixes aligns wheel 8-5 and the first activity aligns wheel 8-6, is in order to passing through first
The twisted line 40 for the first twisted line passage that fixed aligns wheel 8-5 and the first activity aligns wheel 8-6 are formed carries out vertical direction
Aligning;Described second fixes aligns wheel 8-8 and the second activity aligns wheel 8-12, is in order to fixing aligns wheel 8-8 by second
The aligning that horizontal direction is carried out with the twisted line 40 of the second activity aligns wheel 8-12 the second twisted line passages formed, is realized twisted
The aligning of line 40 both vertically and horizontally ensures the linear preferable of twisted line 40.
In the present embodiment, be arranged the first movable plate 8-3, be in order to for the first activity aligns wheel 8-6 installation, and convenient for
First movable plate 8-3 close to either far from driving during the first fixed plate 8-2 the first activity aligns wheel 8-6 close or
Aligns wheel 8-5 is fixed far from first, to change the diameter of the first twisted line passage, to be applicable in the twisted line 40 of different-diameter;
Second movable plate 8-13 is set, is for the installation for the second activity aligns wheel 8-12, and convenient for being leaned in the second movable plate 8-13
It closely either fixes and rectifys close to or far from second far from the second activity aligns wheel 8-12 of drive during the second fixed plate 8-14
Through ship 8-8, to change the diameter of the second twisted line passage, to be applicable in the twisted line 40 of different-diameter.
In the present embodiment, the setting of the first adjusting nut 8-4 and the first spring 8-9 are to adjust the first movable plate 8-3
Spacing away from the first fixed plate 8-2, the setting of the second adjusting nut 8-7 and second spring are to adjust the second movable plate 8-
13 spacing away from the second fixed plate 8-14.
As shown in Figure 14 and Figure 15, in the present embodiment, the haulage gear 9 includes the towing bracket being mounted in rack 1
9-1, the traction electric machine 9-2 on towing bracket 9-1, with the traction electric machine 9-2 worm speed reducer 9-7 being sequentially connected and with
Worm speed reducer 9-7 is sequentially connected and draws the traction wheel 9-5 of the twisted line 40 after the aligning of straightening mechanism 8;
The output shaft of the traction electric machine 9-2 is sequentially connected by toothed belt transmission component and worm speed reducer 9-7, described
Traction wheel 9-5 is on an output end axis of worm speed reducer 9-7, another output end of the worm speed reducer 9-7
The synchronous pulley 9-8 for driving wire-arranging mechanism 10 to rotate is provided on axis.
In the present embodiment, the traction electric machine 9-2 and electric rotating machine 16 are servo motor.
As shown in Figure 14 and Figure 15, in the present embodiment, the toothed belt transmission component includes being sleeved on traction electric machine 9-2
Small pulley 9-3 on output shaft, the big belt wheel 9-4 being sleeved on the input shaft of worm speed reducer 9-7 and drive connection small pulley
The synchronous belt 9-10 of 9-3 and big belt wheel 9-4 are provided on the output end axis of the worm speed reducer 9-7 and are carried out to traction wheel 9-5
Fixed fastening nut 9-6, the wire-arranging mechanism 10 are polish rod strand oscillator, the synchronous pulley 9-8 and the polish rod strand oscillator
It is sequentially connected.
In the present embodiment, the setting of traction electric machine 9-2 is in order to provide power to traction wheel 9-5, thus by twisted line 40
It pulls out and is sent on wire-arranging mechanism 10 through too small guide wheel 9-9, and traction electric machine 9-2 is driven by the toothed belt transmission component
The light sensation strand oscillator rotation, makes the light sensation strand oscillator be moved back and forth by the screw pitch set, carries out winding displacement.
In the present embodiment, small guide wheel 9-9 is set, is to coordinate with traction wheel 9-5, increase the friction on traction wheel 9-5
Power preferably draws twisted line 40, and during traction wheel 9-5 and small guide wheel 9-9 draws twisted line 40, while can will lead
Gravitation is transferred on interior actinobacillus wheel 2-3 and outer actinobacillus wheel 3-2, realizes the passive unwrapping wire of interior actinobacillus wheel 2-3 and outer actinobacillus wheel 3-2.
In the present embodiment, the hauling speed of haulage gear 9 is examined in real time by the way that hauling speed measuring unit 15 is arranged
It surveys, consequently facilitating the hauling speed for adjusting haulage gear 9 meets twisted required value, ensures that hauling speed is one during the work time
A definite value will not change because of the increase of take-up pulley 11-6 diameters.
As shown in Figure 16 and Figure 17, in the present embodiment, the take-up mechanism 11 includes the take-up holder being mounted in rack 1
11-1, the take-up pulley 11-6 wound for twisted line 40 and upper mounted on take-up holder 11-1 and to drive take-up pulley 11-6 to wind twisted
The take-up drive module of line 40, the setting rotation axis 11-12 installed for take-up pulley 11-6, described on the take-up holder 11-1
Take-up holder 11-1 is sequentially connected by take-up transmission parts and rotation axis 11-12, and the rotation axis 11-12 passes through parts of bearings
On take-up holder 11-1, it is arranged electromagnetic clutch 11-5 on the rotation axis 11-12 and matches with electromagnetic clutch 11-5
The anti-rotation disks 11-9 of work is closed, the anti-rotation disks 11-9 is fixedly connected with take-up pulley 11-6, and the electromagnetic clutch 11-5 passes through
Mounting plate 11-8 is fixedly connected with the parts of bearings.
In the present embodiment, the take-up drive module is torque motor 11-2, and the take-up transmission parts include being mounted on
Drive pulley 11-13 on torque motor 11-2 output shafts, the driven pulley 11-3 on rotation axis 11-12 and company
Meet the transmission belt 11-14 of drive pulley 11-13 and driven pulley 11-3.
In the present embodiment, the setting of torque motor 11-2 is to drive take-up pulley 11- by the take-up transmission parts
6 take-ups, and convenient for utilizing the unique electrical characteristics of torque motor 11-2, when the load increases, the output shaft of torque motor 11-2
Rotating speed can be decreased automatically, and the tension that take-up pulley 11-6 is wound is made to be held essentially constant.
As shown in figure 17, in the present embodiment, the parts of bearings includes U-shaped bearing block 11-4, is mounted on U-shaped bearing block
The first take-up bearing 11-15 and the second take-up bearing 11-18 in 11-4 and the pedestal cap being arranged on U-shaped bearing block 11-4
Plate 11-10.
As shown in figure 17, it in the present embodiment, is arranged on the rotation axis 11-12 to the first outer rings take-up bearing 11-15
The first take-up bearing (ball) cover 11-16 being fixed, the second take-up bearing that the second outer rings take-up bearing 11-18 are fixed
The spacer 11-17, the spacer 11-17 that end cap 11-19 and the second take-up bearing 11-18 inner rings are fixed are located at the second take-up
Between bearing 11-18 and anti-rotation disks 11-9.
As shown in figure 17, in the present embodiment, the electromagnetic clutch 11-5 includes armature component and yoke assembly, the rank
Iron component is fixedly connected with anti-rotation disks 11-9, and the yoke assembly is fixedly connected with mounting plate 11-8.
As shown in figure 17, in the present embodiment, it is arranged with the second locking nut 11-7 on the rotation axis 11-12, described
The side of two locking nut 11-7 and take-up pulley 11-6 is in close contact.
In the present embodiment, by the way that electromagnetic clutch 11-5, when electromagnetic clutch 11-5 is powered, electromagnetic clutch is arranged
Armature component and yoke assembly are attracted in 11-5, so that the anti-rotation disks 11-9 being fixedly connected with armature component is fixed, to prevent receiving
Autobiography is generated when line wheel 11-6 take-ups.
In the present embodiment, the core wire 20 and outer coiling 30 are beryllium-bronze line, and the core wire 20 and outer coiling 30
Line footpath is 0.05mm~0.13mm.It in actual use, can twisted other wire rods.
When the utility model is specifically used, first, in the beryllium-bronze line for having wound three shuttle frame mechanisms 3 in haulage gear
It is sent respectively to poly- drum 6-2 by first group of directive wheel and second group of directive wheel under 9 drive, in 3 unwrapping wire of shuttle frame mechanism
In the process, tension detecting module 13 is measured in real time the tension of shuttle frame mechanism 3, and the tension detected is sent to control
Device 21, the tension detected is compared by controller 21 with preset tension setting value, to make tension detecting module
13 tension detected meet tension setting value, it is ensured that the laying tension of multiple shuttle frame mechanisms 3 is consistent, outer when ensure that twisted
Around line relaxation consistency, make it is twisted go out beam shape specification, controller 21 passes through electric rotating machine driver 19 and controls electric rotating
Machine 16 rotates, and the rotation of electric rotating machine 16 drives rotary shaft 6-1 rotations by planetary reducer 17, in the mistake of rotary shaft 6-1 rotations
Turntable 6-8 rotations, turntable 6-8 rotations is driven to drive 3 flat turn of shuttle frame mechanism, pass through company during turntable 6-8 is rotated in journey
Spindle 6-7 drives planetary gear 6-3 to revolve round the sun around sun gear 6-5, and planetary gear 6-3 autobiographies under breast wheel 6-4 effects, to realize
Twisted, the formation twisted line of first layer of three beryllium-bronze lines;The twisted line of first layer continues to send in reshaping device 7, in reshaping device 7
The first twisted line passage that first fixation aligns wheel 8-5 and the first activity aligns wheel 8-6 are formed hangs down to the twisted line of first layer
Histogram to aligning, later, second fixes the second twisted line passage pair that aligns wheel 8-8 and the second activity aligns wheel 8-12 are formed
The twisted line of first layer carries out the aligning of horizontal direction, realizes the aligning of the twisted line of first layer both vertically and horizontally, ensures
The twisted line of first layer it is linear compared with;The twisted line of first layer after aligning is simultaneously sent in haulage gear 9, and controller 21 passes through traction
Motor driver 20 controls traction electric machine 9-2 rotations, and traction electric machine 9-2 rotations drive the output shaft for being sleeved on traction electric machine 9-2
On small pulley 9-3 rotation, small pulley 9-3 rotations drive big belt wheel 9-4 rotations, big belt wheel 9-4 rotations by synchronous belt 9-10
Worm speed reducer 9-7 actions are driven, providing power to the traction wheel 9-5 on the output end axis of worm speed reducer 9-7 makes traction wheel
9-5 is rotated, and first layer twisted wire is pulled out and is sent on wire-arranging mechanism 10 through too small guide wheel 9-9 by traction wheel 9-5 rotations, and is drawn
Motor 9-2 rotation drives the light sensation strand oscillator rotation by the toothed belt transmission component, makes the light sensation strand oscillator by setting
The screw pitch set moves back and forth, and carries out winding displacement;During haulage gear 9 works, meanwhile, 21 control moment motor of controller
11-2 is rotated, and torque motor 11-2 rotations drive take-up pulley 11-6 take-ups, and torque motor 11- by the take-up transmission parts
2 output rotating speed can be decreased automatically, and the tension that take-up pulley 11-6 is wound is made to be held essentially constant, to complete first
The take-up of layer twisted wire, during twisted, rotation speed measurement unit 12 is measured in real time the rotating speed of rotary shaft 6-1, and will
The rotating speed detected is sent to controller 21, and controller 21 compares the rotating speed detected and preset speed setting value
Compared with to make the rotating speed that rotation speed measurement unit 12 detects meet speed setting value, hauling speed measuring unit 15 is to dragger
The hauling speed of structure 9 is measured in real time, and the hauling speed detected is sent to controller 21, to make hauling speed survey
The hauling speed that amount unit 15 detects meets hauling speed setting value, ensures that coiling speed matches with traction linear velocity;So
Afterwards, using first layer twisted wire as core wire 20, the actinobacillus wheel 2-3 in the traction force effect lower band of haulage gear 9 is dynamic of payingoff mechanism 2 turns
It is dynamic, to make interior actinobacillus wheel 2-3 passively put core wire 20, meanwhile, then the beryllium-bronze line that 10 shuttle frame mechanisms 3 have been wound is led to respectively
It crosses first group of directive wheel and second group of directive wheel is sent to poly- drum 6-2, carry out secondary twisted, the formation twisted line of the second layer;Most
Afterwards, using second layer twisted wire as core wire 20, the actinobacillus wheel 2-3 in the traction force effect lower band of haulage gear 9 is dynamic of payingoff mechanism 2 turns
It is dynamic, to make interior actinobacillus wheel 2-3 passively put core wire 20, meanwhile, then the beryllium-bronze line that 15 shuttle frame mechanisms 3 have been wound is led to respectively
It crosses first group of directive wheel and second group of directive wheel is sent to poly- drum 6-2, carry out twisted three times, the formation twisted line of third layer, most
End form skeining coiling 40, then complete the processing of the twisted line of fried dough twist contact pin.
It is small in conclusion the utility model is simple in structure, it is easy to operate, by be arranged monitoring device and it is twisted plus
Tooling is set, and is realized the Continuous maching of twisted line, is improved production efficiency, and hand labor is alleviated, meanwhile, ensure twisted line harness
Diameter is consistent, and realizes three layers of coiling demand of fried dough twist contact pin, and practicability is very strong.
The above is only the preferred embodiment of the utility model, not imposed any restrictions to the utility model, every
Any simple modification, change and equivalent structure made by above example are changed according to the utility model technical spirit, still
Belong in the protection domain of technical solutions of the utility model.
Claims (10)
1. a kind of twisted machine of bull vertical numerical control, it is characterised in that:Including rack (1), the twisted processing being mounted in rack (1)
Device and the monitoring device that the twisted processing unit (plant) is monitored;
The twisted processing unit (plant) include the actinobacillus device being mounted in rack (1), for continuous twisted stranded wire apparatus (6),
Twisted line (40) after twisted to the stranded wire apparatus (6) carries out the correction draft gear of correction traction and to being drawn through overcorrection
Twisted line (40) after device carries out the take-up of take-up, and the actinobacillus device includes for connecting to the stranded wire apparatus (6)
The continuous payingoff mechanism (2) for sending core wire (20), the shuttle frame mechanism (3) for continuously sending outer coiling (30) to the stranded wire apparatus (6)
The guiding mechanism (4) being oriented to the outer coiling (30) for being sent out to shuttle frame mechanism (3), the shuttle frame mechanism (3) and leads
Quantity to mechanism (4) is identical, and the quantity of the shuttle frame mechanism (3) and guiding mechanism (4) is multiple, the stranded wire apparatus
(6) include vertical laying and installed for core wire (20) perforative rotary shaft (6-1), for multiple shuttle frame mechanisms (3) and be in horizontal flat
The rotating mechanism of row laying is mounted on the rotary shaft end (6-1) and carries out aggregation coiling to core wire (20) and outer coiling (30)
The actuating unit that poly- drum (6-2) and driving rotary shaft (6-1) are rotated, the rotating mechanism are driven with rotary shaft (6-1)
Connection, the actuating unit are mounted in rack (1);
The correction draft gear includes in rack (1) and pair twist coiling (40) carries out the reshaping device (7) of shaping, peace
In rack (1) and straightening mechanism (8) that pair twist coiling (40) is aligned and to twisted after straightening mechanism (8) aligning
Line (40) is drawn and is sent to the haulage gear (9) in the take-up, and the take-up includes to haulage gear (9)
The twisted line (40) that conveying comes carries out the wire-arranging mechanism (10) of winding displacement and to the twisted line after wire-arranging mechanism (10) winding displacement
(40) take-up mechanism (11) being wound, the haulage gear (9), wire-arranging mechanism (10), take-up mechanism (11) and paying out machine
Structure (2) is from top to bottom laid along rack (1) side, the rotating mechanism, shuttle frame mechanism (3), guiding mechanism (4) and reshaping device
(7) it is located in rack (1), and the rotating mechanism, shuttle frame mechanism (3), guiding mechanism (4) and reshaping device (7) are along rack (1)
It lays from the bottom to top in inner height direction;
The monitoring device includes control device, is measured in real time to the tension of outer coiling (30) on the shuttle frame mechanism (3)
Tension detecting module (13), rotation speed measurement unit (12) that the rotating speed of the rotary shaft (6-1) is measured in real time and right
The hauling speed measuring unit (15) that the hauling speed of haulage gear (9) is measured in real time, the actuating unit, haulage gear
(9) it is controlled by the control device with take-up mechanism (11), the tension detecting module (13), rotation speed measurement unit
(12) it is connect with the control device with hauling speed measuring unit (15).
2. a kind of twisted machine of bull vertical numerical control described in accordance with the claim 1, it is characterised in that:Guiding mechanism (4) packet
It includes first group of directive wheel in rotary shaft (6-1) and above shuttle frame mechanism (3) and is mounted in rotary shaft (6-1)
And second group of directive wheel above first group of directive wheel, first group of directive wheel includes multiple circumferentially uniformly distributed
First directive wheel (4-1), second group of directive wheel includes multiple circumferentially uniformly distributed the second directive wheels (4-2), two neighboring
The spacing of first directive wheel (4-1) is identical with the spacing of two neighboring second directive wheel (4-2), and described first is oriented to
The quantity for taking turns (4-1) is identical as the quantity of the second directive wheel (4-2), and second directive wheel (4-2) is away from rotary shaft (6-1)
Distance is less than the distance of the first directive wheel (4-1) away from rotary shaft (6-1);
The shuttle frame mechanism (3) is identical as the quantity of the first directive wheel (4-1), the installation position of multiple shuttle frame mechanisms (3)
It is corresponded respectively with the installation position of multiple first directive wheels (4-1).
3. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:The rotating mechanism packet
Include the turntable (6-8) for being sleeved in rotary shaft (6-1) and installing for shuttle frame mechanism (3), multiple equal along turntable (6-8) circumferencial direction
The connecting shaft (6-7) of cloth and the planetary gear (6-3) being set in connecting shaft (6-7), the quantity and shuttle frame of the planetary gear (6-3)
The quantity of mechanism (3) is identical and is multiple, and sun gear (6-5), the sun gear (6- are arranged on the rotary shaft (6-1)
5) breast wheel (6-4), quantity and the planetary gear (6-3) of the breast wheel (6-4) are respectively arranged between multiple planetary gears (6-3)
Quantity it is identical;
The rotary shaft (6-1) includes sequentially connected first connecting shaft (6-1-1), the second connecting shaft (6-1-2) from the bottom to top
With third connecting shaft (6-1-3), first connecting shaft (6-1-1), the second connecting shaft (6-1-2) and third connecting shaft (6-1-
3) it is respectively set in and passes through heart hole for core wire (20) perforative first, second passes through heart hole and third passes through heart hole, the third passes through heart hole
Aperture be gradually reduced from the bottom to top.
4. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:The payingoff mechanism (2)
Including be mounted in rack (1) wire-unfolding rack (2-1), be mounted on wire-unfolding rack (2-1) on and in horizontal layout paying out reel
(2-2) and the interior actinobacillus wheel (2-3) for being sleeved on paying out reel (2-2) and having wound core wire (20) is set on the paying out reel (2-2)
It is equipped with resistance mechanism, the resistance regulation that the resistance of the resistance mechanism is adjusted is provided on the wire-unfolding rack (2-1)
Mechanism.
5. a kind of twisted machine of bull vertical numerical control according to claim 4, it is characterised in that:On the paying out reel (2-2)
Suit is provided with the bearing block (2-6) installed for bearing (2-4) there are two bearing (2-4) on the wire-unfolding rack (2-1);
The resistance mechanism include be sleeved on paying out reel (2-2) friction pulley (2-5), be wrapped on friction pulley (2-5) and with
The steel band (2-8) and the friction being arranged between friction pulley (2-5) and steel band (2-8) that one end is fixedly connected with wire-unfolding rack (2-1)
The both ends of piece (2-7), the friction plate (2-7) are fixedly connected with steel band (2-8);
The resistance adjustment mechanism is connect with the other end of steel band (2-8), and the resistance adjustment mechanism includes being mounted on unwrapping wire branch
On frame (2-1) and threaded rod (2-10) that one end is stretched into wire-unfolding rack (2-1), it is sleeved on threaded rod (2-10) and positioned at putting
The adjusting nut (2-13) of line bracket (2-1) upper side is sleeved on threaded rod (2-10) and in wire-unfolding rack (2-1)
It fixing nut (2-15) and is sleeved on threaded rod (2-10) and positioned at wire-unfolding rack (2-1) medial surface and fixing nut (2-15)
Between spring (2-14), the other end of the threaded rod (2-10) is provided with the U-shaped that the other end of steel band (2-8) is fixedly connected
Connector (2-12).
6. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:Multiple shuttle frame machines
The structure all same of structure (3), the shuttle frame mechanism (3) include the shuttle frame holder (3-1) being mounted on the rotating mechanism, installation
On shuttle frame holder (3-1) and the outer actinobacillus wheel (3-2) of outer coiling (30) is wound and will have been wound on outer actinobacillus wheel (3-2) outer
Coiling (30) is sent to the transfer assembly of guiding mechanism (4), the transfer assembly include be mounted on above outer actinobacillus wheel (3-2) and
What the outer coiling (30) wound on the porcelain tube (3-5) and external actinobacillus wheel (3-2) that external coiling (30) is limited was transmitted
Roller (3-4) and confession outer coiling (30) perforative porcelain eye (3-7), the porcelain tube (3-5) is mounted on shuttle frame holder (3-1), described
The governing mechanism of tension for adjusting outer coiling (30) tension, the governing mechanism of tension and outer unwrapping wire are provided on shuttle frame mechanism (3)
(3-2) is taken turns to be sequentially connected.
7. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:The reshaping device (7)
Including being mounted on shaping holder (7-1) at the top of rack (1), pair twist coiling (40) carry out the Shaping Module (7-6) and peace of shaping
On shaping holder (7-1) and adjust the shaping adjusting machine of the distance that Shaping Module (7-6) export away from twisted line (40) harness
Structure, the shaping regulating mechanism include two be mounted on shaping holder (7-1) and in the bearing (7-10) of vertical parallel laying,
The leading screw (7-7) of both ends and bearing (7-10) rotation connection, the silk that is sleeved on leading screw (7-7) and can be moved along leading screw (7-7)
Female seat (7-8) and the manual adjustment portion part being sequentially connected with leading screw (7-7), leading screw (7-7) both sides are symmetrically installed with both ends
The guide shaft (7-2) being fixedly connected with two bearings (7-10) is installed on the nut seat (7-8) and pacifies for Shaping Module (7-6)
The both sides of the connecting seat (7-5) of dress, the connecting seat (7-5) are set on two guide shafts (7-2), the connecting seat (7-5) with
It is provided with copper sheathing (7-14) between guide shaft (7-2), jackscrew (7-15) is provided between the connecting seat (7-5) and copper sheathing (7-14);
The manual adjustment portion part includes hand handle (7-4) and is fixedly connected with hand handle (7-4) and is sequentially connected with leading screw (7-7)
Handwheel (7-3) is provided with removable cover (7-11) on the connecting seat (7-5), is provided on the connecting seat (7-5) and activity
The articulated shaft (7-9) of cover board (7-11) rotation connection, the connecting seat (7-5) pass through slip-knot bolt (7-12) and removable cover
(7-11) is fixedly connected.
8. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:The straightening mechanism (8)
Including be mounted in rack (1) bent plate (8-1), be mounted on bent plate (8-1) and pair twist coiling (40) carries out primary clamping and rectifys
Straight first is clamped straightening mechanism and carries out secondary clamping to the twisted line (40) after the first clamping straightening mechanism and rectify
The second straight clamping straightening mechanism, and the first clamping that the clamping spacing of the first clamping straightening mechanism is adjusted are adjusted
Section mechanism and the second clamping regulation mechanism that the clamping spacing of the second clamping straightening mechanism is adjusted, first folder
It holds regulating mechanism to be mounted on the first clamping straightening mechanism, second clamping regulation mechanism is mounted on the second clamping and aligns
In mechanism.
9. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:The haulage gear (9)
Including be mounted in rack (1) towing bracket (9-1), be mounted on towing bracket (9-1) on traction electric machine (9-2), with lead
Draw the worm speed reducer (9-7) of motor (9-2) drive connection and is sequentially connected and is drawn through straightener with worm speed reducer (9-7)
The traction wheel (9-5) of twisted line (40) after structure (8) aligning;
The output shaft of the traction electric machine (9-2) is sequentially connected by toothed belt transmission component and worm speed reducer (9-7), described
Traction wheel (9-5) be mounted on worm speed reducer (9-7) an output end axis on, the worm speed reducer (9-7) another
The synchronous pulley (9-8) for driving wire-arranging mechanism (10) to rotate is provided on output end axis.
10. according to a kind of twisted machine of bull vertical numerical control as claimed in claim 1 or 2, it is characterised in that:The take-up mechanism
(11) include the take-up holder (11-1) being mounted in rack (1), the take-up pulley (11-6) that wind for twisted line (40) and install
On take-up holder (11-1) and driving take-up pulley (11-6) winds the take-up drive module of twisted line (40), the take-up holder
The rotation axis (11-12) installed for take-up pulley (11-6) is set on (11-1), and the take-up holder (11-1) is passed by take-up
Dynamic component is sequentially connected with rotation axis (11-12), and the rotation axis (11-12) is mounted on take-up holder (11- by parts of bearings
1) on, electromagnetic clutch (11-5) and anti-with electromagnetic clutch (11-5) cooperating is arranged on the rotation axis (11-12)
Turntable (11-9), the anti-rotation disks (11-9) are fixedly connected with take-up pulley (11-6), and the electromagnetic clutch (11-5) passes through peace
Loading board (11-8) is fixedly connected with the parts of bearings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721806322.0U CN207782126U (en) | 2017-12-21 | 2017-12-21 | A kind of twisted machine of bull vertical numerical control |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721806322.0U CN207782126U (en) | 2017-12-21 | 2017-12-21 | A kind of twisted machine of bull vertical numerical control |
Publications (1)
Publication Number | Publication Date |
---|---|
CN207782126U true CN207782126U (en) | 2018-08-28 |
Family
ID=63227370
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201721806322.0U Withdrawn - After Issue CN207782126U (en) | 2017-12-21 | 2017-12-21 | A kind of twisted machine of bull vertical numerical control |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN207782126U (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108134307A (en) * | 2017-12-21 | 2018-06-08 | 西北机器有限公司 | A kind of twisted machine of bull vertical numerical control |
CN109019139A (en) * | 2018-08-31 | 2018-12-18 | 东莞朝隆机械有限公司 | A kind of oblique cartridge type thread supply device |
CN110983839A (en) * | 2019-12-12 | 2020-04-10 | 杭州云淡包装有限公司 | Stranded wire steel cable manufacturing and packaging equipment |
CN111817113A (en) * | 2020-07-29 | 2020-10-23 | 董伟锋 | Multi-strand wire shearing post-processing method |
CN114362054A (en) * | 2022-03-21 | 2022-04-15 | 石家庄市森田电子通信有限公司 | Multi-cable active unwinding type laying equipment |
CN118155947A (en) * | 2024-05-11 | 2024-06-07 | 四川省优籁特电子科技有限公司 | Processing technology of USB full-function data line |
-
2017
- 2017-12-21 CN CN201721806322.0U patent/CN207782126U/en not_active Withdrawn - After Issue
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108134307A (en) * | 2017-12-21 | 2018-06-08 | 西北机器有限公司 | A kind of twisted machine of bull vertical numerical control |
CN108134307B (en) * | 2017-12-21 | 2024-03-19 | 西北机器有限公司 | Multi-head vertical numerical control winding machine |
CN109019139A (en) * | 2018-08-31 | 2018-12-18 | 东莞朝隆机械有限公司 | A kind of oblique cartridge type thread supply device |
CN110983839A (en) * | 2019-12-12 | 2020-04-10 | 杭州云淡包装有限公司 | Stranded wire steel cable manufacturing and packaging equipment |
CN110983839B (en) * | 2019-12-12 | 2021-05-18 | 江苏神猴钢绳开发有限公司 | Stranded wire steel cable manufacturing and packaging equipment |
CN111817113A (en) * | 2020-07-29 | 2020-10-23 | 董伟锋 | Multi-strand wire shearing post-processing method |
CN111817113B (en) * | 2020-07-29 | 2021-05-04 | 江西行田电产有限公司 | Multi-strand wire shearing post-processing method |
CN114362054A (en) * | 2022-03-21 | 2022-04-15 | 石家庄市森田电子通信有限公司 | Multi-cable active unwinding type laying equipment |
CN114362054B (en) * | 2022-03-21 | 2022-05-24 | 石家庄市森田电子通信有限公司 | Multi-cable active unreeling type laying equipment |
CN118155947A (en) * | 2024-05-11 | 2024-06-07 | 四川省优籁特电子科技有限公司 | Processing technology of USB full-function data line |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN207782126U (en) | A kind of twisted machine of bull vertical numerical control | |
CN108134307A (en) | A kind of twisted machine of bull vertical numerical control | |
CN209183331U (en) | A kind of multiply special type conductor strand back twist cage stranding machine | |
CN106024206A (en) | Cable production line and rolling production line for cable production | |
CN205542183U (en) | Cradle type cable -former | |
CN206907567U (en) | Wire twisting machine with guide bracket | |
CN204424005U (en) | Double-deck cladding winding machine | |
CN109509587A (en) | A kind of multiply special type conductor strand back twist cage stranding machine | |
CN104658708A (en) | Dual-layer taping and winding machine | |
CN108023305A (en) | A kind of power cable wire dispenser | |
CN203313007U (en) | Wire arranging device for winding machine | |
CN219676961U (en) | Wire bundling equipment for cable processing | |
CN103296840A (en) | Wire arranging device of winding machine | |
CN202796430U (en) | Pay-off tensioning device used for winding of transformer coil | |
CN207977230U (en) | A kind of payingoff mechanism of coil winding machine | |
CN117334407A (en) | Flexible aluminum alloy photovoltaic cable processing device and processing technology for photovoltaic | |
CN210692200U (en) | Novel horizontal double-deck coiler | |
CN212209041U (en) | Production device for high-speed stranded wire | |
CN110379563A (en) | A kind of preparation process of urban architecture power cable | |
CN212276911U (en) | Cable braiding machine | |
CN212670124U (en) | Multi-strand one-step forming weaving mechanism | |
CN204991283U (en) | Continuous transposed conductor production line | |
CN210722582U (en) | Copper-aluminum dual-purpose longitudinal wrapping forming machine for cable production | |
CN210296026U (en) | Electric wire cabling machine | |
CN209487223U (en) | One discharge plate cage cable-former filling support |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20180828 Effective date of abandoning: 20240319 |
|
AV01 | Patent right actively abandoned |
Granted publication date: 20180828 Effective date of abandoning: 20240319 |
|
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |