CN207727131U - A kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus - Google Patents
A kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus Download PDFInfo
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- CN207727131U CN207727131U CN201721915767.2U CN201721915767U CN207727131U CN 207727131 U CN207727131 U CN 207727131U CN 201721915767 U CN201721915767 U CN 201721915767U CN 207727131 U CN207727131 U CN 207727131U
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Abstract
The utility model discloses a kind of packaged type steel-wire galvanizings to take the lead long-pending line apparatus, wheel is installed below rack, transmission control device is installed above rack, motor is housed in rack, the side of transmission control device is equipped with long-pending spool, the long-pending spool is in cone shape, and the stub end of product spool connects motor by transmission control device, threading block is provided on the periphery disc of the small head end of product spool.During the I-beam wheel that the utility model fills zinc-coated wire in one group of admission machine unloads, using present apparatus take-up, and it is transitioned into the empty I-beam wheel newly changed, is not shut down to realize galvanizing process；The steel wire for resting on zinc pot at take-up need not be cut off, the lumber recovery of zinc-coated wire is improved；A playscript with stage directions device can tackle 12 admission machines simultaneously, reduce equipment investment cost, it can be achieved that on without the product coil of wire cylinder device continuous production zinc-coated wire.
Description
Technical field
The utility model is related to a kind of steel wires of galvanization production line in metal product to take the lead wire-changing device, more particularly to steel
A kind of packaged type steel-wire galvanizing in silk hot galvanizing process takes the lead long-pending line apparatus.
Background technology
The many steel wires in metal product field are required for galvanizing, to improve antiseptic property.Typically by 12-24 root steel wires
It is released from Loosen up wire wheel, the zinc pot of melting is entered after surface treatment, control the steel wire zinc coating thickness come out from zinc pot,
After cooling, the head of steel wire（Also it cries and takes the lead）It is inserted into another spool spooling, forms hot-dip galvanizing steel wire.Liquid in zinc pot
Temperature is generally 450-460 DEG C, the limited time system this requires steel wire Jing Guo zinc pot（It is usually no more than 60 seconds）, overlong time
Steel wire decarburization burning can be caused, the physical properties such as intensity change, to cause waste product.So, it is desirable that zincincation cannot be shut down.
After first disk Loosen up wire wheel wire galvanization, the Receiving wire wheel of admission machine completes take-up；Second disk Loosen up wire wheel releases steel
Silk is then zinc-plated.Connector is wiped out on the Receiving wire wheel of admission machine, the Receiving wire wheel of full line on admission machine is unloaded, refills
The Receiving wire wheel in overhead, then to next disk galvanized wire take-up.During changing the Receiving wire wheel of admission machine, manual operation
At least need five minutes.
Two kinds of current solutions are：First, shutting down, after finishing changing Receiving wire wheel on admission machine, zinc pot will stay on
It is about the excision of rice noodles more than 100 at take-up, then zinc-coated wire head is loaded onto to empty Receiving wire wheel, this has resulted in excision plating
Zinc steel wire wastes, and lumber recovery declines；Second is that a set of long-pending cable reel is installed between each admission machine and directive wheel, by the take-up that changes the outfit
The steel wire that the interior plating of I-beam wheel time is good receives on a long-pending cable reel, and after finishing changing Receiving wire wheel, product cable reel is accumulated
Steel wire receives on Receiving wire wheel, and steel wire is after product cable reel above, into Receiving wire wheel.Each admission machine will match a set of
Product cable reel, will also realize that the online of equipment automatically controls, this just considerably increases equipment investment.
Invention content
The purpose of this utility model is to provide a kind of packaged type steel wire and takes the lead long-pending line apparatus, to realize that galvanizing process does not stop
Machine, improves the lumber recovery of zinc-coated wire, while reducing equipment investment cost, it is expected that on the basis of long-pending cable reel is not installed, it is real
It does not shut down now, continuous production.Steel wire is in the technique of the stagnant zinc overlong time of zinc pot, take-up removable disk mistake during solving steel-wire galvanizing
Steel wire does not shut down the problem of long-pending line in journey.
To achieve the above object, the utility model takes following technical scheme：A kind of packaged type steel-wire galvanizing is taken the lead
Product line apparatus, including rack, wheel, transmission control device, motor, product spool, threading block, it is characterised in that：Under rack
Side is equipped with wheel, and transmission control device is equipped with above rack, and motor is housed in rack, and the side of transmission control device is pacified
Equipped with product spool, the long-pending spool is in cone shape, and the stub end of product spool connects motor, product spool by transmission control device
It is provided with threading block on the periphery disc of small head end.
It is used the utility model has the advantages that the device provided is removable, the work of zinc-coated wire is filled in one group of admission machine
During character wheel unloads, using present apparatus take-up, and it is transitioned into the empty I-beam wheel newly changed, do not stopped to realize galvanizing process
Machine；The steel wire for resting on zinc pot at take-up need not be cut off, the lumber recovery of zinc-coated wire is improved；A playscript with stage directions device can simultaneously
To tackle 12 admission machines, reduce equipment investment cost, it can be achieved that on without the product coil of wire cylinder device continuous production zinc-coated wire.
Description of the drawings
Fig. 1 is the utility model structure diagram.
In figure：1. spool is accumulated, 2. steel wire heads, 3. threading blocks, 4. zinc-coated wires, 5. transmission control devices, 6. motors, 7. machines
Wheel, 8. racks.
Specific implementation mode
The utility model is described in further detail for following Structure Figure and embodiment.
Referring to Fig. 1, a kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus, including rack 8, wheel 7, transmission control dress
Set 5, motor 6, product spool 1, threading block 3, it is characterised in that：Wheel 7, the top installation of rack 8 are installed in the lower section of rack 8
There is transmission control device 5, motor 6 is housed in rack 8, the side of transmission control device 5 is equipped with long-pending spool 1, the long-pending spool 1
In cone shape, the stub end of product spool 1 connects motor 6, the periphery disc of product 1 small head end of spool by transmission control device 5
On be provided with threading block 3.
Embodiment：Such as Fig. 1, the utility model motor 6 uses power to provide power for the alternating-current variable frequency motor of 5KW, with 25
× 25mm angle steel is fabricated to the rack 8 that length × width × height is 40 × 30 × 50cm, is filled by belt transport power to dynamic Control
Set the deceleration mechanism in 5.The wire velocity control of product spool 1 is completed in power control unit 5 by speed control encoder.Power
Control device 5 makees cabinet, outside installation starting switch and linear velocity configuration switch using galvanized iron sheet.1 diameter at butt end D of product spool
=500mm, top diameter d=400mm, high L=800mm, taper=0.125 is welded using the steel plate curling of 5 mm.Product spool
1 outside polishing.Entire product spool 1 can receive 120 meters of big specification zinc-coated wires of diameter 7.0mm or more, it can be ensured that change the I-beam wheel time
At 8 minutes or more.Threading block 3 is welded on the periphery disc of 1 small head end of long-pending spool, and threading among block 3 has a hole, the direction in hole with
Product 1 length direction of spool is identical.Steel wire head 2 passes through the hole among threading block 3, will take the lead to lock.Whole device passes through under rack 8
Wheel 7 realize mobile operation.
The utility model is for the course of work of galvanization production line：First disk hot-dip galvanizing steel wire 4 is by zinc-plated laggard
Enter to the first Receiving wire wheel, after current first Receiving wire wheel is received completely, indicates that the first disk hot-dip galvanizing steel wire 4 harvests, the second disk
4 take-up of zinc-coated wire starts, and cuts joint, 4 end of zinc-coated wire of the first Receiving wire wheel is fixed, is unloaded, and installs
The second empty Receiving wire wheel.During this period, the steel wire head 2 of the second disk zinc-coated wire 4（It takes the lead）Among threading block 3
Hole, by steel wire head 2（It takes the lead）It is locked in long-pending spool 1, starts the start button above transmission control device 5, product 1 inverse time of spool
Needle rotates, and zinc-coated wire 4 is received in long-pending spool 1, and product spool 1 is in cone, and interior big outer small, 4 ecto-entad of zinc-coated wire is received
Onto product spool 1.4 take-up speed of zinc-coated wire determines by the rotating torque and steel wire tension for accumulating spool 1, design rotating torque with
The equalization of strain of zinc-coated wire 4.Linear velocity is accumulated at this time is equal to normal zinc-plated speed.Since steel-wire galvanizing speed is very slow（Every point
8 ~ 10 meters of clock）, during product spool 1 accumulates line, it is easy to by steel wire head 2（It takes the lead）It is extracted from the threading block 3 in product spool 1,
The second empty Receiving wire wheel is accessed, admission machine is started.Since admission machine steel wire does not have tension, take-up speed to be faster than this product at this time
Line apparatus, zinc-coated wire 4 are taken advantage of a situation and are released from product spool 1, and the zinc-coated wire 4 in product line wheel 1 is fewer and fewer, until zinc-coated wire
4 all import the second Receiving wire wheel, and admission machine is by the normal tension of zinc-coated wire 4, and take-up speed recovery is normally.This thread-changing
In the process, wire galvanization speed is kept constant, and the stagnant zinc time is constant, and 4 performance of zinc-coated wire maintains stabilization.
In Fig. 1, the power that motor 6 provides drives product 1 Rotation Product line of spool, transmission control dress by transmission control device 5
Set the start and stop of 5 controls product line and the speed of product line.After one group of admission machine more finishes changing I-beam wheel, this practicality is moved
It is novel to work to next take-up unit for preparing thread-changing.An I-beam wheel conversion time is completed generally within 5 minutes, is filled
One I-beam wheel generally requires 10 hours or more, and therefore, one packaged type steel-wire galvanizing of configuration takes the lead long-pending line apparatus, so that it may
12 galvanization production lines of satisfaction take the lead demand, and the input of fund is greatly saved.
Claims (1)
1. a kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus, including rack, wheel, transmission control device, motor, product line
Cylinder, threading block, it is characterised in that：Wheel is installed below rack, transmission control device, rack are installed above rack
Interior that motor is housed, the side of transmission control device is equipped with long-pending spool, and the long-pending spool is in cone shape, the stub end of product spool
Motor is connected by transmission control device, threading block is provided on the periphery disc of the small head end of product spool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721915767.2U CN207727131U (en) | 2017-12-31 | 2017-12-31 | A kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721915767.2U CN207727131U (en) | 2017-12-31 | 2017-12-31 | A kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207727131U true CN207727131U (en) | 2018-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721915767.2U Active CN207727131U (en) | 2017-12-31 | 2017-12-31 | A kind of packaged type steel-wire galvanizing takes the lead long-pending line apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207727131U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107858620A (en) * | 2017-12-31 | 2018-03-30 | 江西新华金属制品有限责任公司 | A kind of packaged type steel-wire galvanizing takes the lead to accumulate line apparatus |
-
2017
- 2017-12-31 CN CN201721915767.2U patent/CN207727131U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107858620A (en) * | 2017-12-31 | 2018-03-30 | 江西新华金属制品有限责任公司 | A kind of packaged type steel-wire galvanizing takes the lead to accumulate line apparatus |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 338004 No. 2100, Nanyuan Road, Xinyu high tech Development Zone, Jiangxi Province Patentee after: Jiangxi Xinhua new material technology Co.,Ltd. Address before: 338004 No. 2100, Nanyuan Road, Xinyu high tech Development Zone, Jiangxi Province Patentee before: JIANGXI XINHUA METAL PRODUCTS CO.,LTD. |