CN207699165U - A kind of filling automatic assembly line control system - Google Patents
A kind of filling automatic assembly line control system Download PDFInfo
- Publication number
- CN207699165U CN207699165U CN201721633317.4U CN201721633317U CN207699165U CN 207699165 U CN207699165 U CN 207699165U CN 201721633317 U CN201721633317 U CN 201721633317U CN 207699165 U CN207699165 U CN 207699165U
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- China
- Prior art keywords
- automatic
- filling
- assembly line
- control system
- conveyer belt
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Abstract
The utility model provides a kind of filling automatic assembly line control system, including conveyer belt, it is provided with multiple sensors above, it is successively set on automatic filling device, automatic capping device, filling automatic sealing device, the automatic patch code device of conveyer belt side, on conveyer belt and in the manipulator of the side of filling automatic sealing device, it is set to PLC device, frequency converter, touch screen and the switching device of the conveyer belt other side, the microcontroller being connect respectively with manipulator, automatic capping device by external cabling.PLC device is connect by external cabling with sensor, microcontroller, frequency converter, touch screen, switching device；Touch screen is connect with automatic filling device, automatic capping device, manipulator, filling automatic sealing device, automatic patch code device respectively by external cabling.The system enhancement previous manual mode filling form, realizes filling automation, reduces cost of labor, improves production efficiency.
Description
Technical field
The utility model automatic assembly line control system more particularly to a kind of filling automatic assembly line control system.
Background technology
The electrical apparatus controlling system of traditional canned production line is traditional relay-contactor control mode, is being used
During, production work efficiency it is low, human-computer dialogue by indicator light, button and buzzer working method, low-response, high failure rate,
Poor reliability, working condition, troubleshooting, monitoring of tools and the maintenance of system passive by rule of thumb can only be gone to search fault point.
And secondary pollution is easy tod produce in process of production, cause qualification rate low, the production cost increases.And automatic production line is numerous
Field is applied widely, and control device usually uses PLC to control, it keeps automatic production line operation more steady, fixed
Position is more accurate, and function is more perfect, and operation is more convenient.It realizes industrial control field wired logic to storage logic
Leap, plays increasingly important role in world's Industry Control.Such as in beverage industry, the production of automatic production line
Mode is the most popular a kind of production model promoted, it promotes filling speed to be substantially improved, while but also filling accuracy
Higher brings the productivity that can not be despised to enterprise.
Invention content
The utility model overcomes the defect of the prior art, it is proposed that a kind of auto-filling production system improves previous
The filling form of manual mode, realizes filling automation, reduces cost of labor, improves production efficiency.
The specific technical solution of the utility model is as follows：
A kind of filling automatic assembly line control system, including conveyer belt, are provided with multiple sensors, are successively set on
Automatic filling device, automatic capping device, filling automatic sealing device, the automatic patch code device of conveyer belt side, are located at transmission
It takes and in the manipulator of the side of filling automatic sealing device, is set to the PLC device of the conveyer belt other side, frequency converter, touches
Screen and switching device are touched, the microcontroller being connect respectively with manipulator, automatic capping device by external cabling.PLC device passes through
External cabling is connect with sensor, microcontroller, frequency converter, touch screen, switching device；Touch screen by external cabling respectively with from
Dynamic filling apparatus, automatic capping device, manipulator, filling automatic sealing device, automatic patch code device connection.
Further, automatic capping device includes automatic capping machine and deposits lid device.
Further, automatic capping machine includes mainframe box, is internally provided with horizontal baffle, and horizontal baffle side is provided with
Opening.
Further, it is provided with above horizontal baffle and deposits lid device, push rod device is arranged in lower section.
Further, push rod device includes push rod, gear-box and push rod motor.
Further, push rod one end be fixedly connected with can horizontal reciprocating movement pushing block, pushing block both sides are provided with sliding slot, with
Opening both sides are slidably connected.
Further, it deposits lid device to be aligned with the arc end of horizontal baffle far from pushing block one end, close to the position of horizontal baffle
There are the gap more than 1 bottle cap thickness and less than 2 bottle cap thickness, pushing block small in the height of overthe openings between horizontal baffle
In the gap.
Automatic capping machine：Using gravity and direct current push rod motor, pop can automatic capping machine is designed, distributes I/O address, profit
The action that tegmen machine is controlled with PLC deposits lid device cooperation tegmen machine and completes automatic capping action.
Manipulator：Using manipulator, when the communicated band of pop can is sent in the operable range of manipulator, through sensing
Device induction learns that manipulator behavior realizes that manipulator captures tank and expires the pop can of liquid automatically, it is enterprising to be placed on sealing machine platform
Row sealing captures pop can and places on a moving belt, carries out next step operation again after sealing.
Microcontroller and PLC device：Manipulator control software is designed with microcontroller, passes through PLC control program control machinery hand
Action sequence transmits related data information using microcontroller and PLC device interface, realizes the control of manipulator.
Manipulator is controlled using singlechip technology, designs manipulator control circuit, makes pcb board, welding is various
Electronic component writes sequence of movement and the position control of SCM program control machinery hand, connects microcontroller and PLC device,
The communication and data processing between microcontroller and PLC device are completed, after hardware is connected composition assembly line, then at programmed software
Reason, is sent to computer, it is converted be transmitted to PLC device after, activation system operation can monitor operational process in computer.
Automatic patch code device：PLC receives the signal of sensor to control the action of patch ink recorder, and produces day is sprayed to pop can
Phase can more meet the application of produce reality.
The technical solution of the utility model has technical effect that：The filling form of previous manual mode is improved, realizes and fills
Dress automation, reduces cost of labor, improves production efficiency.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of filling automatic assembly line control system；
Fig. 2 is a kind of equipment component structural schematic diagram of filling automatic assembly line control system；
Fig. 3 is a kind of structural schematic diagram of the automatic capping device of filling automatic assembly line control system.
Specific implementation mode
Below in conjunction with attached drawing, the present invention is elaborated by embodiment.
As shown in Figure 1, a kind of filling automatic assembly line control system, including conveyer belt 1, it is provided with multiple sensors
8, it is successively set on the automatic filling device 6, automatic capping device 5, filling automatic sealing device 4, automatically patch of 1 side of conveyer belt
Code device 2, is located on conveyer belt 1 and in the manipulator of the side of filling automatic sealing device 43, is set to 1 other side of conveyer belt
PLC device 11, frequency converter 9, touch screen 7 and switching device 12, by external cabling respectively with manipulator 3, automatic capping fill
Set the microcontroller 10 of 5 connections.PLC device 11 by external cabling and sensor 8, microcontroller 10, frequency converter 9, touch screen 7, open
Close device 12 connect, touch screen 7 by external cabling respectively with automatic filling device 6, automatic capping device 5, manipulator 3, fill
Fill automatic sealing device 4, automatic patch code device 2 connects.Automatic capping device 5 includes automatic capping machine 13 and deposits lid device 14, from
Dynamic tegmen machine 13 includes mainframe box 16, is internally provided with horizontal baffle 17, and horizontal baffle side is provided with opening 21, it is horizontal every
17 top of plate, which is provided with, deposits lid device 21, and push rod device is arranged in lower section.Push rod device includes that push rod 20, gear-box 19 and push rod are electronic
Machine 18,20 one end of push rod be fixedly connected with can horizontal reciprocating movement pushing block 15,15 both sides of pushing block are provided with sliding slot, with opening 21
Both sides are slidably connected, and deposit lid device 14 and are aligned with the arc end of horizontal baffle 17 far from 15 one end of pushing block, close to horizontal baffle 17
There is the gap more than 1 bottle cap thickness and less than 2 bottle cap thickness between position and horizontal baffle 17, pushing block 15 is in opening 21
The height of side is less than the gap.
It is combined by strong and weak electricity, by production line simulation, installation and debugging, which can realize automatic control with Three models
Performance processed, i.e. MANUAL CONTROL mode, touch screen control model and computer control model.
MANUAL CONTROL mode：If installation starts, stops and (contain emergent stopping) button, I/O address, design PLC controls are distributed
Program realizes MANUAL CONTROL mode.
Touch screen control model：Touch screen and PLC, design touchscreen configuration program and display picture are connected with data telecommunication line
Face realizes that touch screen controls production system.
Computer control model：It is emulated in computer software, connects computer and PLC and touch screen, realize meter
Calculation machine control model.
The workflow of the entire production line：
(1) after overall system power is connected, production system, i.e. button control can be started by three kinds of mode any types
Pattern, touch screen control model, computer control model, conveyer belt 1 bring into operation, and place on empty filling bottle to assembly line, when
When empty filling bottle is sent to the sensor 8 of bottle placer position, conveyer belt 1 stops, and bottle placer starts filling；When being filled to set amount
When, stop filling, the self-starting again of conveyer belt 1, until next pop can be filled be transferred under filling apparatus or
Equipment is shut down, bottle placer can realize the automatic numeration to pouring process by sensor 8, manual mode can also be used to filling
Fill zeroing number.
(2) when the full pop can of tank is sent to the position of 13 sensor 8 of tegmen machine by conveyer belt, sensor 9 detects
After pop can, starts automatic capping machine 13, aluminium lid is placed on the pop can of canful.
(3) after upper cover, the communicated band of pop can is sent to manipulator 3 and can touch in range, and system starts automatically
Manipulator 3 captures on the pop can to the sealing machine platform of filling automatic sealing device 4 of full irrigation, start to canful pop can into
Row sealing.
(4) after sealing, the pop can of sealing is put on a moving belt using manipulator 3 again.
(5) the communicated band of pop can is sent to automatic patch ink recorder device 2, the date of manufacture is sprayed on jar automatically.
(6) the communicated band of pop can that patch code finishes is sent to packaging process.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations；
Although the present invention is described in detail referring to the foregoing embodiments, it will be understood by those of ordinary skill in the art that：Its according to
It can so modify to the technical solution recorded in previous embodiment, either wherein device or all technical features are carried out
Equivalent replacement；And these modifications or replacements, the utility model embodiment technology that it does not separate the essence of the corresponding technical solution
Scheme.
Claims (7)
1. a kind of filling automatic assembly line control system, it is characterised in that：Including
Conveyer belt (1)；
The multiple sensors (8) being arranged on conveyer belt (1)；
It is successively set on the automatic filling device (6), automatic capping device (5), filling automatic sealing device of conveyer belt (1) side
(4), code device (2) is pasted automatically；
On conveyer belt (1) and in the manipulator (3) of filling automatic sealing device (4) side；
The microcontroller (10) being connect respectively with manipulator (3), automatic capping device (5) by external cabling；
It is set to the PLC device (11), frequency converter (9), touch screen (7) and switching device (12) of conveyer belt (1) other side, PLC
Device (11) is connected by external cabling and sensor (8), microcontroller (10), frequency converter (9), touch screen (7), switching device (12)
Connect, touch screen (7) by external cabling respectively with automatic filling device (6), automatic capping device (5), manipulator (3), filling
Automatic sealing device (4), automatic patch code device (2) connect.
2. filling automatic assembly line control system according to claim 1, it is characterised in that：The automatic capping device
(5) include automatic capping machine (13) and deposit lid device (14).
3. filling automatic assembly line control system according to claim 2, it is characterised in that：The automatic capping machine (13)
Including mainframe box (16), it is internally provided with horizontal baffle (17), horizontal baffle side is provided with opening (21).
4. filling automatic assembly line control system according to claim 3, it is characterised in that：On the horizontal baffle (17)
Side, which is provided with, deposits lid device (14), and push rod device is arranged in lower section.
5. filling automatic assembly line control system according to claim 4, it is characterised in that：The push rod device includes pushing away
Bar (20), gear-box (19) and push rod motor (18).
6. filling automatic assembly line control system according to claim 5, it is characterised in that：Described push rod (20) one end is solid
Surely be connected with can horizontal reciprocating movement pushing block (15), pushing block (15) both sides are provided with sliding slot, connect with (21) two Slideslip of opening
It connects.
7. filling automatic assembly line control system according to claim 6, it is characterised in that：It is described that deposit lid device (14) separate
Pushing block (15) one end is aligned with the arc end of horizontal baffle (17), close to horizontal baffle (17) position and horizontal baffle (17) it
Between have more than 1 bottle cap thickness and less than 2 bottle cap thickness gap, height of the pushing block (15) above opening (21) be less than should
Gap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721633317.4U CN207699165U (en) | 2017-11-30 | 2017-11-30 | A kind of filling automatic assembly line control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721633317.4U CN207699165U (en) | 2017-11-30 | 2017-11-30 | A kind of filling automatic assembly line control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207699165U true CN207699165U (en) | 2018-08-07 |
Family
ID=63024362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721633317.4U Expired - Fee Related CN207699165U (en) | 2017-11-30 | 2017-11-30 | A kind of filling automatic assembly line control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207699165U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110562695A (en) * | 2019-09-17 | 2019-12-13 | 京东方科技集团股份有限公司 | Production system of display panel |
-
2017
- 2017-11-30 CN CN201721633317.4U patent/CN207699165U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110562695A (en) * | 2019-09-17 | 2019-12-13 | 京东方科技集团股份有限公司 | Production system of display panel |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20190102 Granted publication date: 20180807 |
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| PD01 | Discharge of preservation of patent | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20210102 Granted publication date: 20180807 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180807 Termination date: 20201130 |