CN204347536U - Full-automatic electronic wiring board material error prevention device - Google Patents
Full-automatic electronic wiring board material error prevention device Download PDFInfo
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- CN204347536U CN204347536U CN201520039149.0U CN201520039149U CN204347536U CN 204347536 U CN204347536 U CN 204347536U CN 201520039149 U CN201520039149 U CN 201520039149U CN 204347536 U CN204347536 U CN 204347536U
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Abstract
The utility model provides a kind of full-automatic electronic wiring board material error prevention device, comprise supervisory control comuter, laser scanner, display, acoustic-optic alarm, described supervisory control comuter comprises power management module, CPU (central processing unit), I/O expand mouth, input block, output block, described supervisory control comuter is connected with laser scanner, described supervisory control comuter is expanded mouth by I/O and is connected with described display, and described supervisory control comuter is expanded mouth by I/O and is also connected with described acoustic-optic alarm.By automatically reading material and machine erect-position information is compared, whether the material in inspection machine is correct, timely Wrong localization material position send warning information.Material monitor data processing speed can be improved, and show concrete erect-position and material on material display, operator's Wrong localization erect-position fast can be made, and accurately replace wrong material, reduce the time of reloading and raise the efficiency.
Description
Technical field
The utility model relates to a kind of error prevention device.
Background technology
Along with more and more higher to the degree of dependence of electronic product in people's life, and as the demand of the electronic circuit board of the chief component of electronic product also in increase year by year, the design of electronic circuit board becomes increasingly complex, and these just need the SMT(surface mounting technology as printed electronic circuit board equipment electronic component) demand of machine to precision, speed and automaticity be more and more higher.Current international Ge great EMS manufacturer is that the automaticity improving SMT machine all increases input, by introducing more professional Facilities Engineer and software developer, for respective factory develops suitable solution, improve the yield of product and reduce customer complaint rate, ensureing company's public praise in the industry cycle.Operating type due to the artificial loading discharging of SMT can cause the generation of inevitably going up wrong material situation, and the efficiency of operation is very low, affect production capacity and the punctual payment of impact to client, these all factors determine the full-automatic demand of SMT material loading more and more stronger.
Current factory existing feeding system automaticity is inadequate, very high to the requirement of producing line operating personnel, workload is larger, need operator by PDA manual scanning material loading, discharging, backstage bales catch material, these can only realize semi-automation, can not improve factory's material service condition, and due to artificial limitation, the situation also having wrong material occurs.
Utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of full-automatic electronic wiring board material error prevention device, and monitoring material loading situation, prevents wrong material situation from occurring, improve the quality of products and work efficiency in real time.
For achieving the above object and other relevant objects, the full-automatic electronic wiring board material error prevention device that the utility model provides, comprise supervisory control comuter, laser scanner, display, acoustic-optic alarm, described supervisory control comuter comprises power management module, CPU (central processing unit), I/O expands mouth, input block, output block, described supervisory control comuter is expanded mouth by I/O and is connected with described laser scanner, described supervisory control comuter is expanded mouth by I/O and is connected with described display, described supervisory control comuter is expanded mouth by I/O and is also connected with described acoustic-optic alarm.
Preferably, described input block is connected with a relay switch.
Preferably, described CPU (central processing unit) comprises microprocessor, system program memory and user program memory, and described user memory stores the program that monitoring material loading situation is worked out.
Preferably, described material error prevention device also comprises an infrared inductor, and the input block of described infrared inductor and described supervisory control comuter is electrically connected.
Preferably, described output block adopts serial communication RS-485 interface.
Preferably, described acoustic-optic alarm comprises AC-DC modular converter, voice module, and described AC-DC modular converter is connected with described voice module.
Preferably, described laser scanner is 3.
Preferably, CPU315-2DP selected by described central control unit.
As mentioned above, full-automatic electronic wiring board material error prevention device of the present utility model, has following beneficial effect: by the use of laser scanner, can more accurately and timely capture material box erect-position information.By automatically reading material and machine erect-position information is compared, whether the material in inspection machine is correct, Wrong localization material position send warning information timely, improve material monitor data processing speed, and concrete erect-position and material is shown on material display, operator's Wrong localization erect-position fast can be made, and accurately replace wrong material, reduce the time of reloading and raise the efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of full-automatic electronic wiring board material error prevention device.
Embodiment
By particular specific embodiment, embodiment of the present utility model is described below, person skilled in the art scholar the content disclosed by this instructions can understand other advantages of the present utility model and effect easily.
Refer to Fig. 1, notice, structure, ratio, size etc. that this instructions institute accompanying drawings illustrates, content all only in order to coordinate instructions to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the utility model, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the utility model can produce and the object that can reach, still all should drop on technology contents that the utility model discloses and obtain in the scope that can contain.Simultaneously, quote in this instructions as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the utility model, the change of its relativeness or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the utility model.
As shown in Figure 1, the full-automatic electronic wiring board material error prevention device that the utility model provides, comprise supervisory control comuter 1, laser scanner 2, display 4, acoustic-optic alarm 3, described supervisory control comuter 1 comprises power management module, CPU (central processing unit), storer, I/O expands mouth, input block, output block, described supervisory control comuter 1 is expanded mouth by I/O and is connected with described laser scanner 2, described supervisory control comuter 1 is expanded mouth by I/O and is connected with described display 4, described supervisory control comuter 1 is expanded mouth by I/O and is also connected with described acoustic-optic alarm 3.
As a kind of specific embodiment, input block is connected with a relay switch.
As a kind of specific embodiment, CPU (central processing unit) comprises microprocessor, system program memory and user program memory, and described user memory stores the program that monitoring material loading situation is worked out.
As a kind of specific embodiment, material error prevention device also comprises an infrared inductor, and the input block of described infrared inductor and described supervisory control comuter is electrically connected.
As a kind of specific embodiment, output block adopts serial communication RS-485 interface.
As a kind of specific embodiment, acoustic-optic alarm comprises AC-DC modular converter, voice module, and described AC-DC modular converter is connected with described voice module.
As a kind of specific embodiment, laser scanner is 3.
As a kind of specific embodiment, CPU315-2DP selected by central control unit.
When carrying out work, the information of laser scanner to material and erect-position reads, and guarantees the accuracy that information reads.Laser scanner needs by scan transfer real-time for the information of scanning to supervisory control comuter, and the CPU (central processing unit) in supervisory control comuter processes information.The watchdog routine that the user program memory of CPU (central processing unit) is write has the ability of fast processing data, and guarantee does not affect the material loading of SMT machine and guarantees the accuracy of material loading.Supervisory control comuter is to the control of SMT machine, and when there is upper wrong material situation, acoustic-optic alarm is sounded warnings, and transmits upper wrong material information, can demonstrate the erect-position of makeing mistakes and expecting over the display.
As mentioned above, the full-automatic electronic wiring board material error prevention device that the utility model provides, by the use of laser scanner, can more accurately and timely capture material box erect-position information.By automatically reading material and machine erect-position information is compared, whether the material in inspection machine is correct, Wrong localization material position send warning information timely, the time of routine access database can be reduced, improve material monitor data processing speed, and show concrete erect-position and material on material display, operator's Wrong localization erect-position fast can be made, and accurately replace wrong material, reduce the time of reloading and raise the efficiency.So the utility model effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all without prejudice under spirit of the present utility model and category, can modify above-described embodiment or changes.Therefore, such as have in art and usually know that the knowledgeable modifies or changes not departing from all equivalences completed under the spirit and technological thought that the utility model discloses, must be contained by claim of the present utility model.
Claims (8)
1. a full-automatic electronic wiring board material error prevention device, it is characterized in that: comprise supervisory control comuter, laser scanner, display, acoustic-optic alarm, described supervisory control comuter comprises power management module, CPU (central processing unit), I/O expand mouth, input block, output block, described supervisory control comuter is expanded mouth by I/O and is connected with described laser scanner, described supervisory control comuter is expanded mouth by I/O and is connected with described display, and described supervisory control comuter is expanded mouth by I/O and is also connected with described acoustic-optic alarm.
2. full-automatic electronic wiring board material error prevention device according to claim 1, is characterized in that: described input block is connected with a relay switch.
3. full-automatic electronic wiring board material error prevention device according to claim 1, is characterized in that: described CPU (central processing unit) comprises microprocessor, system program memory and user program memory.
4. full-automatic electronic wiring board material error prevention device according to claim 1, it is characterized in that: described material error prevention device also comprises an infrared inductor, the input block of described infrared inductor and described supervisory control comuter is electrically connected.
5. full-automatic electronic wiring board material error prevention device according to claim 1, is characterized in that: described output block adopts serial communication RS-485 interface.
6. full-automatic electronic wiring board material error prevention device according to claim 1, it is characterized in that: described acoustic-optic alarm comprises AC-DC modular converter, voice module, described AC-DC modular converter is connected with described voice module.
7. full-automatic electronic wiring board material error prevention device according to claim 1, is characterized in that: described laser scanner is 3.
8. the full-automatic electronic wiring board material error prevention device according to any claim of claim 1 to 7, is characterized in that: CPU315-2DP selected by described central control unit.
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CN201520039149.0U CN204347536U (en) | 2015-01-21 | 2015-01-21 | Full-automatic electronic wiring board material error prevention device |
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CN201520039149.0U CN204347536U (en) | 2015-01-21 | 2015-01-21 | Full-automatic electronic wiring board material error prevention device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106900170A (en) * | 2017-04-17 | 2017-06-27 | 苏州格联威智能科技有限公司 | A kind of anti-batch mixing monitoring system of SMT boards |
CN107046797A (en) * | 2017-04-17 | 2017-08-15 | 苏州格联威智能科技有限公司 | A kind of monitoring device for the anti-batch mixing of SMT boards |
CN107065611A (en) * | 2017-04-18 | 2017-08-18 | 苏州格联威智能科技有限公司 | A kind of monitoring system of the anti-batch mixing of SMT boards based on RFID technique |
-
2015
- 2015-01-21 CN CN201520039149.0U patent/CN204347536U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106900170A (en) * | 2017-04-17 | 2017-06-27 | 苏州格联威智能科技有限公司 | A kind of anti-batch mixing monitoring system of SMT boards |
CN107046797A (en) * | 2017-04-17 | 2017-08-15 | 苏州格联威智能科技有限公司 | A kind of monitoring device for the anti-batch mixing of SMT boards |
CN107065611A (en) * | 2017-04-18 | 2017-08-18 | 苏州格联威智能科技有限公司 | A kind of monitoring system of the anti-batch mixing of SMT boards based on RFID technique |
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