CN207696174U - One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems - Google Patents

One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems Download PDF

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Publication number
CN207696174U
CN207696174U CN201820027379.9U CN201820027379U CN207696174U CN 207696174 U CN207696174 U CN 207696174U CN 201820027379 U CN201820027379 U CN 201820027379U CN 207696174 U CN207696174 U CN 207696174U
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bloom cnc
manipulators
bloom
drags
coordinate
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刘传
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Dongguan Minghang Intelligent Technology Co Ltd
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Dongguan Minghang Intelligent Technology Co Ltd
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Abstract

The utility model discloses one to drag four manipulators to coordinate bloom CNC automatic loading and unloading systems, four manipulators, bloom CNC processing automatic feed mechanism, manipulator control case and the first bloom CNC machine and the second bloom CNC machine, third bloom CNC machine and the 4th bloom CNC machine are dragged including one, four manipulators are dragged in mating connection one on first, second, third and fourth bloom CNC machine, cooperation is equipped with bloom CNC and processes automatic feed mechanism between second bloom CNC machine and third bloom CNC machine, and manipulator control case is equipped in bloom CNC processing automatic feed mechanisms.The utility model one drags four manipulators that four bloom CNC can be coordinated to carry out loading and unloading, and cost reduction improves production efficiency, and maintenance cost is low, and space is small, hence it is evident that improves efficiency, saves the various resources costs that transit space is brought with transfer.

Description

One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems
Technical field
The utility model is related to field of mechanical technique, more particularly to one drags four manipulators to coordinate bloom CNC automatic loading/unloadings System.
Background technology
Existing bloom industry is all to carry out picking and placeing material to bloom CNC boards by manual work, and manual work carries out Loading and unloading have following defect:Manual work loading and unloading, skilled Cheng Du, difference of technology level, even work by operating personnel To make the factors such as attitude, converted products quality can be caused irregular, fraction defective is high, and wastage of material is big, long processing time etc., I.e. " three wounds " rate is high;There is personnel by the probability increase of industrial injury, especially this prolonged operation for manual work loading and unloading Situation;With the higher and higher employment situation of cost of labor, recruitment difficulty has become the puzzlement that many enterprises further develop, invisible In cause manufacturing cost to increase;The particularity of 3C industries:Influence of the dull and rush season to enterprise is particularly evident, and recruitment number is ordered with production Single uniformity is extremely difficult to a preferable matching, so as to cause the bad control of rhythm of production.Another way is to use joint Formula robot coordinates the work pattern of bloom CNC, but this cost is too high, is not that general medium-sized and small enterprises afford to can bear, and And technical threshold is too high, and it is also relatively high to the overall qualities requirement of user, so can not be big in bloom CNC enterprises Amount is promoted.Above various situations show the present situation of bloom CNC processing, all greatly hinder the further development of production, and make The cooperation bloom CNC processing loading and unloading of four manipulators are dragged to be not only to human resources to replace existing manual work pattern with one Very big liberation, allow manipulator to replace manually completing simple, inefficient pattern, human resources are used in most can play people as The place of Active Role Value.One drags the cooperation bloom CNC processing loading and unloading of four manipulators, and there are no the skills of this cooperation currently on the market Art precedent, on the market at present other than manual work pattern, also kind is exactly the mode that prosthetic robot coordinates, but robot The mode of cooperation has following shortcomings:It is of high cost and less efficient, by putting for existing bloom board, a robot Unification platform bloom CNC can only be matched and carry out loading and unloading, if putting for change bloom CNC boards, then can upset original board in length and breadth Neat planning, workshop seem in disorder;Occupied space is big, and every high ray machine will specifically space arrangement robot, and machine People needs safety work region larger, in the radius of action of robot arm, need to increase protective fence, the safety as machine makes With with the safety guarantee etc. to personnel, all limited to present mode and the auxiliary of bloom CNC industries developed, bloom can not be pushed Automate the industrial automation process of industry.
Utility model content
The purpose of this utility model is that for the above-mentioned deficiency of the prior art, provides one and four manipulators is dragged to coordinate bloom CNC automatic loading and unloading systems, one drags four manipulators that four bloom CNC can be coordinated to carry out loading and unloading, and cost substantially reduces, and improves life Efficiency is produced, maintenance cost is low, and space is small, more obvious to improve efficiency and advantage, saves transit space and transfer band The various resources costs come.
Used technical solution is the utility model in order to achieve the above objectives:
One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, including one drags four manipulators, bloom CNC processing certainly Dynamic feed mechanism, manipulator control case and the first bloom CNC machine and the second bloom CNC machine, third bloom CNC machine and 4th bloom CNC machine, the first bloom CNC machine, the second bloom CNC machine, third bloom CNC machine, four bloom CNC machines Four manipulators are dragged in upper mating connection one, coordinate between the second bloom CNC machine and third bloom CNC machine and add equipped with bloom CNC Work automatic feed mechanism, bloom CNC processing automatic feed mechanisms are interior to be equipped with manipulator control case.
Preferably, described one drag four manipulators include three manipulator mounting seats, row Z axis portion, pulling X-axis portion, Y-axis portion and manipulator control case above and below arm, row Z axis portion is set to above the manipulator mounting seat, described Pulling X-axis portion is set to above pulling X-axis portion, and the lower part in Y-axis portion is fixed on the manipulator installation above and below the arm On pedestal, Y-axis portion connects the row Z axis portion and pulling X-axis portion to the arm up and down.
Preferably, the bloom CNC processing automatic feed mechanisms include tooling mounting bracket, tooling adjusting proximate matter, plastic uptake Box and fine positioning fixture, the tooling adjust proximate matter and are set on the tooling mounting bracket, and the tooling adjusts the side of proximate matter Equipped with proximate matter end cap, the vacuum formed box is set to the tooling and adjusts on proximate matter, and the side of the vacuum formed box is adjusted equipped with vacuum formed box Left rib and vacuum formed box adjust right rib, and the fine positioning fixture adjusts proximate matter with the tooling by sliding rail and connect.
Preferably, the fine positioning fixture includes rotary cylinder mounting base, on rotary cylinder mounting base Rotary cylinder, wide pawl cylinder and rotation positioning platform plate, the rotary cylinder are connected with wide pawl mounting plate, the width pawl installation Plate is equipped with the wide pawl cylinder of two groups of different trips, and the width pawl cylinder is equipped with wide pawl cylinder installation sheet, the width pawl installation It is connect with the rotation positioning platform plate by the support column of setting above the end of plate, the width pawl cylinder installation sheet activity connects It is connected to wide claw clip piece.
Preferably, the wide pawl cylinder is MHL2-16D wide pawls cylinder or MHL2-10D2 wide pawl cylinders, the wide pawl Cylinder installation sheet is MHL2-16D wide pawl cylinder installation sheets or MHL2-10D2 wide pawl cylinder installation sheets.
Preferably, the rotary cylinder is MSQB20A rotary cylinders.
Preferably, the wide pawl cylinder of two groups of different trips is axially arranged in XY, the wide pawl cylinder installation sheet It is symmetrical arranged for four and two-by-two.
Preferably, the support column is four.
Preferably, the rotary cylinder mounting base is equipped with and keeps away position.
Preferably, the tooling mounting bracket includes cross-brace frame and connect longitudinal bracing with cross-brace frame Frame.
Compared with prior art, the utility model has the advantages that:
1. the utility model drags four manipulators to replace manually to coordinate the cost of bloom CNC enterprises input relatively with one Low, after disposable input, the later stage only needs a small amount of maintenance cost, you can meets or exceeds the economy that original manual work generates Benefit;The product quality of its standardized loading and unloading pattern when manipulator produces, processing is unified, and production efficiency is stablized, virtually It ensures the yield of production, increases yield, save raw material, improve enterprise Competitive power;Production capacity is flexibly controllable, can be one day Continuous work in 24 hours;With manipulator loading and unloading, plant personnel flowing is reduced, allows workshop neat appearance;It is significantly reduced Cost of labor, provides safer working environment, reduces the labor intensity of worker, reduces Labor Risk, greatly reduces Cost of labor.
2. the utility model one drags four manipulators cooperation bloom CNC to carry out loading and unloading, manual work cooperation can be effectively solved Such as processing efficiency is low, fraction defective is high, waste of raw materials is big caused by bloom CNC, " three wounds " high variety of problems of rate, and makes The inconvenience brought with the brought great number cost of prosthetic robot and use, maintenance.The service efficiency of manipulator improves, and one drags four The manipulator one cycle period can coordinate the loading and unloading for completing four bloom CNC, need to carry out both ends particular for some products When bloom operation is processed, when two bloom CNC being needed just to complete the twice technique of identical product, efficiency is with advantage with regard to more obvious , also save the various resources etc. that transit space is brought with transfer;Four bloom CNC arrange in pairs or groups a manipulator progress up and down Expect, space is small occupied by installation manipulator, can not almost change the layout of original workshop, virtually reduces enterprise again Cost of installation and use;
3. the service efficiency of manipulator improves, one, which dragged for four manipulator one cycle periods can coordinate, completes four bloom CNC Loading and unloading save transit space and transfer band when mainly needing longer bloom operation to process aiming at converted products The various resources etc. come;Four bloom CNC one manipulators of collocation carry out loading and unloading, and space is small occupied by installation manipulator, several The layout of original workshop can not be changed, the cost of installation and use of enterprise is virtually reduced again, to enterprise's later stage Development contribution should go out it is strong.
Above-mentioned is the general introduction of utility model technical solution, below in conjunction with attached drawing and specific implementation mode, to the utility model It is described further.
Description of the drawings
Fig. 1 is the one of the utility model cooperation schematic diagram for dragging four manipulators and bloom CNC;
Fig. 2 is the one of the utility model another cooperation schematic diagram for dragging four manipulators and bloom CNC;
Fig. 3 drags four robot manipulator structure schematic block diagrams for the one of the utility model;
Fig. 4 is that the bloom CNC of the utility model processes the overall structure figure of automatic feed mechanism;
Fig. 5 is the overall structure figure of the fine positioning fixture of the utility model;
Fig. 6 is the one of the utility model cooperation diagram schematic block diagram for dragging four manipulators with bloom CNC;
Fig. 7 is the one of the utility model cooperation schematical section schematic block diagram for dragging four manipulators and bloom CNC;
Fig. 8 is the one of the utility model cooperation schematical section schematic block diagram for dragging four manipulators and bloom CNC.
Specific implementation mode:
In order to make the purpose of this utility model and technical solution and advantage be more clearly understood, make with reference to embodiments detailed It describes in detail bright.It should be appreciated that specific embodiment described herein is only used to explain the utility model, it is not used to limit this reality With novel.
In conjunction with Fig. 1-8, provided in this embodiment one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, including one Drag four manipulators, bloom CNC processing automatic feed mechanism, manipulator control case and the first bloom CNC machine 100 and the second bloom CNC machine 200, third bloom CNC machine 300 and the 4th bloom CNC machine 400, the first bloom CNC machine, the second bloom CNC machine, third bloom CNC machine are connected on four bloom CNC machines and one drag four manipulators 500, the second bloom CNC machines Cooperation is equipped with bloom CNC and processes automatic feed mechanism 600 between device and third bloom CNC machine, and bloom CNC processes self-feeding Manipulator control case is equipped in mechanism.
Wherein, as shown in figure 3, one drag four manipulators include three manipulator mounting seats 1000, row Z axis portion 2000, Y-axis portion 4000 and manipulator control case, row Z axis portion 2000 are set to the machine up and down for pulling X-axis portion 3000, arm 1000 top of tool hand mounting seat, pulling X-axis portion 3000 is set to above pulling X-axis portion 3000, on the arm The lower part in lower Y-axis portion 4000 is fixed in the manipulator mounting seat 1000, and Y-axis portion 4000 connects described above and below the arm Row Z axis portion 2000 and pulling X-axis portion 3000.
As shown in figure 4, bloom CNC processes automatic feed mechanism, including tooling mounting bracket 11, tooling adjust proximate matter 12, inhale Box 16 and fine positioning fixture 18 are moulded, tooling adjusts proximate matter and is set on tooling mounting bracket, and the side that tooling adjusts proximate matter is equipped with type Material end cap 13, vacuum formed box are set to tooling and adjust on proximate matter, and the side of vacuum formed box is equipped with vacuum formed box and adjusts left rib 15 and vacuum formed box Right rib 14 is adjusted, fine positioning fixture 18 adjusts proximate matter with tooling by sliding rail and connect.Wherein, tooling mounting bracket includes laterally propping up Support frame frame 19 and longitudinal bracing frame 20 is connect with cross-brace frame, label 17 is processed product, is set to tooling and adjusts On proximate matter, left-hand broken line frame is region to be processed in Fig. 3, and right side dotted line frame is finished product placement region.The vacuum formed box is two It is a.
Wherein, as shown in figure 5, fine positioning fixture 18 includes rotary cylinder mounting base 1, is set to rotary cylinder mounting base On rotary cylinder 2, wide pawl cylinder and rotation positioning platform plate 9, rotary cylinder is connected with wide pawl mounting plate 3, wide pawl installation Plate is equipped with the wide pawl cylinder 4 (5) of two groups of different trips, and wide pawl cylinder is equipped with wide pawl cylinder installation sheet 7 (6), wide pawl installation It is connect with rotation positioning platform plate 9 by the support column 8 of setting above the end of plate, support column is four, wide pawl cylinder installation Piece is connected with wide claw clip piece 10.Wherein, wide pawl cylinder 4 (5) is MHL2-16D wide pawls cylinder or MHL2-10D2 wide pawl gas Cylinder, wide pawl cylinder installation sheet 7 (6) are MHL2-16D wide pawl cylinder installation sheets or MHL2-10D2 wide pawl cylinder installation sheets.Rotary pneumatic Cylinder 2 is MSQB20A rotary cylinders.The wide pawl cylinder of two groups of different trips is axially arranged in XY, and wide pawl cylinder installation sheet is four And it is symmetrical arranged two-by-two.Rotary cylinder mounting base is equipped with and keeps away position.
When the one of the present embodiment drags four manipulators to coordinate bloom CNC automatic loading and unloading system specific works:When manipulator and Before bloom CNC starts, operator is sequentially got labor and materials to be added and vacuum formed box ready, and after starting switch signal, manipulator presses program The parameter of setting draws first piece of workpiece to be processed by the jig plate of arm end, and is captured to fine positioning and pressed from both sides by manipulator On tool, processed product is moved into product in bloom CNC after positioning, then by manipulator jig, manipulator jig meeting First the product just processed is first taken out, then the workpiece just having had good positioning is embedded in fixture, manipulator is moved out to again after determining Safety zone, and the product just processed is positioned in the vacuum formed box in products storage region.After completing a cycle, machinery Hand continued the action in a upper period.
One drags four manipulators that can be fed back according to system signal, and product to be processed is put corresponding bloom CNC machines automatically Platform is processed.
Wait for converted products in one layer of vacuum formed box after processing is completed, manipulator by the suction jig of end just taking plus The blank panel of chemical product is drawn, and is positioned over above the vacuum formed box in products storage region, and is folded and put together with first layer vacuum formed box.
Bloom CNC processing automatic feed mechanisms continue cooperative mechanical hand and bloom CNC work, until all productions to be processed Product machine, and finished product being put and stacks after completing processing.After the completion of all work pieces process, manipulator, which provides, to be processed At signal, bloom CNC processing automatic feeding mechanical completes the work of a complete alternation.
The one of the present embodiment drags the flow operations process of four manipulators cooperation bloom CNC automatic loading and unloading systems:
1. by manual work, a folded vacuum formed box is put to the presetting position of automatic feed mechanism.
2. starting the starting switch on control switch enclosure, manipulator is started to work, and jig is picked and placeed by mechanical end, Processed product is put to fine positioning fixture, after completing fine positioning step, manipulator is again taken rigid processed product to 1# In bloom CNC, after first taking out the product just processed, processed product is put on the processing jig in bloom CNC, manipulator It leaving, clamp for machining is closed, and bloom CNC starts to work, meanwhile, manipulator is put into the product machined in vacuum formed box, after It is continuous to take another processed product, fine positioning step is completed, and take out in 2# blooms CNC by manipulator, completes taking for product Go out and is put into.
3. continuing the cycle in a upper period.
4. waiting for whole disk product after processing is completed, manipulator can grip blank panel to the finished product of feed mechanism and stack place automatically.
5. waiting for the product in whole folded vacuum formed box after processing is completed, and stacking for machined product is completed, manipulator stops It only works and sends out.
The operation principle of the bloom CNC processing automatic feed mechanism of the present embodiment is:When its specific works:When manipulator and Before bloom CNC starts, operator is sequentially got labor and materials to be added and vacuum formed box ready, and after starting switch signal, manipulator presses program The parameter of setting draws first piece of workpiece to be processed by the jig plate of arm end, and is captured to fine positioning and pressed from both sides by manipulator On tool, processed product is moved into product in bloom CNC after positioning, then by manipulator jig, manipulator jig meeting First the product just processed is first taken out, then the workpiece just having had good positioning is embedded in fixture, manipulator is moved out to again after determining Safety zone, and the product just processed is positioned in the vacuum formed box in products storage region.After completing a cycle, machinery Hand continued the action in a upper period.Wait for converted products in one layer of vacuum formed box after processing is completed, the suction that manipulator passes through end Jig draws the blank panel for just taking converted products, and is positioned over above the vacuum formed box in products storage region, and is inhaled with first layer Modeling box, which is folded, to be put together.Bloom CNC processing automatic feed mechanisms continue cooperative mechanical hand and bloom CNC work, until being needed Converted products machines, and finished product being put and stacks after completing processing.After the completion of all work pieces process, manipulator provides The signal machined, bloom CNC processing automatic feeding mechanicals complete the work of a complete alternation.
The operation principle of the wherein fine positioning fixture of the present embodiment is:By the way that the wide pawl cylinder of two groups of different trips is arranged, And wide pawl cylinder installation sheet is installed on wide pawl cylinder and coordinates wide claw clip piece again, it can be on cylinder installation sheet by wide claw clip piece Move freely to adapt to various sizes of workpieces processing, and there are keeping away position on rotary cylinder mounting base, to prevent pair It damages the quadrangle of product.When work, when processed product will be put by the jig plate that picks and places of arm end for converted products When in the fine positioning fixture, manipulator picks and places the disconnection of 1 signal of suction on jig, starts the solenoid valve letter of wide pawl cylinder in fine positioning Number, two wide pawl cylinders are tightened simultaneously, and processed product is pushed away from surrounding toward central point by wide claw clip piece, is waited for so as to Converted products is fixed on a fixed coordinate parameter, and the jig of such arm end is in the same coordinate parameter every time On take product, to ensure the repetitive positioning accuracy of manipulator, accurate positioning.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality The mode of applying is changed and is changed.Therefore, the utility model is not limited to specific implementation mode disclosed and described above, right Some modifications and changes of utility model should also be as falling into the protection scope of the claims of the present utility model.

Claims (10)

1. four manipulators is dragged to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that drag four manipulators, bloom including one CNC processes automatic feed mechanism, manipulator control case and the first bloom CNC machine and the second bloom CNC machine, third bloom CNC machine and the 4th bloom CNC machine, the first bloom CNC machine, the second bloom CNC machine, third bloom CNC machine, four Four manipulators are dragged in mating connection one on bloom CNC machine, coordinate between the second bloom CNC machine and third bloom CNC machine and set There is bloom CNC to process automatic feed mechanism, manipulator control case is equipped in bloom CNC processing automatic feed mechanisms.
2. as described in claim 1 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described One to drag four manipulators include three manipulator mounting seats, row Z axis portion, pulling X-axis portion, arm Y-axis portion and machine up and down Tool hand control cabinet, row Z axis portion are set to above the manipulator mounting seat, and pulling X-axis portion is set to described Above pulling X-axis portion, the lower part in Y-axis portion is fixed in the manipulator mounting seat above and below the arm, Y above and below the arm Axle portion connects the row Z axis portion and pulling X-axis portion.
3. as described in claim 1 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described Bloom CNC processing automatic feed mechanism include that tooling mounting bracket, tooling adjust proximate matter, vacuum formed box and fine positioning fixture, institute It states tooling and adjusts proximate matter on the tooling mounting bracket, the side that the tooling adjusts proximate matter is equipped with proximate matter end cap, the suction It moulds box to adjust on proximate matter set on the tooling, the side of the vacuum formed box is equipped with the left rib of vacuum formed box adjusting and vacuum formed box adjusts the right side Rib, the fine positioning fixture adjust proximate matter with the tooling by sliding rail and connect.
4. as claimed in claim 3 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described Fine positioning fixture include rotary cylinder mounting base, the rotary cylinder on rotary cylinder mounting base, wide pawl cylinder with And rotation positioning platform plate, the rotary cylinder are connected with wide pawl mounting plate, the wide pawl mounting plate is not gone together equipped with two groups The wide pawl cylinder of journey, the width pawl cylinder are equipped with wide pawl cylinder installation sheet, and the end top of the width pawl mounting plate is by setting The support column set is connect with the rotation positioning platform plate, and the width pawl cylinder installation sheet is connected with wide claw clip piece.
5. as claimed in claim 4 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described Wide pawl cylinder be MHL2-16D wide pawls cylinder or MHL2-10D2 wide pawl cylinders, the wide pawl cylinder installation sheet be MHL2- 16D wide pawl cylinder installation sheets or MHL2-10D2 wide pawl cylinder installation sheets.
6. according to claim 4 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute The rotary cylinder stated is MSQB20A rotary cylinders.
7. according to claim 4 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute The wide pawl cylinder for the two groups of different trips stated axially is arranged in XY, and the wide pawl cylinder installation sheet is four and symmetrically sets two-by-two It sets.
8. according to claim 4 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute The support column stated is four.
9. according to claim 4 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute The rotary cylinder mounting base stated is equipped with and keeps away position.
10. according to claim 4 one drags four manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute The tooling mounting bracket stated includes cross-brace frame and connect longitudinal bracing frame with cross-brace frame.
CN201820027379.9U 2018-01-08 2018-01-08 One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems Active CN207696174U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107932165A (en) * 2018-01-08 2018-04-20 东莞市铭航智能科技有限公司 One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107932165A (en) * 2018-01-08 2018-04-20 东莞市铭航智能科技有限公司 One drags four manipulators to coordinate bloom CNC automatic loading and unloading systems

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