CN207606515U - A kind of horizontal processing special tooling of gates of segmental shape gate flap - Google Patents
A kind of horizontal processing special tooling of gates of segmental shape gate flap Download PDFInfo
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- CN207606515U CN207606515U CN201721305592.3U CN201721305592U CN207606515U CN 207606515 U CN207606515 U CN 207606515U CN 201721305592 U CN201721305592 U CN 201721305592U CN 207606515 U CN207606515 U CN 207606515U
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- gate flap
- panel
- positioning seat
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Abstract
The utility model discloses a kind of horizontal processing method of gates of segmental shape gate flap and special toolings, wherein special tooling includes processing track, milling machine head and track pad component, the milling machine head is located on processing track and processed track can move back and forth relatively, and the track pad component is located at processing track lower section；The track pad component includes arc panel, positioning seat and clamping screw, and the positioning seat is symmetrically disposed on arc panel, and between positioning seat, the clamping screw and positioning seat screw-thread fit and end can be held in processing track both sides the processing track；The utility model special tooling can be processed the gates of segmental shape gate flap of horizontal placement, it can be fixed on gate flap, can be moved on gate flap in process, it persistently hangs and adjusts without overhead traveling crane, it is flexible and convenient to use, manufacturing cost is low, it can be ensured that gate flap panel processing quality.
Description
Technical field
The utility model is related to gates of segmental shape processing technique fields, and in particular to a kind of horizontal processing of gates of segmental shape gate flap is special
Use tooling.
Background technology
An one is power station indispensable part of the power station gates of segmental shape as water power gate, while being also current
A large-scale steel structure part important in making.Gates of segmental shape makes big compared with plane gate and other parts structure steel fabrication difficulty
And require strictly, wherein panel processing is the difficult point emphasis that entire arc door makes, so controlling arc Men Menye panels processing matter
It measures most important.
The processing of conventional arched lock gate leaf panel is processed using large arm, that is, coordinates day with special tooling after requiring gate always to spell
Vehicle（Gate needs to dig arc door hole）It is processed, processing technology is very ripe, and brief process is to transport gate flap
Vertical placement is assembled to Working position and with support arm, arc door is placed into after needing assembling if what is processed is Characteristic of Large-sized Radial Gate
In hole, special tooling is persistently then hung using overhead traveling crane, using special tooling panel machining, after the completion of one of process, is led to
It crosses overhead traveling crane control special tooling and is moved to next Working position, finally complete panel processing, overhead traveling crane can play in the process
The effect that control special tooling vertically moves, and the special tooling is integrally hinged in character "door" form structure, free end and ground, and
Articulated position is adjustable, and the radian of panel is suitable for when such special tooling is around hinged spot wobble.Although the processing method is good
The size requirement of gates of segmental shape is controlled, but tooling is complicated, cost input is big, and the gate flap of horizontal placement can not be added
Work, it is convenient using underaction, cannot meet the needs of actual production processing.
Therefore, it is necessary to invent it is a kind of can be to the gate flap of horizontal placement into accommodating, flexible processing special tooling.
Utility model content
The purpose of this utility model be directed to the deficiencies in the prior art, provide a kind of gates of segmental shape gate flap it is horizontal plus
Work special tooling can be processed the gate flap of horizontal placement, can simplify gate flap process, be conducive to ensure that gate flap processes matter
Amount.
The technical solution adopted in the utility model is to achieve the above object：
A kind of tooling of the horizontal processing method of gates of segmental shape gate flap, including processing track, milling machine head and track pad group
Part, the milling machine head be located on processing track and can processed track reciprocating movement relatively, the track pad component is located at
It processes below track；
Further, the track pad component includes arc panel, positioning seat and clamping screw, and the positioning seat is symmetrically set
On arc panel, the processing track is between positioning seat, the clamping screw and positioning seat screw-thread fit and end Ke Ding
It holds in processing track both sides.
The utility model has the beneficial effects that：
The gate flap of gates of segmental shape processing when horizontal can place, panel cambered surface top upward, the utility model it is special
Tooling is placed on the panel of gate flap and can be fixed with respect to panel, utilizes the opposite processing track of milling machine head on special tooling
Move back and forth and realize the processing of panel, when being processed to next Working position, can by moving track backing plate assemblies come
The adjusting for realizing Working position, compared to existing processing method, without taking arc door hole, it is not necessary that gate flap and support arm assembling is laggard
Row processing is persistently fallen to hang process equipment without using overhead traveling crane and adjusts the Working position of process equipment, cost-saved, can
Simplify process, be conducive to shorten gate flap manufacturing time, keeps the processing of gate flap panel more flexible and convenient；In special tooling itself
In structure design, the size after being processed come matching panel using arc panel, and then can ensure that panel finished size it is unified,
Meet size requirement, the adjusting for processing track can be realized by track pad component, simple to operate, be conducive to ensure
Processing quality.
Description of the drawings
Fig. 1 is the structural schematic diagram of special tooling in the utility model；
Fig. 2 is the structural schematic diagram in the directions A in Fig. 1；
Fig. 3 is structural schematic diagram of the processing track when carrying out initial manufacture on arc extension board in the utility model.
Wherein：1- processes track；2- milling machine heads；3- track pad components；4- arc panels；5- positioning seats；6- locking screws
Bolt；7- arc extension boards；8- support plates；9- jacks.
Specific implementation mode
Specific embodiment of the present invention is illustrated below in conjunction with attached drawing：
As shown in Figures 1 to 3, the horizontal processing special tooling of a kind of gates of segmental shape gate flap, including processing track 1, milling machine head 2
With track pad component 3, the milling machine head 2 be located on processing track 1 and can processed track 1 reciprocating movement relatively, it is described
Track pad component 3 is located at 1 lower section of processing track；The width of processed gate flap need to be more than by processing the length of track 1, process track
1 is whole in strip, and for linear type track, milling machine head 2 is connected with external power supply and controller, can control milling by controller
Cutterhead rotation and cutterhead on bed head it is flexible, and the opposite processing track 1 of control milling machine head moves back and forth；Track pad
Component 3 is used to support, fixes and adjusts processing track 1；
Track pad component 3 includes arc panel 4, positioning seat 5 and clamping screw 6, and the positioning seat 5 is symmetrically disposed in arc
On plate 4, the processing track 1 is between positioning seat 5, the clamping screw 6 and 5 screw-thread fit of positioning seat and end can be held
In 1 both sides of processing track；Internal diameter after arc panel 4 rolls is identical as the outer circle outer diameter after panel processing, outer after panel processing
Circle outer diameter can refer to Design Requirement Drawing；The spacing of positioning seat 5 is convenient for passing through locking in this way slightly larger than the width of processing track 1
Bolt 6 adjusts position of the processing track 1 on track backing plate assemblies 3；
Application of the utility model special tooling in the horizontal processing of gates of segmental shape gate flap, horizontal process includes following
Step：
1. the installation of panel extension assembly：Panel extension assembly is set on the gate flap of horizontal placement, and gate flap horizontal can be put
On supporting rack, panel extension assembly includes arc extension board 7 and support plate 8, and arc extension board 7 is located at gate flap panel length side
To both sides, support plate 8 be located at the lower section of arc extension board 7, gate flap side；Leveling, placement location are answered when the horizontal placement of gate flap
It is unrestricted, therefore also allow for flexible processing, at the same when processing without and support arm it is assembled, arc extension board 7 can before processing and
Track pad component 3 is supported after processing, while can also play the role of initial alignment to track pad component 3；Support
Plate 8 is used to support arc extension board 7, can avoid 7 deformation under the covering of special tooling of arc extension board, and support plate 8 is welded on
The side of arc extension board 7 lower section and gate flap；With panel edges along welding, arc extension board 7 requires in after rolling arc extension board 7
Diameter with panel internal diameter, outer diameter with panel process after outer diameter, arc extension board 7 can be made to be connected with panel in this way, and have with
Identical cambered surface after panel processing is conducive to processing panel edges edge, keeps panel entirety cambered surface unified.
2. tooling is set up：Milling machine head 2 and track pad component 3 are installed on processing track 1, overhead traveling crane is then passed through
2 position of handling milling machine head, makes track pad component 3 be placed on arc extension board 7, and makes arc panel 4 and arc extension board 7
Contact surface fitting, it is desirable that arc panel 4 rolls outer diameter after rear internal diameter is processed with panel, and 4 surrounding of arc panel falls circular arc chamfering, in this way
Arc panel 4 can be made effectively to be bonded with arc extension board 7, the cambered surface after panel can be promoted to process in this way is unified, to ensure to process matter
Amount provides safeguard, and is fixed using track pad component 3 and supports processing track 1, using track pad component 3 to processing track
Carry out leveling straightening operation；It is to adjust the straight of processing track 1 using track pad component 3 to processing 1 leveling straightening of track behaviour
Degree particularly holds processing track 1 to change processing track inclining with respect to panel cross central line by adjusting clamping screw 6
Oblique degree, in operation it is ensured that 1 center line and panel cross central line keeping parallelism of track are processed, by arc panel 4
Addition gasket processes glacing flatness of the track 1 with respect to panel plate face to adjust between processing track 1, and flatness requirements are less than 1mm；
3. tooling is fixed：It is equipped with hanging ring in the both sides of processing track 1 and gate flap length direction, hanging ring is connected using guide chain 9
The both ends and gate flap for making processing track 1 are fixed；Guide chain 9 is used to connect the hanging ring on gate flap with the hanging ring on processing track 1 can
Fixed function is played to processing track 1, while in the mobile special tooling, can be moved by operating jack 9；
4. panel is processed：After processing the fixation of track 1, panel processing line is marked with model, according to panel processing line tune milling machine
2 cutterhead of head, compound errorless rear be powered start the processing of the first knife；One knife releases processing track 1 and fixes after processing, along gate flap face
Plate length direction movement processing track 1 is again fixed processing track 1, starts after verification is errorless to next Working position
Processing repeats procedure of processing until entire panel processes, and after processing is completed with inner arc model inspection radian, part is unqualified to do
Panel extension assembly is finally cut off simultaneously reconditioning panel edges edge by transition processing；Wherein processing track 1 is moved to next Working position
Displacement distance be less than cutter diameter；Once adjustment does not allow to do again to change cutterhead after the completion, to ensure the entirety of panel cambered surface
Radian can adjust cutterhead, but final cutterhead position same must initially adjust if one of process needs repeatedly processing
Position.
In the present invention, special tooling is simple to manufacture and at low cost, and when use is flexible and convenient, continues without overhead traveling crane
Hanging is processed, and releases the lasting occupancy of overhead traveling crane, overhead traveling crane is enable to be applied in other work；Special tooling is to processing track
1 adjusting is simple to operate, flexibility and reliability, by clamping screw 6 to processing track 1 to hold adjustable processing track opposite
The inclined degree of track pad component 3, addition gasket is conducive to adjustment processing rail between track backing plate assemblies 3 and processing track 1
The glacing flatness in road 1, to can ensure that processing quality is met the requirements；During entire process operation, gate flap does not have to and support arm is pre-
Panel processing is carried out after assembling, saves the operating process of gate flap and support arm assembling, it is proprietary without being hoisted to when panel is processed
Place is not necessarily to that process equipment is persistently hung and adjusted, and overhead traveling crane can be made rationally to be utilized, while also saving processing workshop
Land used, save processing step, the production and processing efficiency of gate flap can be promoted.
Claims (1)
1. a kind of horizontal processing special tooling of gates of segmental shape gate flap, which is characterized in that including processing track, milling machine head and track
Backing plate assemblies, the milling machine head be located on processing track and can processed track reciprocating movement relatively, the track pad group
Part is located at below processing track；The track pad component includes arc panel, positioning seat and clamping screw, and the positioning seat is symmetrical
Ground is located on arc panel, and the processing track is between positioning seat, the clamping screw and positioning seat screw-thread fit and end
It can hold in processing track both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721305592.3U CN207606515U (en) | 2017-09-30 | 2017-09-30 | A kind of horizontal processing special tooling of gates of segmental shape gate flap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721305592.3U CN207606515U (en) | 2017-09-30 | 2017-09-30 | A kind of horizontal processing special tooling of gates of segmental shape gate flap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207606515U true CN207606515U (en) | 2018-07-13 |
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ID=62792387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721305592.3U Active CN207606515U (en) | 2017-09-30 | 2017-09-30 | A kind of horizontal processing special tooling of gates of segmental shape gate flap |
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|---|---|
| CN (1) | CN207606515U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107685235A (en) * | 2017-09-30 | 2018-02-13 | 中国水电四局（祥云）机械能源装备有限公司 | A kind of horizontal processing method of gates of segmental shape gate flap and special tooling |
-
2017
- 2017-09-30 CN CN201721305592.3U patent/CN207606515U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107685235A (en) * | 2017-09-30 | 2018-02-13 | 中国水电四局（祥云）机械能源装备有限公司 | A kind of horizontal processing method of gates of segmental shape gate flap and special tooling |
| CN107685235B (en) * | 2017-09-30 | 2024-02-06 | 中国水电四局（祥云）机械能源装备有限公司 | Horizontal processing method and special tool for radial gate leaves |
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