Utility model content
A kind of stone cake production high the purpose of this utility model is to provide production efficiency and that traditional handicraft can be retained
Line.
To achieve the above object, the utility model proposes technical solution it is as follows:A kind of stone cake for retaining traditional handicraft
Production line, including:Stone transport channel, the stone transport channel is equipped with is divided into the first shunting and the second shunting by its own
Channel-dividing device, for conveying the stone that is laid in flour cake lower surface, second shunting exists for conveying in first shunting
The stone that flour cake upper surface is laid with;
Double pressing molding devices, double pressing molding devices include upper berth stone mechanism, lower berth stone mechanism, musculus cutaneus conveyer
With stone cake be molded conveyer belt, the lower berth stone mechanism, musculus cutaneus conveyer, upper berth stone mechanism along stone cake transporter
To the top for arranging and being transported positioned at stone cake molding band successively;It accepts and transports flour cake and the stone transport channel ships
The stone cake molding shipping platform of stone, the stone cake molding shipping platform have the baking section of baking stone and flour cake;With
The stone flour cake separation equipment that the stone cake molding shipping platform is connected, the stone flour cake separation equipment are used to screen out stone
Son simultaneously transports the flour cake after baking.
According to the stone cake production line provided by the utility model for retaining traditional handicraft, pass through stone transport channel, shunting
Device, stone cake molding shipping platform and stone flour cake separation equipment realize the stone cake production of full automation, not only retain
Randomness concave-convex on stone cake after the mouthfeel of traditional processing technology and production, and greatly increase the production efficiency, in addition,
It is processed according to the stone after heating, the adhesion between stone and flour cake can not only be prevented, additionally it is possible to the mouthfeel of stone cake
Have greatly improved.
In addition, according to the stone cake production line of the reservation traditional handicraft of the utility model above-described embodiment, can also have
Following additional technical characteristic:
An example according to the present utility model, the stone flour cake separation equipment include rack, drive wheel group, separate mesh
Chain, stone guide groove and stone recovery bin, the drive wheel group are connected with rack and are rotated under the drive of driving motor, institute
It is the conveyer belt with hole to state separation network chain, and the size of described hole is between stone and stone flour cake, the separate mesh
Chain is socketed in drive wheel group, and the stone guide groove is obliquely installed, and is connected with rack and positioned at the lower section for detaching network chain,
The stone recovery bin is connected with rack, and the stone recovery bin is located at the lower section of the lower end of stone guide groove.
An example according to the present utility model, the drive wheel group include the locating wheel of one group of fixation transport network chain
With the deflecting roller of at least one set of changeable separation network chain transporting direction, the separation network chain is is socketed in the deflecting roller and described
A closed annular network chain in locating wheel, locating wheel described in one group are at least four, and locating wheel described in two of which is pacified respectively
Mounted in the both sides of upper rack, remaining described locating wheel is separately mounted at least one of frame lower, the locating wheel
It is connect with motor, at least one set of deflecting roller is divided at least two sections by network chain upper end is detached.
An example according to the present utility model, the stone flour cake separation equipment include body and on bodies
Separator, the separator include sieve and discaling roll group, and the sieve is mounted in the discaling roll group, the discaling roll group packet
The discaling roll of multiple parallel layings is included, the sieve is equipped with the mesh passed through for the tooth of the discaling roll, the mesh size of the sieve
More than stone size and less than flour cake size.
An example according to the present utility model, further include be connected with the stone flour cake separation equipment and to flour cake into
The secondary baking equipment of row secondary baking.
An example according to the present utility model, further includes and is transported to for the stone for screening out stone flour cake separation equipment
The stone cycle transport device of the stone transport channel, described stone cycle transport device one end are detached with the stone flour cake
Equipment is connected, and the other end is connected with the stone transport channel.
An example according to the present utility model, further includes stone paving device, and the stone paving device includes being located at
Stone flattening mechanism above the stone cake molding shipping platform and shaking below stone cake molding shipping platform
Motivation structure, the bottom of the stone flattening mechanism and the spacing of stone cake molding transport platform on the surface are more than cobble-stone diameter
And less than two times of cobble-stone diameters, the vibrating mechanism is connected with stone cake molding shipping platform and vibration is passed to institute
State stone cake molding shipping platform.
An example according to the present utility model, further includes the first shunting conveyer and the second shunting conveyer, and described
One end of one shunting conveyer connects first shunting, and the other end is for exporting stone, and the one of second shunting conveyer
End connects second shunting, and the other end is used to export stone, first shunting conveyer and second shunting conveyer
Include a transfer passage and at least one vibrator mounted on the transfer passage bottom.
An example according to the present utility model, the stone transport channel include stone conveyer belt, the stone transport
It takes equipped with multiple anti-skidding baffles, the both sides of the stone conveyer belt are equipped with the leak preventing for preventing stone side leakage.
An example according to the present utility model, the stone conveyer belt by multiple strips mutually hinged conveyer belt list
Member composition, the both ends of each conveyor belt unit are respectively connected with one piece of side shield, and multiple side shield compositions mutually overlapped are anti-
Leak baffle.
The advantages of more than additional aspect, will be set forth in part in the description, and partly will become bright from the following description
It shows or is recognized by the practice of the utility model.
Description of the drawings
Fig. 1 is the structure diagram of the stone cake production line of the reservation traditional handicraft of the present embodiment;
Fig. 2 is the structure of the first stone flour cake separation equipment of the stone cake production line of the reservation traditional handicraft of the present embodiment
Schematic diagram;
Fig. 3 is the structure of the second stone flour cake separation equipment of the stone cake production line of the reservation traditional handicraft of the present embodiment
Schematic diagram;
Fig. 4 is the separation supply chain network structure schematic diagram in Fig. 2;
Fig. 5 is the structure diagram of the stone paving device of the stone cake production line of the reservation traditional handicraft of the present embodiment;
Fig. 6 is the structure diagram of the stone shunting device of the stone cake production line of the reservation traditional handicraft of the present embodiment;
Fig. 7 is the structure diagram of the first shunting conveyer and the second shunting conveyer in Fig. 6;
Fig. 8 is the structure diagram of the stone circulatory system of the stone cake production line of the reservation traditional handicraft of the present embodiment;
The structure diagram of the stone transport device of the stone cake production line of the reservation traditional handicraft of Fig. 9 the present embodiment;
Figure 10 is that the stone of the stone cake production line of the reservation traditional handicraft of the present embodiment is paved and the molding signal of musculus cutaneus
Figure.
In attached drawing, parts list represented by the reference numerals are as follows:
1st, stone transport channel;101st, stone conveyer belt;1011st, anti-skidding baffle;1012nd, leak preventing;102nd, conveyer belt
Carrying roller;2nd, the first shunting;3rd, the second shunting;4th, the first shunting conveyer;5th, the second shunting conveyer;6th, upper berth stone mechanism;
7th, lower berth stone mechanism;8th, stone cake molding shipping platform;9th, stone flour cake separation equipment;10th, stone preheated oven;11st, it is defeated
Send channel;12nd, vibrator;13rd, oven;14th, rack;15th, drive wheel group;151st, deflecting roller;152nd, locating wheel;16th, separate mesh
Chain;161st, the first separate mesh segment;162nd, the second separate mesh segment;17th, stone guide groove;18th, stone recovery bin;19th, body;
20th, stone reception device;21st, upper screen;22nd, upper strata discaling roll group;23rd, lower screen;24th, lower floor's discaling roll group;25th, stone is put down
Complete machine structure;251st, flattening roller;26th, vibrating mechanism;261st, stent;262nd, elastic component;263rd, vibrating motor;264th, roller;27th, it is secondary
Roasting plant;28th, stone cycle transport device;29th, Powder Recovery filter device;30th, musculus cutaneus conveyer.
Specific embodiment
The principle and feature of the utility model are described below in conjunction with attached drawing, example is served only for explaining this practicality
It is novel, it is not intended to limit the scope of the utility model.
With reference to shown in attached drawing 1-10, a kind of stone cake production line for retaining traditional handicraft is present embodiments provided, including stone
Sub- transport channel 1, the first shunting 2, the second shunting 3, the first shunting conveyer 4, the second shunting conveyer 5, upper berth stone mechanism
6th, lower berth stone mechanism 7, stone cake molding shipping platform 8, stone flour cake separation equipment 9.
As shown in fig. 6, one end of the stone transport channel 1 is equipped with is divided into the first shunting 2 and the by stone transport channel 1
The channel-dividing device (not shown) in two shuntings 3, it is preferred that the channel-dividing device of the present embodiment is is arranged on stone transport channel 1
Baffle close to one end of the first shunting conveyer 4 and the second shunting conveyer 5, baffle is by the second half section of stone transport channel 1
It is divided into two branches, realizes the shunting of stone, the structure of certain channel-dividing device is without being limited thereto, other can realize shunting function
Structure (such as stone transport channel 1 is directly designed as double branch length structures) also the scope of protection of the utility model it
It is interior.
The both ends of first shunting conveyer 4 are connected respectively with first shunting 2 and lower berth stone mechanism 7, institute
The both ends for stating the second shunting conveyer 5 are connected respectively with second shunting 3 and lower berth stone mechanism 6, the upper paver
The effect of clamp mechanism 6 and lower berth stone mechanism 7 is that the stone that the transmission of above-mentioned shunting conveyer comes is routed to stone cake molding to dry
In roasting process, specifically, the upper berth stone mechanism and lower berth stone mechanism include stone receiving slit and stone transport device,
The side of the stone receiving slit is equipped with the opening (not shown) that the stone receiving slit is left for stone, and the stone connects
Slot lower openings (not shown) is received, the stone transport device is mounted on the opening of the stone receiving slit lower part, institute
Stone transport device is stated for transporting the stone in stone receiving slit to the opening of the stone receiving slit lower part.Preferably,
The width dimension of the stone receiving slit is from top to bottom sequentially reduced, and is fallen convenient for stone, and the stone of the present embodiment
Sub- transport device can be for conveyer belt, other certain devices well known in the art for being capable of horizontal transmission article are also in this practicality
Within novel protection domain.
Above structure carries out shunting processing, and defeated by shunting by channel-dividing device to the stone in stone transport channel
It send machine that stone is respectively sent to upper berth stone mechanism and lower berth stone mechanism, completes stone shunting and the automation being laid with, greatly
It is big to improve production efficiency, reduce cost of labor.
Specifically, stone preheated oven 10 can be set to realize at the stone transport channel 1 of the present embodiment, by pre-
Stone after heat is molded convenient for flour cake, prevents stone and flour cake adhesion and can maximumlly promote the mouthfeel of flour cake;Also may be used
It is placed at stone transport channel using the stone heated with direct, is further recycled, it is roasting so as to save stone preheating
The process of stove 10.
As shown in fig. 7, first shunting conveyer 4 and second shunting conveyer 5 of the present embodiment are including defeated
Channel 11 and at least one vibrator 12 mounted on described stone the bottom of the channel are sent, by vibrator 12 convenient under stone
Row, furthermore it is also possible to by design is in an angle between the transfer passage and horizontal plane, angular range can be 10 ° -30 °, more
Be conducive to stone downlink, certain transfer passage can also be horizontal channel.
Specifically, can be the length more than second shunting 3 by the Design of length in first shunting 2 of the present embodiment
Degree, which is since stone cake needs first to be laid with lower floor's stone in manufacturing process, is then placed in flour cake, re-lays upper strata stone
Son, therefore when 2 length of the first shunting is more than the length in the second shunting 3, it is ensured that lower berth stone is molded in stone cake and transports
Platform 8 it is leading.
Specifically, the stone cake molding shipping platform 8 of the present embodiment includes tape transport and oven 13, it is described roasting
Stove 13 forms the baking section, and oven 13 jointly heats flour cake with the stone after preheating, greatly speeds up the ripe speed of flour cake
Degree.
As shown in figure 9, the stone transport channel 1 of the present embodiment includes stone conveyer belt 101 and multiple intervals are laid
Conveyor idler 102 in the stone conveyer belt bottom, mesh belt structure are convenient for the evaporation of flour cake moisture in baking process, accelerate
Flour cake toasts speed, and by multiple conveyor idler support stone conveyer belts being spaced apart, improves structural stability.Tool
Body, the spacing between conveyor idler described in each two is preferably 0.5m-1.5m, saves conveyor idler dosage and can guarantee
Structural stability.Preferably, the stone conveyer belt 101 is equipped with multiple anti-skidding baffles 1011, the stone conveyer belt 101
Both sides are equipped with the leak preventing 1012 for preventing stone side leakage so that stone conveyer belt has anti-lower leakage, landslide-proofing, lateral leakage protection
Three proofings function.The stone conveyer belt of the stone transport channel 1 is made of the conveyor belt unit of multiple strips mutually hinged, fortune
Defeated tape cell is chain and chain-plate or guipure plate, and the both ends of each conveyor belt unit are respectively connected with one piece of side shield, multiple
The side shield composition leak preventing mutually overlapped.While this structure can realize guarantee conveyer belt normal operation, stone is prevented
Son is leaked from the side of conveyer belt.The device of other transport stones of certain the application can also use above-mentioned stone to transport
Band structure.
In addition, applicant is also devised with two kinds of stone flour cake separation equipments, i.e. the first stone flour cake separation equipment and second
Stone separation equipment, two kinds of separation equipments are preferably used in conjunction with, and separative efficiency can be greatly improved, as shown in Figures 2 and 3, institute
It states the first stone flour cake separation equipment and includes rack 14, drive wheel group 15, separation network chain 16, stone guide groove 17, stone recycling
Storehouse 18, the drive wheel group 15 are connected with rack 14 and are rotated under the drive of driving motor (not shown);The separate mesh
Chain 16 is the conveyer belt with hole, and the size of described hole is between stone and stone flour cake, 16 sets of the network chain of separation
It is connected in drive wheel group 15, and is driven with the rotation of drive wheel group 15;The stone guide groove 17 is axially inclined setting
Groove, the stone guide groove 17 is connected with rack 14 and positioned at detaching the lower section of network chain 16;The stone recovery bin
18 are connected with rack 14, and the stone recovery bin 18 is located at the lower section of the lower end of stone guide groove 17.Separation equipment is set
In the lower section of the discharging end of stone flour cake conveyor, the setting of drop makes the separating step of stone flour cake and stone include dishing out,
Fall, shake knock, it is lower leakage four steps;The falling and can guarantee stone sized and shaped for mating stone of hole on separation network chain
Flour cake stays in separation network chain upload and send to subsequent processing.
The both sides of the separation network chain 16 are respectively connected with leak preventing, the lower end of the leak preventing and the side for detaching network chain
Wall is connected.For preventing stone or stone cake from the falling sideways of separation network chain.
The separation network chain 16 includes the first separate mesh segment 161 and the second separate mesh segment 162, first separate mesh
The projection section overlapping of 161 and second separate mesh segment 162 of segment in the horizontal plane, and lap having on vertical plane
Difference in height, that is to say, that the first separate mesh segment and the second separate mesh segment from seeing it is anti-" z " word in shape
Shape.The drive wheel group 15 is one group, and including deflecting roller 151 and locating wheel 152, the separation network chain 16 is is socketed in driving wheel
A closed annular network chain in group 15, the locating wheel are at least four, and two of which is connected to 14 top of rack
Both sides, for the top of positioning closing annular network chain, remaining locating wheel is also connected with rack, for that will detach network chain positioning
Into tight closed annular network chain, convenient for detaching the operation of network chain, at least one of the locating wheel 152 is connect with motor,
The deflecting roller 151 is two, and the transmission direction along separation network chain 3 is respectively the first deflecting roller and the second deflecting roller, described
The height of first deflecting roller, which is higher than the height of the second deflecting roller, first deflecting roller and the second deflecting roller, to detach network chain 16
Top is separated into the first separate mesh segment 161 and the second separate mesh segment 162 with difference in height.When the first separate mesh segment and
Second separate mesh segment is located on the separation network chain of same closure, and can form one inside separation network chain so larger closes
Chamber is closed, stone guide groove and stone recovery bin can be located in such closed chamber, and the installation of equipment can either be convenient for arrange,
It again can space-saving occupancy.
As shown in figure 3, the second stone flour cake separation equipment of the present embodiment includes body 19, point on body 19
Stone reception device 20 from device and immediately below the separator, the separator can be by sieve and tooth
The single-stage separating mechanism of roller group composition or the second-order separation machine that more preferable separating effect can be brought as illustrated in the drawing
Structure, the second-order separation mechanism include upper screen 21, upper strata discaling roll group 22, lower screen 23 and lower floor's discaling roll group 24, the upper strata
The mesh of sieve 21 and the lower screen 23 is more than stone size and less than flour cake size, and the upper screen 21 is mounted on institute
It states in upper strata discaling roll group 22, the lower screen 23 is mounted in lower floor's discaling roll group 24, the upper strata discaling roll group 22 and institute
The front and rear side that lower floor's discaling roll group 24 is located at the body 19 respectively is stated, i.e., the flour cake transported by upper screen 23 and is not filtered out completely
Stone be connected by lower screen and carry out it is secondary screen out, the upper strata discaling roll group 22 and lower floor's discaling roll group 24 include more
Discaling roll made of the stainless steel of a parallel laying, the discaling roll are connected with discaling roll driving device (not shown), driving
Device can be the mechanisms such as driving motor.
It should be noted that in above-mentioned upper screen, upper strata discaling roll group, lower screen and lower floor's discaling roll group " upper,
Under " refer to upper screen and lower screen or the opposite overlying relation of upper strata discaling roll group and lower floor's discaling roll group, it is not necessarily referring to
For position of the above structure on body.
Specifically, the discaling roll of the present embodiment is equipped with multiple rows of tooth group being circumferentially evenly spaced on along it, per toothrow group
With the tooth that multiple axial directions along the discaling roll are evenly spaced on, the sieve is equipped with the net passed through for the tooth of the discaling roll
Hole, i.e., when discaling roll rotates no matter which toothrow can be by the mesh of the sieve, but also one can be played to flour cake
Fixed toggle action, and multiple teeth of discaling roll are designed as uniform intervals, it is ensured that the laws of motion of stone and stone cake
Property, avoid stone filtering uneven.In certain discaling roll group the laying form of tooth can there are many, such as can also be multiple teeth not
It is uniformly distributed or the size shape of tooth can make change, those skilled in the art make the laying of tooth, shape
Conventional improve also is within the protection scope of the utility model.
As shown in figure 5, the stone paving device that the present embodiment, which also provides a kind of, flattens lower berth stone, stone paving
Leveling device includes being located at the stone flattening mechanism 25 of 8 top of stone cake molding shipping platform and is molded positioned at the stone cake
Vibrating mechanism 26 below shipping platform, bottom and the stone cake of the stone flattening mechanism 25 are molded on shipping platform 8
The spacing on surface is more than or equal to the grain size of stone and less than the grain size of two times of stones, and preferably 1.2-1.5 times of cobble-stone diameter needs
Illustrate, the size of the above-mentioned stone of the present embodiment is roughly the same or identical, is that applicant is pre-formed.This reality
The vibration position and the bottom connection of stone cake molding shipping platform 8 for applying the vibrating mechanism 26 of example are touched, and will vibration
Pass to the stone cake molding shipping platform 8.
Specifically, the stone flattening mechanism 25 of the present embodiment is put down including multiple along what stone transporting direction was spaced apart
Whole roller 251, more specifically, the quantity of the flattening roller 251 is two, one of them described flattening roller is located at the vibrating mechanism
Surface, another be arranged on stone cake molding shipping platform 8 posterior segment on, can vibration the stage to stone carry out just
Grade leveling, and secondary leveling is carried out by the flattening roller of 8 posterior segment of stone cake molding shipping platform, improve leveling effect.
Specifically, the vibrating mechanism 26 of the present embodiment includes stent 261, elastic component 262 and vibrating motor 263, institute
263 bottom of vibrating motor is stated on the stent 261, vibrating mechanism and the stone on 263 top of vibrating motor
Cake molding shipping platform 8 is in contact, and described 262 one end of elastic component is connected with 263 top of vibrating motor, other end installation
On the stent 261, the vibrating mechanism on 263 top of vibrating motor is resetted in vibration processes by elastic component, and elasticity
Part can play certain cushioning effect to the vibration of vibrating motor.Preferably, the top of the vibrating motor 263 of the present embodiment
Equipped with multiple rollers 264, the roller 264 is connected with the bottom of stone cake molding shipping platform 8, due to vibrating motor 263
Other than vibration up and down reciprocatingly, certain horizontal displacement vibration can be also generated, in order to avoid horizontal vibration is to the stone on top
Molding shipping platform has an impact, therefore the present embodiment is equipped with roller 264 at the top of vibrating motor 263, can be with by the rotation of roller
Horizontal vibration is avoided to generate disturbance to the stone cake molding shipping platform 8 on top.It is furthermore preferred that the elastic component of the present embodiment
For spring, four springs are separately mounted to the left and right sides of the stent, and spring has good reply effect and damping
Ability.
Specifically, in the present embodiment, in order to further improve baking efficiency, the present embodiment is additionally provided with and the stone face
Cake separation equipment 9 is connected and the secondary baking equipment 27 of secondary baking is carried out to flour cake, and further flour cake can be dried
It is roasting, prevent the subregion for once toasting flour cake from not making completely ripe.
Specifically, in the present embodiment, further include be transported to for the stone for screening out stone flour cake separation equipment it is described
The stone cycle transport device 28 of stone transport channel 1, described stone cycle 28 one end of transport device and the stone flour cake point
It is connected from equipment 9, the other end is connected with the stone transport channel 1.Stone cycle transport device 28 can be carried greatly
High stone utilization rate, and since the stone after just being detached with flour cake has certain residual temperature, being again introduced into after preheating section can
It is energy saving to reduce the thermal energy needed for heating stone.
Specifically, there are many stone cake molding shipping platform 8 of the present embodiment and the laying modes of stone transport channel 1,
Such as stone cake molding shipping platform 8 is arranged at same level with stone transport channel 1 or has certain height difference, this
Stone cycle 28 structure of transport device of Shi Shangshu can be also made of stone conveyer belt and conveyor idler.Again such as stone cake into
Type shipping platform 8 is arranged on the lower section of stone transport channel 1, at this point, stone cycle transport device 28 can be vertical elevator
Etc. structures, stone vertical transport is recycled in stone transport channel 1, other certain layout stractures are also in the guarantor of the utility model
Within the scope of shield.
In addition it can be equipped with Powder Recovery filter device 29, powder between stone transport channel and stone circulator
It can be the devices such as negative pressure air exhauster to recycle filter device 29, for removing the powder on the stone of circulation and stress, prevent from throwing again
Enter and flour cake is had an impact when producing.
With reference to shown in attached drawing 10, the course of work of the stone cake production line of the reservation traditional handicraft of the application is as follows:Stone
Or the stone after being preheated in transport channel enters the first shunting and the second shunting, and pass through the first shunting by channel-dividing device
Conveyer and the second shunting conveyer are delivered to upper berth stone mechanism and lower berth stone mechanism respectively, and (" upper and lower " here refers to
It is the upper and lower of flour cake), after the leveling of stone paving device, flour cake passes through the lower berth stone on stone molding shipping platform
Musculus cutaneus conveyer 30 is coated on the lower berth stone, and upper berth stone is routed to above flour cake by upper berth stone mechanism at this time, then
The baking section of stone molding shipping platform heats stone and flour cake, and the stone and flour cake after heating pass through stone seperator
Structure screens out stone, and the stone after screening out turns again to stone transport channel by stone circulator, and flour cake enter it is secondary
Roasting plant carries out secondary baking.
Although the embodiment of the utility model has been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it is impossible to be construed as a limitation of the present invention, those of ordinary skill in the art are in the scope of the utility model
It is interior to make changes, modifications, substitutions and variations to the above described embodiments;All within the spirits and principles of the present invention, made
Any modification, equivalent substitution, improvement and etc. should all be included in the protection scope of the present invention.