CN207547185U - Brake disc cleaning device and system - Google Patents
Brake disc cleaning device and system Download PDFInfo
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- CN207547185U CN207547185U CN201721569067.2U CN201721569067U CN207547185U CN 207547185 U CN207547185 U CN 207547185U CN 201721569067 U CN201721569067 U CN 201721569067U CN 207547185 U CN207547185 U CN 207547185U
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- brake disc
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Abstract
The utility model embodiment provides a kind of brake disc cleaning device and system, is related to brake disc cleaning technique field.The brake disc cleaning device includes laser and laser cleaning module.The laser is connect with the laser cleaning module.The laser is used to export pulse laser.The laser cleaning module is used to the pulse laser received being converted to linear light spot and based on the linear light spot, cleans brake disc to be cleaned, laser is realized to clean brake disc with this, have the advantages that cleaning performance is good, have a wide range of application, cleaning efficiency it is high.
Description
Technical field
The utility model is related to brake disc cleaning technique fields, in particular to a kind of brake disc cleaning device and are
System.
Background technology
At present, it needs to carry out carrying out flaw detection, detection to weld seam and stress concentration position after high-speed EMUs long-play
Before need to handle portion faces to be checked, surface complex acid zinc paint or rust are dispelled using the method for artificial grinder buffing at present
Mark, operating condition is poor, and efficiency is low, of poor quality.
Utility model content
The purpose of this utility model is to provide a kind of brake disc cleaning device and systems.To achieve these goals, originally
The technical solution that utility model is taken is as follows：
In a first aspect, the utility model embodiment provides a kind of brake disc cleaning device, it is clear including laser and laser
Mold cleaning block.The laser is connect with the laser cleaning module.The laser is used to export pulse laser.The laser is clear
Mold cleaning block is used to the pulse laser received being converted to linear light spot and based on the linear light spot, cleans brake disc to be cleaned.
Further, above-mentioned brake disc cleaning device further includes controller.The controller is connect with the laser.Institute
Controller is stated to instruct for sending to the laser based on preset cleaning parameter.The laser is based on receiving
Described instruction exports the corresponding pulse laser of the cleaning parameter.The laser cleaning module is used for the institute that will be received
It states the corresponding pulse laser of cleaning parameter and is converted to linear light spot and based on the linear light spot, clean brake disc to be cleaned.
Further, the width of above-mentioned pulse laser be 60-150ns, frequency 1-20kHz.
Further, above-mentioned brake disc cleaning device further includes off-gas recovery module.The off-gas recovery module with it is described
Laser cleaning module connects.The off-gas recovery module is used for when the brake disc cleaning device is in cleaning state,
The pollutant generated during recovery and rinsing.
Further, above-mentioned brake disc cleaning device further includes laser transmission module.The laser transmission module respectively with
The laser, laser cleaning module connection.The laser is used to the pulse laser exported passing through the laser
Defeated module transfer is to the laser cleaning module.
Further, above-mentioned brake disc cleaning device further includes support base, supporting rack and brake disc tooling.The support base
On support frame as described above, the brake disc tooling are installed.Support frame as described above and the brake disc tooling interval pre-determined distance.It is described
The height of supporting rack is more than the height of the brake disc tooling.The brake disc tooling is used to fix the braking to be cleaned
Disk.The one end of support frame as described above far from the support base is provided with the laser cleaning module.
Further, it is provided with regulating member on above-mentioned supporting rack.The regulating member is used for according to described to be cleaned
The shape or location parameter of brake disc adjust support frame as described above, so that the laser cleaning module is in the brake disc tooling
Predeterminated position.
Further, above-mentioned brake disc tooling includes support column, disk, clamping element.The support column is installed on the branch
It supports on seat.The disk is set on the support column.The disk is used to place the brake disc to be cleaned.The clamping
Part is used to clamp the brake disc to be cleaned.
Further, above-mentioned brake disc tooling further includes actuator.The actuator is connect with the support column.The drive
Moving part is for driving the support column to rotate, so that the support column drives the disc rotation to be cleaned.
Second aspect, the utility model embodiment provide a kind of brake disc cleaning system, and the system comprises above-mentioned
Brake disc cleaning device and terminal, the terminal are connect with the controller.
The utility model embodiment provides a kind of brake disc cleaning device and system, and brake disc cleaning device includes laser
Device and laser cleaning module.The laser is connect with the laser cleaning module.The laser is used to export pulse laser.
The laser cleaning module is used to the pulse laser received being converted to linear light spot and based on the linear light spot, and cleaning is treated clear
The brake disc washed realizes laser to clean brake disc with this, with cleaning performance is good, have a wide range of application, cleaning efficiency is high and ring
The advantages that border friendly.
Description of the drawings
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore should not be by
Regard the restriction to range as, for those of ordinary skill in the art, without creative efforts, may be used also
To obtain other relevant attached drawings according to these attached drawings.
Fig. 1 is the structure diagram of a kind of brake disc cleaning device that the utility model first embodiment provides；
Fig. 2 is the structure diagram of another brake disc cleaning device that the utility model first embodiment provides；
Fig. 3 is the application environment of brake disc cleaning device that the utility model first embodiment provides；
Fig. 4 is the flow chart of brake disc cleaning method that the utility model second embodiment provides.
In figure：100- brake disc cleaning devices；110- lasers；120- laser cleaning modules；130- controllers；140- cigarettes
Gas recycling module；150- laser transmission modules；160- support bases；170- supporting racks；171- regulating members；180- brake disc works
Dress；181- support columns；182- disks；183- clamping elements；Brake disc to be cleaned 200-.
Specific embodiment
Purpose, technical scheme and advantage to make the utility model embodiment are clearer, new below in conjunction with this practicality
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model part of the embodiment, instead of all the embodiments.Usually here described in attached drawing and
The component of the utility model embodiment shown can be configured to arrange and design with a variety of different.
Therefore, requirement is not intended to limit to the detailed description of the embodiment of the utility model provided in the accompanying drawings below
The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model
Embodiment, those of ordinary skill in the art's all other embodiments obtained without creative efforts, all
Belong to the range of the utility model protection.
It should be noted that：Similar label and letter represents similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need to that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that term the orientation of instructions such as " " center ", " on " " vertical " or
Position relationship be based on orientation shown in the drawings or position relationship or the utility model product using when the side usually put
Position or position relationship are for only for ease of description the utility model and simplify description rather than instruction or imply signified device
Or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that the utility model
Limitation.In addition, term " first ", " second " etc. are only used for distinguishing description, and it is not intended that instruction or hint relative importance.
In addition, the terms such as term " vertical " are not offered as requiring component abswolute level or pendency, but can be slightly tilted.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set
Put ", " installation ", " connection ", " electrical connection " should be interpreted broadly, for example, it may be fixed electrical connection or detachable electricity
Connection is integrally electrically connected；Can be machinery electrical connection or electricity electrical connection；It can be directly connected, can also lead to
It crosses intermediary to be indirectly connected, can be the connection inside two elements.It for the ordinary skill in the art, can be with
Concrete condition understands concrete meaning of the above-mentioned term in the utility model.
First embodiment
Fig. 1 is please referred to, the utility model embodiment provides a kind of brake disc cleaning device 100, can include laser
110 and laser cleaning module 120.The laser 110 is connect with the laser cleaning module 120.The laser 110 is used for
Export pulse laser.The laser cleaning module 120 is used to the pulse laser received being converted to linear light spot and based on described
Linear light spot cleans brake disc to be cleaned.
Further, referring to Fig. 2, the brake disc cleaning device 100 can also include controller 130.The control
Device 130 is connect with the laser 110.The controller 130 is used to be based on preset cleaning parameter to the laser
110 send instruction.The laser 110 exports the corresponding pulse of the cleaning parameter based on the described instruction received
Laser.The laser cleaning module 120 is used to the corresponding pulse laser of the cleaning parameter received being converted to line
Hot spot and based on the linear light spot, cleans brake disc to be cleaned.Realize that laser cleans brake disc, have control accuracy it is high,
The advantages that cleaning efficiency is high.
The laser cleaning module 120 can be manual or automated configuration.The controller 130 can set laser clear
Technology library is washed, different cleaning parameters are set according to different braking disk.In the present embodiment, the width of the pulse laser can be
60-150ns, frequency can be 1-20kHz.
Further, the controller 130 can include memory, storage control and processor.Memory, storage control
Each element of device and processor processed is directly or indirectly electrically connected, to realize the transmission of data and interaction.For example, between these elements
Can electrical connection be realized by one or more communication bus or signal bus.
Memory can store various software programs and module, such as network data access side provided by the embodiments of the present application
The corresponding program instruction of method.Processor is by running software program stored in memory, so as to perform various functions application
And data processing, that is, realize the brake disc cleaning method in the embodiment of the present application.
Memory can include but is not limited to random access memory (Random Access Memory, RAM), read-only to deposit
Reservoir (Read Only Memory, ROM), programmable read only memory (Programmable Read-Only Memory,
PROM), erasable read-only memory (Erasable Programmable Read-Only Memory, EPROM), electric erasable
Read-only memory (Electric Erasable Programmable Read-Only Memory, EEPROM) etc..
Processor can be a kind of IC chip, have signal handling capacity.Above-mentioned processor can be general place
Device is managed, including central processing unit (Central Processing Unit, abbreviation CPU), network processing unit (Network
Processor, abbreviation NP) etc.；It can also be digital signal processor (DSP), application-specific integrated circuit (ASIC), ready-made programmable
Gate array (FPGA) either other programmable logic device, discrete gate or transistor logic, discrete hardware components.It can
To realize or perform disclosed each method, step and the logic diagram in the embodiment of the present application.General processor can be micro-
Processor or the processor can also be any conventional processors etc..
Further, referring to Fig. 3, the brake disc cleaning device 100 can also include off-gas recovery module 140.Institute
Off-gas recovery module 140 is stated to connect with the laser cleaning module 120.The off-gas recovery module 140 is used in the braking
When disk cleaning device 100 is in cleaning state, the pollutant of generation during recovery and rinsing.
For example, as shown in figure 3, when the brake disc cleaning device 100 is in cleaning state, laser cleaning module
120 clean paint or corrosion in brake disc 200 to be cleaned, the cigarette generated in 140 echo cleaning process of off-gas recovery module
The pollutants such as gas, it is environmentally protective to realize.The brake disc 200 to be cleaned can be, but be not limited to high ferro, motor-car braking
Disk, or automobile brake disc, motorcycle brake disk, regular circle shapes device.
Further, referring to Fig. 3, the brake disc cleaning device 100 can also include laser transmission module 150.Institute
Laser transmission module 150 is stated to connect with the laser 110, the laser cleaning module 120 respectively.The laser 110 is used
In the pulse laser of output is transmitted to the laser cleaning module 120 by the laser transmission module 150.
In the present embodiment, the laser transmission module 150 can be optical fiber.The laser 110 is used for what will be exported
Pulse laser is transmitted to the laser cleaning module 120 by optical fiber.
Further, referring to Fig. 3, the brake disc cleaning device 100 can also include support base 160, supporting rack 170
With brake disc tooling 180.Support frame as described above 170, the brake disc tooling 180 are installed on the support base 160.The support
Frame 170 is spaced pre-determined distance with the brake disc tooling 180.The height of support frame as described above 170 is more than the brake disc tooling 180
Height.The brake disc tooling 180 is used to fix the brake disc 200 to be cleaned.Support frame as described above 170 is far from the branch
One end of support seat 160 is provided with the laser cleaning module 120.
Further, support frame as described above 170, the brake disc tooling 180 are vertically installed on the support base 160.Institute
Supporting rack 170 is stated in inverted " L " shape.
Further, referring to Fig. 3, being provided with regulating member 171 on support frame as described above 170.The regulating member 171 is used
Support frame as described above 170 is adjusted in the shape according to the brake disc 200 to be cleaned or location parameter, so that the laser cleaning
Module 120 is in predeterminated position with the brake disc tooling 180.Regulating member 171 can be bolt.
For example, user can adjust the branch according to parameters such as diameter, the thickness of brake disc by the regulating member 171
The height or lateral shift of support 170, so that the laser cleaning module 120 is in default position with the brake disc tooling 180
It puts.The predeterminated position is optimal clean position.
Further, referring to Fig. 4, the brake disc tooling 180 can include support column 181, disk 182, clamping element
183.The support column 181 is installed on the support base 160.The disk 182 is set on the support column 181.It is described
Disk 182 is used to place the brake disc 200 to be cleaned.The clamping element 183 is used to clamp the brake disc to be cleaned
200.The center of the disk 182 is aligned placement with the center of brake disc 200 to be cleaned, and multiple clamping elements 183 clamp described
Engagement edge between disk 182 and brake disc 200 to be cleaned so that brake disc 200 to be cleaned be fixedly installed in it is described
On disk 182.Shown in Fig. 3,4 clamping elements 183 are symmetrically disposed on disk 182, are clamped in the disk 182 and are treated clear
Engagement edge between the brake disc 200 washed.
The brake disc tooling 180 can be suitble to different model brake disc to clean by replacing tooling.
Further, the brake disc tooling 180 can also include actuator.The actuator and the support column 181
Connection.The actuator is for driving the support column 181 to rotate, so that the support column 181 drives the system to be cleaned
Moving plate 200 rotates.
A kind of operation principle for brake disc cleaning device 100 that the utility model embodiment provides is as follows：
The controller 130 is based on preset cleaning parameter and sends instruction, the laser to the laser 110
110, based on the described instruction received, export the corresponding pulse laser of the cleaning parameter, the laser cleaning module
The corresponding pulse laser of the cleaning parameter received is converted to linear light spot and based on the linear light spot, cleaning by 120
Brake disc 200 to be cleaned.Further, the actuator drives the support column 181 to rotate, so that the support column 181
The brake disc 200 to be cleaned is driven to rotate, to clean the brake disc 200 to be cleaned comprehensively.Laser cleaning module 120
Clean the paint in brake disc 200 to be cleaned or corrosion, the flue gas generated in 140 echo cleaning process of off-gas recovery module etc.
Pollutant.
The utility model embodiment provides a kind of brake disc cleaning device 100, including laser 110 and laser cleaning mould
Block 120.The laser 110 is connect with the laser cleaning module 120.The laser 110 is used to export pulse laser.Institute
Laser cleaning module 120 is stated for the pulse laser received to be converted to linear light spot and based on the linear light spot, cleaning is treated clear
The brake disc 200 washed.Laser is realized to clean brake disc, with cleaning performance is good, control accuracy is high, has a wide range of application, cleans
The advantages that efficient and environment friendly.
Second embodiment
Referring to Fig. 4, the utility model embodiment provides a kind of brake disc cleaning method, applied to above-mentioned brake disc
Cleaning device, the method includes：
Step S400：The controller is based on preset cleaning parameter and sends instruction to the laser；
Step S410：The laser exports the corresponding arteries and veins of the cleaning parameter based on the described instruction received
Impulse light；
Step S420：The laser cleaning module converts the corresponding pulse laser of the cleaning parameter received
For linear light spot and based on the linear light spot, brake disc to be cleaned is cleaned.
It is apparent to those skilled in the art that for convenience and simplicity of description, the braking of foregoing description
The specific work process of disk cleaning method can understand the corresponding process in device embodiment, herein not with reference to aforementioned brake disc
It repeats again.
The utility model embodiment provides a kind of brake disc cleaning method, applied to above-mentioned brake disc cleaning device,
The method includes：The controller is based on preset cleaning parameter and sends instruction, the laser to the laser
Based on the described instruction received, the corresponding pulse laser of the cleaning parameter is exported, the laser cleaning module will connect
The corresponding pulse laser of the cleaning parameter received is converted to linear light spot and based on the linear light spot, cleans to be cleaned
Brake disc.
The utility model embodiment provides a kind of brake disc cleaning system, and the system comprises above-mentioned brake disc cleanings
Device and terminal, the terminal are connect with the controller.The terminal can be to brake cleaning device described in remote control.
In the present embodiment, the terminal can be, but be not limited to PC (personal computer) computer, tablet
The terminal devices such as computer, mobile phone, laptop, smart television, set-top box, car-mounted terminal.
In conclusion the utility model embodiment provides a kind of brake disc cleaning device and system, brake disc cleaning dress
It puts including laser and laser cleaning module.The laser is connect with the laser cleaning module.The laser is for defeated
Go out pulse laser.The laser cleaning module is used to the pulse laser received being converted to linear light spot and based on the linear light
Spot cleans brake disc to be cleaned, realizes laser with this to clean brake disc, with cleaning performance is good, has a wide range of application, cleans
The advantages that efficient and environment friendly.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of brake disc cleaning device, which is characterized in that including laser and laser cleaning module, the laser with it is described
Laser cleaning module connects, and for the laser for exporting pulse laser, the laser cleaning module is used for the arteries and veins that will be received
Impulse light is converted to linear light spot and based on the linear light spot, cleans brake disc to be cleaned.
2. brake disc cleaning device according to claim 1, which is characterized in that the brake disc cleaning device further includes control
Device processed, the controller are connect with the laser, and the controller is used to described swash based on preset cleaning parameter
Light device sends instruction, and the laser is exported the corresponding pulse of the cleaning parameter and swashed based on the described instruction received
Light, the laser cleaning module are used to the corresponding pulse laser of the cleaning parameter received being converted to linear light spot,
And based on the linear light spot, clean brake disc to be cleaned.
3. brake disc cleaning device according to claim 2, which is characterized in that the width of the pulse laser is 60-
150ns, frequency 1-20kHz.
4. brake disc cleaning device according to claim 2, which is characterized in that the brake disc cleaning device further includes cigarette
Gas recycling module, the off-gas recovery module are connect with the laser cleaning module, and the off-gas recovery module is used for described
When brake disc cleaning device is in cleaning state, the pollutant of generation during recovery and rinsing.
5. brake disc cleaning device according to claim 2, which is characterized in that the brake disc cleaning device further includes sharp
Light delivery module, the laser transmission module are connect respectively with the laser, the laser cleaning module, and the laser is used
Module transfer is transmitted to the laser cleaning module in the pulse laser exported is passed through the laser.
6. brake disc cleaning device according to claim 2, which is characterized in that the brake disc cleaning device further includes branch
Seat, supporting rack and brake disc tooling are supportted, support frame as described above, the brake disc tooling, the support are installed on the support base
Frame and the brake disc tooling interval pre-determined distance, the height of support frame as described above is more than the height of the brake disc tooling, described
For fixing the brake disc to be cleaned, the one end of support frame as described above far from the support base is provided with described brake disc tooling
Laser cleaning module.
7. brake disc cleaning device according to claim 6, which is characterized in that adjustment portion is provided on support frame as described above
Part, the regulating member are used to adjust support frame as described above according to the shape or location parameter of the brake disc to be cleaned, so that
The laser cleaning module is in predeterminated position with the brake disc tooling.
8. brake disc cleaning device according to claim 6, which is characterized in that the brake disc tooling include support column,
Disk, clamping element, the support column are installed on the support base, and the disk is set on the support column, the disk
For placing the brake disc to be cleaned, the clamping element is used to clamp the brake disc to be cleaned.
9. brake disc cleaning device according to claim 8, which is characterized in that the brake disc tooling further includes driving
Part, the actuator are connect with the support column, and the actuator is for driving the support column to rotate, so that the support column
Drive the disc rotation to be cleaned.
10. a kind of brake disc cleaning system, which is characterized in that the system comprises such as claim 2-9 any one of them systems
Moving plate cleaning device and terminal, the terminal are connect with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721569067.2U CN207547185U (en) | 2017-11-21 | 2017-11-21 | Brake disc cleaning device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721569067.2U CN207547185U (en) | 2017-11-21 | 2017-11-21 | Brake disc cleaning device and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207547185U true CN207547185U (en) | 2018-06-29 |
Family
ID=62679772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721569067.2U Active CN207547185U (en) | 2017-11-21 | 2017-11-21 | Brake disc cleaning device and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207547185U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107774625A (en) * | 2017-11-21 | 2018-03-09 | 山东省科学院激光研究所 | Brake disc cleaning device and method |
| CN115138644A (en) * | 2022-07-15 | 2022-10-04 | 华工法利莱切焊***工程有限公司 | Laser cleaning system for locomotive brake disc |
-
2017
- 2017-11-21 CN CN201721569067.2U patent/CN207547185U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107774625A (en) * | 2017-11-21 | 2018-03-09 | 山东省科学院激光研究所 | Brake disc cleaning device and method |
| CN115138644A (en) * | 2022-07-15 | 2022-10-04 | 华工法利莱切焊***工程有限公司 | Laser cleaning system for locomotive brake disc |
| CN115138644B (en) * | 2022-07-15 | 2024-02-20 | 华工法利莱切焊***工程有限公司 | Laser cleaning system for locomotive brake disc |
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Legal Events
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Effective date of registration: 20211012 Address after: 252000 Room 601, 6 / F, Liaocheng Industrial Technology Research Institute, No. 88, Huanghe Road, high tech Zone, Liaocheng City, Shandong Province Patentee after: Shandong chanyan Qiangyuan Laser Technology Co.,Ltd. Address before: 250000 Room 201, building 5, laser research institute, Shandong Academy of Sciences, No. 1659-3, Keyuan Road, Suncun area, high tech Zone, Jinan City, Shandong Province Patentee before: Jinan Huizhi Laser Technology Co.,Ltd. Effective date of registration: 20211012 Address after: 250000 Room 201, building 5, laser research institute, Shandong Academy of Sciences, No. 1659-3, Keyuan Road, Suncun area, high tech Zone, Jinan City, Shandong Province Patentee after: Jinan Huizhi Laser Technology Co.,Ltd. Address before: 272000 block B, building A3, industry university research base, high tech Zone, No.9 Haichuan Road, Jining City, Shandong Province Patentee before: LASER INSTITUTE,SHANDONG ACADEMY OF SCIENCES Patentee before: Nan Leiguang Patentee before: Jin Shuo Patentee before: Ni Jiasheng Patentee before: Cheng Wei Patentee before: Ma Xinqiang Patentee before: Ren Yuan Patentee before: Ge Hailong Patentee before: Wang Jingwen Patentee before: Li Wenlong Patentee before: Wang Wentao Patentee before: He Jianqun Effective date of registration: 20211012 Address after: 272000 block B, building A3, industry university research base, high tech Zone, No.9 Haichuan Road, Jining City, Shandong Province Patentee after: LASER INSTITUTE,SHANDONG ACADEMY OF SCIENCES Patentee after: Nan Leiguang Patentee after: Jin Shuo Patentee after: Ni Jiasheng Patentee after: Cheng Wei Patentee after: Ma Xinqiang Patentee after: Ren Yuan Patentee after: Ge Hailong Patentee after: Wang Jingwen Patentee after: Li Wenlong Patentee after: Wang Wentao Patentee after: He Jianqun Address before: 272000 block B, building A3, industry university research base, high tech Zone, No.9 Haichuan Road, Jining City, Shandong Province Patentee before: LASER INSTITUTE,SHANDONG ACADEMY OF SCIENCES |
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