CN207464325U - A kind of horizontal saw mill - Google Patents

A kind of horizontal saw mill Download PDF

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Publication number
CN207464325U
CN207464325U CN201721262726.8U CN201721262726U CN207464325U CN 207464325 U CN207464325 U CN 207464325U CN 201721262726 U CN201721262726 U CN 201721262726U CN 207464325 U CN207464325 U CN 207464325U
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China
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slide unit
big
plate
cylinder
small
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CN201721262726.8U
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Chinese (zh)
Inventor
刘伟东
刘国章
刘国云
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Dalian Jiacheng Suntrue Technology Development Co Ltd
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Dalian Jiacheng Suntrue Technology Development Co Ltd
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Abstract

The utility model discloses a kind of horizontal saw mills, go out material clamping device, small slide unit feeding clamping device, big slide unit feeding clamping device, sawing running gear and sawing cooling system including rack, charging support device, saw kerf, rack is equipped with sawing position；Feed the side that support device is set on sawing position, charging support device is arranged in parallel in the slideway supporting block in rack and the support component in slideway supporting block including two, slideway supporting block upper surface is equipped with feeding guide, and feeding guide extends to sawing position by the feed end of rack；Saw kerf goes out the opposite side that material clamping device is located at sawing position；Big slide unit feeding clamping device is slidably connected on feeding guide；Small slide unit feeding clamping device can grip blank and be slidably connected on feeding guide；Sawing running gear is set in rack, and sawing running gear includes a saw blade.The horizontal saw mill reduces material tail, improves blank utilization rate, and being capable of the different blank of Continuous maching length.

Description

A kind of horizontal saw mill
Technical field
The utility model is related to a kind of sawing device, more particularly to a kind of horizontal saw mill.
Background technology
In existing computerized numerical control sawing machine, typically pass through single slide unit feeding, the general position of clamping device of saw kerf both sides setting It is fixed to put, and passes through the blank that saw blade enters the gripping apparatus grips that saw kerf sawing is set by both sides；But this knot In the computerized numerical control sawing machine of structure, since the clamping device of saw blade feedstock direction side is fixed, and with certain width, and this Width of a clamping device on feed direction eventually increases the length of sawing remaining tailings, causes the waste of tailing；In order to The waste of tailing is reduced, remaining tailing generally requires manually to reprocess, waste of manpower, and machining accuracy is low.
Utility model content
The purpose of this utility model is to provide a kind of horizontal saw mill, to solve the above-mentioned problems of the prior art, reduces Expect the residue length of tail, and being capable of the different blank of Continuous maching length.
To achieve the above object, the utility model provides following scheme：
The utility model provides a kind of horizontal saw mill, goes out material clamping device, big including rack, charging support device, saw kerf Slide unit feeding clamping device, small slide unit feeding clamping device, sawing running gear and sawing cooling system, the rack are equipped with Sawing position；The charging support device is set on the side of the sawing position, and the charging support device includes two and parallel sets It is placed in the slideway supporting block in the rack and the support component in slideway supporting block, the support component is supporting base Material, the slideway supporting block upper surface is equipped with feeding guide, and the feeding guide extends to institute by the feed end of the rack State sawing position；The saw kerf goes out the opposite side that material clamping device is located at the sawing position, and the saw kerf goes out material clamping device For gripping blank during sawing operation；The big slide unit feeding clamping device is slidably connected on the feeding guide, institute Big slide unit feeding clamping device is stated for back and forth clamping conveying blank to the sawing position；The small slide unit feeding clamping device Between the big slide unit feeding clamping device and the sawing position, the small slide unit feeding clamping device can clamp solid Determine blank and be slidably connected on the feeding guide；The sawing running gear is set in the rack, and the sawing Running gear includes a saw blade, and the saw blade is located at the sawing position simultaneously can be free perpendicular to the side of the feeding guide It stretches to the sawing position and carries out sawing operation；The sawing cooling system is used to cool down the saw blade and blank.
Preferably, the small slide unit feeding clamping device includes horizontally disposed small slide unit upper backup pad, the small slide unit Upper backup pad parallel beneath is provided with a small slide unit lower supporting plate, the small slide unit upper backup pad and the small slide unit lower supporting plate Connected by the two small slide unit vertical gripper shoes that are vertically arranged, the small slide unit upper backup pad and the small slide unit lower supporting plate it Between be also associated with several small slide unit leads, between the small slide unit upper backup pad and the small slide unit lower supporting plate from top to bottom Small slider cylinder fixed plate, small slide unit upper slide and small slide unit lower skateboard are disposed with, the small slide unit lead activity is worn It is located in the small slide unit pilot hole on small slider cylinder fixed plate, small slide unit upper slide and small slide unit lower skateboard；Small slider cylinder Small slider cylinder is installed in fixed plate；The cylinder rod of small slider cylinder passes freely through small slider cylinder fixed plate with being slided on small slide unit Plate connects, and the small slide unit upper slide is equipped with imitates type binder block with the shape of the blank small slide unit that matches；The small slide unit erects Small sliding table oil cylinder is connected on allotment fagging, the small slide unit lower skateboard forms mobile connection perpendicular to the both ends of feed direction Block, the lower part of the small slide unit vertical gripper shoe offer small slide unit pilot hole, and the mobile guide block passes through the small slide unit Pilot hole is simultaneously connect, and the small sliding table oil cylinder can drive the small slide unit lower skateboard edge with the cylinder rod of the small sliding table oil cylinder The short transverse of the small slide unit pilot hole moves back and forth up and down；The small slide unit lower supporting plate is slided with the feeding guide to be connected It connects, is connected with that small slide unit feeding clamping device is driven back and forth to slide on the feeding guide on the small slide unit lower supporting plate Dynamic small slide unit driving device.
Preferably, the small slide unit imitates type binder block and is slidably connected to the small slide unit upper slide, and the small slide unit is imitated Type binder block imitates type binder block equipped with small slide unit binder block locking device to lock the small slide unit；
Small slide unit retainer plate is embedded in the middle part of the small slide unit lower skateboard, the upper surface of the small slide unit retainer plate is resistance to Grind surface, and the upper surface flush of the upper surface of the small slide unit retainer plate and the small slide unit lower skateboard both ends；
The small slide unit lower skateboard is equipped with small slide unit and feeds side block blocks, and the small slide unit charging side block blocks are set on described small Slide unit imitates the side of type binder block and positioned at the distal end in the small slide unit lower skateboard sawing direction, the small slide unit charging side block blocks Chamfering is equipped in backgauge face, and the backgauge face of the charging side block blocks is plane close to one end of feed side.
Small slide unit is equipped in the small slide unit pilot hole of the small slider cylinder fixed plate and the small slide unit lower skateboard Oil-free bushing, the small slide unit lead are actively located in the small slide unit oil-free bushing；The institute of the small slide unit upper slide It states and small slide unit linear bearing is equipped in small slide unit pilot hole, the small slide unit lead is actively located in the small slide unit linear axis In holding.
Preferably, a clamping stroke adjusting bolt, the clamping row are threaded in the small slider cylinder fixed plate Journey adjusting bolt activity is threaded through in the adjustment hole on the small slide unit upper backup pad, and the clamping stroke adjusting bolt is described The both sides up and down of small slide unit upper backup pad are threaded with a small slide unit locking nut respectively；
A small slide unit up stroke limited block, the small slide unit lower skateboard upper surface are connected in the small slide unit vertical gripper shoe Equipped with a small slide unit up stroke limiting slot, the lower end of the small slide unit up stroke limited block can be in the small slide unit uplink degree It is moved up and down in the slot of position, the small slide unit up stroke limiting slot and the small slide unit up stroke limited block are used to limit the small cunning The up stroke of platform lower skateboard.
Preferably, small slide unit return elasticity member is equipped between the small slide unit lower skateboard and the small slide unit lower supporting plate Part, the small slide unit return elastic element are in compressive state.
Preferably, the small slide unit lower skateboard is equipped with a most short material tail identification sensor stent, and the most short material tail is known Outer end face of the individual sensor stent close to the sawing position imitates type binder block close to the sawing position with the small slide unit Outer end face flushes, and the most short material tail identification sensor stent is equipped with most short material tail on one end close to the sawing position Identification sensor；The small slide unit lower skateboard is equipped with a longest material tail identification sensor stent, and the longest material tail identification passes On sensor bracket longest material tail identification sensor is being equipped with close to one end of feed side.
Preferably, the big slide unit feeding clamping device includes big slide unit upper backup pad and is supported on the big slide unit Big slide unit lower supporting plate below plate, the big slide unit upper backup pad and the big slide unit lower supporting plate are led by more big slide unit Connected to column, the big slide unit lower supporting plate is connected with a big slide unit driving device, and the big slide unit lower supporting plate with it is described Feeding guide is slidably connected, and the big slide unit driving device is used to drive big slide unit feeding clamping device reciprocal on feeding guide It slides；
It has from top to bottom been arranged in pairs big cunning successively between the big slide unit upper backup pad and the big slide unit lower supporting plate Platform air cylinder fixed plate, big slide unit upper slide and big slide unit lower skateboard, the big slider cylinder fixed plate, the big slide unit upper slide Arranged in pairs along before and after feed direction with the big slide unit lower skateboard, and the big slide unit lead activity be threaded through it is described big In big slide unit pilot hole on slider cylinder fixed plate, the big slide unit upper slide and the big slide unit lower skateboard；It is each described At least one the first cylinder of big slide unit, the cylinder body top energy of big first cylinder of slide unit are installed in big slider cylinder fixed plate Enough pass freely through the big slider cylinder via of the big slide unit upper backup pad；The cylinder rod of first cylinder of big slide unit passes freely through The big slider cylinder fixed plate is connected with the corresponding big slide unit upper slide, and it is big sliding that the big slide unit upper slide is equipped with one Platform imitates type binder block, and the big slide unit imitates the lower surface of type binder block and the shape of blank matches；It is supported under the big slide unit Plate is equipped with big the second cylinder of slide unit, the cylinder rod of big second cylinder of slide unit pass freely through the big slide unit lower supporting plate with it is right The big slide unit lower skateboard connection answered.
Preferably, it is provided with parallel between the two big slide unit lower skateboards above the big slide unit lower supporting plate multiple big Slide unit roller, the axial direction of the big slide unit roller is perpendicular to feed direction, and the both ends of the big slide unit roller are set respectively There are big the first roller of slide unit support and the support of big the second roller of slide unit, the both ends of the big slide unit roller pass through bearing and institute respectively State big the first roller of slide unit support and big the second roller of slide unit support connection.
Preferably, the upper surface of the big slide unit lower skateboard is embedded with big slide unit retainer plate, the big slide unit retainer plate It is fixedly connected with the big slide unit lower skateboard, the upper surface of the big slide unit retainer plate is wearing face；
A upper slide stroke adjustment bolt, the upper slide stroke adjustment spiral shell are threaded on the big slide unit lower skateboard Bolt activity is threaded through the adjusting on the big slide unit upper slide, the big slider cylinder fixed plate and the big slide unit upper backup pad In hole, it is big that the upper slide stroke adjustment bolt is threaded with one in the both sides up and down of the big slider cylinder fixed plate respectively Slide unit locking nut；
The big slide unit lower skateboard on the contact surface of the big slide unit retainer plate be equipped with lower skateboard up stroke limiting slot, Lower skateboard through-hole is offered on the bottom surface of the lower skateboard up stroke limiting slot, be equipped in the lower skateboard through-hole with it is described under The lower skateboard up stroke caging bolt that slide plate through-hole matches, the lower skateboard up stroke caging bolt lead to across the lower skateboard Big slide unit lower supporting plate described in Kong Bingyu is threadedly coupled, when the lower skateboard up stroke caging bolt bolt head bottom surface with During the bottom surface contact of the lower skateboard up stroke limiting slot, the upper surface of the big slide unit retainer plate and multiple big slide units The big slide unit supporting plane that roller is formed is located at sustained height；
The big slide unit is imitated type binder block and is slidably connected on the big slide unit upper slide, and the big slide unit imitates type binder Block imitates type binder block equipped with big slide unit binder block locking device to lock the big slide unit；
It is equipped in the big slide unit pilot hole in the big slider cylinder fixed plate and the big slide unit lower skateboard big sliding Platform oil-free bushing, the big slide unit lead are actively located in the big slide unit oil-free bushing；The big slide unit upper slide Big slide unit linear bearing is equipped in the big slide unit pilot hole, the big slide unit lead is actively located in the big slide unit straight line In bearing；
A charging correcting is respectively arranged in the first roller of big slide unit support and big the second roller of slide unit support Cylinder, the cylinder cylinder rod of the charging correcting cylinder are circumscribed with the charging correcting plate set along feed direction；The charging correcting Cylinder is equipped with a correcting limited block, and a correcting caging bolt, the correcting limiting are equipped in the charging correcting limited block Bolt one end is connect with the charging correcting plate, and the other end of the correcting caging bolt is equipped with correcting adjusting nut and correcting is locked Tight nut.
The big slide unit driving device includes a big slide unit driving motor, and the big slide unit driving motor is fixed on the machine On frame, the output shaft of the big slide unit driving motor is connected with a big slide unit leading screw, the big slide unit by big slide unit shaft coupling Threads of lead screw is connected with a big slide unit screw, and the big slide unit screw is fixedly connected with the big slide unit lower supporting plate；
The upper surface of the big slide unit upper backup pad is equipped with air inlet joint block of gas channel, under the big slide unit upper backup pad Surface is equipped with outlet joint block of gas channel, and air inlet gas channels and outlet gas channels are equipped in the big slide unit upper backup pad, The air inlet interface channel connected with the air inlet gas channels, the air inlet interface channel are equipped in the air inlet joint block of gas channel It is connected by tracheae with the air inlet of big first cylinder of slide unit；It is equipped with and the outlet gas in the outlet joint block of gas channel The outlet interface channel of paths connection, the outlet interface channel pass through tracheae and the exhaust outlet of big first cylinder of slide unit Connection；The inlet end of the air inlet gas channels is connected with supplying the gas outlet of air source, the exhaust end of the outlet gas channels With atmosphere.
Preferably, the sawing running gear includes walking saw platform, saw blade main shaft, sawing drive component and reciprocal driving group Part, it is described to walk to saw and be installed with bearing block on platform, it is described to walk to saw plateau levels and set and connect with the housing slide；The saw Piece main shaft is parallel to feed direction setting and the saw blade main shaft is threaded through in the bearing in the bearing block；The saw blade main shaft One end be connected with the saw blade, the other end of the saw blade main shaft is connected with the output terminal of the sawing drive component；It is described Reciprocal drive component, which is connected to, described to be walked to saw platform and for driving described to walk to saw platform in the horizontal plane perpendicular to feed direction It moves back and forth.
Preferably, the sawing drive component includes sawing power motor, and the output terminal of the sawing power motor passes through One first synchronous pulley component is connect with the input terminal of the saw blade main shaft；
The sawing power motor is walked to saw described in being located at below platform, and the saw blade main shaft is walked to saw on platform positioned at described Side, first synchronous pulley component includes the first active synchronization belt wheel, the first driven synchronous pulley and the first synchronous belt, described First active synchronization belt wheel is fixedly sheathed in outside the sawing power motor output shaft, the first driven synchronous pulley fixing sleeve It is connected to outside the saw blade main shaft, first synchronous belt, which passes through, described to be walked to saw the synchronous belt via on platform and connect described first Active synchronization belt wheel and the first driven synchronous pulley；
The input terminal of the saw blade main shaft is also connected with a spindle encoder, the master by one second synchronous pulley component Shaft encoder by encoder stent be set to it is described walk to saw on platform, the spindle encoder communicates with the control system of sawing machine It connects, fixing sleeve is connected to a saw blade motor buffer stopper on the input shaft of the spindle encoder, and second pulley assemblies include Second active synchronization belt wheel, the second driven synchronous pulley and the second synchronous belt, the second active synchronization belt wheel are fixedly attached to Outside the saw blade main shaft, the second driven synchronous pulley is fixedly sheathed in outside the saw blade motor buffer stopper, and described second is same Walk the second active synchronization belt wheel and the second driven synchronous pulley described in band connection；
The reciprocal drive component includes sawing movable motor, and the sawing movable motor is fixed on by a fixing bracket In the rack, the output shaft of the sawing movable motor is connected with a sawing leading screw by shaft coupling, on the sawing leading screw It is threaded with a sawing screw, the sawing screw, which is fixedly arranged on, described to be walked to saw on platform；It is described to walk to saw platform and lead by walking saw Rail assembly is slidably connected with rack formation.
Preferably, the sawing power motor is connected on a motor fixing plate, and the motor fixing plate both sides connect respectively A floor is connected to, the floor is set perpendicular to the motor fixing plate, and the upper end of the motor fixing plate and the floor is equal It walks to saw the lower surface of platform and connect with described；
The upper and lower part of the motor fixing plate offers several upper bar-shaped troughs and lower bar-shaped trough respectively, and the sawing is moved The upper and lower part of force motor pedestal be bolted to respectively the motor fixing plate the upper bar-shaped trough and it is described under Bar-shaped trough is respectively arranged with upper belt tensioning locating piece and lower belt above and below the pedestal of the sawing power motor Tight locating piece, the upper belt tensioning locating piece are bolted to the upper bar-shaped trough, and the lower belt is tensioned locating piece The lower bar-shaped trough is bolted to, the upper belt tensioning locating piece internal thread is connected with tensioning adjusting bolt, and The upper tensioning adjusting bolt is contacted with the upper surface of the sawing motor base；Spiral shell in the lower belt tensioning locating piece Line is connected with lower tensioning adjusting bolt, and the lower tensioning adjusting bolt is contacted with the lower surface of the sawing motor base, Adjusting the upper tensioning adjusting bolt and the lower tensioning adjusting bolt can drive the sawing power motor to move up and down.
Preferably, the saw kerf go out material clamping device include discharge port platform and discharge port platform driving device, it is described go out Material mouth platform is located at the exit side of the sawing position, and the discharge port platform is connect with housing slide, the discharge port platform Upper to be equipped with sawing blank clamping device close to the upper surface of saw blade one end, the sawing blank clamping device is used to clamp base Material；The discharge port platform driving device is used to that the discharge port platform to be driven to reciprocatingly slide in rack along feed direction.
Preferably, the sawing blank clamping device includes binder support plate and several guiding on two perpendicular supporting blocks, one Column, the perpendicular supporting block are connected to the discharge port platform on the upper surface of saw blade one end vertically；The upper binder support Plate both ends are connected to the two perpendicular supporting block upper ends；An air cylinder fixed plate is equipped with below the upper binder support plate, it is described Air cylinder fixed plate is threaded with an adjusting bolt, and the adjusting bolt passes freely through the upper binder support plate, and institute upwards It states adjusting bolt and is equipped with locking nut, cylinder is connected in the air cylinder fixed plate, the cylinder can freely stretch out described Upper binder support plate；The cylinder rod of the cylinder freely stretches out downwards the air cylinder fixed plate, and the lower end of cylinder rod is connected with Binder slide plate on one, the upper binder slide plate are equipped with an imitative type binder block；The lead is actively located in the cylinder and consolidates In pilot hole on fixed board and the upper binder slide plate, and the both ends of the lead are connected to the upper binder support plate On the discharge port platform, the cylinder rod of the cylinder is used to that the upper binder slide plate to be driven to move up and down along the lead.
Preferably, the sawing blank clamping device further includes lower binder slide plate and lower binder support plate, the lower binder Slide plate forms link block perpendicular to the both ends of feed direction, is connected with oil cylinder in the perpendicular supporting block, under the perpendicular supporting block Portion offers the guide groove to match with the link block width, and the link block passes through the cylinder of the guide groove and the oil cylinder Bar connects, and the guide groove extends upward from the lower face of the perpendicular supporting block, and the oil cylinder can drive the pushing Material slide plate is moved back and forth up and down along the guide groove short transverse；The discharge port platform is equipped with and the lower binder shaped as slide The matched slide plate notch of shape, and the lower binder slide plate can be embedded in the slide plate notch；The lower binder support plate is consolidated Surely be connected on the discharge port platform lower surface, the lead both ends be respectively fixedly connected in the upper binder support plate and In the lower binder support plate, the lead is actively located in the pilot hole of the lower binder slide plate, the cylinder of the oil cylinder Bar is used to that the lower binder slide plate to be driven to move up and down along the lead.
Preferably, the discharge port platform driving device includes swing arm cylinder and leading screw, and the cylinder body of the swing arm cylinder is hinged on In one cylinder body fixed seat, the cylinder body fixed seat bottom is installed in the rack of sawing machine, the free end hinge of the swing arm cylinder cylinder rod It is connected to a swing arm；The leading screw includes being sequentially connected and integrally formed primary optic axis, screw and the second optical axis, first light Axis is threaded through a support base top and is connect with the support base by bearing, and the support is stretched out in the primary optic axis outer end Seat be fixedly connected with the swing arm, second optical axis be threaded through on a fixed block of the discharge port platform and with the fixation Block is connected by bearing, and a feed screw nut is threaded on the screw, and the feed screw nut consolidates with the discharge port platform Fixed connection.
Preferably, the imitative type binder block is slidably connected on the upper binder slide plate, and is set on the imitative type binder block There is locking device；
It is embedded with retainer plate in the middle part of the lower binder slide plate, the upper surface of the retainer plate is wearing face, the support The upper surface flush of the upper surface of flitch and the lower binder slide plate both ends；
A up stroke limited block is connected in the perpendicular supporting block, the lower binder slide plate upper surface is limited equipped with a up stroke Slot, the lower end of the up stroke limited block can move up and down in the up stroke limiting slot, the up stroke limiting slot and The up stroke limited block is used to limit the up stroke of the lower binder slide plate；The lower binder slide plate is supported with the lower binder Return elastic element is equipped between plate, the return elastic element is in compressive state；
The lower binder slide plate be equipped with charging side block blocks, it is described charging side block blocks be located at the imitative type binder block perpendicular to The side of feed direction and the distal end for being located at the lower binder slide plate sawing direction, the charging side block blocks are close to feedstock direction One end is equipped with chamfering in backgauge face, and the backgauge face of the charging side block blocks is plane；
Oil-free bushing, the lead are equipped in the pilot hole in the air cylinder fixed plate and the lower binder slide plate It is actively located in the oil-free bushing, linear bearing, the lead activity is equipped in the pilot hole of the upper binder slide plate It is arranged in the linear bearing.
Preferably, the slideway supporting block is connect by a bottom platform with the rack；It is solid that the support component includes one Fixed board and multiple the first rollers being arranged in parallel perpendicular to feed direction, the fixed plate are installed in the two slideway supporting blocks Feed end upper surface, the fixed plate be respectively equipped on the both ends perpendicular to feed direction the first roller support and the second roller Cylinder support；Each first roller is respectively positioned on the top of the fixed plate, and the both ends of each first roller pass through axis respectively It holds and is connected with first roller support and second roller support.
Preferably, the charging support device further includes a movable plate and is arranged in parallel perpendicular to the multiple of feed direction Second roller, the movable plate are slidably connected by movable plate sliding block and the feeding guide, and the movable plate is perpendicular to sending Expect to be respectively equipped with third roll support and the support of the 4th roller on the both ends in direction, each second roller is respectively positioned on the activity The top of plate, and the both ends of each second roller pass through bearing and third roll support and the 4th roller branch respectively Support connection, the height in the second horizontally-supported face that the first level supporting surface that second roller is formed is formed with first roller It spends equal；
A big slide unit chain connecting block is additionally provided on the big slide unit upper backup pad, the lower surface of the movable plate is equipped with First chain connecting block, first chain connecting block are connected by the first chain with the big slide unit chain connecting block；It is described The lower surface of movable plate is equipped with the second chain connecting block, on the lower surface of the fixed plate with the second chain limited block Third chain connecting block is equipped at corresponding position, second chain connecting block is connected by the second chain and the third chain Connect block connection.
Preferably, the feed end of the fixed plate is equipped with two material tail identification sensor stents, and the two two material tails are known Individual sensor stent is oppositely arranged on both ends of the fixed plate perpendicular to feed direction, the two material tail identification sensor branch Frame is equipped with a material tail identification sensor on opposite two sides.
Preferably, charging recognizer component in place is further included, recognizer component includes an oscillating cylinder, institute in place for the charging It states on the bottom platform that oscillating cylinder is set between the two slideway supporting blocks, in two shafts of the oscillating cylinder respectively A charging backgauge supporting block is connected with, the top of the charging backgauge supporting block is connected with a charging postive stop baffle, the charging Postive stop baffle edge is respectively equipped with a charging sensors in place on the both ends of feed direction；The big slide unit feeding clamping dress The exit side of the position of readiness put close to the support component is set, and the charging postive stop baffle is with being located at position of readiness The spacing of the big slide unit feeding clamping device is more than width of the small slide unit feeding clamping device on feed direction；It is located at A blanking port is being equipped with close to one end of the sawing position on the bottom platform between the two slideway supporting blocks, it is described to fall The length of material mouth is more than sawing length；The position of readiness of the small slide unit feeding clamping device is close to the charging of the blanking port End, and positioned at the discharging direction side of the charging recognizer component in place, and the longest material tail identification sensor stent into Expect side end face and the exit side end face of the charging postive stop baffle, the length of the longest material tail identification sensor stent is big The sum of backgauge supporting block and described height for feeding postive stop baffle, and the longest material tail identification sensor stent are fed in described The sum of width on feed direction of length and the small slide unit feeding clamping device be equal to the blanking port in feed direction On length.
Preferably, the sawing cooling system includes being located at the saw blade external pressure plate of the saw blade both sides and saw blade internal pressure respectively Disk, and the saw blade external pressure plate is held with the saw blade internal pressure disk folder and secures the above saw blade, the saw blade main shaft is internally provided with axis To central through hole, one end of the saw blade main shaft is fixedly connected with platen in the saw blade, and the saw blade main shaft other end passes through Connector is connected with coolant pipe, offers liquid-passing hole in the middle part of the saw blade to connect in the saw blade external pressure plate and the saw blade The cooling sap cavity formed inside platen, the cooling sap cavity is connected with the axial central through hole inside the saw blade main shaft, described The liquid outlet channel connected with the cooling sap cavity is offered in saw blade on platen and the saw blade external pressure plate respectively, in the saw blade The peripheral edge of platen and the saw blade external pressure plate is along equipped with the liquid outlet connected with the liquid outlet channel.
Preferably, tank for coolant is further included, the tank for coolant is located at the lower section of the sawing position, the coolant pump It is connected with the tank for coolant；
The connector is rotary joint；
The coolant pipe end is connected with coolant pump, and ball is provided between the coolant pump and the coolant pipe Threshold switch is provided with handle on the ball valve switch；
Flow temperature sensor is arranged on the coolant pipe, the flow temperature sensor is connected with flow temperature number Aobvious table；Coolant switch electromagnetic valve is additionally provided on the coolant pipe.
Preferably, be respectively arranged with multiple liquid outlet channels in the saw blade on platen and saw blade external pressure plate, it is described go out Liquid channel radially distributes.
Preferably, the horizontal saw mill further includes a feeding device, and the feeding device includes stock shelf, the stock shelf On be provided with material storage mechanism, Material moving device and feeder, the feeder includes the feed roller of several horizontal parallels setting Cylinder, to Material moving device top, the Material moving device lifts blank and simultaneously translates conveying the material storage mechanism translation conveying blank To the feed roller of the feeder, the feeder conveys blank to the branch of the charging support device On support component.
Preferably, the material storage mechanism includes a drive shaft and multiple chain wheel assemblies, and the drive shaft is described to drive Chain wheel assembly conveys blank, and the feeder and the drive shaft are respectively arranged on the opposite both ends of the stock shelf, institute The support component that feeder is stated with the charging support device is docked, and the axial direction of the drive shaft is parallel to blank Length direction during conveying, and the axial direction of the feed roller is perpendicular to the axial direction of the drive shaft, the driving Axis is installed on by driving shaft bearing seat on the stock shelf；Each chain wheel assembly includes the first sprocket wheel, the second sprocket wheel and support Expect chain, the first sprocket wheel fixation is set in the drive shaft, and second sprocket wheel is mounted on fixed on the stock shelf Sprocket shaft bearing on, the retainer chain connects first sprocket wheel and second sprocket wheel, and the biography of the retainer chain Direction is sent perpendicular to the axial direction of the drive shaft；A feeding driving motor is additionally provided on the stock shelf to drive the drive shaft Rotation.
Preferably, multiple material blocks are equidistantly provided on each retainer chain, are set on each retainer chain Described material number of blocks is identical, expects that block is fixed on any pitch chain of the retainer chain between described；Chain wheel assembly described in each group In corresponding position it is described between material block along be parallel to the drive shaft axial direction alignment.
Preferably, each chain wheel assembly has further included chain support bar and two pieces of chain baffles, the chain support bar Below the retainer chain and pass through fixed block and be fixed on the stock shelf, two pieces of chain baffles are consolidated by bolt The two sides of the chain support bar are scheduled on, the retainer chain is located above the chain support bar and positioned at two chains Among baffle.
Preferably, the Material moving device includes moving material electric cylinders and multigroup lifting device, and the lifting device includes lifting gas Cylinder and shifting material guide rail, the material guide rail that moves are installed on the stock shelf, and described move expects to slidably connect shifting material guide rail on guide rail Sliding block, the cylinder rod free end of the lifting cylinder are connected with a lifting block, and the cylinder body of the lifting cylinder passes through cylinder connecting plate It is fixedly connected with the material guide rail slide block that moves；The cylinder rod free end for moving material electric cylinders is connected with a connection slide unit, each act The cylinder body for rising the lifting cylinder of device is fixedly connected on the connection slide unit so that each lifting cylinder is synchronized and moved It is dynamic.
Preferably, the feeder further includes feed motor and roller rack, the roller rack is fixed be placed in it is described On stock shelf, the feed roller is arranged at along the drive shaft axial parallel in the roller rack, each feed The both ends of roller are connect by bearing with the roller rack, and one end of each feed roller is also associated with a roller chain Wheel, the feed motor are connect by a chain with the roller sprocket wheel of each feed roller；The height for moving material guide rail Degree is less than the roller and the height of the roller rack, and the length direction for moving material guide rail is perpendicular to the roller rack Length direction, and the material guide rail that moves extends to side wall of the roller rack far from the retainer chain, the roller rack It offers the resigning to match with the lifting cylinder on the side wall of the retainer chain to be open, so that the lifting cylinder Pass through with the lifting block；
It is additionally provided with first sensor and second sensor on the stock shelf, the first sensor is monitoring retainer chain Whether blank is had between adjacent two in end between material block, and the second sensor is close to the sprocket shaft bearing of second sprocket wheel Seat setting, the second sensor monitor its residing current location whether have it is described between material block by determine whether blank conveys To the end of the retainer chain.
At least two feed entrance points adjustment cylinder, the feed entrance point are provided in the roller rack on opposite two side The cylinder body of adjustment cylinder is fixed on the side wall of the roller rack, and the cylinder rod of feed entrance point adjustment cylinder is actively located in described On the side wall of roller rack, and the free end of the cylinder rod of feed entrance point adjustment cylinder is connected with one and is parallel to the roller rack The adjustment plate of side wall is connected with a feeding correcting caging bolt in the adjustment plate, and the feeding correcting caging bolt activity is worn Be threaded on the side wall of the roller rack, and on the feeding correcting caging bolt feeding correcting stop nut and Feeding correcting locking nut.
The feeding device further includes feeding controller, and the feeding controller and the feeding driving motor described are given Expect motor, the first sensor and second sensor electrical connection.
The utility model achieves following technique effect relative to the prior art：
Horizontal saw mill and its sawing method provided by the utility model, using the base in one big slide unit feeding clamping device On plinth, the small slide unit feeding clamping device that sawing is located proximate to feed side is set as to reciprocatingly slide and press from both sides along feeding track The mobile clamping device of feeding is held, small slide unit feeding clamping device can play the dual work of feeding clamping and discharge tail simultaneously With as long as our a given safety holding length (set sawing length in this way>=safety holding length), as long as charge length More than the sum of sawing length and safety holding length, it will be able to carry out sawing again, will obtain one long less than setting sawing The material tail of degree, such tailing do not need to manually reprocess, and reduce the waste of tailing；Meanwhile this remaining part cannot be again The material tail of sawing can be ejected by the new blank in big slide unit feeding clamping device and be fallen into preset blanking port It is interior, subsequent processing is carried out, improves blank utilization rate, and being capable of the different blank of Continuous maching length.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments, for those of ordinary skill in the art, without creative efforts, can also be according to this A little attached drawings obtain other attached drawings.
Fig. 1 is the dimensional structure diagram of horizontal saw mill provided by the utility model；
Fig. 2 is that horizontal saw mill provided by the utility model removes the structure diagram after discharge port platform；
Fig. 3 is the front view of horizontal saw mill provided by the utility model；
Fig. 4 is that horizontal saw mill provided by the utility model removes the vertical view after discharge port platform；
Fig. 5 is the left view of horizontal saw mill provided by the utility model；
Fig. 6 is the fractionation structural representation of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Fig. 7 is the front view of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Fig. 8 is the A-A sectional views of Fig. 7；
Fig. 9 is the B-B sectional views of Fig. 7；
Figure 10 is the vertical view of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 11 is the right view of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 12 is the dimensional structure diagram of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 13 is the fractionation structural representation of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 14 is the front view of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 15 is the A-A sectional views of Figure 14；
Figure 16 is the B-B sectional views of Figure 14；
Figure 17 is the D-D sectional views of Figure 14；
Figure 18 is the vertical view of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 19 is the C-C sectional views of Figure 18；
Figure 20 is the dimensional structure diagram of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 21 is that the saw kerf of horizontal saw mill provided by the utility model goes out the overall structure diagram of material clamping device；
Figure 22 is that the saw kerf of horizontal saw mill provided by the utility model goes out the fractionation structural representation of material clamping device；
Figure 23 is that the saw kerf of horizontal saw mill provided by the utility model goes out the front view of material clamping device；
Figure 24 is the A-A sectional views of Figure 23；
Figure 25 is the B-B sectional views of Figure 23；
Figure 26 is that the saw kerf of horizontal saw mill provided by the utility model goes out the vertical view of material clamping device；
Figure 27 is that the saw kerf of horizontal saw mill provided by the utility model goes out the right view of material clamping device；
Figure 28 is the overall structure that the saw kerf of horizontal saw mill provided by the utility model goes out another angle of material clamping device Schematic diagram；
Figure 29 is the dimensional structure diagram of the charging support device of horizontal saw mill provided by the utility model；
Figure 30 is the front view of the charging support device of horizontal saw mill provided by the utility model；
Figure 31 is the right view of the charging support device of horizontal saw mill provided by the utility model；
Figure 32 is the vertical view of the charging support device of horizontal saw mill provided by the utility model；
Figure 33 is the fractionation structural representation of the charging support device of horizontal saw mill provided by the utility model；
Figure 34 is the fractionation structural representation of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 35 is the front view of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 36 is the vertical view of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 37 is the left view of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 38 is the A-A sectional views of Figure 37；
Figure 39 is the dimensional structure diagram of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 40 is the structure diagram of the sawing cooling system of horizontal saw mill provided by the utility model；
Figure 41 is the front view of the sawing main shaft of horizontal saw mill provided by the utility model；
Figure 42 is the right view of Figure 41；
Figure 43 is the A-A cross-sectional views of Figure 42；
Figure 44 is the overall structure diagram of the feeding device of horizontal saw mill provided by the utility model；
Figure 45 is that horizontal saw mill provided by the utility model installs the overall structure diagram after feeding device；
Figure 46 is the overall structure diagram that horizontal saw mill provided by the utility model installs another angle after feeding device.
In figure：The small slide unit feeding clamping devices of 1000-；101- clamping stroke adjusting bolts；The small slider cylinders of 102-；103- Small slide unit upper backup pad；The small slide unit oil-free bushings of 104-；The small slide unit upper slides of 105-；The small slide unit leads of 106-；The small cunnings of 107- Platform cylinder holder；The small slide unit vertical gripper shoes of 108-；The small sliding table oil cylinders of 109-；The small slide unit screws of 1010-；The small slide units of 1011- Screw bushing；1012- leading screws are drivingly connected block；The small slide unit driving motors of 1013-；The small slide unit motor fixed support blocks of 1014-； 1015- leading screw affixed side support units；1016- leading screws fix lip block；The small slide unit leading screws of 1017-；Under the small slide units of 1018- Support plate；1019- leading screw support-side support units；1020- leading screw support-side lip blocks；The small slide unit lower skateboards of 1021-； The small slide unit retainer plates of 1022-；The small slide unit linear bearings of 1024-；1025- longest material tail identification sensors；1026- longest material tails Identification sensor stent；The small slide unit shaft couplings of 1027-；The most short material tail identification sensors of 1028-；1029- is most short, and the identification of material tail passes Sensor bracket；The small slider cylinder fixed plates of 1030-；The small slide unit charging side block blocks of 1031-；The small slide unit up stroke limitings of 1032- Block；The small slide unit return elastic elements of 1033-；The small slide unit guide rail slide blocks of 1034-；The small slide unit overtravel buffer stoppers of 1035-；1036- Small slide unit locking nut；The small slide units of 1037- imitate type binder block；
The big slide unit feeding clamping devices of 2000-；The big slide unit upper backup pads of 201-；The big slide unit upper slides of 202-；The big cunnings of 203- The first roller of platform supports；The big slide unit roller washers of 204-；The big slide unit retainer plates of 205-；The big slide unit lower skateboards of 206-；The big cunnings of 207- Platform lower supporting plate；Big the second cylinders of slide unit of 208-；The big slide unit locking nuts of 209-；2010- lower skateboard up stroke caging bolts； 2011- air passage block seal O-rings；2012- upper slide stroke adjustment bolts；The big slider cylinder fixed plates of 2013-；The big cunnings of 2014- Platform imitates type binder block；The big slide unit linear bearings of 2015-；The big slide unit guide rail slide blocks of 2016-；Big the first cylinders of slide unit of 2017-； The big slide unit rollers of 2018-；Big the second roller of the slide unit supports of 2019-；The big slide unit roller bearings of 2020-；The big slide units of 2021- are oriented to Column；The big slide unit oil-free bushings of 2022-；2023- outlet joint block of gas channel；The big slide unit driving motors of 2024-；The big slide unit electricity of 2025- Machine fixed support block；The big slide unit shaft couplings of 2026-；2027- leading screw affixed side support units；2028- leading screws fix lip block； 2029- screws are fixedly connected with block；2030- screw slide unit connecting plates；The big slide unit leading screws of 2031-；2032- leading screws support-side supports Unit；2033- leading screw support-side lip blocks；2034- feeds correcting cylinder；2035- feeds correcting plate；2037- correctings are adjusted Nut；2038- correcting locking nuts；The big slide unit screws of 2039-；The big slide unit overtravel buffer stoppers of 2040-；2041- feeds correcting Limited block；2042- correcting caging bolts；2043- feeds correcting bracket cylinder；2044- correcting plate link blocks；The big slide unit chains of 2045- Link block；2046- air inlet joint block of gas channel；
3000- saw kerfs go out material clamping device；301- discharge port platforms；302- affixed sides support；303- swing arms；304- tune Save bolt；The upper binder support plates of 305-；306- oil-free bushings；The upper binder slide plates of 307-；308- erects supporting block；309- oil cylinders are fixed Frame；3010- retainer plates；Binder slide plate under 3011-；Binder support plate under 3012-；3013- locking nuts；3014- leads； 3015- oil cylinders；3016- the linear guides；3017- feed screw nut；3018- angle-style support units；3019- leading screws；3020- swing arms Cylinder；3021- screw bushings；3023- fixed blocks；3024- cylinders；3025- knuckle joint pins；3026- air cylinder fixed plates；3027- Up stroke limited block；3028- linear bearings；3029- imitates type binder block；3030- feeds side block blocks；3031- returns elasticity member Part；
4000- feeds support device；The first rollers of 401- support；402- expects tail identification sensor stent；403- material tails are known Individual sensor；404- fixes cushion block；405- fixed plates；The second rollers of 406- support；407- bottoms platform；408- slideway supporting blocks； 409- third chain fixed blocks；The second rollers of 4010-；4011- third rolls support；The 4th rollers of 4012- support；4013- lives Movable plate sliding block；4014- movable plates；4015- feeds postive stop baffle；4016- feeds sensors in place；4017- charging backgauge supports Block；4018- oscillating cylinders；4019- roller washers；4020- oscillating cylinder foot stools；The first chain connecting blocks of 4021-；4022- is fallen Material mouth；The first rollers of 4024-；4025- the second chain fixed blocks；4026- feeding guides；
5000- sawing running gears；501- saw blade main shafts；502- bearing blocks；503- splint fixations；504- screw affixed sides Angle-style support unit；505- motor support frames；506- sawing movable motors；507- shaft couplings；508- spindle encoders；509- It walks to saw guide assembly；5010- floors；5011- motor fixing plates；5012- lower belts are tensioned locating piece；5013- sawing power electrics Machine；5014- sawing leading screws；5015- screw support-side angle-style support units；5016- walks to saw platform；The first active synchronizations of 5017- Belt wheel；5018- sawing screws；5019- screw bushings；5020- upper belts are tensioned locating piece；5021- synchronous belt vias；5022- Saw blade；5025- round nuts；5026- round nut stop washers；5027- bearing inner race pressing sleeves；5028- bearing outer ring pressing sleeves； The second driven synchronous pulleys of 5030-；The first driven synchronous pulleys of 5031-；5032- encoder stents；The second actives of 5033- are same Walk belt wheel；5034- saw blade motor buffer stoppers；The second synchronous belts of 5035-；The first synchronous belts of 5036-；The upper bar-shaped troughs of 5037-； Bar-shaped trough under 5038-；5041- saw blade hold-down bolts；
6000- sawing cooling systems；601- saw blade external pressure plates；Platen in 602- saw blades；603- connectors；604- is cooled down Liquid pipe；605- liquid outlet channels；606- liquid outlets；607- coolant pumps；608- ball valve switchs；609- handles；610- coolants Chamber；611- flow temperature sensors；612- flow temperature digital display meters；613- coolant switch electromagnetic valves；
7000- feeding devices；7100- material storage mechanisms；7200- Material moving devices；7300- feeders；701- retainer chains Item；702- feeding driving motors；703- drive chains；704- drive shafts；Block is expected between 705-；706 stock shelfs；707- second is sensed Device；708- lifting cylinders；709- moves material electric cylinders；7010- is fed roller；7011- is fed motor；7012- roller stents；7013- Tri-colour LED；7014- operation button panels；7015- electrical control cabinets；7016- chain support bars；7017- chain baffles； The first sprocket wheels of 7018-；7019- sprocket shaft bearings；7020- feed entrance points adjust cylinder；7021- limiting plates；7022- moves material guide rail； 7023- cylinder connecting plates；7024- lifts material block；7025- first sensors；7026- induction pressure transmission levers；7027- drive shaft axis Bearing；8000- racks.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained shall fall within the protection scope of the present invention.
The purpose of this utility model is to provide a kind of horizontal saw mill, to solve the above-mentioned problems of the prior art, reduces Expect the residue length of tail, and being capable of the different blank of Continuous maching length.
Above-mentioned purpose, feature and advantage to enable the utility model are more obvious understandable, below in conjunction with the accompanying drawings and have Body embodiment is described in further detail the utility model.
The utility model provides a kind of horizontal saw mill, as shown in Fig. 1~5, including rack 8000, charging support device 4000th, saw kerf goes out material clamping device 3000, big slide unit feeding clamping device 2000, small slide unit feeding clamping device 1000, sawing Running gear 5000 and sawing cooling system 6000, sawing cooling system 6000 is for cooling down saw blade and blank, in rack 8000 Equipped with sawing position；Side, that is, feed side that support device 4000 is set on sawing position is fed, charging support device 4000 includes Two are arranged in parallel in the slideway supporting block 408 in rack 8000 and the support component in slideway supporting block 408, support group Part is to support blank, and 408 upper surface of slideway supporting block is fixedly connected with feeding guide 4026, and feeding guide is by rack 8000 Feed end extend to sawing position；Saw kerf goes out the opposite side i.e. exit side that material clamping device 3000 is located at sawing position, saw kerf Go out material clamping device 3000 for gripping blank in exit side during sawing operation；Big slide unit feeding clamping device 2000 slides It is connected on feeding guide 4026, big slide unit feeding clamping device 2000 conveys blank to sawing position for back and forth clamping；It is small Slide unit feeding clamping device 1000 is between big slide unit feeding clamping device 2000 and sawing position, small slide unit feeding clamping Device 1000 can grip blank and be slidably connected on feeding guide 4026；Sawing running gear 5000 is set to machine On frame 8000, and sawing running gear 5000 includes a saw blade 5022, and saw blade 5022 is located at sawing position side simultaneously can be free It stretches to sawing position and carries out sawing operation.
The step of using during horizontal saw mill provided by the utility model progress sawing：
Step 1：Blank is sent via charging support device 4000 to the big slide unit feeding clamping device positioned at position of readiness 2000, the end face of Billet cutting side is the first distance apart from the end face of the sawing side of big slide unit feeding clamping device 2000 at this time, The saw cutting head that first distance is fallen for the desire sawing of width of the small slide unit feeding clamping device 1000 on feed direction and setting The sum of length；
Step 2：It clamps blank positioned at the big slide unit feeding clamping device 2000 of position of readiness and slides into and treated with being located at The small slide unit feeding clamping device 1000 that seat in the plane is put contacts, and the blank that big slide unit feeding clamping device 2000 clamps is by small slide unit The tailing of a remaining upper blank in feeding clamping device 1000 ejects small slide unit feeding clamping device 1000, and tailing is fallen into In rack 8000；
Step 3：Small slide unit feeding clamping device 1000, which slides into, is in close proximity to sawing position, then big slide unit feeding clamping Device 2000, which slides into, is in close proximity to small 1000 feed side of slide unit feeding clamping device, and saw kerf goes out material clamping device 3000 and small slide unit Feeding clamping device 1000 is clamped blank, and big slide unit feeding clamping device 2000 unclamps blank, and retract a sawing length To the first material folding position and the blank that is clamped, sawing running gear 5000 carries out blank sawing and returns saw；
Step 4：Small slide unit feeding clamping device 1000 and saw kerf go out material clamping device 3000 and unclamp blank, and big slide unit is sent Material clamping device 2000, which clamps blank and slides into, is in close proximity to small 1000 feed side of slide unit feeding clamping device, saw kerf discharging Clamping device 3000 and small slide unit feeding clamping device 1000 are clamped blank, and big slide unit feeding clamping device 2000 unclamps Blank, and the sawing length to the first material folding position that retracts is clamped blank, sawing running gear 5000 carries out blank Sawing simultaneously returns saw；
Step 5：Step 4 is repeated, until big slide unit feeding clamping device 2000 is in the first material folding position last time energy Enough clamp and be clamped blank when, small slide unit feeding clamping device 1000, which unclamps blank and retracts to being in close proximity to big slide unit, to be sent The exit side of material clamping device 2000 simultaneously clamps blank, and big slide unit feeding clamping device 2000, which unclamps blank and retracts to it, to be treated Seat in the plane is put, and sawing running gear 5000 carries out blank sawing and returns saw；
Step 6：Saw kerf goes out material clamping device 3000 and unclamps blank, and small slide unit feeding clamping device 1000 clamps blank And slide into and be in close proximity to sawing position, saw kerf goes out material clamping device 3000 and is clamped blank, small slide unit feeding clamping device 1000 unclamp blanks, and the sawing length to the second material folding position that retracts is clamped blank, and sawing running gear 5000 is right Blank carries out a sawing and returns saw；
Step 7：Step 6 is repeated, until small slide unit feeding clamping device 1000 is in the second material folding position last time energy Enough clamp and be clamped blank when, saw kerf go out material clamping device 3000 unclamp blank, small slide unit feeding clamping device 1000 clamp blank and slide into and are in close proximity to sawing position, and saw kerf goes out material clamping device 3000 and is clamped blank, sawing Running gear 5000 carries out blank sawing and returns saw, and saw kerf goes out material clamping device 3000 and unclamps blank, small slide unit feeding Clamping device 1000 clamps tailing and retracts to its position of readiness, and small slide unit feeding clamping device unclamps tailing.
The utility model is used on the basis of one big slide unit feeding clamping device 2000, and sawing is located proximate to feed The small slide unit feeding clamping device 1000 of side is set as can reciprocatingly sliding along feeding track 4026 and folder is moved in hitch feed Device is held, small slide unit feeding clamping device 1000 can play a dual role of feeding clamping and discharge tail simultaneously, in this way, only needing A given safety holding length (setting sawing length>=safety holding length), if charge length be more than sawing length with The sum of safety holding length, it will be able to carry out sawing again, a material tail for being less than setting sawing length, such tail will be obtained Material does not need to manually reprocess, and reduces the waste of tailing；Meanwhile this remaining part cannot sawing again material tail, can It is ejected and fallen into preset blanking port 4022 by the new blank in big slide unit feeding clamping device 2000, carry out Subsequent processing improves blank utilization rate, and being capable of the different blank of Continuous maching length.
Small slide unit feeding clamping device 1000, as figures 6 to 12 show, including horizontally disposed small slide unit upper backup pad 103, Small 103 parallel beneath of slide unit upper backup pad is provided with a small slide unit lower supporting plate 1018, small slide unit upper backup pad 103 and small slide unit The small slide unit vertical gripper shoe 108 that lower supporting plate 1018 is vertically arranged by two is fixedly connected, small 103 He of slide unit upper backup pad Several small slide unit leads 106 are also associated between small slide unit lower supporting plate 1018, under small slide unit upper backup pad 103 and small slide unit Small slider cylinder fixed plate 1030, small slide unit upper slide 105 and small slide unit are from top to bottom disposed between support plate 1018 Lower skateboard 1021, small 106 activity of slide unit lead are threaded through small slider cylinder fixed plate 1030, small slide unit upper slide 105 and small In small slide unit pilot hole on slide unit lower skateboard 1021；Small slider cylinder 102 is installed in small slider cylinder fixed plate 1030；It is small The cylinder rod activity of slider cylinder 102 is fixedly connected across small slider cylinder fixed plate 1030 with small slide unit upper slide 105, small cunning Platform upper slide 10529 is equipped with imitates type binder block 1037 with the shape of the blank to be processed small slide unit that matches；Small slide unit props up vertically Small sliding table oil cylinder 109 is connected on fagging 108, small slide unit lower skateboard 1021 forms mobile connection perpendicular to the both ends of feed direction Block, the lower part of small slide unit vertical gripper shoe 108 offer the small slide unit pilot hole to match with mobile link block width, and movement is led Small slide unit pilot hole is passed through to block and is fixedly connected, and small sliding table oil cylinder 109 can drive with the cylinder rod of small sliding table oil cylinder 109 Small slide unit lower skateboard 1021 is along the upper surface of the short transverse slide unit lower supporting plate 1018 from childhood of small slide unit pilot hole to small slide unit It is moved back and forth up and down between the inner top surface of pilot hole；The feeding guide 4026 of small slide unit lower supporting plate 1018 and sawing machine, which slides, to be connected It connects, is connected with to drive small slide unit feeding clamping device 1000 past on feeding guide 4026 on small slide unit lower supporting plate 1018 The small slide unit driving device slided again, specifically, small slide unit lower supporting plate 1018 passes through small slide unit guide rail slide block 1034 and feeding Guide rail 4026 is slidably connected.
The utility model is used on the basis of a slide unit hitch feed, and the saw kerf that sawing is located proximate to feed side is pressed from both sides It holds part to become dynamic slide unit from fixed slide unit and obtain small slide unit feeding clamping device 1000, due to small slide unit feeding clamping device 1000 can move, and can play a dual role of feeding clamping and discharge tail simultaneously, and when sawing need to only give a safety clamp Hold length (setting sawing length>=safety holding length), if charge length be more than sawing length and safety holding length it With, it will be able to sawing is carried out again, will obtain a material tail for being less than setting sawing length, and such tailing does not need to manually again Processing, reduces the waste of tailing；Meanwhile this remaining part cannot sawing again material tail, can be by big slide unit feed clamp It holds and the new blank of conveying is clamped in device 2000 ejects and fall into preset blanking port 4022, subsequently located Reason, improves blank utilization rate, and being capable of the different blank of Continuous maching length.
In specific scheme, each small slider cylinder 102 in small slider cylinder fixed plate 1030 is consolidated with four bolts Fixed, fixed two small slider cylinder 102 can be in small slider cylinder fixed plate 1030 and small slider cylinder fixed plate 1030 It is slided up and down along the small slide unit lead 106 at small 1030 both ends of slider cylinder fixed plate, small slide unit lead 106, which both rose, leads To the small slide unit upper backup pad 103 of connection and small slide unit lower supporting plate 1018 is played again, this composition is simple in structure and saves Space.The composition of small slide unit upper slide 105 and movement：Small slide unit upper slide 105 is being located at small slider cylinder fixed plate 1030 just Lower section, each small slide unit upper slide 105 are connect with the cylinder rod of two small slider cylinder 102, and the cylinder body of small slider cylinder 102 is fixed In small slider cylinder fixed plate 1030, by adjusting fixed small slider cylinder fixed plate 1030 or flexible small slider cylinder 102 Cylinder rod, small slide unit upper slide 105 and small slide unit can be driven to imitate 1037 vertical up-or-down movement of type binder block.
The composition of small slide unit lower skateboard 1021 and movement：Respectively pass through a small slide unit in two small slide unit vertical gripper shoe 108 109 fixed frame of oil cylinder is fixed there are one small sliding table oil cylinder 109, and two small sliding table oil cylinder, 109 cylinder rod is fixed downwards, each small slide unit Oil cylinder 109 is fixed with four bolts, and small slide unit lower skateboard 1021 can be along the small slide unit lead 106 at both ends vertical up and down It slides in direction.Small slide unit lower skateboard 1021 is located at the surface of small slide unit lower supporting plate 1018, each small slide unit lower skateboard 1021 It is connect with the cylinder rod of two small sliding table oil cylinder 109, the cylinder body of small sliding table oil cylinder 109 is fixed on small sliding table oil cylinder fixed frame 107 On, small slide unit lower skateboard 1021 and small slide unit retainer plate 1022 are driven vertically by the cylinder rod for the small sliding table oil cylinder 109 that stretches Movement.
Small slide unit driving device includes a small slide unit driving motor 1013, and small slide unit driving motor 1013 passes through small slide unit electricity Machine fixed support block 1014 is fixed in sawing machine rack 8000, and the output shaft of small slide unit driving motor 1013 is joined by small slide unit Axis device 1027 is connected with a small slide unit leading screw 1017, and small slide unit leading screw 1017 is in one connect with small slide unit driving motor 1013 End is outer to be arranged with a leading screw affixed side support unit 1015, and leading screw affixed side support unit 1015 fixes lip block by leading screw 1016 are fixed in rack 8000, and small slide unit leading screw 1017 is threaded with a small slide unit screw 1010, small slide unit screw 1010 Fixed sleeves are equipped with a small slide unit screw bushing 1011, and small slide unit screw bushing 1011 is fixed on a leading screw and is drivingly connected block 1012 On, leading screw is drivingly connected block 1012 and is fixedly connected with small slide unit lower supporting plate 1018, is fixed in small slide unit screw 1010 with leading screw A small slide unit overtravel buffer stopper 1035, small slide unit leading screw are cased with outside small slide unit leading screw 1017 between side support unit 1015 A leading screw support-side support unit 1019 is arranged with outside 1017 end, leading screw support-side support unit 1019 is supported by leading screw Side lip block 1020 is fixedly connected with rack 8000, small slide unit screw 1010 and leading screw support-side support unit 1019 it Between small slide unit leading screw 1017 outside be also cased with a small slide unit overtravel buffer stopper 1035, when small slide unit feeding clamping device 1000 Preset strokes exceed small slide unit leading screw 1017 both ends when, small slide unit overtravel buffer stopper 1035 plays small slide unit screw 1010 To cushioning effect, failure is avoided the occurrence of.
In further embodiment, small slide unit imitates type binder block 1037 and is slidably connected to small slide unit upper slide 105, and small Slide unit imitates type binder block 1037 and imitates type binder block equipped with small slide unit binder block locking device to lock small slide unit.It is specifically, small Slide unit is imitated type binder block 1037 and is fixed on by four bolts on the strip via of small slide unit upper slide 105, and small slide unit imitates type pressure Material block 1037 can move left and right on the strip via of small slide unit upper slide 105, and it is small can be directed to the adjusting of different types of blank Slide unit imitates type binder block 1037, after adjusting good position, can tighten the lock on the bolt in the strip via of small slide unit upper slide 105 Small slide unit is imitated type binder block 1037 and is locked in the position by tight nut.
In further embodiment, the middle part of small slide unit lower skateboard 1021 is embedded with small slide unit retainer plate 1022, small slide unit The upper surface of retainer plate 1022 is wearing face, and the upper surface of small slide unit retainer plate 1022 and small 1021 both ends of slide unit lower skateboard Upper surface flush.Small slide unit retainer plate 1022 is contacted in clamping with the lower horizontal plane expected, has the small slide unit of wearing face Retainer plate 1022 can bear friction and slip in the blank long period, and service life is longer.
In further embodiment, a clamping stroke adjusting bolt is threaded in small slider cylinder fixed plate 1030 101, the bottom end of clamping stroke adjusting bolt 101 is threadedly coupled with small slider cylinder fixed plate 1030, and clamping stroke adjusts spiral shell Bolt 101 passes through small slide unit upper backup pad 103 straight up and activity is threaded through in the adjustment hole on small slide unit upper backup pad 103, Clamping stroke adjusting bolt 101 is threaded with a small slide unit locking screw in the both sides up and down of small slide unit upper backup pad 103 respectively Mother 1036, the diameter of small slide unit locking nut 1036 are more than the internal diameter of the adjustment hole on small slide unit upper backup pad 103.
Clamping stroke is adjusted：
Generally according to needing the blank shape of sawing that corresponding small slide unit is selected to imitate type binder block 1037, when blank specification is selected After fixed, small slide unit is imitated type binder block 1037 and is also designated, and at this moment can adjust small slide unit as needed and imitate type binder block 1037 Height and position adapts to the sawing of the blank of different height.Small slide unit is adjusted by clamping stroke adjusting bolt 101 and imitates type binder The height and position of block 1037 unscrews the small slide unit locking nut 1036 of small 1030 both sides of slider cylinder fixed plate, above carries or move down Clamping stroke adjusting bolt 1, you can move up or down small slider cylinder fixed plate 1030, pass through small slider cylinder 102 Cylinder rod drives small slide unit upper slide 105 to move up or down suitable distance simultaneously, and small slide unit is made to imitate type binder block 1037 and is located at Suitable height makes clamping and the process for unclamping blank after the completion of adjusting, lock small slider cylinder all in effective travel and fix Small slide unit locking nut 1036 (the small slide unit locking nut 1036 above small slider cylinder fixed plate 1030 of 1030 both sides of plate It is screwed down, small slide unit locking nut 1036 below is twisted upwards, is locked using a pair of small slide unit locking nut 1036)；It is fixed After small slider cylinder fixed plate 1030, the cylinder rod for small slider cylinder 102 of stretching drives small slide unit upper slide 105 and small slide unit to imitate type Upper material folding action is realized in 1037 vertical up-or-down movement of binder block.
In further embodiment, a small slide unit up stroke limited block 1032 is connected in small slide unit vertical gripper shoe 108, Small 1021 surface of slide unit lower skateboard is equipped with a small slide unit up stroke limiting slot, and the lower end of small slide unit up stroke limited block 1032 can It is moved up and down in small slide unit up stroke limiting slot, when the lower face of small slide unit up stroke limited block 1032 and small slide unit up stroke During the inner bottom surface contact of limiting slot, small slide unit lower skateboard 1021 just can not continue to move up, so as to small slide unit uplink degree Position slot and small slide unit up stroke limited block 1032 can realize the up stroke for limiting small slide unit lower skateboard 21.
Small slide unit return elastic element 1033 is equipped between small slide unit lower skateboard 1021 and small slide unit lower supporting plate 1018, Small slide unit return elastic element 1033 can be specially spring, and small slide unit return elastic element 1033 is in compressive state.Small cunning Platform return elastic element 33 can speed up the rate of climb of the small slide unit lower skateboard 21 during material folding so that small slide unit lower skateboard 21 imitate type binder block 37 prior to small slide unit contacts blank so that blank is more stable in clamping, will not move, avoid blank It is bent in clamping process and reduces machining accuracy.
Small 1021 material folding travel limit of slide unit lower skateboard：Small 1021 up stroke of slide unit lower skateboard limitation is mainly by small slide unit Up stroke limited block 1032 determines, and down stroke limitation is by under the stretching of the cylinder rod of small sliding table oil cylinder 109 and small slide unit The seamless clamping of slide plate 1021, small slide unit lower supporting plate 1018 determines, material folding stroke (the small slide unit of small slide unit lower skateboard 1021 Small 22 climb of slide unit retainer plate at intermediate position above lower skateboard 1021) theory is with the upper of big slide unit retainer plate 205 Plane with height subject to, to determine small slide unit uplink of the small slide unit up stroke limited block 1032 in small 1021 both sides of slide unit lower skateboard The distance that can be moved in journey limiting slot, to limit the lifting height of small slide unit lower skateboard 1021, i.e., when small slide unit uplink degree The lower face of position block 1032 is with the inner bottom surface of small slide unit up stroke limiting slot when contacting, the upper plane of small slide unit retainer plate 1022 and The upper plane of big slide unit retainer plate 205 is the same as height.The cylinder diameter used on small slide unit lower skateboard 1021 is the oil cylinder of 40mm, small cunning Platform cylinder 102 uses cylinder of the cylinder diameter for 40mm, increases by four between small slide unit lower skateboard 1021, small slide unit lower supporting plate 1018 Group counter sink placed small slide unit return elastic element 1033 respectively, such structure and configuration arrange to make equipment sawing by Small slide unit lower skateboard 1021 is more stable in power process, and cylinder efficient is more efficient, and saw cut surface is more smooth.In motion process Medium and small slider cylinder 102 and small sliding table oil cylinder 109 are while air inlet or oil inlet, but because of gravity, stroke length, small slide unit return bullet Property element 1033 small slide unit upper slide 105 and small slide unit when factors cause material folding imitate type binder block 1037 relative under small slide unit Contact material, rear binder after the small slide unit retainer plate 1022 at intermediate position above slide plate 1021, when loose metal, expect small slide unit upper slide 105 and small slide unit imitate small slide unit retainer plate of the type binder block 1037 relative to position intermediate above small slide unit lower skateboard 1021 1022 first leave material, first unclamp material, and when preventing the feeding from clamping, small slide unit upper slide 105 and small slide unit imitate type binder block 1037 first Contact blank applies downward pressure effect and makes curved generation length positioning error under blank.
In further embodiment, 5 are equipped with small slide unit charging side block blocks 1031, small slide unit feed side on small slide unit lower skateboard Block 1031 is imitated type binder block 1037 perpendicular to the side of feed direction set on small slide unit and is sawed positioned at small slide unit lower skateboard 1021 Butt to distal end, small slide unit charging side block blocks 1031 are equipped with chamfering, and small slide unit in backgauge face close to one end of feedstock direction The backgauge face for feeding side block blocks 1031 is plane.Small slide unit charging side block blocks 1031 can carry out sawing direction to blank and determine In sawing process, certain supporting role is provided to blank for position, and sawing is more stable, ensures sawing precision.
In further embodiment, the small slide unit pilot hole of small slider cylinder fixed plate 1030 and small slide unit lower skateboard 1021 Interior to be equipped with small slide unit oil-free bushing 104, small slide unit lead 106 is actively located in small slide unit oil-free bushing 104；On small slide unit Small slide unit linear bearing 1024 is equipped in the small slide unit pilot hole of slide plate 105, small slide unit lead 106 is actively located in small cunning In platform linear bearing 1024.
Specifically, small slider cylinder fixed plate 1030 and small slide unit lower skateboard 1021 are each at the both ends perpendicular to feed direction The two small slide unit oil-free bushing 104 of installation, under small slider cylinder fixed plate 1030 and thereon small slider cylinder 102 and small slide unit Slide plate 1021 can be along the four small slide unit lead 106 among the four small slide unit oil-free bushing 104 at both ends upper and lower Vertical direction is slided.
Small slide unit upper slide 105 is respectively installing two small slide unit linear bearing 1024 perpendicular to the both ends of feed direction, because It is fixed after adjusting for the small slider cylinder fixed plate 1030 only just vertically slidable adjustment when switching blank type, this The upper and lower movement of kind infrequently employs the oil-free bushing of sliding friction to realize, and small slide unit upper slide 105 is fixed straight The small slide unit for connecing binder imitates type binder block 1037, vertically can frequently move during the work time, so employing rolling The linear bearing of friction is completed.
In further embodiment, small slide unit lower skateboard 1021 is equipped with a most short material tail identification sensor stent 1029, Small slide unit imitates type binder block 1037 and small slide unit lower skateboard 1021 stretches out small slide unit upper slide close to one end of sawing position 105, the outer end face of the close sawing position of most short material tail identification sensor stent 1029, small slide unit lower skateboard 1021 are close to sawing The outer end face that the outer end face of position and small slide unit imitate the close sawing position of type binder block 1037 flushes, and most short material tail identification Sensor stand 1029 is equipped with most short material tail identification sensor 1028 on one end close to sawing position, in small slide unit feed clamp During holding 1000 feeding guide of device, can small slide unit feeding clamping device be judged by most short material tail identification sensor 1028 1000 clamping blanks length whether can sawing arrive, if most short material tail identification sensor 1028 does not monitor blank, It then represents that the blank of the small clamping of slide unit feeding clamping device 1000 is fully located at small slide unit binder and imitates inside type block 17, does not extend out small Slide unit binder imitates type block 17, it is impossible to realize sawing next time, alarm is shut down.
In further embodiment, small slide unit lower skateboard 1021 is equipped with a longest material tail identification sensor stent 1026, Longest material tail identification sensor 1025 is being equipped with close to one end of feedstock direction on longest material tail identification sensor stent 1026, most The movement for not influencing other component is subject in the installation position of long material tail identification sensor 1025, longest material tail identification sensor 1025 are located at except the motion range of other component, for example, not influencing the return motion of charging recognizer component in place, while longest Expect that the length of tail identification sensor stent 1026 is less than blanking port plus the gripping width of small slide unit feeding clamping device 1000 Length, so that last material tail can be fallen into blanking port, if longest material tail identification sensor 1025 detects remaining material Tail length degree is more than the length of longest material tail identification sensor stent 1026, then shutdown of alarming.
Big slide unit feeding clamping device 2000 in the utility model, as shown in Figure 13~20, including being supported on big slide unit Plate 201 and the big slide unit lower supporting plate 207 positioned at big 201 lower section of slide unit upper backup pad, big slide unit upper backup pad 201 and big slide unit Lower supporting plate 207 is connected by more big slide unit lead 2021, and big slide unit lower supporting plate 207 is connected with a big slide unit driving dress It puts, and big slide unit lower supporting plate 207 is slidably connected with feeding guide, specifically, big slide unit lower supporting plate 207 is led by big slide unit Rail sliding block 2016 is slidably connected with feeding guide, and big slide unit driving device is used to that big slide unit feeding clamping device 2000 to be driven to send It reciprocatingly slides on material guide rail；It is from top to bottom arranged in pairs successively between big slide unit upper backup pad 201 and big slide unit lower supporting plate 207 There are big slider cylinder fixed plate 2013, big slide unit upper slide 202 and a big slide unit lower skateboard 206, big slider cylinder fixed plate 2013, Big slide unit upper slide 202 and big slide unit lower skateboard 206 are along horizontally disposed in pairs before and after feed direction, and big slide unit lead 2021 activities are threaded through the big cunning on big slider cylinder fixed plate 2013, big slide unit upper slide 202 and big slide unit lower skateboard 206 In platform pilot hole；At least one the first cylinder of big slide unit 2017 is installed in each big slider cylinder fixed plate 2013, specifically, The first cylinder of big slide unit 2017 is thin cylinder, can be passed freely through on big slide unit at the top of the cylinder body of big the first cylinder of slide unit 2017 The big slider cylinder via of support plate 201；The cylinder rod of the first cylinder of big slide unit 2017 passes freely through big slider cylinder fixed plate 2013 connect with corresponding big slide unit upper slide 202, and big slide unit upper slide 202 imitates type binder block 2014 equipped with a big slide unit, Big slide unit imitates the lower surface of type binder block 2014 and the shape of blank matches；Big slide unit lower supporting plate 207 is equipped with big slide unit Second cylinder 208, the cylinder rod of big the second cylinder of slide unit 208 pass freely through big slide unit lower supporting plate 207 under corresponding big slide unit Slide plate 206 connects.
It is existing to move horizontally method of clamping, since fixture block is moved to clamp blank in the horizontal direction, from being unable to reality The clamping of existing abnormity blank；Big slide unit feeding clamping device 2000 provided by the utility model is vertical shift method of clamping, leads to Excessive the first cylinder of slide unit 2017 and the second cylinder of big slide unit 208 can be driven respectively under big slide unit upper slide 202 and big slide unit Slide plate 206 moves up and down vertically, so as to clamp blank, and a shape phase with blank is equipped on big slide unit upper slide 202 Matched big slide unit imitates type binder block 2014, can realize effective clamping to special-shaped blank.
In specific scheme, set altogether in big slider cylinder fixed plate 2013 there are four big the first cylinder of slide unit 2017, often It is being symmetrical arranged in a big slider cylinder fixed plate 2013 perpendicular to the both ends of feed direction there are two big the first cylinder of slide unit 2017, each big the first cylinder of slide unit 2017 in big slider cylinder fixed plate 2013 is fixed with four bolts, big slide unit gas Cylinder fixed plate 2013 can be big along four together with two the first cylinders of big slide unit 2017 in big slider cylinder fixed plate 2013 Slide unit lead 2021 is slided in upper and lower vertical direction, and four big slide units are equipped in each big slider cylinder fixed plate 2013 Lead 2021, each big slider cylinder fixed plate 2013 are led along being respectively equipped with two big slide unit perpendicular to the both ends of feed direction To column 2021, big slide unit lead 2021 not only play the guiding role, but also played connection and the big slide unit upper backup pad 201 of support and slide greatly The effect of platform lower supporting plate 207, this composition is simple in structure and saves space.Big slide unit upper slide 202 is located at big slider cylinder The underface of fixed plate 2013, each group big slide unit upper slide 202 be fixed in big slider cylinder fixed plate 2013 two The cylinder rod of a the first cylinder of big slide unit 2017 is attached, and by adjusting fixed big slider cylinder fixed plate 2013, is stretched big sliding The cylinder rod of the first cylinder of platform 2017 drives big slide unit upper slide 202 and big slide unit to imitate 2014 vertical up-or-down movement of type binder block, into The binder process of the big slide unit upper slide 202 of row.
It is set altogether there are four big the second cylinder of slide unit 208 on big slide unit lower supporting plate 207, each big slide unit lower supporting plate 207 On be arranged with two the second cylinders of big slide unit 208, the cylinder rod of big the second cylinder of slide unit 208 is installed upwards, each big slide unit Second cylinder 208 is fixed with four bolts, and four big slide unit lead 2021 is equipped on each big slide unit lower skateboard 206, Each big slide unit lower skateboard 206 is respectively equipped with two big slide unit lead 2021, big slide unit along perpendicular to the both ends of feed direction Lower skateboard 206 can be slided up and down along big slide unit lead 2021；Big slide unit lower skateboard 206 is located at big slide unit lower supporting plate 207 surface, each group big slide unit lower skateboard 206 are corresponding two big sliding on big slide unit lower supporting plate 207 by being fixed on The cylinder rod of the second cylinder of platform 208 is attached, and big slide unit lower skateboard is driven by the cylinder rod for big the second cylinder of slide unit 208 that stretches 206 vertical up-or-down movements carry out the binder process of big slide unit lower skateboard 206.
In further embodiment, big 207 top horizontal parallel between two big slide unit lower skateboards 206 of slide unit lower supporting plate Multiple big slide unit rollers 2018 are provided with, the axial direction of big slide unit roller 2018 is perpendicular to feed direction, and big slide unit roller 2018 both ends are respectively equipped with big the first roller of slide unit support 203 and the second roller of big slide unit support 2019, big the first roller of slide unit Cylinder support 203 and the second roller of big slide unit support 2019 are fixedly arranged on big slide unit lower supporting plate 207, big slide unit roller 2018 Both ends are connect respectively by bearing with big the first roller of slide unit support 203 and the second roller of big slide unit support 2019, big slide unit roller Cylinder 2018 is equipped with the big slide unit roller washer 2020 for sealing at the contact surface with bearing.Pass through multiple big slide unit rollers The horizontal support plane of 2018 formation carries out retainer and feeding, makes for rolling friction, charging resistance significantly to subtract during retainer It is small, make positioning more accurate, more protect contact surface.
In further embodiment, the upper surface of big slide unit lower skateboard 206 is embedded with big slide unit retainer plate 205, and big The upper surface flush of the upper surface of slide unit retainer plate 205 and big 206 both ends of slide unit lower skateboard, big slide unit retainer plate 205 are slided with big Platform lower skateboard 206 is fixedly connected, and the upper surface of big slide unit retainer plate 205 is wearing face.Specifically, big slide unit lower skateboard 206 Above intermediate position stud with the big slide unit retainer plate 205 handle through surface antifriction respectively, big slide unit retainer plate 205 is when clamping It is contacted with the lower horizontal plane of material, after antifriction is handled, service life is longer.
In further scheme, a upper slide stroke adjustment bolt is threaded on big slide unit lower supporting plate 207 2012,2012 activity of upper slide stroke adjustment bolt is threaded through big slide unit lower skateboard 206, big slide unit upper slide 202, big slide unit gas In adjustment hole in cylinder fixed plate 2013 and big slide unit upper backup pad 201, upper slide stroke adjustment bolt 2012 is in big slide unit gas The both sides up and down of cylinder fixed plate 2013 are threaded with a big slide unit locking nut 209 respectively.
Big slide unit lower skateboard 206 with being equipped with lower skateboard up stroke limiting slot on the contact surface of big slide unit retainer plate 205, under Lower skateboard through-hole is offered on the bottom surface of slide plate up stroke limiting slot, is equipped in lower skateboard through-hole and matches with lower skateboard through-hole Lower skateboard up stroke caging bolt 2010, lower skateboard up stroke caging bolt 2010 pass through lower skateboard through-hole and with big slide unit Lower supporting plate 207 is threadedly coupled, when the bottom surface of the bolt head of lower skateboard up stroke caging bolt 2010 and lower skateboard up stroke During the bottom surface contact of limiting slot, the upper surface of big slide unit retainer plate 202 and the big slide unit of multiple big formation of slide unit rollers 2018 Supporting plane is located at sustained height, at this point, the upper surface of the bolt head of lower skateboard up stroke caging bolt 2010 is apart from big slide unit The distance of the bottom surface of retainer plate 205 is not less than under the upper surface of big slide unit lower supporting plate 207 and big slide unit lower skateboard 206 The spacing of bottom surface.
Using this structure setting, the clamping stroke of big slide unit feeding clamping device 2000 can be adjusted, and realize to big The limitation of 206 material folding stroke of slide unit lower skateboard.
The clamping stroke of big slide unit feeding clamping device 2000 can be adjusted by upper slide stroke adjustment bolt 2012：
Generally according to needing the blank shape of sawing that corresponding big slide unit is selected to imitate type binder block 2014, when blank specification is selected After fixed, big slide unit is imitated type binder block 2014 and is also designated, and at this moment can adjust big slide unit as needed and imitate type binder block 2014 Height and position adapts to the sawing of the blank of different height.Type is imitated to adjust big slide unit by upper slide stroke adjustment bolt 2012 The height and position of binder block 2014 unscrews the big slide unit locking nut 209 of big 2013 both sides of slider cylinder fixed plate, moves up Big slider cylinder fixed plate 2013 can drive big slide unit upper slide 202 simultaneously by the cylinder rod of big the first cylinder of slide unit 2017 Suitable distance is moved up, clamping and the process for unclamping blank is made after the completion of adjusting, to lock big slide unit gas all in effective travel Big slide unit locking nut 209 (the big slide unit locking nut above big slider cylinder fixed plate 2013 of 2013 both sides of cylinder fixed plate 209 are screwed down, and big slide unit locking nut 209 below is twisted upwards, are locked using a pair of big slide unit locking nut 209)；It is fixed Greatly after slider cylinder fixed plate 2013, the cylinder rod for big the first cylinder of slide unit 2017 that stretches drives big slide unit upper slide 202 and slides greatly Platform imitates 2014 vertical up-or-down movement of type binder block and realizes upper material folding action.
Big 206 material folding travel limit of slide unit lower skateboard：
The material folding up stroke limitation of big slide unit lower skateboard 206 is mainly by the upper slide stroke limit bolt 2012 of big slide unit It determines, and down stroke limitation is by the retraction of the cylinder rod of big the second cylinder of slide unit 208 and big slide unit lower skateboard 206 and big sliding The seamless clamping of platform lower supporting plate 207 determines, the material folding up stroke of big slide unit lower skateboard 206 be (big slide unit lower skateboard 206 Big 205 climb of slide unit retainer plate at intermediate position above) theory be with the upper surface of big slide unit retainer plate 205 with it is multiple greatly The working face of slide unit roller 2018 is the same as subject to highly consistent.The cylinder diameter of the first cylinder of big slide unit 2017 is more than big the second gas of slide unit The cylinder diameter of cylinder 208, specifically, the cylinder diameter of the first cylinder of big slide unit 2017 is 50mm, the cylinder diameter of big the second cylinder of slide unit 208 is 40mm；Big the first cylinder of slide unit 2017 and the second cylinder of big slide unit 208 are while air inlet, but because of gravity, stroke length factor, make When obtaining material folding, big slide unit upper slide 202 and big slide unit imitate type binder block 2014 relative to intermediate above big slide unit lower skateboard 206 Contact material, rear binder after the big slide unit retainer plate 205 at position；During loose metal, big slide unit upper slide 202 and big slide unit imitate type binder block 2014 first leave material relative to big 205 plate of slide unit retainer at position intermediate above big slide unit lower skateboard 206, first unclamp and expect, this The structure of sample and configuration arrange to make to clamp material in time, and material is made in the horizontal direction always to exist during equipment charging feeding The upper plane of big slide unit roller 2018 is kept with height, prevents blank from generating length positioning error because feeding clamps.
In further embodiment, big slide unit is imitated type binder block 2014 and is slidably connected on big slide unit upper slide 202, and Big slide unit imitates type binder block 2014 and imitates type binder block 2014 equipped with big slide unit binder block locking device to lock big slide unit.Specifically , each big slide unit is imitated type binder block 2014 and is fixed on by four bolts on the strip via of big slide unit upper slide 202, big sliding Platform is imitated type binder block 2014 and can be moved left and right on the strip via of big slide unit upper slide 202, with the shape according to sawing blank The position of type binder block 2014 is imitated with the position big slide unit of adjustment, and after good position is adjusted, pass through big slide unit binder block and lock dress It puts the big slide unit of locking and imitates type binder block 2014 in the position.
In further embodiment, the big slide unit in big slider cylinder fixed plate 2013 and big slide unit lower skateboard 206 is oriented to Big slide unit oil-free bushing 2022 is equipped in hole, big slide unit lead 2021 is actively located in big slide unit oil-free bushing 2022；Greatly Big slide unit linear bearing 2015 is equipped in the big slide unit pilot hole of slide unit upper slide 202, big 2021 activity of slide unit lead is worn In in big slide unit linear bearing 2015.
Specifically, each big slider cylinder fixed plate 2013 is respectively installing two big slide units perpendicular to the both ends in sawing direction Oil-free bushing 2022, each big slide unit lower skateboard 206 are respectively installing two big slide unit oil-free lining perpendicular to the both ends in sawing direction Set 2022, big slide unit lower skateboard 206 can be along the big slide unit leads among the four big slide unit oil-free bushing 2022 at both ends 2021 slide in upper and lower vertical direction.Each big slide unit upper slide 202 is respectively installing two perpendicular to the both ends in sawing direction greatly Slide unit linear bearing 2015 is adjusted because big slider cylinder fixed plate 2013 is only just vertically slided when switching blank type Section, fixed after adjusting, this upper and lower movement infrequently employs the oil-free bushing of sliding friction to realize, and sliding greatly The big slide unit of the then fixed direct binder of platform upper slide 202 imitates type binder block 2014, during the work time can it is continually vertical on Lower movement, so employing the linear bearing of rolling friction to complete.
In further embodiment, in big the first roller of slide unit support 203 and the second roller of big slide unit support 2019 respectively A charging correcting cylinder 2034 is provided with, each correcting cylinder 2034 that feeds passes through a charging correcting bracket cylinder 2043 and big slide unit the 2019 connection of one roller support 203 and the support of the second roller of big slide unit, the cylinder cylinder rod of charging correcting cylinder 2034 are circumscribed with flat The charging correcting plate 2035 that row is set in feed direction, the cylinder cylinder rod of charging correcting cylinder 2034 pass through a correcting plate link block 2044 connect with charging correcting plate 2035.Before big slide unit feeding clamping device 2000 starts feeding, blank can be first sent to position In carrying out preliminary correcting processing on the big slide unit feeding clamping device 2000 of position of readiness；Lead into charging correcting cylinder 2034 Gas can be such that charging correcting plate 2035 is moved along perpendicular to feed direction, and blank is pushed to big slide unit imitates type binder block 2014 Underface, correcting blank facilitate clamping of the follow-up feeding process to blank.
In further embodiment, charging correcting cylinder 2034 is equipped with a correcting limited block 2041, charging correcting limiting A correcting caging bolt 2042 is equipped in block 2041,2042 one end of correcting caging bolt connect with charging correcting plate 2035, leads The other end of positive caging bolt 2042 is equipped with correcting adjusting nut 2037 and correcting locking nut 2038.It is limited by feeding correcting Position block 2041, correcting caging bolt 2042, correcting adjusting nut 2037 and correcting locking nut 2038 can set and limit into Expect the displacement distance of correcting plate 2035, it is accurate to control correcting position.
A big slide unit chain connecting block 2045, big slide unit chain connecting block 2045 are additionally provided on big slide unit upper backup pad 201 It is connected by the first chain with the first chain connecting block 4021 on 404 lower surface of charging 4000 movable plate of support device, is pulled Movable plate 404 is moved together with big slide unit feeding clamping device 2000, makes movable plate 404 to big slide unit feeding clamping device 2000 Hanging blank plays further supporting role between feed device, avoids bending in the middle part of blank, ensures processing essence Degree.
In specific scheme, big slide unit driving device includes a big slide unit driving motor 2024, big slide unit driving motor 2024 are fixed on by big slide unit motor fixed support block 2025 in sawing machine rack 8000, the output shaft of big slide unit driving motor 2024 are connected with a big slide unit leading screw 2031 by big slide unit shaft coupling 2026, and big slide unit leading screw 2031 is driving electricity with big slide unit A leading screw affixed side support unit 2027 is arranged with outside one end that machine 2024 connects, leading screw affixed side support unit 2027 passes through silk Thick stick is fixed lip block 2028 and is fixed in rack 8000, and big slide unit leading screw 2031 is threaded with a big slide unit screw 2039, Big slide unit screw 2039 is fixedly connected by a screw slide unit connecting plate 2030 with big slide unit lower supporting plate 207, in big slide unit silk A big slide unit overtravel buffer stopper is cased with outside big slide unit leading screw 2031 between mother 2039 and leading screw affixed side support unit 2027 2040, a leading screw support-side support unit 2032, leading screw support-side support unit are cased with outside the end of big slide unit leading screw 2031 2032 are fixedly connected by leading screw support-side lip block 2033 with rack 8000, in big slide unit screw 2039 and leading screw support-side A big slide unit overtravel buffer stopper 2040 is also cased with outside big slide unit leading screw 2031 between support unit 2032, when big slide unit feeding When the preset strokes of clamping device 2000 exceed the both ends of big slide unit leading screw 2031, big slide unit overtravel buffer stopper 2040 is to big Slide unit screw 2039 plays cushioning effect.
In specific scheme, in order to simplify circuit, the upper surface of big slide unit upper backup pad 201 connects equipped with air inlet gas circuit Block 2046 is connect, the lower surface of big slide unit upper backup pad 2011 is equipped with outlet joint block of gas channel 2023, big slide unit upper backup pad Air inlet gas channels and outlet gas channels are equipped in 201, is equipped in air inlet joint block of gas channel 2046 and connects with air inlet gas channels Logical air inlet interface channel, air inlet interface channel are connected by tracheae with the air inlet of big the first cylinder of slide unit 2017；Outlet gas The outlet interface channel connected with outlet gas channels is equipped in road link block 2023, outlet interface channel is slided by tracheae with big The exhaust outlet connection of the first cylinder of platform 2017；The inlet end of air inlet gas channels is connected with supplying the gas outlet of air source；Outlet gas The exhaust end and atmosphere of paths.Air inlet gas channels and outlet gas channels in big slide unit upper backup pad 201 with The connection position of air inlet interface channel and outlet interface channel in air inlet joint block of gas channel 2046 and outlet joint block of gas channel 2023 It puts place and is equipped with air passage block seal O-ring 2011 to be tightly connected.
Saw kerf in the utility model goes out material clamping device 3000, as shown in Figure 21~28, including a discharge port platform 301 And a discharge port platform driving device, discharge port platform 301 is slidably connected with rack 8000, close on discharge port platform 301 The upper surface of saw blade one end is equipped with sawing blank clamping device, and sawing blank clamping device is used to clamp blank；Discharge port is put down Platform driving device is used to that discharge port platform 301 to be driven to reciprocatingly slide in rack 8000 along feed direction.
In specific scheme, discharge port platform driving device includes a swing arm cylinder 3020 and a leading screw 3019, discharging Mouthful platform 301 is located at the side of saw blade discharging direction, close to the upper surface of saw blade one end equipped with sawing on discharge port platform 301 Blank clamping device, sawing blank clamping device are used to clamp blank；The cylinder body of swing arm cylinder 3020 is hinged on a cylinder body fixed seat On, cylinder body fixed seat bottom is installed in the rack 8000 of sawing machine, and the free end of 3020 cylinder rod of swing arm cylinder is hinged with a swing arm 303；Leading screw 3019 includes being sequentially connected and integrally formed primary optic axis, screw and the second optical axis, primary optic axis are threaded through one Support base top is simultaneously connect with support base by bearing, and primary optic axis outer end is stretched out support base and is fixedly connected with swing arm 303, the Two optical axises are threaded through on a fixed block 3023 of discharge port platform 301 and are connect with fixed block 3023 by bearing 3022, screw A feed screw nut 3017 is threaded on 3019, feed screw nut 3017 is fixedly connected with discharge port platform 301, discharge port platform 301 are slidably connected with rack 8000.
Saw kerf in the utility model goes out material clamping device 3000, positioned at the side of sawing position discharging direction, works as saw blade It is walked after blank is cut completely through and saws part of pause, saw blade is stopped, and makes swing arm cylinder 3020 that swing arm 303 be driven to rotate, makes leading screw 3019 drive discharge port platform 301 to be moved to the direction far from saw blade, make the sawing blank clamping device on discharge port platform 301 The blank that sawing is got off is clamped to move to the direction far from saw blade, while make the small slide unit feed clamp of sawing position feed side It holds device 1000 and unclamps blank, big slide unit feeding clamping device 2000 is made to clamp remaining non-cut blanks and is moved to the direction far from saw blade Dynamic, at this moment, the blank that sawing is got off and the blank of also non-sawing have certain distance apart from saw blade, return during saw, saw Piece will not scraping collision machined surface again；The sawing blank clamping device that saw kerf goes out material clamping device 3000 is made to unclamp blank, and make Swing arm cylinder 3020 drives the rotation of 303 negative direction of swing arm, makes leading screw 3019 that discharge port platform 301 be driven to be moved to close to the direction of saw blade It moves and to initial position, prepares clamping sawing next time.Saw kerf provided by the utility model goes out material clamping device 3000 and saw Discharging method is cut, realizing makes the material of saw blade both sides saw blade no longer scraping collision machined surface avoids reduction when saw blade returns saw Workpiece finish, and ensure that the length accuracy of sawing and the smoothness on sawing surface.
In specific scheme, as shown in Figure 21~28, swing arm cylinder 3020 in the present embodiment is light-duty cylinder, fixed seat For trunnion base, light-duty cylinder is connect by trunnion with trunnion base, and the cylinder rod of swing arm cylinder 3020 is threaded with an I type list knuckle joint Head, I type list knuckle joints are connect by knuckle joint pin 3025 with swing arm 303.The primary optic axis of leading screw 3019 is multi-diameter shaft, is propped up Support seat includes the affixed side being fixed together support 302 and angle-style support unit 3018, swing arm 303 are fixedly connected on ladder On the small end of axis, the big end of multi-diameter shaft is set in the bearing in angle-style support unit 3018, and bearing is linear bearing, fixed block 3023 be linear bearing bushing, and bearing insert is connected on discharge port platform；Screw 3019 is connected by feed screw nut 3017 In on the screw bushing 3021 being fixedly arranged on discharge port platform.
In further embodiment, two perpendicular supporting blocks 308 are connected to discharge port platform 301 close to saw blade one end vertically On upper surface；Upper 305 both ends of binder support plate are connected to two perpendicular 308 upper ends of supporting block；Upper 305 lower section of binder support plate is set There is an air cylinder fixed plate 3026, air cylinder fixed plate 3026 is threaded with an adjusting bolt 304, and adjusting bolt 304 is free upwards Across upper binder support plate 305, and adjusting bolt 304 is equipped with locking nut 3013, and gas is connected in air cylinder fixed plate 3026 Cylinder 3024, cylinder 3024 can freely stretch out binder support plate 305；The cylinder rod of cylinder 3024 free stretches out cylinder downwards Fixed plate 3026, and the lower end of cylinder rod is connected with binder slide plate 307 on one, upper binder slide plate 307 is equipped with an imitative type binder Block 3029；Lead 3014 is actively located in the pilot hole in air cylinder fixed plate 3026 and upper binder slide plate 307, lead 3014 both ends are connected to binder support plate 305 and discharge port platform 301, and the cylinder rod of cylinder 3024 is used to drive pressure Material slide plate 307 moves up and down along lead 3014.
Lower binder slide plate 3011 forms link block perpendicular to the both ends of feed direction, and oil cylinder is connected in perpendicular supporting block 308 3015, the lower part of perpendicular supporting block 308 offers the guide groove to match with link block width, and link block passes through guide groove and oil cylinder 3015 cylinder rod connection, and guide groove extends, and oil cylinder 3015 can drive pushing upward from the lower face of perpendicular supporting block 308 Material slide plate 3011 is moved back and forth up and down along guide groove short transverse；Discharge port platform 301 is equipped with and lower 3011 shape of binder slide plate The matched slide plate notch of shape, and lower binder slide plate 3011 can be embedded in slide plate notch；Lower binder support plate 3012, which is fixed, to be connected It is connected on the lower surface of discharge port platform 301,3014 both ends of lead are respectively fixedly connected in upper binder support plate 305 under In binder support plate 3012, lead 3014 is actively located in the pilot hole of lower binder slide plate 3011, the cylinder rod of oil cylinder 3015 For lower binder slide plate 3011 to be driven to move up and down along lead 3014.
Saw kerf in the utility model goes out material clamping device 3000, and imitative type binder block 3029 is slidably connected to binder slide plate On 307, and imitative type binder block 3029 is equipped with locking device, can be directed to different types of blank, adjusts imitative type binder block 3029, after adjusting good position, imitative type binder block 3029 can be locked in the position with locking device.Specifically, imitative type pressure Material block 3029 is fixed on by four bolts on the strip via of upper binder slide plate 307, the axial direction of strip via perpendicular to Feed direction, imitative type binder block 3029 can be moved left and right on the strip via of upper binder slide plate 307, can be directed to not of the same race The blank of class adjusts the position of imitative type binder block 3029, after adjusting good position, in the strip via that can tighten binder slide plate 307 Bolt on locking nut imitative type binder block 3029 is locked in the position.
The middle part of lower binder slide plate 3011 is embedded with retainer plate 3010, and the upper surface of retainer plate 3010 is wearing face, is held in the palm The upper surface flush at the upper surface of flitch 3010 and lower 3011 both ends of binder slide plate, retainer plate 3010 can bear blank it is longer when Interior friction and slip, service life are longer.
A up stroke limited block 3027 is connected in perpendicular supporting block 308, lower 3011 upper surface of binder slide plate is equipped with a up stroke Limiting slot, the lower end of up stroke limited block 3027 can move up and down in up stroke limiting slot, the depth of up stroke limiting slot And the position that is connect with perpendicular supporting block 308 of up stroke limited block 3027 is used to limit the up stroke of lower binder slide plate 3011, on Stroke limit block 3027 and up stroke limiting slot can limit the lifting height of lower binder slide plate 3011, when up stroke limited block 27 Lower face when being contacted with the inner bottom surface of up stroke limiting slot, lower binder slide plate 11 just can not continue to move up, so as to keep away The height for exempting from the upper surface of retainer plate 3010 is upper flat higher than the big slide unit retainer plate 205 of big slide unit feeding clamping device 2000 Face is avoided since the height of retainer part is inconsistent, and causes the damage during binder to blank, reduce workpiece quality and plus Work precision.
Return elastic element 3031, return elastic element are equipped between lower binder slide plate 3011 and lower binder support plate 3012 3031 are in compressive state, can speed up the rate of climb of the lower binder slide plate 3011 during binder so that lower binder slide plate 3011 contact blank prior to imitative type binder block 3029 so that blank is more stable in clamping, will not move, blank is avoided to exist It is bent in clamping process and reduces machining accuracy.
Lower binder slide plate 3011 is equipped with charging side block blocks 3030, and charging side block blocks 3030 are located at imitative type binder block 3029 and hang down Directly in the side of feed direction and positioned at the distal end in lower 3011 sawing direction of binder slide plate, charging side block blocks 3030 are close to charging side To one end chamfering is equipped in backgauge face, and the backgauge face for feeding side block blocks 3030 feeds the backgauge of side block blocks 3030 for plane Charging correcting plate 2035 in the backgauge face and big slide unit feeding clamping device 2000 of face and small slide unit charging side block blocks 1031 Guide face be generally aligned in the same plane.Blank can be carried out the positioning in sawing direction by feeding side block blocks 3030, in sawing process, Certain supporting role is provided to blank, sawing is more stable, ensures precision.
Oil-free bushing 306, lead 3014 are equipped in pilot hole in air cylinder fixed plate 3026 and lower binder slide plate 3011 Connection is actively located in oil-free bushing 306, and linear bearing 3028, lead are equipped in the pilot hole on upper binder slide plate 307 3014 are actively located in linear bearing 3028.
There are two the settings of cylinder 3024, and cylinder 3024 is symmetrically disposed on the both ends of 3026 length direction of air cylinder fixed plate Portion.
In specific scheme, each cylinder 3024 is fixed with four bolts in air cylinder fixed plate 3026, air cylinder fixed plate Two oil-free bushings 306 are installed at 3026 both ends respectively, and air cylinder fixed plate 3026 can be along four oil-free bushings 306 at both ends Four intermediate leads 306 slide up and down, and air cylinder fixed plate 3026 is only just vertically slided when switching blank type and adjusted Section, it is fixed after adjusting, this up and down motion infrequently, upper pressure can be realized using the oil-free bushing 306 of sliding friction Material support plate 305, which is equipped with, can make 3024 freely through through-hole of cylinder, and air cylinder fixed plate 3026 can drive two gas simultaneously Cylinder 3024 is slided along four leads 306 in upper and lower vertical direction, and lead 306 has been to be oriented to play the upper binder branch of connection support again The effect of fagging 305, this composition is simple in structure and saves space.Upper binder slide plate 307 is being located at air cylinder fixed plate 3026 just Lower section, upper binder slide plate 307 are fixedly connected on the free end of the cylinder rod of two cylinders 3024 in air cylinder fixed plate 3026, lead to The position of fixed air cylinder fixed plate 3026 is overregulated, the cylinder rod of telescopic cylinder 302 drives upper binder slide plate 307 and imitative type binder block 3029 vertical up-or-down movements, imitative type binder block 3029 are fixed on the strip via of upper binder slide plate 307 by four bolts, imitated Type binder block 3029 can move in the strip via upper edge sawing direction of upper binder slide plate, and upper 307 both ends of binder slide plate are pacified respectively Two linear bearings 3028 are filled, due to upper binder slide plate 307 and the imitative type binder block 3029 of direct fixed binder, worked Cheng Zhonghui is vertically frequently moved, so employing the linear bearing 3028 of rolling friction to complete, reduces frictional force.
Two 3015 cylinder rods of oil cylinder are fixed downwards by cylinder holder 309 in perpendicular supporting block 308, cylinder rod is pacified downwards Dress, each oil cylinder 3015 are fixed with four bolts, and two oil-free bushings 306 are installed at the both ends of lower binder slide plate 3011 respectively, under Binder slide plate 3011 can be slided along the lead 306 among four oil-free bushings 306 at both ends in upper and lower vertical direction.Under Binder slide plate 3011 is located at the surface of lower binder support plate 3012, shape and the discharge port platform 301 of lower binder slide plate 3011 On slide plate notch geometry and size matching, lower binder slide plate 3011, which moves down, can touch lower binder support plate 3012, Intermediate position studs with the retainer plate 3010 handled through surface antifriction respectively above lower binder slide plate 3011, and retainer plate 3010 exists It is contacted during clamping with the lower horizontal plane expected, service life is longer after antifriction is handled.Lower binder slide plate 3011 is by being fixed on The cylinder rod of two oil cylinders 3015 in cylinder holder 309 is attached, and lower binder is driven to slide by the cylinder rod of telescopic oil cylinder 309 3010 vertical up-or-down movement of plate 3011 and retainer plate.
Clamping stroke is adjusted：
Generally according to the blank shape of sawing is needed to select imitative type binder block 3029 accordingly, after blank specification is selected, Imitative type binder block 3029 is also designated, and at this moment can adjust the height and position of imitative type binder block 3029 as needed, is adapted to different The sawing of the blank of height.The height and position of imitative type binder block 3029 is adjusted by adjusting bolt 304.Unscrew air cylinder fixed plate The locking nut 3013 of 3026 both sides, moving up air cylinder fixed plate 3026 can be by the cylinder rod of cylinder 302 while drive Binder slide plate 307 moves up suitable distance, imitative type binder block 3029 is made to be located at suitable height, after the completion of adjusting, in locking Locking nut 3013 that binder support plate is set respectively about 305 (locking nut 3013 above upper binder support plate 305 to Lower to twist, locking nut 305 below is twisted upwards), make clamping and unclamp the process of material all in effective travel；Fixed cylinder is fixed After plate 3026, the cylinder rod of telescopic cylinder 3024 drives upper binder slide plate 307 and imitative 3029 vertical up-or-down movement of type binder block to realize Upper material folding action.The up stroke limitation of lower material pressing device is mainly that top stroke limit block 3027 determines, and down stroke limits It is to be determined by the seamless clamping of the stretching of the cylinder rod of oil cylinder 3015 and lower binder slide plate 3011 and lower binder support plate 3012, Material folding stroke (3010 climb of retainer plate at intermediate position above lower binder slide plate 3021) theory of lower material pressing device is Be subject to feed device retainer part upper plane with height, to determine up stroke limited block 3027 in up stroke limiting slot The lifting height of the lower binder slide plate 3011 of limitation, i.e., when the lower face of up stroke limited block 3027 and the interior bottom of up stroke limiting slot When face contacts, the upper plane of retainer plate 3010 is identical with the upper level of the retainer part of feed device.Lower binder slide plate The cylinder diameter used on 3011 is the oil cylinder of 40mm, and cylinder 3024 uses thin cylinder of the cylinder diameter for 40mm, in lower binder slide plate 3011st, increase by four groups of counter sinks, and placed return elastic element respectively in counter sink between lower binder support plate 3012 3031, return elastic element 3031 is uplink return spring, and 3015 working efficiency higher of oil cylinder, such structure and configuration arrange Binder slide plate 3021 is more stable under making equipment in sawing loading process, and cut surface is more smooth.Cylinder during the motion 3024 and oil cylinder 3015 be while air inlet or oil inlet, but because of gravity, stroke length, lower binder slide plate 3011 and return elasticity member Part 3031 goes up binder slide plate 307 and imitative type binder block 3029 when factors cause material folding relative to above lower binder slide plate 3011 Material base material, rear binder are contacted after the retainer plate 3010 at intermediate position；During loose metal, upper binder slide plate 307 and imitative type binder block 3029 Material is first left relative to the retainer plate 3010 at position intermediate above lower binder slide plate 3011, first unclamps material, and anti-material is because of feed clamp Holding makes curved generation length positioning error under material.
Specific process：3024 air inlet of cylinder, 3024 cylinder rod of cylinder, which is stretched out, drives upper binder slide plate 307 to move downward, directly Until the imitative type binder block 3029 on upper binder slide plate 307 is pressed onto blank, and the upward movement of lower binder slide plate 3011 is to lean on The retraction for being fixed on two oil cylinders 3015 in two cylinder holders 309 in perpendicular supporting block 308 pulls lower binder slide plate 3011 realizations, lower binder slide plate 3011 is moved upwards other than the effect of oil cylinder 3015, also mounted on lower binder slide plate 3011 and four return elastic elements 3031 of the lower binder support plate 3012 between this it is related, the upper line position of lower binder slide plate 3011 Rest against the contact with the up stroke limiting slot on lower binder slide plate 3011 of uplink limited block 3027 being fixed in perpendicular supporting block 308 Face limits；Lower binder slide plate 3011 is make lower binder slide plate 3021 normal in the effect one of four return elastic elements 3031 State position (position when sawing clamps) is more stable, and blank is made not moved in clamping；It pushes using cylinder 3024, and under The upper folder oil cylinder 3015 of binder slide plate 3021, it is 3015 working efficiency higher of oil cylinder, more firm, enable lower binder slide plate 3021 Stablize the component for bearing the vertical direction being transmitted to during sawing on lower binder slide plate 3011, oil cylinder 3015 is to lower binder slide plate 3011 Support it is more stable, saw cut surface is more smooth.Effect is second is that when performing holding action, after making the imitative type binder block 3029 in top Blank is contacted, the retainer plate 3010 on lower binder slide plate 3011 first contacts blank, when performing release action, makes the imitative type binder in top Block 3029 first leaves blank, and blank is left after the retainer plate 3010 on lower binder slide plate 3011.It is provided by the utility model horizontal The small slide unit of sawing machine imitates type binder block 1037, big slide unit imitates type binder block 2014 and saw kerf goes out the imitative type of material clamping device 3000 The shape all same of binder block 3029, shape of the lower surface with blank to be processed matches, with stable holding blank.
Charging support device 4000 in the utility model as shown in Figure 29~33, is fixed including a bottom platform 407, one Plate 405 and multiple the first rollers 4024 being arranged in parallel perpendicular to feed direction, 407 upper edge feed direction of bottom platform are equipped with Two parallel slideway supporting blocks 408,408 upper surface of slideway supporting block are equipped with the feeding guide for the feed device that is slidably connected 4026；Fixed plate 405 is installed in the feed end upper surface of two slideway supporting blocks 408, specifically, fixed plate 405 is padded by fixed Block is connected to the feed end upper surface of slideway supporting block 408, and fixed plate 405 is respectively equipped on the both ends perpendicular to feed direction The support 401 of first roller and the second roller support 406；Each first roller 4024 is respectively positioned on the top of fixed plate 405, and each The both ends of one roller 4024 are connect respectively by bearing with the support 401 of the first roller and the second roller support 406.
Charging support device 4000 in the utility model passes through the first level branch of the formation of multiple first rollers 4024 It supportting plane and carries out retainer, the planar slide of retainer is made to become the rolling friction of the first roller 4024, charging resistance greatly reduces, Make positioning more accurate, more protect contact surface.
In further scheme, the charging support device 4000 in the utility model further includes a movable plate 4014 With multiple the second rollers 4010 being arranged in parallel perpendicular to feed direction, movable plate 4014 by movable plate sliding block 4013 with Feeding guide 4026 is slidably connected, and movable plate sliding block 4013 is set to 4014 lower surface face of movable plate, and movable plate 4014 is vertical In being respectively equipped with third roll support 4011 and the 4th roller support 4012 on the both ends of feed direction, each second roller 4010 is equal Positioned at the top of movable plate 4014, and the both ends of each second roller 4010 pass through bearing and third roll support 4011 and the respectively Four rollers support 4012 connects, and roller washer is equipped at bearing and the connecting end surface of the first roller 4024 and the second roller 4010 4019, the height in the second horizontally-supported face that the first level supporting surface and the first roller 4024 that the second roller 4010 is formed are formed It is equal.
The first roller 4024 and the second roller 4010 in the utility model are both provided with 4, the first roller 4024 and The axial direction of two rollers 4010 is each perpendicular to feed direction, and the lower surface of movable plate 404 is equipped with one first chain connecting block 4021, the first chain connecting block 4021 is connect by the first chain with the big slide unit chain on big slide unit feeding clamping device 2000 Block 2045 is connected.The lower surface of movable plate 4014 is equipped with one second chain connecting block 4025, on the lower surface of fixed plate 405 With being equipped with a third chain connecting block 409 at 4025 corresponding position of the second chain limited block, the second chain connecting block 4025 is logical The second chain is crossed to connect with third chain connecting block 409.
The support 401 of the first roller and the second roller support 406, third roll support 4011 and the in the utility model Spaced apart between four roller backing drums support 4012 to be equipped with 8 rollers, the first roller supports the 401, second roller 4 bearings, the both ends point of roller 4023 are studded in support 406, third roll support 4011 and the 4th roller support 4012 respectively It is not assemblied in bearing inner race, every roller can be rotated independently, and 8 rollers are all installed in the same plane, and roller is used for retainer, Retainer only is carried out using fixed plane in existing sawing machine, the lower surface expected during feeding is fed and fixed support Expect that planar slide frictional resistance is larger, on the one hand influence the positioning accuracy of charging length, another aspect easily sliding injury blank surface；This The charging support device 4000 of utility model carries out retainer by the first roller 4024 and the second roller 4010, makes the flat of retainer The rolling friction for becoming roller is slided in face, and charging resistance greatly reduces, more protects contact surface, avoid the generation of built-up edge, Make positioning more accurate, machining accuracy higher.
Movable plate is connected by the first chain with big slide unit chain connecting block 2045 in the utility model so that movable plate 4014 can move together with big slide unit chain connecting block 2045, and movable plate 4014 is also connected by the second chain and fixed plate 405 It connects, so as to limit the moving range of movable plate 4014, movable plate 4014 is enable to be moved to designated position, so as to activity The second roller 4010 on plate 4014 can be hanging between the first roller 4024 and feed device blank play further Supporting role avoids bending in the middle part of blank, ensures machining accuracy.
In more specific scheme, the feed end of fixed plate 405 is equipped with two material tail identification sensor stents 402, and two Two material tail identification sensor stents 402 are oppositely arranged on both ends of the fixed plate 405 perpendicular to feed direction, and the identification of two material tails passes Sensor bracket 402 is equipped with a material tail identification sensor 403 on opposite two sides, has monitored whether that blank is sent to charging End.
In further scheme, the charging support device 4000 in the utility model further includes a charging and knows in place Other component, charging in place recognizer component include an oscillating cylinder 4018, oscillating cylinder 4018 be set to two slideway supporting blocks 408 it Between bottom platform 407 on, be connected separately with a charging backgauge supporting block 4017 in two shafts of oscillating cylinder 4018, two charging gears The top of material supporting block 4017 is connected with a charging postive stop baffle 4015, and charging postive stop baffle 4015 is along perpendicular to feed direction A charging sensors in place 4016 is respectively equipped on both ends.
The charging postive stop baffle 4015 of charging support device 4000 in the utility model and big slide unit feeding clamping device 2000 position of readiness spacing be more than length of the small slide unit feeding clamping device 1000 on feed direction, when charging pass in place When sensor detects that blank is sent to 4015 position of charging postive stop baffle, the shaft of oscillating cylinder 4018 drives charging backgauge support Block turns over turn 90 degrees to the left, so as to which charging postive stop baffle 4015 be driven to be rotated to one end far from feed direction so that big slide unit is sent The feeding of 2000 next step of material clamping device can carry out.Recognizer component in place and charging postive stop baffle 4015 are fed apart from small cunning The distance of platform feeding clamping device 1000, otherwise influence charging postive stop baffle 4015 and rotated to one end far from feed direction.
In further scheme, the charging support device 4000 in the utility model, positioned at two slideway supporting blocks 408 Between bottom platform 407 in one end far from feedstock direction be equipped with a blanking port 4022, blanking port 4022 is connected with a sawing Cooling system, blanking port 4022 are more than sawing length along the length of feed direction.
Using above-mentioned structure setting, when standby, saw blade is close to the small slide unit feeding clamping device of feedstock direction side 1000 are set close to the side of the feedstock direction of blanking port 4022, and when new blank is sent by feed device, new blank can It enters in small slide unit feeding clamping device 1000, and the material tail clamped ejects and material tail is made to fall into blanking port 4022, Material tail is fallen into can carry out cooling down in sawing cooling system and recycling.
Sawing running gear 5000, as shown in Figure 34~39, including walking to saw platform 5016, saw blade main shaft 501, sawing driving Component and reciprocal drive component, walk to saw bearing block 502 are installed on platform 5016, walk to saw that platform 5016 is horizontally disposed and and sawing machine Rack 8000 be slidably connected；Saw blade main shaft 501 is parallel to feed direction setting and saw blade main shaft 501 is threaded through bearing block 502 In interior bearing；One end of saw blade main shaft 501 is connected with a saw blade 5022, and the other end of sawing main shaft 501 is connected with sawing drive The output terminal of dynamic component；Reciprocal drive component is connected to away saw platform 5016 and for driving to walk to saw platform 5016 in the horizontal plane It is moved back and forth perpendicular to feed direction.
Sawing running gear 5000 in the utility model is walked to saw platform 5016 and is horizontally disposed with, reciprocal drive component connection It walks to saw platform 5016 in the horizontal plane perpendicular to feed direction reciprocating movement in walking to saw platform 5016 and driving, realizes horizontal direction Sawing walking, saw blade main shaft 501 is driven to rotate by sawing drive component, so as to fulfill the rotation of saw blade 5022, carried out real The sawing of existing blank.Sawing running gear 5000 in the utility model can realize the sawing of the larger blank of width, and And corresponding fixture use is allowd to move horizontally clamping, it realizes effective sawing of special-shaped blank, improves the application of sawing machine And the scope of application；By adjusting the speed of reciprocal drive component, realize that sawing feed speed is adjustable controllable, make sawing discharge surface light Cleanliness becomes adjustable.
In specific scheme, sawing drive component include sawing power motor 5013, sawing power motor 5013 it is defeated Outlet is connect by one first synchronous pulley component with the input terminal of saw blade main shaft 501.It will be dynamic by the first synchronous pulley component Power is transmitted to saw blade main shaft 501 by sawing power motor 5013, and transmission is accurate, it is easier to control and adjustment saw cutting speed.Bearing It is equipped with bearing outer ring pressing sleeve 5028, bearing inner race pressing sleeve 5027, round nut stop washer outside seat 502 successively from inside to outside 5026th, round nut 5025 is sealing and lock the bearing in bearing block 502 and bearing block 502.
In more specific scheme, sawing power motor 5013 is located to walk 5016 lower section of saw platform, and saw blade main shaft 501 is located at Walk to saw 5016 top of platform, the first synchronous pulley component includes the first active synchronization belt wheel 5017, the first driven synchronous pulley 5031 and first synchronous belt 5036, the first active synchronization belt wheel 5017 be fixedly sheathed in outside 5013 output shaft of sawing power motor, First driven synchronous pulley 5031 is fixedly sheathed in outside saw blade main shaft 501, and the first synchronous belt 5036 is passed through away on saw platform 5016 Synchronous belt via 5021 and connect the first active synchronization belt wheel 5017 and the first driven synchronous pulley 5031.
In further embodiment, the input terminal of saw blade main shaft 501 is also connected with one by one second synchronous pulley component Spindle encoder 508, spindle encoder 508 are set to away by encoder stent 5032 on saw platform 5016, spindle encoder 508 communicate to connect with the control system of sawing machine, and fixing sleeve is connected to a saw blade motor buffer stopper on the input shaft of spindle encoder 508 5034, the second pulley assemblies include the second active synchronization belt wheel 5033, the second driven 5030 and second synchronous belt of synchronous pulley 5035, the second active synchronization belt wheel 5033 is fixedly attached to outside the power intake of saw blade main shaft 501, the second driven synchronous pulley 5030 are fixedly sheathed in outside saw blade motor buffer stopper 5034, the second synchronous belt 5035 connection 5033 He of the second active synchronization belt wheel Second driven synchronous pulley 5030.
Power is transmitted to saw blade main shaft 501 by sawing power motor 5013 due to the use of the first synchronous pulley component, And saw blade main shaft 501 is connected with spindle encoder 508 by the second synchronous pulley component, so as to pass through spindle encoder 508 The rotating speed of saw blade main shaft 501 can accurately be monitored and feed back to control system, if the rotating speed of saw blade main shaft 501 monitored is not Meet sawing requirement, then can adjust the rotating speed of saw blade main shaft 501 in time by control system to meeting sawing requirement.
In specific scheme, sawing power motor 5013 is connected on a motor fixing plate 5011, motor fixing plate 5011 both sides are connected separately with a floor 5010, and floor 5010 is set perpendicular to motor fixing plate 5011, motor fixing plate 5011 It is connect with the upper end of floor 501 with walking to saw the lower surface of platform 5016.
In further embodiment, the upper and lower part of motor fixing plate 5011 offers several upper bar-shaped troughs 5037 respectively With lower bar-shaped trough 5038, the upper and lower part of 5013 pedestal of sawing power motor is bolted to motor fixing plate respectively 5011 upper bar-shaped trough 5037 and lower bar-shaped trough 5038 are respectively arranged with above and below the pedestal of sawing power motor 5013 Upper belt is tensioned locating piece 5020 and lower belt tensioning locating piece 5012, and upper belt tensioning locating piece 5020 is bolted to Upper bar-shaped trough 5037, lower belt tensioning locating piece 5012 are bolted to lower bar-shaped trough 5038, upper belt tensioning locating piece 5020 internal threads are connected with tensioning adjusting bolt, and upper tensioning adjusting bolt and the upper surface of 5013 pedestal of sawing power motor Contact；Lower belt tensioning 5012 internal thread of locating piece is connected with lower tensioning adjusting bolt, lower tensioning adjusting bolt and sawing power The lower surface of motor base contacts, and tensioning adjusting bolt and lower tensioning adjusting bolt can drive sawing power motor in adjusting 5013 move up and down.
Sawing running gear 5000 in the utility model by adjusting the position of sawing power motor 5013, can be adjusted Save the tensioning degree of the first synchronous belt 5036；The lower tensioning adjusting bolt in lower belt tensioning locating piece 5012 is adjusted, and under making The upward sawing motor base of adjusting bolt is tensioned, can move up sawing motor base so as to drive saw Power motor 5013 is cut to move up；The upper tensioning adjusting bolt in upper belt tensioning locating piece 5020 is adjusted, and makes tensioning Adjusting bolt is pressed down against sawing motor base, and sawing motor base can be made to move down that sawing is driven to move Force motor 5013 moves down；If first cannot be met together only by adjusting bolt or lower tensioning adjusting bolt is tensioned in adjusting The tensioning degree of band 5036 is walked, then can unclamp upper belt tensioning locating piece 5020, lower belt tensioning locating piece 5012 and saw It cuts on motor base with the connection bolt of motor fixing plate 5011, makes upper belt tensioning locating piece 5020, lower belt tensioning Locating piece 5012 and sawing motor base are moved to new position along the track of upper bar-shaped trough 5037 and lower bar-shaped trough 5038 To meet the tensioning demand of the first synchronous belt 5036, and tighten upper belt tensioning locating piece 5020, lower belt tensioning locating piece 5012 and sawing motor base on the connection bolt of motor fixing plate 5011 with it is fixed in the position.
In further embodiment, reciprocal drive component includes sawing movable motor 506, and sawing movable motor 506 is fixed On a motor support frame 507, motor support frame 507 is fixed in a splint fixation 503, and motor support frame 507 and fixation are thin Plate 503 is fixed in the rack 8000 of sawing machine, and the output shaft of sawing movable motor 506 is connected with a sawing by shaft coupling 507 Leading screw 5014, fixing sleeve is equipped with a screw affixed side angle-style support unit 504 in splint fixation 503, and sawing leading screw 5014 passes through Screw affixed side angle-style support unit 504 is threaded with a sawing screw 5018, sawing screw 5018 on sawing leading screw 5014 It is fixedly connected with a screw bushing 5019, screw bushing 5019 is fixedly connected on away on saw platform 5016, sawing leading screw 5014 End is connected to by a screw support-side angle-style support unit 5015 in rack 8000.Walk to saw platform 5016 by walking to saw guide rail Component 509 is slidably connected with the formation of rack 8000.The rotation of sawing movable motor 506 drives sawing leading screw 5014 to rotate, so as to band The dynamic platform 5016 of walking to saw being fixedly arranged on sawing screw 5018 moves back and forth in the horizontal plane perpendicular to feed direction.
In further embodiment, as shown in Figure 34, Figure 36, Figure 40~43, sawing cooling system includes being located at saw respectively Platen 602 in the saw blade external pressure plate 601 and saw blade of piece both sides, and saw blade external pressure plate 601 passes through saw blade pressure with platen 602 in saw blade Tight bolt 5041 connects and the saw blade 5022 that is clamped jointly, saw blade main shaft 501 are internally provided with axial central through hole, saw blade master One end of axis 501 is fixedly connected with platen in saw blade 602, and 501 other end of saw blade main shaft is connected with cooling by connector 603 Liquid pipe 604,5022 middle part of saw blade offer liquid-passing hole and are formed with connecting saw blade external pressure plate 601 with 602 inside of platen in saw blade Sap cavity 610 is cooled down, cooling sap cavity 610 is connected with the axial central through hole inside saw blade main shaft 501, platen 602 and saw in saw blade It is offered respectively on piece external pressure plate 601 with the liquid outlet channel 605 that connects of cooling sap cavity, platen 602 and saw blade external pressure plate in saw blade 601 peripheral edge is along equipped with the liquid outlet 606 connected with liquid outlet channel 605.
Specifically, connector 603 is rotary joint.
604 end of coolant pipe is connected with coolant pump 607, and ball valve is provided between coolant pump 607 and coolant pipe 608 are switched, handle 609 is provided on ball valve switch 608.
Flow temperature sensor 611 is arranged on coolant pipe 604, flow temperature sensor 611 is electrically connected with flow temperature Digital display meter 612 is spent, flow temperature digital display meter 612 can show that the coolant temperature that flow temperature sensor 611 measures；It is cold But it is additionally provided with coolant switch electromagnetic valve 613 in liquid pipe 604.
Multiple liquid outlet channels 605 are respectively arranged on platen 602 and saw blade external pressure plate 601 in saw blade, liquid outlet channel 605 is in Radial distribution.
Sawing cooling system further includes tank for coolant, and tank for coolant is located at the lower section of sawing position, coolant pump 607 with Tank for coolant connects.
The sawing cooling system of the utility model horizontal saw mill at work, is first turned on coolant pump 607, coolant edge Coolant pipe 604 first flows through ball valve switch 608, then arrives coolant switch electromagnetic valve 613 through flow temperature sensor 611, it Connector 603 is flowed into afterwards, then is reached in saw blade external pressure plate 601 and saw blade in platen 602 by the central through hole of saw blade main shaft 501 Between in the cooling sap cavity 610 that is formed, the coolant liquid outlet channel 605 of platen 602 and saw blade external pressure plate 601 out of saw blade respectively again It sprays, since the high-speed rotation of saw blade 5022 makes coolant generate centrifugal force effect, coolant is uniformly covered on saw blade 5022 surface is finally come together at the edge of saw blade 5022 and is thrown away, and can smoothly be sprayed on inside the cutting area of saw blade 5022 and blank, Cooling cutting part in real time, used coolant are recycled in the tank for coolant of 5022 lower section of saw blade, are followed again Ring.By the cycle of coolant pump 607, coolant is made constantly to be flowed in coolant pipe 604, it can be simultaneously by saw blade master The bearing of axis 501 because rotation, saw blade 5022 because cutting blank generate heat and processed blank due to by sawing due to produce Raw heat is taken away in time, and coolant pipe 604 is monitored in real time by flow temperature sensor 611 and flow temperature digital display meter 612 The temperature conditions of interior coolant, and then ensure the cooling temperature of coolant, reduce because of thermal deformation and built-up edge to saw kerf section and The influence of sawing length improves equipment machining accuracy；The sawing cooling system of the utility model horizontal saw mill is replaced using water cooling Oil cooling, avoids the generation of oil smoke, to free of air pollution, saves the investment of cooking fume-collecting processing equipment, reduce cost； And system pipeline is simple, convenient for inspection and maintenance；The centrifugal force that rotation generates when coolant relies on saw blade cuts is dynamic as eruption Power, coolant can effectively spray cutting parts, and can be by flow temperature sensor 611 to coolant without high pressure Flow constantly detects, securely and reliably.
Horizontal saw mill provided by the utility model further includes a feeding device 7000, as shown in Figure 44~46, positioned at horizontal The feed end of sawing machine, feeding device 7000 include stock shelf 706, material storage mechanism 7100, Material moving device are provided on stock shelf 7200 and feeder 7300, feeder 7300 includes the feed roller 7010 of several horizontal parallels setting, material storage mechanism For 7100 translation conveying blanks to 7200 top of Material moving device, Material moving device 7200, which lifts blank and translates, is delivered to feeder On 7300 feed roller 7010, feeder 7300 is conveyed on blank to the support component for feeding support device 4000, multiple It is fed the horizontally-supported face of the formation of roller 7010, the first level supporting surface and the first roller 4024 that the second roller 4010 is formed The height in the second horizontally-supported face formed is equal.
It is intended to being positioned on material storage mechanism 7100 for the blank of processing, the translation of material storage mechanism 7100 conveying blank to material moving machine 7200 top of structure, Material moving device 7200 lift blank and translate and be delivered on the feed roller 7010 of feeder 7300, give again Expect that mechanism 7300 is conveyed on blank to the support component for feeding support device 4000, the feeding of horizontal saw mill is completed, in the shifting of material During sending, blank is translated, the shift action of material does not rotate material, in this way for the irregular material in section, It is more advantageous to postorder and enters the fixation and clamping expected during sawing, be more suitable for the transfer irregularly expected, certainly for irregular figure It is equally more applicable for material.
Material storage mechanism 7100 includes a drive shaft 704 and multiple chain wheel assemblies, and drive shaft 704 is driving chain wheel assembly defeated Blank is sent, multiple chain wheel assembly cooperations are common accommodating and convey blank, and feeder 7300 and drive shaft 704 are respectively arranged at On the opposite both sides of stock shelf 706, feeder 7300 is docked with feeding the support component of support device 4000, drive shaft 704 Axial direction be parallel to blank conveying when length direction, and be fed roller 7010 axial direction perpendicular to drive shaft 704 Axial direction, drive shaft 704 is installed on by driving shaft bearing seat 7027 on stock shelf 706；Each chain wheel assembly includes the One sprocket wheel 7018, the second sprocket wheel and retainer chain 701, the fixation of the first sprocket wheel 7018 are set in drive shaft 704, the second sprocket wheel peace On stock shelf 706 in fixed sprocket shaft bearing 7019, retainer chain 701 connects the first sprocket wheel 7018 and the second sprocket wheel, And the direction of transfer of retainer chain 701 is perpendicular to the axial direction of drive shaft 704；A feeding driving motor is additionally provided on stock shelf 706 702 to drive drive shaft 704 to rotate.
In specific scheme, a drive sprocket is connected on the output shaft of feeding driving motor 702, drive sprocket passes through one Drive chain 703 is connected with a driven sprocket, and driven sprocket fixation is set in drive shaft 704, so as to which feeding driving motor 702 will Power is transmitted to drive shaft 704 via drive sprocket, drive chain and driven sprocket, and drive shaft 704 is driven to rotate so that drives Moving axis can drive each chain wheel assembly to operate, and material storage mechanism 7100 is made to convey blank.
Multiple material blocks 705 are equidistantly provided on each retainer chain 701, expect block between being set on each retainer chain 701 705 quantity are identical, and a material block 705 is fixed on any pitch chain of retainer chain 701；Corresponding position in each group chain wheel assembly Between material block 705 along be parallel to drive shaft 704 axial direction be aligned.Blank is parallel to the axial direction traverse of drive shaft in multigroup On chain wheel assembly, and blank expects to be conveyed on the retainer chain 701 between block 5 between adjacent two.
Each chain wheel assembly has further included chain support bar 7016 and two pieces of chain baffles 7017, chain support bar 7016 In the lower section of retainer chain 701 and pass through fixed block and be fixed on stock shelf, two pieces of chain baffles 7017 are bolted on chain The two sides of support bar 7016, retainer chain 701 are located at 7016 top of chain support bar and in two chain baffles 7017 Between.Chain support bar 7016 can effectively support retainer chain 701, prevent retainer chain 701 in moving process, retainer chain 701 middle sections are pushed and the waist that collapses again due to material.
Material moving device 7200 includes moving material electric cylinders 709 and multigroup lifting device, and lifting device includes lifting cylinder 708 and moves Expect guide rail 7022, move material guide rail 7022 and be installed on stock shelf 706, move and expect that shifting material guide rail is slidably connected on guide rail 7022 to be slided Block, the cylinder rod free end of lifting cylinder 708 are connected with a lifting block 7024, and the cylinder body of lifting cylinder 708 passes through cylinder connecting plate 7023 are fixedly connected with moving material guide rail slide block；The cylinder rod free end for moving material electric cylinders 709 is connected with a connection slide unit, each lifting device Lifting cylinder 708 cylinder body be fixedly connected with connection slide unit on so that 708 synchronizing moving of each lifting cylinder.When blank by When material storage mechanism 7100 is delivered to the top of the lifting block 7024 in Material moving device 7200, material electric cylinders 709 and lifting cylinder 708 are moved To open, multigroup lifting cylinder 708 drives lifting block 7024 to move up and lifts blank simultaneously, and makes each lifting block 7024 contour, Move material electric cylinders 709 drives connection slide unit to move by its mobile cylinder rod so that fixed each lifting cylinder 708 is same on connection slide unit When move along moving material guide rail 7022, blank is put down act and is moved to the top of feeder 7300 by each group lifting cylinder 708 to be stopped, lifting Cylinder 708 is fallen, and blank is positioned on feed roller 710, and blank is conveyed to charging support device 4000 by feed roller 710 Support component on, complete the feeding of horizontal saw mill.
Feeder 7300 further includes feed motor 7011 and roller rack 7012, and roller rack 7012 is fixed to be placed in feeding On frame, feed roller 710 is arranged at along 704 axial parallel of drive shaft in roller rack 7012, each feed roller 710 Both ends are connect by bearing with roller rack 7012, and each one end for being fed roller 710 is also fixedly connected with a roller sprocket wheel, gives Material motor 7011 is connect by a chain with the roller sprocket wheel of each feed roller 710；The height of material guide rail 7022 is moved less than feed The height of roller 710 and roller rack 7012 moves the length direction of material guide rail 7022 perpendicular to the length side of roller rack 7012 To, and move material guide rail 7022 and extend to side wall of the roller rack 7012 far from retainer chain 701, roller rack 7012 is close to support Expect that the resigning to match with lifting cylinder 708 is offered on the side wall of chain 701 to be open, so that lifting cylinder 708 and lifting block 7024 pass through, and there is also gaps between the feed roller 710 near resigning opening so that lifting cylinder 708 and lifting block 7024 can be by being fed so that blank is positioned on roller 710.
First sensor 7025 and second sensor 707, first sensor 7025 and second are additionally provided on stock shelf 706 There are two sensor 707 is respectively provided with, first sensor 7025 expects block between adjacent two in 701 end of retainer chain to monitor Whether blank is had between 705, and the sprocket shaft bearing 7019 of second sensor 707 close to the second sprocket wheel is set, second sensor 707 Whether between monitoring its residing current location and having material block 705 passes through, to determine whether blank is delivered to the end of retainer chain 701.
Feeding device further includes feeding controller, and feeding controller is arranged in electrical control cabinet 7015, electrical control cabinet 7015 are set on stock shelf, feeding controller and feeding driving motor 702, feed motor 7011, first sensor 7025 and Second sensor 707 is electrically connected.
First sensor 7025 is a leveraged pressure formula sensor, and induction pressure transmission lever 7026 is parallel to retainer chain 701 transmission direction setting, the induction pressure transmission lever 7026 of first sensor 7025 are located at 701 end of retainer chain, such as scheme Shown in 44, a first sensor 7025 is fixed on the stock shelf of the inside of the chain wheel assembly of feeding device discharge end, another A first sensor 7025 is fixed on the stock shelf on the outside of intermediate chain wheel assembly, and the induction pressure of first sensor 7025 The height of 7026 free end of transmission lever is higher than the height of retainer chain 701, if expecting block 705 between two of 701 end of retainer chain Between have blank, then blank can pressure sensitive answer 7026 free end of pressure transmission rod, first sensor 7025 sends out signal, so as to the One sensor 7025 can monitor between adjacent two in 701 end of retainer chain whether have blank between material block 705.Second sensing The sprocket shaft bearing 7019 of device 707 close to the second sprocket wheel is set, and second sensor 707 is along being parallel to 704 axial direction side of drive shaft It is set to 701 end of face retainer chain, two second sensors 707 are oppositely arranged, when a material block 705 is moved to the second sensing When at the position of device 707, second sensor 707 sends out signal.It is adjacent that 701 end of retainer chain is sent out in first sensor 7025 Two between material block 705 between have the signal of blank to feeding controller, and second sensor 707 sends out blank and is delivered to retainer During the signal of the end of chain 701, show that blank is delivered to the top of Material moving device 7200, feeding control by material storage mechanism 7100 Device stops feeding driving motor 702, and retainer chain 701 also stops movement, and feeding controller controls multigroup lifting cylinder 708 simultaneously Lifting block 7024 is driven to move up to lift blank, and shifting material electric cylinders is made to pass through its mobile cylinder rod and drive connection slide unit movement so that Fixed lifting cylinder 708 moves simultaneously along shifting material guide rail 7022 on connection slide unit, and blank is put down act and moved by each group lifting cylinder 708 It moves to 7300 top of feeder and stops, lifting cylinder 708 is fallen, and blank is positioned on feed roller 710, opens feed electricity After machine 7011, conveyed on blank to the support component for feeding support device 4000 by feed roller 710, complete the upper of horizontal saw mill Material.
At least two feed entrance points adjustment cylinder 7020, feed entrance point are provided in roller rack 7012 on opposite two side The cylinder body of adjustment cylinder 7020 is fixed on the side wall of roller rack 7012, and the cylinder rod activity of feed entrance point adjustment cylinder 7020 is worn In on the side wall of roller rack 7012, and the free end of the cylinder rod of feed entrance point adjustment cylinder 7020 is connected with one and is parallel to roller The adjustment plate of 7012 side wall of frame is connected with a feeding correcting caging bolt in adjustment plate, and feeding correcting caging bolt activity is worn In on the side wall of roller rack 7012, and it is threaded with feeding correcting stop nut on feeding correcting caging bolt and feeding is led Positive locking nut.The flexible axial direction side that can drive adjustment plate along feed roller 710 of the cylinder rod of feed entrance point adjustment cylinder 7020 To reciprocating movement, so as to which blank be pushed to move, correcting is carried out to blank direction；It is threaded on feeding correcting caging bolt Correcting stop nut and feeding correcting locking nut are expected, so as to the flexible length of the cylinder rod to feed entrance point adjustment cylinder 7020 Degree is defined, and limits the displacement distance of adjustment plate.Blank is positioned over the feed roller of feeder 7300 by Material moving device 7200 After on cylinder 710, blank might have certain inclination, and correcting can be carried out to blank by adjusting cylinder 7020 by feed entrance point, be made Blank being capable of smooth delivery of power on feed roller 710.
The specific mounting means of the numerical control horizontal circular saw bench feeding device of the utility model is as follows：
Feeding driving motor 702 be arranged on the lower-left Angle Position of entire stock shelf 706 by the T type grooves mother of aluminium section bar and Bolt is fixed on stock shelf 706.Drive shaft 704 is fixed on the back edge of stock shelf 706, totally three in drive shaft 704 One 7018, one, sprocket wheel driven sprocket and four sprocket shaft bearings 7019, the first sprocket wheel 7018 and sprocket shaft bearing 7019 are installed In drive shaft 704, the axis direction of each first sprocket wheel 7018 is fixed on drive by the jackscrew of the first sprocket wheel 7018 radially On moving axis 704, chain bearing block 7019 is also that same mode carries out axial position and fixes, after pass through four sprocket shaft bearings 7019 are fixed on stock shelf 706, which is being equipped with a limiting perpendicular to one end of 704 axial direction of drive shaft Plate 21, for being defined during hand stock to the front position of blank.Driven sprocket and feeding driving electricity in drive shaft 704 Drive sprocket on machine 702 is with 1:1 sprocket ratio passes through 703 passing power of drive chain.Totally three, retainer chain 701, at interval of Same distance expects block 705 between fixing one, spacing distance is adjusted according to feeding material shape size, and a material block 705 passes through four spiral shells Silk is fixed on the sheet metal of chain bending, expects that block 705 is only fixed to 1 pitch chain item between each.One end of retainer chain 701 is driving The first sprocket wheel 7018 on axis 704, and the other end is the second sprocket wheel of same specification, the second sprocket wheel is by two sprocket wheels of same specification 7019 and one short axle of bearing block is fixed on close to 7010 side of feed roller, and the radical of retainer chain 701 can be according to material length It is freely configured, 3 is configured in the present embodiment.
The middle section in moving process of retainer chain 701 pushes and the waist that collapses again due to expecting in order to prevent, in retainer chain 701 lower part is provided with chain support bar 7016 and chain baffle 7017, and two pieces of chain baffles 7017 are screwed in chain The two sides of support bar 7016, centre form a strip grooves, and chain moves in slot.
Lifting cylinder 708 is fixed on by fixed screw on cylinder connecting plate 7023, and lifting block 7024 is consolidated with four screws 708 top of lifting cylinder is scheduled on, three groups of this combinations are fixed as one by the aluminium section bar on stock shelf 706, each on every group Cylinder connecting plate is separately fixed on the sliding block of the linear guide 7022, and three the linear guides 7022 are separately fixed at stock shelf 706 On.The aluminium section bar for being fixedly connected with the stock shelf 706 of this three groups of lifting mechanisms is connected shifting material electric cylinders 709 at intermediate position Slide unit on, lifting mechanism move horizontally power by move material electric cylinders supply, move material guide rail 7022 length move material 709 energy of electric cylinders It is enough that blank is delivered to feed roller 7010 by retainer chain 701.Roller stent 7012 has three close to the side of retainer chain 701 A opening of stepping down, 708 bar of lifting cylinder and lifting block 7024 are stepped down reserved when expecting to move.Feed motor 7011 is given by chain Roller tube 7010 provides power, and the advance of feed roller 7010, retrogressing, quick, slow-motion is adjustable.Feed entrance point adjusts cylinder 7020 It is bolted on the metal plate of roller stent 7012, it can be according to material length not in the specific location of material feedstock direction setting With fixing, for rack by taking 2 meters of material as an example, feed motor 7011 is set to the discharge end of feeder 7300, charging in the present embodiment Position adjusts cylinder 7020 the front end 500mm away from feed motor 7011, two groups of 7020 spacing 1200mm of feed entrance point adjustment cylinder.Operation Push button panel 7014 is fixed by fixed button box on stock shelf 706.Tri-colour LED 7013 and electrical control cabinet 7015 706 relative position of stock shelf is fixed on as indicated by screw.
The operation explanation of the horizontal saw mill feeding device：
Device operation is divided into manually and automatically two ways, and turn-knob is screwed into manual mode, on operation button panel 7014 Dated part can to corresponding mechanical part realize be manually operated.When knob rotates to automated manner, if feeding The normal alarm free of device, can be with the interaction of feeding controller progress signal, co-operating, after online foundation, feeding device Lifting cylinder 708 can reset (cylinder rod retraction) at first in Material moving device 7200, then move material electric cylinders 709 and be moved to position of readiness, At this moment feeding driving motor 702 starts that drive chain 703 is driven to rotate, then by drive shaft 704 with retainer chain in material storage mechanism 7100 Item 701 rotates, and the material on retainer chain 701 is on the retainer chain 701 among material block 705, and with 701 water of retainer chain Translation is dynamic, if the second sensor 707 of Material moving device 7200 never expects a signal input, then retainer chain 701 It will stop operating within the time of setting, if second sensor 707 has and expects the input of signal in setting time, then Feeding driving motor 702 stops operating, and retainer chain 701 also stops movement, and wait for feeding controller starts charging signal, such as Fruit controller, which is sent out, to be started to feed signal, then the lifting cylinder 708 of Material moving device 7200 rises, and block 705 was expected between material was lifted On upper surface and roller stent 7012 more than plane, the rear feed roller for moving material electric cylinders 709 and material being moved to feeder 7300 7010 top stops, and at this moment lifting cylinder 708 is fallen, and material is made to be placed on feed roller 7010, and feed motor 7011 rotates Feed roller 7010 is driven to feed, material electric cylinders 709 is moved and returns standby position, retainer chain 701 rotates again, begins preparing for next Material completes a working cycles, and during the transfer of material, the shift action of material does not rotate material, and material only translates, in this way For the irregular material in section, it is more advantageous to postorder and enters the fixation and clamping expected during sawing, be more suitable for feeding device The transfer irregularly expected, certainly for equally more applicable for the material of irregular figure.
It should be noted that the retainer chain in feeding device in the utility model and the first chain corresponding thereto The quantity of wheel, the second sprocket wheel and sprocket bearing seat is not limited to above-mentioned group of number, can be carried out according to the length of specific material Appropriate adjustment, it is within the protection scope of the present utility model.Referred in the utility model above-described embodiment about numerical value It limits, the situation that again is just for clearly being illustrated and enumerate, each numerical value also can be according to specific material Appropriate adjustment and change are carried out, is each fallen in the scope of protection of the utility model.
Specific case is applied in the utility model to be expounded the principle and embodiment of the utility model, more than The explanation of embodiment is merely used to help understand the method and its core concept of the utility model；Meanwhile for the one of this field As technical staff, according to the thought of the utility model, in specific embodiments and applications there will be changes.To sum up Described, the content of the present specification should not be construed as a limitation of the present invention.

Claims (30)

1. a kind of horizontal saw mill, it is characterised in that：Including：
Rack, the rack are equipped with sawing position；
Support device is fed, the charging support device is set on the side of the sawing position, and the charging support device includes Two are arranged in parallel in the slideway supporting block in the rack and the support component in slideway supporting block, and the support component is used To support blank, the slideway supporting block upper surface is equipped with feeding guide, and the feeding guide is by the feed end of the rack Extend to the sawing position；
Saw kerf goes out material clamping device, and the saw kerf goes out the opposite side that material clamping device is located at the sawing position, and the saw kerf goes out Material clamping device is used to grip blank during sawing operation；
Big slide unit feeding clamping device, the big slide unit feeding clamping device are slidably connected on the feeding guide, described big Slide unit feeding clamping device conveys blank to the sawing position for back and forth clamping；
Small slide unit feeding clamping device, the small slide unit feeding clamping device be located at the big slide unit feeding clamping device with it is described Between sawing position, the small slide unit feeding clamping device can grip blank and be slidably connected to the feeding guide On；
Sawing running gear, the sawing running gear are set in the rack, and the sawing running gear includes a saw Piece, the saw blade is located at the sawing position simultaneously can freely stretch to the sawing position perpendicular to the side of the feeding guide It puts and carries out sawing operation；
And sawing cooling system, the sawing cooling system are used to cool down the saw blade and blank.
2. horizontal saw mill according to claim 1, it is characterised in that：The small slide unit feeding clamping device is set including level The small slide unit upper backup pad put, the small slide unit upper backup pad parallel beneath are provided with a small slide unit lower supporting plate, the small cunning Platform upper backup pad is connected with the small slide unit vertical gripper shoe that the small slide unit lower supporting plate is vertically arranged by two, the small slide unit Be also associated with several small slide unit leads between upper backup pad and the small slide unit lower supporting plate, the small slide unit upper backup pad and Small slider cylinder fixed plate, small slide unit upper slide and small slide unit are from top to bottom disposed between the small slide unit lower supporting plate Lower skateboard, the small slide unit lead activity are threaded through small slider cylinder fixed plate, small slide unit upper slide and small slide unit lower skateboard On small slide unit pilot hole in；Small slider cylinder is installed in small slider cylinder fixed plate；The cylinder rod of small slider cylinder is freely worn Too small slider cylinder fixed plate is connect with small slide unit upper slide, and the small slide unit upper slide is equipped with to match with the shape of blank Small slide unit imitates type binder block；Small sliding table oil cylinder is connected in the small slide unit vertical gripper shoe, the small slide unit lower skateboard is vertical Mobile link block is formed in the both ends of feed direction, the lower part of the small slide unit vertical gripper shoe offers small slide unit pilot hole, The mobile link block passes through the small slide unit pilot hole and is connect with the cylinder rod of the small sliding table oil cylinder, and the small slide unit oil Cylinder can drive the small slide unit lower skateboard to be moved back and forth up and down along the short transverse of the small slide unit pilot hole；The small slide unit Lower supporting plate is slidably connected with the feeding guide, is connected with to drive small slide unit feed clamp on the small slide unit lower supporting plate Hold the small slide unit driving device that device reciprocatingly slides on the feeding guide.
3. horizontal saw mill according to claim 2, it is characterised in that：The small slide unit imitates type binder block and is slidably connected to institute Small slide unit upper slide is stated, and the small slide unit imitates type binder block equipped with small slide unit binder block locking device to lock the small cunning Platform imitates type binder block；
Small slide unit retainer plate is embedded in the middle part of the small slide unit lower skateboard, the upper surface of the small slide unit retainer plate is abrasion-proof gauge Face, and the upper surface flush of the upper surface of the small slide unit retainer plate and the small slide unit lower skateboard both ends；
The small slide unit lower skateboard is equipped with small slide unit and feeds side block blocks, and the small slide unit charging side block blocks are set on the small slide unit The side of imitative type binder block and the distal end for being located at the small slide unit lower skateboard sawing direction, the small slide unit charging side block blocks are close One end of feed side is equipped with chamfering in backgauge face, and the backgauge face of the charging side block blocks is plane；
Small slide unit oil-free is equipped in the small slide unit pilot hole of the small slider cylinder fixed plate and the small slide unit lower skateboard Bushing, the small slide unit lead are actively located in the small slide unit oil-free bushing；The small slide unit upper slide it is described small Small slide unit linear bearing is equipped in slide unit pilot hole, the small slide unit lead is actively located in the small slide unit linear bearing It is interior.
4. horizontal saw mill according to claim 2, it is characterised in that：It is threaded in the small slider cylinder fixed plate One clamping stroke adjusting bolt, the clamping stroke adjusting bolt activity are threaded through the adjustment hole on the small slide unit upper backup pad Interior, the clamping stroke adjusting bolt is threaded with a small slide unit lock in the both sides up and down of the small slide unit upper backup pad respectively Tight nut；
A small slide unit up stroke limited block is connected in the small slide unit vertical gripper shoe, the small slide unit lower skateboard upper surface is equipped with One small slide unit up stroke limiting slot, the lower end of the small slide unit up stroke limited block can be in the small slide unit up stroke limiting slot It inside moves up and down, the small slide unit up stroke limiting slot and the small slide unit up stroke limited block are used to limit under the small slide unit The up stroke of slide plate.
5. horizontal saw mill according to claim 4, it is characterised in that：The small slide unit lower skateboard under the small slide unit with propping up Small slide unit return elastic element is equipped between fagging, the small slide unit return elastic element is in compressive state.
6. horizontal saw mill according to claim 2, it is characterised in that：The small slide unit lower skateboard is equipped with a most short material tail Identification sensor stent, outer end face and the small slide unit of the most short material tail identification sensor stent close to the sawing position Imitative outer end face of the type binder block close to the sawing position flushes, and the most short material tail identification sensor stent is close to described One end of sawing position is equipped with most short material tail identification sensor；The small slide unit lower skateboard is equipped with longest material tail identification and passes Sensor bracket is being equipped with longest material tail identification sensing on the longest material tail identification sensor stent close to one end of feed side Device.
7. horizontal saw mill according to claim 6, it is characterised in that：The big slide unit feeding clamping device includes big slide unit Upper backup pad and the big slide unit lower supporting plate below the big slide unit upper backup pad, the big slide unit upper backup pad and described Big slide unit lower supporting plate is connected by more big slide unit lead, and the big slide unit lower supporting plate is connected with a big slide unit driving dress It puts, and the big slide unit lower supporting plate is slidably connected with the feeding guide, the big slide unit driving device is used to drive big cunning Platform feeding clamping device reciprocatingly slides on feeding guide；
It has from top to bottom been arranged in pairs big slide unit gas successively between the big slide unit upper backup pad and the big slide unit lower supporting plate Cylinder fixed plate, big slide unit upper slide and big slide unit lower skateboard, the big slider cylinder fixed plate, the big slide unit upper slide and institute It states big slide unit lower skateboard to arrange in pairs along before and after feed direction, and the big slide unit lead activity is threaded through the big slide unit In big slide unit pilot hole on air cylinder fixed plate, the big slide unit upper slide and the big slide unit lower skateboard；Each big cunning At least one the first cylinder of big slide unit is installed in platform air cylinder fixed plate, it can be certainly at the top of the cylinder body of big first cylinder of slide unit By the big slider cylinder via for passing through the big slide unit upper backup pad；The cylinder rod of first cylinder of big slide unit passes freely through described Big slider cylinder fixed plate is connected with the corresponding big slide unit upper slide, and the big slide unit upper slide is imitated equipped with a big slide unit Type binder block, the big slide unit imitates the lower surface of type binder block and the shape of blank matches；On the big slide unit lower supporting plate Equipped with big the second cylinder of slide unit, the cylinder rod of big second cylinder of slide unit pass freely through the big slide unit lower supporting plate with it is corresponding The big slide unit lower skateboard connection.
8. horizontal saw mill according to claim 7, it is characterised in that：It is described big two above the big slide unit lower supporting plate Multiple big slide unit rollers are provided between slide unit lower skateboard parallel, the axial direction of the big slide unit roller is perpendicular to feeding side To, and the both ends of the big slide unit roller are respectively equipped with big the first roller of slide unit support and the support of big the second roller of slide unit, it is described The both ends of big slide unit roller are supported respectively by bearing and big the first roller of slide unit support and second roller of big slide unit Connection.
9. horizontal saw mill according to claim 8, it is characterised in that：The upper surface of the big slide unit lower skateboard is embedded with Big slide unit retainer plate, the big slide unit retainer plate are fixedly connected with the big slide unit lower skateboard, the big slide unit retainer plate it is upper Surface is wearing face；
A upper slide stroke adjustment bolt is threaded on the big slide unit lower skateboard, the upper slide stroke adjustment bolt is lived The dynamic adjustment hole being threaded through on the big slide unit upper slide, the big slider cylinder fixed plate and the big slide unit upper backup pad Interior, it is big sliding that the upper slide stroke adjustment bolt is threaded with one in the both sides up and down of the big slider cylinder fixed plate respectively Platform locking nut；
The big slide unit lower skateboard on the contact surface of the big slide unit retainer plate be equipped with lower skateboard up stroke limiting slot, it is described Lower skateboard through-hole is offered on the bottom surface of lower skateboard up stroke limiting slot, is equipped in the lower skateboard through-hole and the lower skateboard The lower skateboard up stroke caging bolt that through-hole matches, the lower skateboard up stroke caging bolt pass through the lower skateboard through-hole simultaneously Be threadedly coupled with the big slide unit lower supporting plate, when the lower skateboard up stroke caging bolt bolt head bottom surface with it is described During the bottom surface contact of lower skateboard up stroke limiting slot, the upper surface of the big slide unit retainer plate and multiple big slide unit rollers The big slide unit supporting plane formed is located at sustained height；
The big slide unit is imitated type binder block and is slidably connected on the big slide unit upper slide, and the big slide unit is imitated on type binder block Equipped with big slide unit binder block locking device type binder block is imitated to lock the big slide unit；
Be equipped in the big slide unit pilot hole in the big slider cylinder fixed plate and the big slide unit lower skateboard big slide unit without Oily bushing, the big slide unit lead are actively located in the big slide unit oil-free bushing；The big slide unit upper slide it is described Big slide unit linear bearing is equipped in big slide unit pilot hole, the big slide unit lead is actively located in the big slide unit linear bearing It is interior；
A charging correcting cylinder is respectively arranged in the first roller of big slide unit support and big the second roller of slide unit support, The cylinder cylinder rod of the charging correcting cylinder is circumscribed with the charging correcting plate set along feed direction；On the charging correcting cylinder Equipped with a correcting limited block, a correcting caging bolt, the correcting caging bolt one are equipped in the charging correcting limited block End is connect with the charging correcting plate, and the other end of the correcting caging bolt is equipped with correcting adjusting nut and correcting locking screw It is female；
The big slide unit driving device includes a big slide unit driving motor, and the big slide unit driving motor is fixed on the rack On, the output shaft of the big slide unit driving motor is connected with a big slide unit leading screw, the big slide unit silk by big slide unit shaft coupling Thick stick is threaded with a big slide unit screw, and the big slide unit screw is fixedly connected with the big slide unit lower supporting plate；
The upper surface of the big slide unit upper backup pad is equipped with air inlet joint block of gas channel, the lower surface of the big slide unit upper backup pad Outlet joint block of gas channel is equipped with, air inlet gas channels and outlet gas channels are equipped in the big slide unit upper backup pad, it is described The air inlet interface channel connected with the air inlet gas channels is equipped in air inlet joint block of gas channel, the air inlet interface channel passes through Tracheae is connected with the air inlet of big first cylinder of slide unit；It is equipped in the outlet joint block of gas channel and leads to the outlet gas circuit The outlet interface channel of road connection, the outlet interface channel are connected by the exhaust outlet of tracheae and big first cylinder of slide unit It is logical；The inlet end of the air inlet gas channels with supply air source gas outlet connect, the exhaust end of the outlet gas channels and Atmosphere.
10. horizontal saw mill according to claim 1, it is characterised in that：The sawing running gear includes：
One walks to saw platform, described to walk to saw and be installed with bearing block on platform, described to walk to saw plateau levels setting and slide with the rack Dynamic connection；
One saw blade main shaft, the saw blade main shaft is parallel to feed direction setting and the saw blade main shaft is threaded through in the bearing block Bearing in；
One sawing drive component, one end of the saw blade main shaft are connected with the saw blade, the other end connection of the saw blade main shaft There is the output terminal of the sawing drive component；
And a reciprocal drive component, the reciprocal drive component be connected to it is described walk saw platform and for drive it is described walk saw it is flat Platform moves back and forth in the horizontal plane perpendicular to feed direction.
11. horizontal saw mill according to claim 10, it is characterised in that：The sawing drive component includes sawing power electric Machine, the output terminal of the sawing power motor are connect by one first synchronous pulley component with the input terminal of the saw blade main shaft；
The sawing power motor is walked to saw described in being located at below platform, and the saw blade main shaft is walked to saw above platform positioned at described, institute State the first synchronous pulley component include the first active synchronization belt wheel, the first driven synchronous pulley and the first synchronous belt, described first Active synchronization belt wheel is fixedly sheathed in outside the sawing power motor output shaft, and the first driven synchronous pulley is fixedly sheathed in Outside the saw blade main shaft, first synchronous belt walks to saw the synchronous belt via on platform and connects described first actively described in Synchronous pulley and the first driven synchronous pulley；
The input terminal of the saw blade main shaft is also connected with a spindle encoder by one second synchronous pulley component, and the main shaft is compiled Code device by encoder stent be set to it is described walk to saw on platform, the control system communication link of the spindle encoder and sawing machine It connects, fixing sleeve is connected to a saw blade motor buffer stopper, the second synchronous pulley component packet on the input shaft of the spindle encoder The second active synchronization belt wheel, the second driven synchronous pulley and the second synchronous belt are included, the second active synchronization belt wheel is fixedly attached Outside the saw blade main shaft, the second driven synchronous pulley is fixedly sheathed in outside the saw blade motor buffer stopper, and described second Second active synchronization belt wheel and the second driven synchronous pulley described in synchronous band connection；
The reciprocal drive component includes sawing movable motor, and the sawing movable motor is fixed on described by a fixing bracket In rack, the output shaft of the sawing movable motor is connected with a sawing leading screw by shaft coupling, screw thread on the sawing leading screw It is connected with a sawing screw, the sawing screw, which is fixedly arranged on, described to be walked to saw on platform；It is described to walk to saw platform by walking to saw guide rail group Part is slidably connected with rack formation.
12. horizontal saw mill according to claim 11, it is characterised in that：The sawing power motor is connected to a motor and consolidates On fixed board, the motor fixing plate both sides are connected separately with a floor, and the floor is set perpendicular to the motor fixing plate, institute The upper end of motor fixing plate and the floor is stated to walk to saw the lower surface of platform and connect with described；
The upper and lower part of the motor fixing plate offers several upper bar-shaped troughs and lower bar-shaped trough, the sawing power electric respectively The upper and lower part of machine base is bolted to the upper bar-shaped trough of the motor fixing plate and the lower bar shaped respectively Slot, upper belt tensioning locating piece is respectively arranged with above and below the pedestal of the sawing power motor and lower belt tensioning is fixed Position block, the upper belt tensioning locating piece are bolted to the upper bar-shaped trough, and the lower belt tensioning locating piece passes through It is bolted in the lower bar-shaped trough, the upper belt tensioning locating piece internal thread is connected with tensioning adjusting bolt, and described Upper tensioning adjusting bolt is contacted with the upper surface of the sawing motor base；The lower belt tensioning locating piece internal thread connects Lower tensioning adjusting bolt is connected to, the lower tensioning adjusting bolt is contacted with the lower surface of the sawing motor base, adjusted The upper tensioning adjusting bolt and the lower tensioning adjusting bolt can drive the sawing power motor to move up and down.
13. horizontal saw mill according to claim 1, it is characterised in that：The saw kerf goes out material clamping device and includes：
One discharge port platform, the discharge port platform are located at the exit side of the sawing position, the discharge port platform and rack It is slidably connected, sawing blank clamping device, the sawing is equipped with close to the upper surface of saw blade one end on the discharge port platform Blank clamping device is used to clamp blank；
And a discharge port platform driving device, the discharge port platform driving device is for driving the discharge port platform along sending Material direction reciprocatingly slides in rack.
14. horizontal saw mill according to claim 13, it is characterised in that：The sawing blank clamping device includes：
Two perpendicular supporting blocks, the perpendicular supporting block are connected to the discharge port platform on the upper surface of saw blade one end vertically；
Binder support plate on one, the upper binder support plate both ends are connected to the two perpendicular supporting block upper ends；The upper pressure Expect to be equipped with an air cylinder fixed plate below support plate, the air cylinder fixed plate is threaded with an adjusting bolt, the adjusting bolt The upper binder support plate is passed freely through upwards, and the adjusting bolt is equipped with locking nut, connects in the air cylinder fixed plate Cylinder is connected to, the cylinder can freely stretch out the upper binder support plate；The cylinder rod of the cylinder freely stretches out downwards institute Air cylinder fixed plate is stated, and the lower end of cylinder rod is connected with binder slide plate on one, the upper binder slide plate is equipped with an imitative type binder Block；
And several leads, the lead are actively located in the guiding in the air cylinder fixed plate and the upper binder slide plate In hole, and the both ends of the lead are connected on the upper binder support plate and the discharge port platform, the cylinder Cylinder rod for the upper binder slide plate to be driven to move up and down along the lead.
15. horizontal saw mill according to claim 14, it is characterised in that：The sawing blank clamping device further includes：One Lower binder slide plate, the lower binder slide plate form link block perpendicular to the both ends of feed direction, are connected in the perpendicular supporting block Oil cylinder, the lower part of the perpendicular supporting block offer the guide groove to match with the link block width, and the link block passes through institute The cylinder rod that guide groove is stated with the oil cylinder is connect, and the guide groove extends upward from the lower face of the perpendicular supporting block, institute Stating oil cylinder can drive the lower binder slide plate to be moved back and forth up and down along the guide groove short transverse；On the discharge port platform Equipped with the lower matched slide plate notch of binder skateboard shape, and the lower binder slide plate can be embedded in the slide plate notch It is interior；
And once binder support plate, the lower binder support plate is fixedly connected on the discharge port platform lower surface, described Lead both ends are respectively fixedly connected in the upper binder support plate and the lower binder support plate, and the lead activity is worn In the pilot hole of the lower binder slide plate, the cylinder rod of the oil cylinder is used to drive the lower binder slide plate along the lead It moves up and down.
16. horizontal saw mill according to claim 15, it is characterised in that：The discharge port platform driving device includes：
One swing arm cylinder, the cylinder body of the swing arm cylinder are hinged in a cylinder body fixed seat, and the cylinder body fixed seat bottom is installed in saw In the rack of bed, the free end of the swing arm cylinder cylinder rod is hinged with a swing arm；
And a leading screw, the leading screw includes being sequentially connected and integrally formed primary optic axis, screw and the second optical axis, and described the One optical axis is threaded through a support base top and is connect with the support base by bearing, and described in the stretching of the primary optic axis outer end Support base is fixedly connected with the swing arm, second optical axis be threaded through on a fixed block of the discharge port platform and with it is described Fixed block is connected by bearing, and a feed screw nut is threaded on the screw, and the feed screw nut puts down with the discharge port Platform is fixedly connected.
17. horizontal saw mill according to claim 16, it is characterised in that：The imitative type binder block is slidably connected on described On binder slide plate, and the imitative type binder block is equipped with locking device；
It is embedded with retainer plate in the middle part of the lower binder slide plate, the upper surface of the retainer plate is wearing face, the retainer plate Upper surface and the lower binder slide plate both ends upper surface flush；
A up stroke limited block is connected in the perpendicular supporting block, the lower binder slide plate upper surface is equipped with a up stroke limiting slot, The lower end of the up stroke limited block can move up and down in the up stroke limiting slot, the up stroke limiting slot and described Up stroke limited block is used to limit the up stroke of the lower binder slide plate；The lower binder slide plate and the lower binder support plate it Between be equipped with return elastic element, the return elastic element is in compressive state；
The lower binder slide plate is equipped with charging side block blocks, and the charging side block blocks are located at the imitative type binder block perpendicular to feeding The side in direction and the distal end for being located at the lower binder slide plate sawing direction, the charging side block blocks are close to one end of feedstock direction Chamfering is equipped in backgauge face, and the backgauge face of the charging side block blocks is plane；
Oil-free bushing, the lead activity are equipped in the pilot hole in the air cylinder fixed plate and the lower binder slide plate It is arranged in the oil-free bushing, linear bearing is equipped in the pilot hole of the upper binder slide plate, the lead activity is worn In in the linear bearing.
18. horizontal saw mill according to claim 7, it is characterised in that：The slideway supporting block passes through a bottom platform and institute State rack connection；The support component includes a fixed plate and multiple the first rollers being arranged in parallel perpendicular to feed direction, The fixed plate is installed in the feed end upper surface of the two slideway supporting blocks, and the fixed plate is perpendicular to the two of feed direction The support of the first roller and the support of the second roller are respectively equipped on end；Each first roller is respectively positioned on the top of the fixed plate, And the both ends of each first roller are supported respectively by bearing and first roller and second roller support connects.
19. horizontal saw mill according to claim 18, it is characterised in that：The charging support device further includes a movable plate With multiple the second rollers being arranged in parallel perpendicular to feed direction, the movable plate is led by movable plate sliding block and the feeding Rail is slidably connected, and the movable plate is respectively equipped with third roll support and the 4th roller branch on the both ends perpendicular to feed direction Support, each second roller are respectively positioned on the top of the movable plate, and the both ends of each second roller respectively by bearing with Third roll support and the 4th roller support connection, the first level supporting surface that second roller is formed with it is described The height in the second horizontally-supported face that the first roller is formed is equal；
A big slide unit chain connecting block is additionally provided on the big slide unit upper backup pad, the lower surface of the movable plate is equipped with first Chain connecting block, first chain connecting block are connected by the first chain with the big slide unit chain connecting block；The activity The lower surface of plate is equipped with the second chain connecting block, corresponding to the second chain limited block on the lower surface of the fixed plate Position at be equipped with third chain connecting block, second chain connecting block passes through the second chain and the third chain connecting block Connection.
20. horizontal saw mill according to claim 19, it is characterised in that：The feed end of the fixed plate is equipped with two material tails Identification sensor stent, and the two two material tail identification sensor stents are on both ends of the fixed plate perpendicular to feed direction It is oppositely arranged, the two material tail identification sensor stents are equipped with a material tail identification sensor on opposite two sides.
21. horizontal saw mill according to claim 20, it is characterised in that：Charging recognizer component in place is further included, it is described Recognizer component includes an oscillating cylinder in place for charging, and the oscillating cylinder is set to the bottom between the two slideway supporting blocks On platform, a charging backgauge supporting block is connected separately in two shafts of the oscillating cylinder, the charging backgauge supporting block Top is connected with a charging postive stop baffle, the charging postive stop baffle along be respectively equipped on the both ends of feed direction one into Expect level sensor；The exit side of the position of readiness of the big slide unit feeding clamping device close to the support component is set, institute It states charging postive stop baffle and the spacing of the big slide unit feeding clamping device positioned at position of readiness is more than the small slide unit feeding Width of the clamping device on feed direction；Close to the saw on the bottom platform between the two slideway supporting blocks The one end for cutting position is equipped with a blanking port, and the length of the blanking port is more than sawing length；The small slide unit feeding clamping device Position of readiness close to the blanking port feed end, and positioned at the discharging direction side of the charging recognizer component in place, and The charging side end face of the longest material tail identification sensor stent and the exit side end face of the charging postive stop baffle, it is described The length of longest material tail identification sensor stent be more than it is described charging backgauge supporting block and it is described charging postive stop baffle height it With, and the width of the length of the longest material tail identification sensor stent and the small slide unit feeding clamping device on feed direction The sum of degree is equal to length of the blanking port on feed direction.
22. horizontal saw mill according to claim 1, it is characterised in that：The sawing cooling system includes being located at institute respectively Platen in the saw blade external pressure plate and saw blade of saw blade both sides is stated, and the saw blade external pressure plate is clamped with the saw blade internal pressure disk The saw blade, the saw blade main shaft are internally provided with axial central through hole, one end and the platen in the saw blade of the saw blade main shaft It is fixedly connected, the saw blade main shaft other end is connected with coolant pipe by connector, and liquid-passing hole is offered in the middle part of the saw blade To connect the cooling sap cavity formed inside the saw blade external pressure plate and platen in the saw blade, the cooling sap cavity and the saw blade Axial central through hole connection inside main shaft, offer respectively on platen and the saw blade external pressure plate in the saw blade with it is described cold But the liquid outlet channel of sap cavity connection, in the saw blade peripheral edge of platen and the saw blade external pressure plate along equipped with it is described go out liquid The liquid outlet of channel connection.
23. horizontal saw mill according to claim 22, it is characterised in that：Further include tank for coolant, the tank for coolant position In the lower section of the sawing position, coolant pump is connected with the tank for coolant；
The connector is rotary joint；
The coolant pipe end is connected with coolant pump, and being provided with ball valve between the coolant pump and the coolant pipe opens It closes, handle is provided on the ball valve switch；
Flow temperature sensor is arranged on the coolant pipe, the flow temperature sensor is connected with flow temperature digital-display Table；Coolant switch electromagnetic valve is additionally provided on the coolant pipe.
24. horizontal saw mill according to claim 23, it is characterised in that：Divide on platen and saw blade external pressure plate in the saw blade It is not provided with multiple liquid outlet channels, the liquid outlet channel radially distributes.
25. horizontal saw mill according to claim 1, it is characterised in that：The horizontal saw mill further includes a feeding device, institute It states feeding device and includes stock shelf, material storage mechanism, Material moving device and feeder, the batcher are provided on the stock shelf Structure includes the feed roller of several horizontal parallels setting, and the material storage mechanism translation is conveyed above blank to the Material moving device, The Material moving device lifts blank and translates and is delivered on the feed roller of the feeder, the feeder conveying On blank to the support component of the charging support device.
26. horizontal saw mill according to claim 25, it is characterised in that：The material storage mechanism includes a drive shaft and multiple Chain wheel assembly, the drive shaft to drive the chain wheel assembly conveying blank, distinguish by the feeder and the drive shaft It is set on the opposite both ends of the stock shelf, the feeder and the support component pair of the charging support device It connects, the axial direction of the drive shaft is parallel to length direction when blank conveys, and the axial direction of the feed roller hangs down Directly in the axial direction of the drive shaft, the drive shaft is installed on by driving shaft bearing seat on the stock shelf；It is each described Chain wheel assembly includes the first sprocket wheel, the second sprocket wheel and retainer chain, and the first sprocket wheel fixation is set in the drive shaft, institute State in the second sprocket wheel sprocket shaft bearing fixed on the stock shelf, the retainer chain connect first sprocket wheel and Second sprocket wheel, and the direction of transfer of the retainer chain is perpendicular to the axial direction of the drive shaft；It is also set on the stock shelf There is a feeding driving motor to drive the drive shaft turns.
27. horizontal saw mill according to claim 26, it is characterised in that：It is equidistantly provided on each retainer chain more Block is expected between a, set on each retainer chain it is described between material number of blocks it is identical, it is described between material block be fixed on the retainer chain On any pitch chain of item；Corresponding position in chain wheel assembly described in each group it is described between material block along the axis for being parallel to the drive shaft It is aligned to direction.
28. horizontal saw mill according to claim 27, it is characterised in that：Each chain wheel assembly has further included chain support Item and two pieces of chain baffles, the chain support bar, which is located at below the retainer chain and passes through fixed block, is fixed on the feeding On frame, two pieces of chain baffles are bolted on the two sides of the chain support bar, and the retainer chain is located at institute It states above chain support bar and among the two chain baffles.
29. horizontal saw mill according to claim 28, it is characterised in that：The Material moving device includes moving material electric cylinders and multigroup Lifting device, the lifting device include lifting cylinder and move material guide rail, and the material guide rail that moves is installed on the stock shelf, institute It states and shifting material guide rail slide block is slidably connected on shifting material guide rail, the cylinder rod free end of the lifting cylinder is connected with a lifting block, institute The cylinder body for stating lifting cylinder is fixedly connected by cylinder connecting plate with the material guide rail slide block that moves；The cylinder rod for moving material electric cylinders is certainly One connection slide unit is connected with by end, the cylinder body of the lifting cylinder of each lifting device is fixedly connected with to be slided in the connection So that each lifting cylinder synchronizing moving on platform.
30. horizontal saw mill according to claim 29, it is characterised in that：The feeder further includes feed motor and roller Cylinder rack, the roller rack is fixed to be placed on the stock shelf, and the roller that is fed is along the drive shaft axial parallel interval It is arranged in the roller rack, the both ends of each feed roller are connect by bearing with the roller rack, each described One end of feed roller is also associated with a roller sprocket wheel, and the feed motor passes through described in a chain and each feed roller Roller sprocket wheel connects；The height for moving material guide rail is described to move material guide rail less than the roller and the height of the roller rack Length direction perpendicular to the roller rack length direction, and it is described move material guide rail extend to the roller rack far from institute The side wall of retainer chain is stated, the roller rack offers and the lifting cylinder phase on the side wall of the retainer chain The resigning opening matched, so that the lifting cylinder and the lifting block pass through；
First sensor and second sensor are additionally provided on the stock shelf, the first sensor is last to monitor retainer chain Whether material block between have blank, the sprocket shaft bearing of the second sensor close to second sprocket wheel is set if holding between adjacent two Put, the second sensor monitor its residing current location whether have it is described between material block by determine whether blank is delivered to institute State the end of retainer chain；
At least two feed entrance points adjustment cylinder, the feed entrance point adjustment are provided in the roller rack on opposite two side The cylinder body of cylinder is fixed on the side wall of the roller rack, and the cylinder rod of the feed entrance point adjustment cylinder is actively located in the roller On the side wall of rack, and the free end of the cylinder rod of feed entrance point adjustment cylinder is connected with one and is parallel to the roller frame side wall Adjustment plate, be connected with a feeding correcting caging bolt in the adjustment plate, the feeding correcting caging bolt is actively located in On the side wall of the roller rack, and feeding correcting stop nut and feeding are threaded on the feeding correcting caging bolt Correcting locking nut；
The feeding device further includes feeding controller, the feeding controller and the feeding driving motor, the feed electricity Machine, the first sensor and second sensor electrical connection.
CN201721262726.8U 2017-09-29 2017-09-29 A kind of horizontal saw mill Active CN207464325U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107414182A (en) * 2017-09-29 2017-12-01 大连佳诚日田科技发展有限公司 A kind of horizontal saw mill
CN109909547A (en) * 2019-04-08 2019-06-21 中色（天津）特种材料有限公司 The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile
CN115533205A (en) * 2022-11-30 2022-12-30 济南市同心圆装饰工程有限公司 Aluminum alloy profile saw cutting device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107414182A (en) * 2017-09-29 2017-12-01 大连佳诚日田科技发展有限公司 A kind of horizontal saw mill
CN107414182B (en) * 2017-09-29 2023-10-27 大连佳诚日田科技发展有限公司 Horizontal sawing machine
CN109909547A (en) * 2019-04-08 2019-06-21 中色（天津）特种材料有限公司 The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile
CN115533205A (en) * 2022-11-30 2022-12-30 济南市同心圆装饰工程有限公司 Aluminum alloy profile saw cutting device
CN115533205B (en) * 2022-11-30 2023-02-28 济南市同心圆装饰工程有限公司 Aluminum alloy profile saw cutting device

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