CN207414477U - A kind of horizontal saw mill - Google Patents

A kind of horizontal saw mill Download PDF

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Publication number
CN207414477U
CN207414477U CN201721262708.XU CN201721262708U CN207414477U CN 207414477 U CN207414477 U CN 207414477U CN 201721262708 U CN201721262708 U CN 201721262708U CN 207414477 U CN207414477 U CN 207414477U
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CN
China
Prior art keywords
slide unit
big
small
sawing
big slide
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CN201721262708.XU
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Chinese (zh)
Inventor
刘伟东
刘国章
刘国云
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Dalian Jiacheng Suntrue Technology Development Co Ltd
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Dalian Jiacheng Suntrue Technology Development Co Ltd
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Abstract

The utility model discloses a kind of horizontal saw mills, go out material clamping device, small slide unit feeding clamping device, big slide unit feeding clamping device and sawing running gear including rack, charging support device, saw kerf, rack is equipped with sawing position；Feed the one side that support device is arranged on sawing position, charging support device is arranged in parallel in the slideway supporting block in rack and the support component in slideway supporting block including two, slideway supporting block upper surface is equipped with feeding guide, and feeding guide extends to sawing position by the feed end of rack；Saw kerf goes out the opposite side that material clamping device is located at sawing position；Big slide unit feeding clamping device is slidably connected on feeding guide；Small slide unit feeding clamping device can grip blank and be slidably connected on feeding guide；Sawing running gear is arranged in rack, and sawing running gear includes a saw blade.Reduce material tail, improve blank utilization rate, and being capable of the different blank of Continuous maching length.

Description

A kind of horizontal saw mill
Technical field
The utility model is related to a kind of sawing device, more particularly to a kind of horizontal saw mill.
Background technology
In existing computerized numerical control sawing machine, typically pass through single slide unit feeding, the general position of clamping device of saw kerf both sides setting It is fixed to put, and passes through the blank that saw blade enters the gripping apparatus grips that saw kerf sawing is set by both sides；But this knot In the computerized numerical control sawing machine of structure, since the clamping device of saw blade feedstock direction one side is fixed, and with certain width, and this Width of a clamping device on feed direction eventually increases the length of sawing remaining tailings, causes the waste of tailing；In order to The waste of tailing is reduced, remaining tailing generally requires manually to reprocess, waste of manpower, and machining accuracy is low.
Utility model content
The purpose of this utility model is to provide a kind of horizontal saw mill, to solve the above-mentioned problems of the prior art, reduces Expect the residue length of tail, and being capable of the different blank of Continuous maching length.
To achieve the above object, the utility model provides following scheme：
The utility model provides a kind of horizontal saw mill, including：
Rack, the rack are equipped with sawing position；
Support device is fed, the charging support device is arranged on the one side of the sawing position, the charging support device The slideway supporting block in the rack and the support component in slideway supporting block, the support group are arranged in parallel in including two For part to support blank, the slideway supporting block upper surface is equipped with feeding guide, and the feeding guide by the rack into Material end extends to the sawing position；
Saw kerf goes out material clamping device, and the saw kerf goes out the opposite side that material clamping device is located at the sawing position, the saw Mouth goes out material clamping device for gripping blank during sawing operation；
Big slide unit feeding clamping device, the big slide unit feeding clamping device are slidably connected on the feeding guide, institute Big slide unit feeding clamping device is stated for back and forth clamping conveying blank to the sawing position；
Small slide unit feeding clamping device, the small slide unit feeding clamping device be located at the big slide unit feeding clamping device with Between the sawing position, the small slide unit feeding clamping device can grip blank and be slidably connected to the feeding and lead On rail；
And sawing running gear, the sawing running gear are arranged in the rack, and the sawing running gear Including a saw blade, the saw blade is located at the sawing position simultaneously can freely stretch to institute perpendicular to the one side of the feeding guide It states sawing position and carries out sawing operation.
Preferably, the small slide unit feeding clamping device includes horizontally disposed small slide unit upper backup pad, the small slide unit Upper backup pad parallel beneath is provided with a small slide unit lower supporting plate, the small slide unit upper backup pad and the small slide unit lower supporting plate Connected by the two small slide unit vertical gripper shoes that are vertically arranged, the small slide unit upper backup pad and the small slide unit lower supporting plate it Between be also associated with several small slide unit leads, between the small slide unit upper backup pad and the small slide unit lower supporting plate from top to bottom Small slider cylinder fixed plate, small slide unit upper slide and small slide unit lower skateboard are disposed with, the small slide unit lead activity is worn It is located in the small slide unit pilot hole on small slider cylinder fixed plate, small slide unit upper slide and small slide unit lower skateboard；Small slider cylinder Small slider cylinder is installed in fixed plate；The cylinder rod of small slider cylinder passes freely through small slider cylinder fixed plate with being slided on small slide unit Plate connects, and the small slide unit upper slide is equipped with imitates type binder block with the shape of the blank small slide unit that matches；The small slide unit erects Small sliding table oil cylinder is connected on allotment fagging, the small slide unit lower skateboard forms mobile connection perpendicular to the both ends of feed direction Block, the lower part of the small slide unit vertical gripper shoe offer small slide unit pilot hole, and the mobile guide block passes through the small slide unit Pilot hole is simultaneously connected with the cylinder rod of the small sliding table oil cylinder, and the small sliding table oil cylinder can drive the small slide unit lower skateboard edge The short transverse of the small slide unit pilot hole moves back and forth up and down；The small slide unit lower supporting plate is slided with the feeding guide to be connected It connects, is connected with that small slide unit feeding clamping device is driven back and forth to slide on the feeding guide on the small slide unit lower supporting plate Dynamic small slide unit driving device.
Preferably, the big slide unit feeding clamping device includes big slide unit upper backup pad and is supported on the big slide unit Big slide unit lower supporting plate below plate, the big slide unit upper backup pad and the big slide unit lower supporting plate are led by more big slide unit Connected to column, the big slide unit lower supporting plate is connected with a big slide unit driving device, and the big slide unit lower supporting plate with it is described Feeding guide is slidably connected, and the big slide unit driving device is used to drive big slide unit feeding clamping device reciprocal on feeding guide It slides；
Big cunning has from top to bottom been arranged in pairs successively between the big slide unit upper backup pad and the big slide unit lower supporting plate Platform air cylinder fixed plate, big slide unit upper slide and big slide unit lower skateboard, the big slider cylinder fixed plate, the big slide unit upper slide Arranged in pairs along before and after feed direction with the big slide unit lower skateboard, and the big slide unit lead activity be threaded through it is described big In big slide unit pilot hole on slider cylinder fixed plate, the big slide unit upper slide and the big slide unit lower skateboard；It is each described At least one the first cylinder of big slide unit, the cylinder body top energy of big first cylinder of slide unit are installed in big slider cylinder fixed plate Enough pass freely through the big slider cylinder via of the big slide unit upper backup pad；The cylinder rod of first cylinder of big slide unit passes freely through The big slider cylinder fixed plate is connected with the corresponding big slide unit upper slide, and it is big sliding that the big slide unit upper slide is equipped with one Platform imitates type binder block, and the big slide unit imitates the lower surface of type binder block and the shape of blank matches；It is supported under the big slide unit Plate is equipped with big the second cylinder of slide unit, the cylinder rod of big second cylinder of slide unit pass freely through the big slide unit lower supporting plate with it is right The big slide unit lower skateboard connection answered.
Preferably, the sawing running gear includes：
One walks to saw platform, described to walk to saw and be installed with bearing block on platform, it is described walk saw plateau levels set and with the machine Frame is slidably connected；
One saw blade main shaft, the saw blade main shaft is set parallel to feed direction and the saw blade main shaft is threaded through the bearing In bearing in seat；
One sawing drive component, one end of the saw blade main shaft are connected with the saw blade, the other end of the saw blade main shaft It is connected with the output terminal of the sawing drive component；
And a reciprocal drive component, the reciprocal drive component be connected to it is described walk saw platform and for drive it is described walk Platform is sawed to move back and forth perpendicular to feed direction in the horizontal plane.
Preferably, the saw kerf goes out material clamping device and includes：
One discharge port platform, the discharge port platform are located at the exit side of the sawing position, the discharge port platform with Housing slide connects, and sawing blank clamping device is equipped with close to the upper surface of saw blade one end on the discharge port platform, described Sawing blank clamping device is used to clamp blank；
And a discharge port platform driving device, the discharge port platform driving device is for driving the discharge port platform It reciprocatingly slides along feed direction in rack.
Preferably, the slideway supporting block is connected by a bottom platform with the rack；It is solid that the support component includes one Fixed board and multiple the first rollers being arranged in parallel perpendicular to feed direction, the fixed plate are installed in the two slideway supporting blocks Feed end upper surface, the fixed plate be respectively equipped on the both ends perpendicular to feed direction the first roller support and the second roller Cylinder support；Each first roller is respectively positioned on the top of the fixed plate, and the both ends of each first roller pass through axis respectively It holds and is connected with first roller support and second roller support；
Preferably, the charging support device further includes a movable plate and is arranged in parallel perpendicular to the multiple of feed direction Second roller, the movable plate are slidably connected by movable plate sliding block and the feeding guide, and the movable plate is perpendicular to sending Expect to be respectively equipped with third roll support and the support of the 4th roller on the both ends in direction, each second roller is respectively positioned on the activity The top of plate, and the both ends of each second roller pass through bearing and third roll support and the 4th roller branch respectively Support connection, the height in the second horizontally-supported face that the first level supporting surface that second roller is formed is formed with first roller It spends equal；
Preferably, a big slide unit chain connecting block, the following table of the movable plate are additionally provided on the big slide unit upper backup pad Face is equipped with the first chain connecting block, and first chain connecting block passes through the first chain and the big slide unit chain connecting block phase Even；
Preferably, the lower surface of the movable plate is equipped with the second chain connecting block, on the lower surface of the fixed plate The 3rd chain connecting block is equipped at position corresponding with the second chain limited block, second chain connecting block passes through second Chain is connected with the 3rd chain connecting block；
Preferably, the feed end of the fixed plate is equipped with two material tail identification sensor stents, and the two two material tails are known Individual sensor stent is oppositely arranged on both ends of the fixed plate perpendicular to feed direction, the two material tail identification sensor branch Frame is equipped with a material tail identification sensor on opposite two sides；
Preferably, charging recognizer component in place is further included, recognizer component includes an oscillating cylinder, institute in place for the charging It states on the bottom platform that oscillating cylinder is arranged between the two slideway supporting blocks, in two shafts of the oscillating cylinder respectively A charging backgauge supporting block is connected with, the top of the charging backgauge supporting block is connected with a charging postive stop baffle, the charging Postive stop baffle edge is respectively equipped with a charging sensors in place on the both ends of feed direction；The big slide unit feeding clamping dress The exit side of the position of readiness put close to the support component is set, and the charging postive stop baffle is with being located at position of readiness The spacing of the big slide unit feeding clamping device is more than width of the small slide unit feeding clamping device on feed direction；
Preferably, close to one end of the sawing position on the bottom platform between the two slideway supporting blocks Equipped with a blanking port, the length of the blanking port is more than sawing length.
Preferably, the small slide unit imitates type binder block and is slidably connected to the small slide unit upper slide, and the small slide unit is imitated Type binder block imitates type binder block equipped with small slide unit binder block locking device to lock the small slide unit；
Preferably, be embedded with small slide unit retainer plate in the middle part of the small slide unit lower skateboard, the small slide unit retainer plate it is upper Surface is wearing face, and the upper surface flush of the upper surface of the small slide unit retainer plate and the small slide unit lower skateboard both ends；
Preferably, a clamping stroke adjusting bolt, the clamping row are threaded in the small slider cylinder fixed plate Journey adjusting bolt activity is threaded through in the adjustment hole on the small slide unit upper backup pad, and the clamping stroke adjusting bolt is described The both sides up and down of small slide unit upper backup pad are threaded with a small slide unit locking nut respectively；
Preferably, a small slide unit up stroke limited block is connected in the small slide unit vertical gripper shoe, the small slide unit glides Plate upper surface is equipped with a small slide unit up stroke limiting slot, and the lower end of the small slide unit up stroke limited block can be in the small slide unit It is moved up and down in up stroke limiting slot, the small slide unit up stroke limiting slot and the small slide unit up stroke limited block are used to limit The up stroke of the small slide unit lower skateboard；
Preferably, small slide unit return elasticity member is equipped between the small slide unit lower skateboard and the small slide unit lower supporting plate Part, the small slide unit return elastic element are in compressive state；
Preferably, the small slide unit lower skateboard is equipped with small slide unit and feeds side block blocks, and the small slide unit charging side block blocks are set In the small slide unit imitate the one side of type binder block and positioned at the small slide unit lower skateboard sawing direction distal end, the small slide unit into Expect that side block blocks are equipped with chamfering in backgauge face close to one end of feed side, and the backgauge face of the charging side block blocks is plane；
Preferably, it is equipped in the small slide unit pilot hole of the small slider cylinder fixed plate and the small slide unit lower skateboard Small slide unit oil-free bushing, the small slide unit lead are actively located in the small slide unit oil-free bushing；It is sliding on the small slide unit Small slide unit linear bearing is equipped in the small slide unit pilot hole of plate, the small slide unit lead is actively located in the small slide unit In linear bearing；
Preferably, the small slide unit lower skateboard is equipped with a most short material tail identification sensor stent, and the most short material tail is known The outer end face of the close sawing position of individual sensor stent and the outer end face for the close sawing position that small slide unit imitates type binder block are neat It is flat, and the most short material tail identification sensor stent is equipped with most short material tail identification sensor on one end close to sawing position； The small slide unit lower skateboard is equipped with a most long material tail identification sensor stent, on the most long material tail identification sensor stent Most long material tail identification sensor is equipped with close to one end of feed side；The position of readiness of the small slide unit feeding clamping device is close to institute The feed end of blanking port is stated, and is located at the exit side for feeding recognizer component in place, and the most long material tail identification sensor The charging side end face of stent and the exit side end face of the charging postive stop baffle, the most long material tail identification sensor stent Length be more than the charging backgauge supporting block and the sum of height of the charging postive stop baffle, and the most long material tail identification passes The sum of the width of the length of sensor bracket and the small slide unit feeding clamping device on feed direction exists equal to the blanking port Length on feed direction.
Preferably, it is provided with parallel between the two big slide unit lower skateboards above the big slide unit lower supporting plate multiple big Slide unit roller, the axial direction of the big slide unit roller is perpendicular to feed direction, and the both ends of the big slide unit roller are set respectively There are big the first roller of slide unit support and the support of big the second roller of slide unit, the both ends of the big slide unit roller pass through bearing and institute respectively State big the first roller of slide unit support and big the second roller of slide unit support connection；
Preferably, the upper surface of the big slide unit lower skateboard is embedded with big slide unit retainer plate, the big slide unit retainer plate It is fixedly connected with the big slide unit lower skateboard, the upper surface of the big slide unit retainer plate is wearing face；
Preferably, a upper slide stroke adjustment bolt, the upper slide row are threaded on the big slide unit lower skateboard Journey adjusting bolt activity is threaded through the big slide unit upper slide, the big slider cylinder fixed plate and the big slide unit upper backup pad On adjustment hole in, the upper slide stroke adjustment bolt the both sides up and down of the big slider cylinder fixed plate difference screw thread connect It is connected to a big slide unit locking nut；
Preferably, the big slide unit lower skateboard is with being equipped with lower skateboard up stroke on the contact surface of the big slide unit retainer plate Limiting slot offers lower skateboard through hole on the bottom surface of the lower skateboard up stroke limiting slot, is equipped in the lower skateboard through hole The lower skateboard up stroke caging bolt to match with the lower skateboard through hole, the lower skateboard up stroke caging bolt is described in Lower skateboard through hole is simultaneously connected with the big slide unit lower supporting plate, when the bottom of the bolt head of the lower skateboard up stroke caging bolt When face is contacted with the bottom surface of the lower skateboard up stroke limiting slot, the upper surface of the big slide unit retainer plate with it is multiple described big The big slide unit supporting plane that slide unit roller is formed is located at sustained height；
Preferably, the big slide unit is imitated type binder block and is slidably connected on the big slide unit upper slide, and the big slide unit Imitative type binder block imitates type binder block equipped with big slide unit binder block locking device to lock the big slide unit；
Preferably, set in the big slide unit pilot hole in the big slider cylinder fixed plate and the big slide unit lower skateboard There is big slide unit oil-free bushing, the big slide unit lead is actively located in the big slide unit oil-free bushing；On the big slide unit Big slide unit linear bearing is equipped in the big slide unit pilot hole of slide plate, the big slide unit lead is actively located in the big cunning In platform linear bearing；
Preferably, be respectively arranged in first roller of big slide unit support and big the second roller of slide unit support one into Expect correcting cylinder, the cylinder cylinder rod of the charging correcting cylinder is circumscribed with the charging correcting plate set along feed direction；It is described into Expect that correcting cylinder is equipped with a correcting limited block, a correcting caging bolt is equipped in the charging correcting limited block, it is described to lead Positive caging bolt one end be connected with the charging correcting plate, the other end of the correcting caging bolt equipped with correcting adjusting nut with Correcting locking nut；
Preferably, the big slide unit driving device includes a big slide unit driving motor, and the big slide unit driving motor is fixed In in the rack, the output shaft of the big slide unit driving motor is connected with a big slide unit leading screw, institute by big slide unit shaft coupling It states big slide unit threads of lead screw and is connected with a big slide unit screw, the big slide unit screw is fixed with the big slide unit lower supporting plate to be connected It connects；
Preferably, the upper surface of the big slide unit upper backup pad is equipped with air inlet joint block of gas channel, is propped up on the big slide unit The lower surface of fagging is equipped with outlet joint block of gas channel, and air inlet gas channels and outlet gas are equipped in the big slide unit upper backup pad Paths, the air inlet joint block of gas channel is interior to be equipped with the air inlet interface channel connected with the air inlet gas channels, the air inlet Interface channel is connected by tracheae with the air inlet of big first cylinder of slide unit；It is equipped with and institute in the outlet joint block of gas channel The outlet interface channel of outlet gas channels connection is stated, the outlet interface channel passes through tracheae and big first cylinder of slide unit Exhaust outlet connection；The inlet end of the air inlet gas channels is connected with supplying the gas outlet of source of the gas, the outlet gas channels Exhaust end and atmosphere.
The utility model achieves following technique effect compared with the prior art：
Horizontal saw mill provided by the utility model, using on the basis of one big slide unit feeding clamping device, by sawing Be located proximate to feed side small slide unit feeding clamping device be arranged to reciprocatingly slide along feeding track and hitch feed shifting Dynamic clamping device, small slide unit feeding clamping device can play a dual role of feeding clamping and discharge tail simultaneously, so we An as long as given safety holding length (setting sawing length>=safety holding length), as long as charge length is long more than sawing The sum of degree and safety holding length, it becomes possible to sawing is carried out again, will obtain a material tail for being less than setting sawing length, this Sample tailing need not be reprocessed manually, reduce the waste of tailing；Meanwhile this remaining part cannot sawing again material tail, It can be ejected and be fallen into preset blanking port by the new blank in big slide unit feeding clamping device, subsequently be located Reason, improves blank utilization rate, and being capable of the different blank of Continuous maching length.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments, for those of ordinary skill in the art, without creative efforts, can also be according to this A little attached drawings obtain other attached drawings.
Fig. 1 is the dimensional structure diagram of horizontal saw mill provided by the utility model；
Fig. 2 is that horizontal saw mill provided by the utility model removes the structure diagram after discharge port platform；
Fig. 3 is the front view of horizontal saw mill provided by the utility model；
Fig. 4 is that horizontal saw mill provided by the utility model removes the top view after discharge port platform；
Fig. 5 is the left view of horizontal saw mill provided by the utility model；
Fig. 6 is the fractionation structural representation of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Fig. 7 is the front view of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Fig. 8 is the A-A sectional views of Fig. 7；
Fig. 9 is the B-B sectional views of Fig. 7；
Figure 10 is the top view of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 11 is the right view of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 12 is the dimensional structure diagram of the small slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 13 is the fractionation structural representation of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 14 is the front view of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 15 is the A-A sectional views of Figure 14；
Figure 16 is the B-B sectional views of Figure 14；
Figure 17 is the D-D sectional views of Figure 14；
Figure 18 is the top view of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 19 is the C-C sectional views of Figure 18；
Figure 20 is the dimensional structure diagram of the big slide unit feeding clamping device of horizontal saw mill provided by the utility model；
Figure 21 is that the saw kerf of horizontal saw mill provided by the utility model goes out the overall structure diagram of material clamping device；
Figure 22 is that the saw kerf of horizontal saw mill provided by the utility model goes out the fractionation structural representation of material clamping device；
Figure 23 is that the saw kerf of horizontal saw mill provided by the utility model goes out the front view of material clamping device；
Figure 24 is the A-A sectional views of Figure 23；
Figure 25 is the B-B sectional views of Figure 23；
Figure 26 is that the saw kerf of horizontal saw mill provided by the utility model goes out the top view of material clamping device；
Figure 27 is that the saw kerf of horizontal saw mill provided by the utility model goes out the right view of material clamping device；
Figure 28 is the overall structure that the saw kerf of horizontal saw mill provided by the utility model goes out another angle of material clamping device Schematic diagram；
Figure 29 is the dimensional structure diagram of the charging support device of horizontal saw mill provided by the utility model；
Figure 30 is the front view of the charging support device of horizontal saw mill provided by the utility model；
Figure 31 is the right view of the charging support device of horizontal saw mill provided by the utility model；
Figure 32 is the top view of the charging support device of horizontal saw mill provided by the utility model；
Figure 33 is the fractionation structural representation of the charging support device of horizontal saw mill provided by the utility model；
Figure 34 is the fractionation structural representation of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 35 is the front view of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 36 is the top view of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 37 is the left view of the sawing running gear of horizontal saw mill provided by the utility model；
Figure 38 is the A-A sectional views of Figure 37；
Figure 39 is the dimensional structure diagram of the sawing running gear of horizontal saw mill provided by the utility model.
In figure：The small slide unit feeding clamping devices of 1000-；101- clamping stroke adjusting bolts；The small slider cylinders of 102-；103- Small slide unit upper backup pad；The small slide unit oil-free bushings of 104-；The small slide unit upper slides of 105-；The small slide unit leads of 106-；The small cunnings of 107- Platform cylinder holder；The small slide unit vertical gripper shoes of 108-；The small sliding table oil cylinders of 109-；The small slide unit screws of 1010-；The small slide units of 1011- Screw bushing；1012- leading screws are drivingly connected block；The small slide unit driving motors of 1013-；The small slide unit motor fixed support blocks of 1014-； 1015- leading screw affixed side support units；1016- leading screws fix lip block；The small slide unit leading screws of 1017-；Under the small slide units of 1018- Support plate；1019- leading screw support-side support units；1020- leading screw support-side lip blocks；The small slide unit lower skateboards of 1021-； The small slide unit retainer plates of 1022-；The small slide unit linear bearings of 1024-；The most long material tail identification sensors of 1025-；The most long material tails of 1026- Identification sensor stent；The small slide unit shaft couplings of 1027-；The most short material tail identification sensors of 1028-；1029- is most short, and the identification of material tail passes Sensor bracket；The small slider cylinder fixed plates of 1030-；The small slide unit charging side block blocks of 1031-；The small slide unit up stroke /Vs of 1032- Block；The small slide unit return elastic elements of 1033-；The small slide unit guide rail slide blocks of 1034-；The small slide unit overtravel buffer stoppers of 1035-；1036- Small slide unit locking nut；The small slide units of 1037- imitate type binder block；
The big slide unit feeding clamping devices of 2000-；The big slide unit upper backup pads of 201-；The big slide unit upper slides of 202-；The big cunnings of 203- The first roller of platform supports；The big slide unit roller washers of 204-；The big slide unit retainer plates of 205-；The big slide unit lower skateboards of 206-；The big cunnings of 207- Platform lower supporting plate；Big the second cylinders of slide unit of 208-；The big slide unit locking nuts of 209-；2010- lower skateboard up stroke caging bolts； 2011- air passage block seal O-rings；2012- upper slide stroke adjustment bolts；The big slider cylinder fixed plates of 2013-；The big cunnings of 2014- Platform imitates type binder block；The big slide unit linear bearings of 2015-；The big slide unit guide rail slide blocks of 2016-；Big the first cylinders of slide unit of 2017-； The big slide unit rollers of 2018-；Big the second roller of the slide unit supports of 2019-；The big slide unit roller bearings of 2020-；The big slide units of 2021- are oriented to Column；The big slide unit oil-free bushings of 2022-；2023- outlet joint block of gas channel；The big slide unit driving motors of 2024-；The big slide unit electricity of 2025- Machine fixed support block；The big slide unit shaft couplings of 2026-；2027- leading screw affixed side support units；2028- leading screws fix lip block； 2029- screws are fixedly connected with block；2030- screw slide unit connecting plates；The big slide unit leading screws of 2031-；2032- leading screws support-side supports Unit；2033- leading screw support-side lip blocks；2034- feeds correcting cylinder；2035- feeds correcting plate；2037- correctings are adjusted Nut；2038- correcting locking nuts；The big slide unit screws of 2039-；The big slide unit overtravel buffer stoppers of 2040-；2041- feeds correcting Limited block；2042- correcting caging bolts；2043- feeds correcting bracket cylinder；2044- correcting plate link blocks；The big slide unit chains of 2045- Link block；2046- air inlet joint block of gas channel；
3000- saw kerfs go out material clamping device；301- discharge port platforms；302- affixed sides support；303- swing arms；304- tune Save bolt；The upper binder support plates of 305-；306- oil-free bushings；The upper binder slide plates of 307-；308- erects supporting block；309- oil cylinders are fixed Frame；3010- retainer plates；Binder slide plate under 3011-；Binder support plate under 3012-；3013- locking nuts；3014- leads； 3015- oil cylinders；3016- line slideways；3017- feed screw nut；3018- angle-style support units；3019- leading screws；3020- swing arms Cylinder；3021- screw bushings；3023- fixed blocks；3024- cylinders；3025- knuckle joint pins；3026- air cylinder fixed plates；3027- Up stroke limited block；3028- linear bearings；3029- imitates type binder block；3030- feeds side block blocks；3031- returns elasticity member Part；
4000- feeds support device；The first rollers of 401- support；402- expects tail identification sensor stent；403- material tails are known Individual sensor；404- fixes cushion block；405- fixed plates；The second rollers of 406- support；407- bottoms platform；408- slideway supporting blocks； The 3rd chain fixed blocks of 409-；The second rollers of 4010-；4011- third rolls support；The 4th rollers of 4012- support；4013- lives Movable plate sliding block；4014- movable plates；4015- feeds postive stop baffle；4016- feeds sensors in place；4017- charging backgauge supports Block；4018- oscillating cylinders；4019- roller washers；4020- oscillating cylinder foot stools；The first chain connecting blocks of 4021-；4022- falls Material mouth；The first rollers of 4024-；4025- the second chain fixed blocks；4026- feeding guides；
5000- sawing running gears；501- saw blade main shafts；502- bearing blocks；503- splint fixations；504- screw affixed sides Angle-style support unit；505- motor support frames；506- sawing movable motors；507- shaft couplings；508- spindle encoders；509- It walks to saw guide assembly；5010- floors；5011- motor fixing plates；5012- lower belts are tensioned locating piece；5013- sawing power electrics Machine；5014- sawing leading screws；5015- screw support-side angle-style support units；5016- walks to saw platform；The first active synchronizations of 5017- Belt wheel；5018- sawing screws；5019- screw bushings；5020- upper belts are tensioned locating piece；5021- synchronous belt vias；5022- Saw blade；5023- saw blade pressing plates；5025- round nuts；5026- round nut stop washers；5027- bearing inner race pressing sleeves；5028- Bearing outer ring pressing sleeve；The second driven synchronous pulleys of 5030-；The first driven synchronous pulleys of 5031-；5032- encoder stents； 5033- the second active synchronization belt wheels；5034- saw blade motor buffer stoppers；The second synchronous belts of 5035-；The second synchronous belts of 5036-； The upper bar-shaped troughs of 5037-；Bar-shaped trough under 5038-；5041- saw blade hold-down bolts；6000- racks.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained shall fall within the protection scope of the present invention.
The purpose of this utility model is to provide a kind of horizontal saw mill, to solve the above-mentioned problems of the prior art, reduces Expect the residue length of tail, and being capable of the different blank of Continuous maching length.
To enable the above-mentioned purpose of the utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings and have Body embodiment is described in further detail the utility model.
The utility model provides a kind of horizontal saw mill, as shown in Fig. 1~5, including rack 6000, charging support device 4000th, saw kerf goes out material clamping device 3000, big slide unit feeding clamping device 2000, small slide unit feeding clamping device 1000 and sawing Running gear 5000, rack 6000 are equipped with sawing position；Feed the one side that support device 4000 is arranged on sawing position, charging branch Support arrangement 4000 is arranged in parallel in the slideway supporting block 408 in rack 6000 and the branch in slideway supporting block 408 including two Support component, for support component to support blank, 408 upper surface of slideway supporting block is fixedly connected with feeding guide 4026, and feeding Guide rail extends to sawing position by the feed end of rack 6000；Saw kerf goes out material clamping device 3000 and is located at the another of sawing position Side, saw kerf go out material clamping device 3000 for gripping blank during sawing operation；Big slide unit feeding clamping device 2000 slides It is connected on feeding guide 4026, big slide unit feeding clamping device 2000 conveys blank to sawing position for back and forth clamping；It is small Slide unit feeding clamping device 1000 is between big slide unit feeding clamping device 2000 and sawing position, small slide unit feeding clamping dress Blank can be gripped and be slidably connected on feeding guide 4026 by putting 1000；Sawing running gear 5000 is arranged at rack On 6000, and sawing running gear 5000 includes a saw blade 5022, and saw blade 5022, which is located at sawing position one side, simultaneously can freely stretch Enter to sawing position and carry out sawing operation.
The step of using during horizontal saw mill provided by the utility model progress sawing：
Step 1：Blank is sent via charging support device 4000 to the big slide unit feeding clamping device positioned at position of readiness 2000, the end face of Billet cutting side is the first distance apart from the end face of the sawing side of big slide unit feeding clamping device 2000 at this time, The saw cutting head that first distance is fallen for the desire sawing of width of the small slide unit feeding clamping device 1000 on feed direction and setting The sum of length；
Step 2：It clamps blank positioned at the big slide unit feeding clamping device 2000 of position of readiness and slides into and treated with being located at The small slide unit feeding clamping device 1000 that seat in the plane is put contacts, and the blank that big slide unit feeding clamping device 2000 clamps is by small slide unit The tailing of a remaining upper blank in feeding clamping device 1000 ejects small slide unit feeding clamping device 1000, and tailing is fallen into In rack 6000；
Step 3：Small slide unit feeding clamping device 1000, which slides into, is in close proximity to sawing position, then big slide unit feeding clamping Device 2000, which slides into, is in close proximity to small 1000 feed side of slide unit feeding clamping device, and saw kerf goes out material clamping device 3000 and small slide unit Feeding clamping device 1000 is clamped blank, and big slide unit feeding clamping device 2000 unclamps blank, and retract a sawing length To the first material folding position and the blank that is clamped, sawing running gear 5000 carries out blank sawing and returns saw；
Step 4：Small slide unit feeding clamping device 1000 and saw kerf go out material clamping device 3000 and unclamp blank, and big slide unit is sent Material clamping device 2000, which clamps blank and slides into, is in close proximity to small 1000 feed side of slide unit feeding clamping device, saw kerf discharging Clamping device 3000 and small slide unit feeding clamping device 1000 are clamped blank, and big slide unit feeding clamping device 2000 unclamps Blank, and the sawing length to the first material folding position that retracts is clamped blank, sawing running gear 5000 carries out blank Sawing simultaneously returns saw；
Step 5：Step 4 is repeated, until big slide unit feeding clamping device 2000 is in the first material folding position last time energy Enough clamp and be clamped blank when, small slide unit feeding clamping device 1000, which unclamps blank and retracts to being in close proximity to big slide unit, to be sent The exit side of material clamping device 2000 simultaneously clamps blank, and big slide unit feeding clamping device 2000, which unclamps blank and retracts to it, to be treated Seat in the plane is put, and sawing running gear 5000 carries out blank sawing and returns saw；
Step 6：Saw kerf goes out material clamping device 3000 and unclamps blank, and small slide unit feeding clamping device 1000 clamps blank And slide into and be in close proximity to sawing position, saw kerf goes out material clamping device 3000 and is clamped blank, small slide unit feeding clamping device 1000 unclamp blanks, and the sawing length to the second material folding position that retracts is clamped blank, and sawing running gear 5000 is right Blank carries out a sawing and returns saw；
Step 7：Step 6 is repeated, until small slide unit feeding clamping device 1000 is in the second material folding position last time energy Enough clamp and be clamped blank when, saw kerf go out material clamping device 3000 unclamp blank, small slide unit feeding clamping device 1000 clamp blank and slide into and are in close proximity to sawing position, and saw kerf goes out material clamping device 3000 and is clamped blank, sawing Running gear 5000 carries out blank sawing and returns saw, and saw kerf goes out material clamping device 3000 and unclamps blank, small slide unit feeding Clamping device 1000 clamps tailing and retracts to its position of readiness, and small slide unit feeding clamping device unclamps tailing.
The utility model is used on the basis of one big slide unit feeding clamping device 2000, and sawing is located proximate to feed The small slide unit feeding clamping device 1000 of side is arranged to can to reciprocatingly slide along feeding track 4026 and folder is moved in hitch feed Device is held, small slide unit feeding clamping device 1000 can play a dual role of feeding clamping and discharge tail simultaneously, in this way, only needing A given safety holding length (setting sawing length>=safety holding length), if charge length be more than sawing length with The sum of safety holding length, it becomes possible to carry out sawing again, a material tail for being less than setting sawing length, such tail will be obtained Material need not be reprocessed manually, reduce the waste of tailing；Meanwhile this remaining part cannot sawing again material tail, can It is ejected and fallen into preset blanking port 4022 by the new blank in big slide unit feeding clamping device 2000, carry out Subsequent processing improves blank utilization rate, and being capable of the different blank of Continuous maching length.
Small slide unit feeding clamping device 1000, as figures 6 to 12 show, including horizontally disposed small slide unit upper backup pad 103, Small 103 parallel beneath of slide unit upper backup pad is provided with a small slide unit lower supporting plate 1018, small slide unit upper backup pad 103 and small slide unit The small slide unit vertical gripper shoe 108 that lower supporting plate 1018 is vertically arranged by two connects, small slide unit upper backup pad 103 and small slide unit Several small slide unit leads 106, small slide unit upper backup pad 103 and small slide unit lower supporting plate are also associated between lower supporting plate 1018 Small slider cylinder fixed plate 1030, small slide unit upper slide 105 and small slide unit lower skateboard are from top to bottom disposed between 1018 1021, small 106 activity of slide unit lead is threaded through under small slider cylinder fixed plate 1030, small slide unit upper slide 105 and small slide unit In small slide unit pilot hole on slide plate 1021；Small slider cylinder 102 is installed in small slider cylinder fixed plate 1030；Small slide unit gas The cylinder rod activity of cylinder 102 is connected through small slider cylinder fixed plate 1030 with small slide unit upper slide 105, small slide unit upper slide 105 It is equipped with and imitates type binder block 1037 with the shape of the blank to be processed small slide unit that matches；It is connected in small slide unit vertical gripper shoe 108 There is small sliding table oil cylinder 109, small slide unit lower skateboard 1021 forms mobile link block perpendicular to the both ends of feed direction, and small slide unit is vertical The lower part of support plate 108 offers the small slide unit pilot hole to match with mobile link block width, and mobile guide block passes through small cunning Platform pilot hole is simultaneously connected with the cylinder rod of small sliding table oil cylinder 109, and small sliding table oil cylinder 109 can drive small 1021 edge of slide unit lower skateboard The upper surface of the short transverse of small slide unit pilot hole slide unit lower supporting plate 1018 from childhood is between the inner top surface of small slide unit pilot hole It moves back and forth up and down；The feeding guide 4026 of small slide unit lower supporting plate 1018 and sawing machine is slidably connected, small slide unit lower supporting plate The small slide unit that small slide unit feeding clamping device 1000 is driven to reciprocatingly slide on feeding guide 4026 drive is connected on 1018 Dynamic device, specifically, small slide unit lower supporting plate 1018 is slidably connected by small slide unit guide rail slide block 1034 with feeding guide 4026.
The utility model is used on the basis of a slide unit hitch feed, and the saw kerf that sawing is located proximate to feed side is pressed from both sides It holds part to become dynamic slide unit from fixed slide unit and obtain small slide unit feeding clamping device 1000, due to small slide unit feeding clamping device 1000 can move, and can play a dual role of feeding clamping and discharge tail simultaneously, and when sawing need to only give a safety clamp Hold length (setting sawing length>=safety holding length), if charge length be more than sawing length and safety holding length it With, it becomes possible to sawing is carried out again, will obtain a material tail for being less than setting sawing length, such tailing need not manually again Processing, reduces the waste of tailing；Meanwhile this remaining part cannot sawing again material tail, can be by big slide unit feed clamp It holds and the new blank of conveying is clamped in device 2000 ejects and fall into preset blanking port 4022, subsequently located Reason, improves blank utilization rate, and being capable of the different blank of Continuous maching length.
In specific scheme, each small slider cylinder 102 in small slider cylinder fixed plate 1030 is consolidated with four bolts Fixed, fixed two small slider cylinder 102 can be in small slider cylinder fixed plate 1030 and small slider cylinder fixed plate 1030 It is slided up and down along the small slide unit lead 106 at small 1030 both ends of slider cylinder fixed plate, small slide unit lead 106, which both rose, leads To the small slide unit upper backup pad 103 of connection and small slide unit lower supporting plate 1018 is played again, this composition is simple in structure and saves Space.The composition of small slide unit upper slide 105 and movement：Small slide unit upper slide 105 is being located at small slider cylinder fixed plate 1030 just Lower section, each small slide unit upper slide 105 are connected with the cylinder rod of two small slider cylinder 102, and the cylinder body of small slider cylinder 102 is fixed In small slider cylinder fixed plate 1030, by adjusting fixed small slider cylinder fixed plate 1030 or flexible small slider cylinder 102 Cylinder rod, small slide unit upper slide 105 and small slide unit can be driven to imitate 1037 vertical up-or-down movement of type binder block.
The composition of small slide unit lower skateboard 1021 and movement：Respectively pass through a small slide unit in two small slide unit vertical gripper shoe 108 109 fixed frame of oil cylinder is fixed there are one small sliding table oil cylinder 109, and two small sliding table oil cylinder, 109 cylinder rod is fixed downwards, each small slide unit Oil cylinder 109 is fixed with four bolts, and small slide unit lower skateboard 1021 can be along the small slide unit lead 106 at both ends vertical up and down It slides in direction.Small slide unit lower skateboard 1021 is located at the surface of small slide unit lower supporting plate 1018, each small slide unit lower skateboard 1021 It is connected with the cylinder rod of two small sliding table oil cylinder 109, on the small sliding table oil cylinder fixed frame 107 of cylinder body of small sliding table oil cylinder 109, By the cylinder rod for the small sliding table oil cylinder 109 that stretches small slide unit lower skateboard 1021 and small slide unit retainer plate 1022 is driven vertically to transport It is dynamic.
The small small slide unit driving device of slide unit driving device includes a small slide unit driving motor 1013, small slide unit driving motor 1013 are fixed on by small slide unit motor fixed support block 1014 in sawing machine rack 6000, the output of small slide unit driving motor 1013 Axis is connected with a small slide unit leading screw 1017 by small slide unit shaft coupling 1027, small slide unit leading screw 1017 with small slide unit driving motor A leading screw affixed side support unit 1015 is arranged with outside one end of 1013 connections, leading screw affixed side support unit 1015 passes through leading screw Fixed lip block 1016 is fixed in rack 6000, and small slide unit leading screw 1017 is threaded with a small slide unit screw 1010, small A small slide unit screw bushing 1011 is cased with outside slide unit screw 1010, small slide unit screw bushing 1011 is fixed on leading screw drive connection On block 1012, leading screw is drivingly connected block 1012 and is fixedly connected with small slide unit lower supporting plate 1018, in small slide unit screw 1010 and silk A small slide unit overtravel buffer stopper 1035, small slide unit are cased with outside small slide unit leading screw 1017 between thick stick affixed side support unit 1015 A leading screw support-side support unit 1019 is arranged with outside the end of leading screw 1017, leading screw support-side support unit 1019 passes through leading screw Support-side lip block 1020 is fixedly connected with rack 6000, in small slide unit screw 1010 and leading screw support-side support unit A small slide unit overtravel buffer stopper 1035 is also cased with outside small slide unit leading screw 1017 between 1019, when small slide unit feeding clamping device When 1000 preset strokes exceed the both ends of small slide unit leading screw 1017, small slide unit overtravel buffer stopper 1035 is to small slide unit screw 1010 play cushioning effect, avoid the occurrence of failure.
In further embodiment, small slide unit imitates type binder block 1037 and is slidably connected to small slide unit upper slide 105, and small Slide unit imitates type binder block 1037 and imitates type binder block equipped with small slide unit binder block locking device to lock small slide unit.It is specifically, small Slide unit is imitated type binder block 1037 and is fixed on by four bolts on the strip via of small slide unit upper slide 105, the axis of strip via To direction perpendicular to feed direction, small slide unit is imitated type binder block 1037 and can be controlled on the strip via of small slide unit upper slide 105 It is mobile, the small slide unit of different types of blank adjusting can be directed to and imitate type binder block 1037, after adjusting good position, small slide unit can be tightened Small slide unit is imitated type binder block 1037 and is locked in the position by the locking nut on bolt in the strip via of upper slide 105 It puts.
In further embodiment, the middle part of small slide unit lower skateboard 1021 is embedded with small slide unit retainer plate 1022, small slide unit The upper surface of retainer plate 1022 is wearing face, and the upper surface of small slide unit retainer plate 1022 and small 1021 both ends of slide unit lower skateboard Upper surface flush.Small slide unit retainer plate 1022 is contacted in clamping with the lower horizontal plane expected, has the small slide unit of wearing face Retainer plate 1022 can bear friction and slip in the blank long period, and service life is longer.
In further embodiment, a clamping stroke adjusting bolt is threaded in small slider cylinder fixed plate 1030 101, the bottom of clamping stroke adjusting bolt 101 is threadedly coupled with small slider cylinder fixed plate 1030, and clamping stroke adjusts spiral shell Bolt 101 is threaded through through small slide unit upper backup pad 103 and activity in the adjustment hole on small slide unit upper backup pad 103 straight up, Clamping stroke adjusting bolt 101 is threaded with a small slide unit locking screw in the both sides up and down of small slide unit upper backup pad 103 respectively Mother 1036.
Clamping stroke is adjusted：
Generally according to needing the blank shape of sawing that corresponding small slide unit is selected to imitate type binder block 1037, when blank specification is selected After fixed, small slide unit is imitated type binder block 1037 and is also designated, and at this moment can adjust small slide unit as needed and imitate type binder block 1037 Height and position adapts to the sawing of the blank of different height.Small slide unit is adjusted by clamping stroke adjusting bolt 101 and imitates type binder The height and position of block 1037 unscrews the small slide unit locking nut 1036 of small 1030 both sides of slider cylinder fixed plate, above carries or move down Clamping stroke adjusting bolt 1, you can move up or down small slider cylinder fixed plate 1030, pass through small slider cylinder 102 Cylinder rod drives small slide unit upper slide 105 to move up or down suitable distance simultaneously, and small slide unit is made to imitate type binder block 1037 and is located at Suitable height makes clamping and the process for unclamping blank after the completion of adjusting, lock small slider cylinder all in effective travel and fix Small slide unit locking nut 1036 (the small slide unit locking nut 1036 above small slider cylinder fixed plate 1030 of 1030 both sides of plate It is screwed down, small slide unit locking nut 1036 below is twisted upwards, is locked using a pair of small slide unit locking nut 1036)；It is fixed After small slider cylinder fixed plate 1030, the cylinder rod for small slider cylinder 102 of stretching drives small slide unit upper slide 105 and small slide unit to imitate type Upper material folding action is realized in 1037 vertical up-or-down movement of binder block.
In further embodiment, a small slide unit up stroke limited block 1032 is connected in small slide unit vertical gripper shoe 108, Small 1021 surface of slide unit lower skateboard is equipped with a small slide unit up stroke limiting slot, and the lower end of small slide unit up stroke limited block 1032 can It is moved up and down in small slide unit up stroke limiting slot, when the lower face of small slide unit up stroke limited block 1032 and small slide unit up stroke During the inner bottom surface contact of limiting slot, small slide unit lower skateboard 1021 just can not continue to move up, so as to small slide unit uplink degree Position slot and small slide unit up stroke limited block 1032 can be realized to limit the up stroke of small slide unit lower skateboard 21.
Small slide unit return elastic element 1033 is equipped between small slide unit lower skateboard 1021 and small slide unit lower supporting plate 1018, Small slide unit return elastic element 1033 can be specially spring, and small slide unit return elastic element 1033 is in compressive state.Small cunning Platform return elastic element 33 can speed up the rate of climb of the small slide unit lower skateboard 21 during material folding so that small slide unit lower skateboard 21 imitate type binder block 37 prior to small slide unit contacts blank so that blank is more stable in clamping, will not move, avoid blank It is bent in clamping process and reduces machining accuracy.
Small 1021 material folding travel limit of slide unit lower skateboard：Small 1021 up stroke of slide unit lower skateboard limitation is mainly by small slide unit Up stroke limited block 1032 determines, and down stroke limitation is by under the stretching of the cylinder rod of small sliding table oil cylinder 109 and small slide unit The seamless clamping of slide plate 1021, small slide unit lower supporting plate 1018 determines, material folding stroke (the small slide unit of small slide unit lower skateboard 1021 Small 22 climb of slide unit retainer plate of lower skateboard 1021 the upper surface of middle part) theory is with the upper of big slide unit retainer plate 205 Plane with height subject to, to determine small slide unit uplink of the small slide unit up stroke limited block 1032 in small 1021 both sides of slide unit lower skateboard The distance that can be moved in journey limiting slot, to limit the lifting height of small slide unit lower skateboard 1021, i.e., when small slide unit uplink degree The lower face of position block 1032 is with the inner bottom surface of small slide unit up stroke limiting slot when contacting, the upper plane of small slide unit retainer plate 1022 and The upper plane of big slide unit retainer plate 205 is the same as height.The cylinder diameter used on small slide unit lower skateboard 1021 is the oil cylinder of 40mm, small cunning Platform cylinder 102 uses cylinder of the cylinder diameter for 40mm, increases by four between small slide unit lower skateboard 1021, small slide unit lower supporting plate 1018 Group counter sink placed small slide unit return elastic element 1033 respectively, such structure and configuration arrange to make equipment sawing by Small slide unit lower skateboard 1021 is more stable in power process, and cylinder efficient is more efficient, and saw cut surface is more smooth.In motion process Medium and small slider cylinder 102 and small sliding table oil cylinder 109 be while air inlet or oil inlet, but because of gravity, stroke length, small slide unit return bullet Property element 1033 small slide unit upper slide 105 and small slide unit when factors cause material folding imitate type binder block 1037 compared under small slide unit Contact material, rear binder after the small slide unit retainer plate 1022 of slide plate 1021 the upper surface of middle part, when loose metal, expect small slide unit upper slide 105 and small slide unit imitate small slide unit retainer plate of the type binder block 1037 compared with small slide unit lower skateboard 1021 the upper surface of middle part 1022 first leave material, first unclamp material, and when preventing that feeding from clamping, small slide unit upper slide 105 and small slide unit imitate type binder block 1037 first Contact blank applies downward pressure effect and makes curved generation length positioning error under blank..
In further embodiment, 5 are equipped with small slide unit charging side block blocks 1031, small slide unit feed side on small slide unit lower skateboard Block 1031 is imitated type binder block 1037 perpendicular to the one side of feed direction arranged on small slide unit and is sawed positioned at small slide unit lower skateboard 1021 Butt to distal end, small slide unit charging side block blocks 1031 are equipped with chamfering, and small slide unit in backgauge face close to one end of feedstock direction The backgauge face for feeding side block blocks 1031 is plane.Small slide unit charging side block blocks 1031 can carry out sawing direction to blank and determine In sawing process, certain supporting role is provided to blank for position, and sawing is more stable, ensures sawing precision.
In further embodiment, the small slide unit pilot hole of small slider cylinder fixed plate 1030 and small slide unit lower skateboard 1021 Interior to be equipped with small slide unit oil-free bushing 104, small slide unit lead 106 is actively located in small slide unit oil-free bushing 104；On small slide unit Small slide unit linear bearing 1024 is equipped in the small slide unit pilot hole of slide plate 105, small slide unit lead 106 is actively located in small cunning In platform linear bearing 1024.
Specifically, small slider cylinder fixed plate 1030 and small slide unit lower skateboard 1021 are each at the both ends perpendicular to feed direction The two small slide unit oil-free bushing 104 of installation, under small slider cylinder fixed plate 1030 and thereon small slider cylinder 102 and small slide unit Slide plate 1021 can be along the four small slide unit lead 106 among the four small slide unit oil-free bushing 104 at both ends upper and lower Vertical direction is slided.
Small slide unit upper slide 105 is respectively installing two small slide unit linear bearing 1024 perpendicular to the both ends of feed direction, because It is fixed after adjusting for the small slider cylinder fixed plate 1030 only just vertically slidable adjustment when switching blank species, this The upper and lower movement of kind infrequently employs the oil-free bushing of sliding friction to realize, and small slide unit upper slide 105 is fixed straight The small slide unit for connecing binder imitates type binder block 1037, vertically can frequently move during the work time, so employing rolling The linear bearing of friction is completed.
In further embodiment, small slide unit lower skateboard 1021 is equipped with a most short material tail identification sensor stent 1029, Small slide unit imitates type binder block 1037 and small slide unit lower skateboard 1021 stretches out small slide unit upper slide close to one end of sawing position 105, the outer end face of the close sawing position of most short material tail identification sensor stent 1029, small slide unit lower skateboard 1021 are close to sawing The outer end face that the outer end face of position and small slide unit imitate the close sawing position of type binder block 1037 flushes, and most short material tail identification Sensor stand 1029 is equipped with most short material tail identification sensor 1028 on one end close to sawing position, in small slide unit feed clamp During holding 1000 feeding guide of device, can small slide unit feeding clamping device be judged by most short material tail identification sensor 1028 1000 clamping blanks length whether can sawing arrive, if most short material tail identification sensor 1028 does not monitor blank, It then represents that the blank of the small clamping of slide unit feeding clamping device 1000 is fully located at small slide unit binder and imitates inside type block 17, does not extend out small Slide unit binder imitates type block 17, it is impossible to realize sawing next time, alarm is shut down.
In further embodiment, small slide unit lower skateboard 1021 is equipped with a most long material tail identification sensor stent 1026, Most long material tail identification sensor 1025 is being equipped with close to one end of feedstock direction on most long material tail identification sensor stent 1026, most The movement for not influencing other component is subject in the installation position of long material tail identification sensor 1025, most long material tail identification sensor 1025 are located at outside the motion range of other component, for example, the return motion of charging recognizer component in place is not influenced, and meanwhile it is most long Expect that the length of tail identification sensor stent 1026 is less than blanking port plus the gripping width of small slide unit feeding clamping device 1000 Length, so that last material tail can be fallen into blanking port, if most long material tail identification sensor 1025 detects remaining material Tail length degree is more than the length of most long material tail identification sensor stent 1026, then shutdown of alarming.
Big slide unit feeding clamping device 2000 provided by the utility model, as shown in Figure 13~20, including being propped up on big slide unit Fagging 201 and the big slide unit lower supporting plate 207 positioned at big 201 lower section of slide unit upper backup pad, big slide unit upper backup pad 201 are slided with big Platform lower supporting plate 207 is connected by more big slide unit lead 2021, and big slide unit lower supporting plate 207 is connected with a big slide unit driving Device, and big slide unit lower supporting plate 207 is slidably connected with feeding guide, specifically, big slide unit lower supporting plate 207 passes through big slide unit Guide rail slide block 2016 is slidably connected with feeding guide, and big slide unit driving device is used to that big slide unit feeding clamping device 2000 to be driven to exist It reciprocatingly slides on feeding guide；It is from top to bottom set in pairs successively between big slide unit upper backup pad 201 and big slide unit lower supporting plate 207 It is equipped with big slider cylinder fixed plate 2013, big slide unit upper slide 202 and big slide unit lower skateboard 206, big slider cylinder fixed plate 2013rd, big slide unit upper slide 202 and big slide unit lower skateboard 206 are along horizontally disposed in pairs before and after feed direction, and big slide unit is led It is threaded through to 2021 activity of column on big slider cylinder fixed plate 2013, big slide unit upper slide 202 and big slide unit lower skateboard 206 In big slide unit pilot hole；At least one the first cylinder of big slide unit 2017 is installed in each big slider cylinder fixed plate 2013, is had Body, big the first cylinder of slide unit 2017 is thin cylinder, can be passed freely through at the top of the cylinder body of big the first cylinder of slide unit 2017 big The big slider cylinder via of slide unit upper backup pad 201；The cylinder rod of the first cylinder of big slide unit 2017 passes freely through big slider cylinder and consolidates Fixed board 2013 is connected with corresponding big slide unit upper slide 202, and big slide unit upper slide 202 imitates type binder block equipped with a big slide unit 2014, big slide unit imitates the lower surface of type binder block 2014 and the shape of blank matches；Big slide unit lower supporting plate 207 is equipped with big The second cylinder of slide unit 208, the cylinder rod of big the second cylinder of slide unit 208 pass freely through big slide unit lower supporting plate 207 and corresponding big cunning Platform lower skateboard 206 connects.
It is existing to move horizontally method of clamping, since fixture block is moved to clamp blank in the horizontal direction, from being unable to reality The clamping of existing abnormity blank；Big slide unit feeding clamping device 2000 provided by the utility model is vertical shift method of clamping, leads to Excessive the first cylinder of slide unit 2017 and the second cylinder of big slide unit 208 can be driven respectively under big slide unit upper slide 202 and big slide unit Slide plate 206 moves up and down vertically, so as to clamp blank, and a shape phase with blank is equipped on big slide unit upper slide 202 Matched big slide unit imitates type binder block 2014, can realize effective clamping to special-shaped blank.
In specific scheme, set altogether in big slider cylinder fixed plate 2013 there are four big the first cylinder of slide unit 2017, often It is being symmetrical arranged in a big slider cylinder fixed plate 2013 perpendicular to the both ends of feed direction there are two big the first cylinder of slide unit 2017, each big the first cylinder of slide unit 2017 in big slider cylinder fixed plate 2013 is fixed with four bolts, big slide unit gas Cylinder fixed plate 2013 can be big along four together with two the first cylinders of big slide unit 2017 in big slider cylinder fixed plate 2013 Slide unit lead 2021 is slided in upper and lower vertical direction, and four big slide units are equipped in each big slider cylinder fixed plate 2013 Lead 2021, each big slider cylinder fixed plate 2013 are led along being respectively equipped with two big slide unit perpendicular to the both ends of feed direction To column 2021, big slide unit lead 2021 not only play the guiding role, but also played connection and the big slide unit upper backup pad 201 of support and slide greatly The effect of platform lower supporting plate 207, this composition is simple in structure and saves space.Big slide unit upper slide 202 is located at big slider cylinder The underface of fixed plate 2013, each group big slide unit upper slide 202 be fixed in big slider cylinder fixed plate 2013 two The cylinder rod of a the first cylinder of big slide unit 2017 is attached, and by adjusting fixed big slider cylinder fixed plate 2013, is stretched big sliding The cylinder rod of the first cylinder of platform 2017 drives big slide unit upper slide 202 and big slide unit to imitate 2014 vertical up-or-down movement of type binder block, into The binder process of the big slide unit upper slide 202 of row.
It is set altogether there are four big the second cylinder of slide unit 208 on big slide unit lower supporting plate 207, each big slide unit lower supporting plate 207 On be arranged with two the second cylinders of big slide unit 208, the cylinder rod of big the second cylinder of slide unit 208 is installed upwards, each big slide unit Second cylinder 208 is fixed with four bolts, and four big slide unit lead 2021 is equipped on each big slide unit lower skateboard 206, Each big slide unit lower skateboard 206 is respectively equipped with two big slide unit lead 2021, big slide unit along perpendicular to the both ends of feed direction Lower skateboard 206 can be slided up and down along big slide unit lead 2021；Big slide unit lower skateboard 206 is located at big slide unit lower supporting plate 207 surface, each group big slide unit lower skateboard 206 are corresponding two big sliding on big slide unit lower supporting plate 207 by being fixed on The cylinder rod of the second cylinder of platform 208 is attached, and big slide unit lower skateboard is driven by the cylinder rod for big the second cylinder of slide unit 208 that stretches 206 vertical up-or-down movements carry out the binder process of big slide unit lower skateboard 206.
In further embodiment, big 207 top horizontal parallel between two big slide unit lower skateboards 206 of slide unit lower supporting plate Multiple big slide unit rollers are provided with, the axial direction of big slide unit roller 2018 is perpendicular to feed direction, and big slide unit roller 2018 Both ends be respectively equipped with big the first roller of slide unit support 203 and the second roller of big slide unit support 2019, big the first roller of slide unit branch Support 203 and the second roller of big slide unit support 2019 are fixedly arranged on big slide unit lower supporting plate 207, the both ends point of big slide unit roller 2018 It is not connected by bearing with big the first roller of slide unit support 203 and the second roller of big slide unit support 2019, big slide unit roller 2018 The big slide unit roller washer 2020 for sealing is equipped at the contact surface with bearing.Pass through multiple big slide unit rollers 2018 The horizontal support plane of formation carries out retainer and feeding, makes to greatly reduce for rolling friction, charging resistance during retainer, it is fixed to make Position is more accurate, more protects contact surface.
In further embodiment, the upper surface of big slide unit lower skateboard 206 is embedded with big slide unit retainer plate 205, and big The upper surface flush of the upper surface of slide unit retainer plate 205 and big 206 both ends of slide unit lower skateboard, big slide unit retainer plate 205 are slided with big Platform lower skateboard 206 is fixedly connected, and the upper surface of big slide unit retainer plate 205 is wearing face.Specifically, big slide unit lower skateboard 206 The upper surface of middle part stud with respectively through surface antifriction handle big slide unit retainer plate 205, big slide unit retainer plate 205 clamping when It is contacted with the lower horizontal plane of material, after antifriction is handled, service life is longer.
In further scheme, a upper slide stroke adjustment bolt is threaded on big slide unit lower supporting plate 207 2012,2012 activity of upper slide stroke adjustment bolt is threaded through big slide unit lower skateboard 206, big slide unit upper slide 202, big slide unit gas In adjustment hole in cylinder fixed plate 2013 and big slide unit upper backup pad 201, upper slide stroke adjustment bolt 2012 is in big slide unit gas The both sides up and down of cylinder fixed plate 2013 are threaded with a big slide unit locking nut 209 respectively.
Big slide unit lower skateboard 206 with being equipped with lower skateboard up stroke limiting slot on the contact surface of big slide unit retainer plate 205, under Lower skateboard through hole is offered on the bottom surface of slide plate up stroke limiting slot, is equipped in lower skateboard through hole and matches with lower skateboard through hole Lower skateboard up stroke caging bolt 2010, lower skateboard up stroke caging bolt 2010 through lower skateboard through hole and with big slide unit Lower supporting plate 207 is threadedly coupled, when the bottom surface of the bolt head of lower skateboard up stroke caging bolt 2010 and lower skateboard up stroke During the bottom surface contact of limiting slot, the upper surface of big slide unit retainer plate 202 and the big slide unit of multiple big formation of slide unit rollers 2018 Supporting plane is located at sustained height, at this point, the upper surface of the bolt head of lower skateboard up stroke caging bolt 2010 is apart from big slide unit The distance of the bottom surface of retainer plate 205 is not less than under the upper surface of big slide unit lower supporting plate 207 and big slide unit lower skateboard 206 The spacing of bottom surface.
Using this structure setting, the clamping stroke of big slide unit feeding clamping device 2000 can be adjusted, and is realized to big The limitation of 206 material folding stroke of slide unit lower skateboard.
The clamping stroke of big slide unit feeding clamping device 2000 can be adjusted by upper slide stroke adjustment bolt 2012：
Generally according to needing the blank shape of sawing that corresponding big slide unit is selected to imitate type binder block 2014, when blank specification is selected After fixed, big slide unit is imitated type binder block 2014 and is also designated, and at this moment can adjust big slide unit as needed and imitate type binder block 2014 Height and position adapts to the sawing of the blank of different height.Type is imitated to adjust big slide unit by upper slide stroke adjustment bolt 2012 The height and position of binder block 2014 unscrews the big slide unit locking nut 209 of big 2013 both sides of slider cylinder fixed plate, moves up Big slider cylinder fixed plate 2013 can drive big slide unit upper slide 202 simultaneously by the cylinder rod of big the first cylinder of slide unit 2017 Suitable distance is moved up, clamping and the process for unclamping blank is made after the completion of adjusting, to lock big slide unit gas all in effective travel Big slide unit locking nut 209 (the big slide unit locking nut above big slider cylinder fixed plate 2013 of 2013 both sides of cylinder fixed plate 209 are screwed down, and big slide unit locking nut 209 below is twisted upwards, are locked using a pair of big slide unit locking nut 209)；It is fixed Greatly after slider cylinder fixed plate 2013, the cylinder rod for big the first cylinder of slide unit 2017 that stretches drives big slide unit upper slide 202 and slides greatly Platform imitates 2014 vertical up-or-down movement of type binder block and realizes upper material folding action.
Big 206 material folding travel limit of slide unit lower skateboard：
The material folding up stroke limitation of big slide unit lower skateboard 206 is mainly by the upper slide stroke limit bolt 2012 of big slide unit It determines, and down stroke limitation is by the retraction of the cylinder rod of big the second cylinder of slide unit 208 and big slide unit lower skateboard 206 and big sliding The seamless clamping of platform lower supporting plate 207 determines, the material folding up stroke of big slide unit lower skateboard 206 be (big slide unit lower skateboard 206 Big 205 climb of slide unit retainer plate of middle part above) theory be with the upper surface of big slide unit retainer plate 205 with it is multiple big The working face of slide unit roller 2018 is the same as subject to highly consistent.The cylinder diameter of the first cylinder of big slide unit 2017 is more than big the second gas of slide unit The cylinder diameter of cylinder 208, specifically, the cylinder diameter of the first cylinder of big slide unit 2017 is 50mm, the cylinder diameter of big the second cylinder of slide unit 208 is 40mm；Big the first cylinder of slide unit 2017 and the second cylinder of big slide unit 208 are while air inlet, but because of gravity, stroke length factor, make When obtaining material folding, big slide unit upper slide 202 and big slide unit imitate type binder block 2014 compared with intermediate above big slide unit lower skateboard 206 Contact material, rear binder after the big slide unit retainer plate 205 at position；During loose metal, big slide unit upper slide 202 and big slide unit imitate type binder block 2014 first leave material compared with big 205 plate of slide unit retainer of big slide unit lower skateboard 206 the upper surface of middle part, first unclamp and expect, this The structure of sample and configuration arrange to make to clamp material in time during equipment charging feeding, and material is made to exist always in the horizontal direction The upper plane of big slide unit roller 2018 is kept with height, prevents blank from generating length positioning error because feeding clamps.
In further embodiment, big slide unit is imitated type binder block 2014 and is slidably connected on big slide unit upper slide 202, and Big slide unit imitates type binder block 2014 and imitates type binder block 2014 equipped with big slide unit binder block locking device to lock big slide unit.Specifically , each big slide unit is imitated type binder block 2014 and is fixed on by four bolts on the strip via of big slide unit upper slide 202, big sliding Platform is imitated type binder block 2014 and can be moved left and right on the strip via of big slide unit upper slide 202, with the shape according to sawing blank The position of type binder block 2014 is imitated with the position big slide unit of adjustment, and after good position is adjusted, passes through big slide unit binder block and locks dress It puts the big slide unit of locking and imitates type binder block 2014 in the position.
In further embodiment, the big slide unit in big slider cylinder fixed plate 2013 and big slide unit lower skateboard 206 is oriented to Big slide unit oil-free bushing 2022 is equipped in hole, big slide unit lead 2021 is actively located in big slide unit oil-free bushing 2022；Greatly Big slide unit linear bearing 2015 is equipped in the big slide unit pilot hole of slide unit upper slide 202, big 2021 activity of slide unit lead is worn In in big slide unit linear bearing 2015.
Specifically, each big slider cylinder fixed plate 2013 is respectively installing two big slide units perpendicular to the both ends in sawing direction Oil-free bushing 2022, each big slide unit lower skateboard 206 are respectively installing two big slide unit oil-free lining perpendicular to the both ends in sawing direction Set 2022, big slide unit lower skateboard 206 can be along the big slide unit leads among the four big slide unit oil-free bushing 2022 at both ends 2021 slide in upper and lower vertical direction.Each big slide unit upper slide 202 is respectively installing two perpendicular to the both ends in sawing direction greatly Slide unit linear bearing 2015 is adjusted because big slider cylinder fixed plate 2013 is only just vertically slided when switching blank species Section, fixed after adjusting, this upper and lower movement infrequently employs the oil-free bushing of sliding friction to realize, and sliding greatly The big slide unit of the then fixed direct binder of platform upper slide 202 imitates type binder block 2014, during the work time can it is continually vertical on Lower movement, so employing the linear bearing of rolling friction to complete.
In further embodiment, in big the first roller of slide unit support 203 and the second roller of big slide unit support 2019 respectively A charging correcting cylinder 2034 is provided with, each correcting cylinder 2034 that feeds passes through a charging correcting bracket cylinder 2043 and big slide unit the 2019 connection of one roller support 203 and the support of the second roller of big slide unit, the cylinder cylinder rod of charging correcting cylinder 2034 are circumscribed with flat The charging correcting plate 2035 that row is set in feed direction, the cylinder cylinder rod of charging correcting cylinder 2034 pass through a correcting plate link block 2044 are connected with charging correcting plate 2035.Before big slide unit feeding clamping device 2000 starts feeding, blank can be first sent to position In carrying out preliminary correcting processing on the big slide unit feeding clamping device 2000 of position of readiness；Lead into charging correcting cylinder 2034 Gas can be such that charging correcting plate 2035 is moved along perpendicular to feed direction, and blank is pushed to big slide unit imitates type binder block 2014 Underface, correcting blank facilitate clamping of the follow-up feeding process to blank.
In further embodiment, charging correcting cylinder 2034 is equipped with a correcting limited block 2041, feeds correcting /V A correcting caging bolt 2042 is equipped in block 2041,2042 one end of correcting caging bolt is connected with charging correcting plate 2035, leads The other end of positive caging bolt 2042 is equipped with correcting adjusting nut 2037 and correcting locking nut 2038.It is limited by feeding correcting Position block 2041, correcting caging bolt 2042, correcting adjusting nut 2037 and correcting locking nut 2038 can set and limit into Expect the displacement distance of correcting plate 2035, it is accurate to control correcting position.
A big slide unit chain connecting block 2045, big slide unit chain connecting block 2045 are additionally provided on big slide unit upper backup pad 201 It is connected by the first chain with the first chain connecting block 4021 on 404 lower surface of charging 4000 movable plate of support device, is pulled Movable plate 404 is moved together with big slide unit feeding clamping device 2000, makes movable plate 404 to big slide unit feeding clamping device 2000 Hanging blank plays further supporting role between feed device, avoids bending in the middle part of blank, ensures processing essence Degree.
In specific scheme, big slide unit driving device includes a big slide unit driving motor 2024, big slide unit driving motor 2024 are fixed on by big slide unit motor fixed support block 2025 in sawing machine rack 6000, the output shaft of big slide unit driving motor 2024 are connected with a big slide unit leading screw 2031 by big slide unit shaft coupling 2026, and big slide unit leading screw 2031 drives with big slide unit One end that motor 2024 connects is equipped with a leading screw affixed side support unit 2027, and leading screw affixed side support unit 2027 passes through leading screw Fixed lip block 2028 is fixed in rack 6000, and big slide unit leading screw 2031 is threaded with a big slide unit screw 2039, greatly Slide unit screw 2039 is fixedly connected by a screw slide unit connecting plate 2030 with big slide unit lower supporting plate 207, in big slide unit screw A big slide unit overtravel buffer stopper is cased with outside big slide unit leading screw 2031 between 2039 and leading screw affixed side support unit 2027 2040, the end of big slide unit leading screw 2031 is connected with a leading screw support-side support unit 2032, leading screw support-side support unit 2032 are fixedly connected by leading screw support-side lip block 2033 with rack 6000, in big slide unit screw 2039 and leading screw support-side A big slide unit overtravel buffer stopper 2040 is also cased with outside big slide unit leading screw 2031 between support unit 2032, when big slide unit feeding When the preset strokes of clamping device 2000 exceed the both ends of big slide unit leading screw 2031, big slide unit overtravel buffer stopper 2040 is to big Slide unit screw 2039 plays cushioning effect.
In specific scheme, in order to simplify circuit, the upper surface of big slide unit upper backup pad 201 connects equipped with air inlet gas circuit Block 2046 is connect, the lower surface of big slide unit upper backup pad 2011 is equipped with outlet joint block of gas channel 2023, big slide unit upper backup pad Air inlet gas channels and outlet gas channels are equipped in 201, is equipped in air inlet joint block of gas channel 2046 and connects with air inlet gas channels Logical air inlet interface channel, air inlet interface channel are connected by tracheae with the air inlet of big the first cylinder of slide unit 2017；Outlet gas The outlet interface channel connected with outlet gas channels is equipped in road link block 2023, outlet interface channel is slided by tracheae with big The exhaust outlet connection of the first cylinder of platform 2017；The inlet end of air inlet gas channels is connected with supplying the gas outlet of source of the gas；Outlet gas The exhaust end and atmosphere of paths.Air inlet gas channels and outlet gas channels in big slide unit upper backup pad 201 with The connection position of air inlet interface channel and outlet interface channel in air inlet joint block of gas channel 2046 and outlet joint block of gas channel 2023 It puts place and is equipped with air passage block seal O-ring 2011 to be tightly connected.
Saw kerf provided by the utility model goes out material clamping device 3000, as shown in Figure 21~28, including a discharge port platform 301 and a discharge port platform driving device, discharge port platform 301 be slidably connected with rack 6000, leaned on discharge port platform 301 The upper surface of nearly saw blade one end is equipped with sawing blank clamping device, and sawing blank clamping device is used to clamp blank；Discharge port Platform driving device is used to that discharge port platform 301 to be driven to reciprocatingly slide in rack 6000 along feed direction.
In specific scheme, discharge port platform driving device includes a swing arm cylinder 3020 and a leading screw 3019, discharging Mouthful platform 301 is located at the one side of saw blade discharging direction, close to the upper surface of saw blade one end equipped with sawing on discharge port platform 301 Blank clamping device, sawing blank clamping device are used to clamp blank；The cylinder body of swing arm cylinder 3020 is hinged on a cylinder body fixed seat On, cylinder body fixed seat bottom is installed in the rack 6000 of sawing machine, and the free end of 3020 cylinder rod of swing arm cylinder is hinged with a swing arm 303；Leading screw 3019 includes being sequentially connected and integrally formed primary optic axis, screw and the second optical axis, primary optic axis are threaded through one Support base top is simultaneously connected with support base by bearing, and primary optic axis outer end is stretched out support base and is fixedly connected with swing arm 303, the Two optical axises are threaded through on a fixed block 3023 of discharge port platform 301 and are connected with fixed block 3023 by bearing 3022, screw A feed screw nut 3017 is threaded on 3019, feed screw nut 3017 is fixedly connected with discharge port platform 301, discharge port platform 301 are slidably connected with rack 6000.
Saw kerf provided by the utility model goes out material clamping device 3000, positioned at the one side of sawing position discharging direction, works as saw Piece is walked after blank is cut completely through and saws part of pause, and saw blade is stopped, and makes swing arm cylinder 3020 that swing arm 303 be driven to rotate, makes silk Thick stick 3019 drives discharge port platform 301 to be moved to the direction away from saw blade, fills the sawing blank clamping on discharge port platform 301 It puts the blank that clamping sawing is got off to move to the direction away from saw blade, while makes the small slide unit feeding of sawing position feed side Clamping device 1000 unclamps blank, and big slide unit feeding clamping device 2000 is made to clamp remaining non-cut blanks to the direction away from saw blade Mobile, at this moment, the blank that sawing is got off and the blank of also non-sawing have certain distance apart from saw blade, return during saw, Saw blade will not scraping collision machined surface again；The sawing blank clamping device that saw kerf goes out material clamping device 3000 is made to unclamp blank, and Make swing arm cylinder 3020 that 303 negative direction of swing arm be driven to rotate, leading screw 3019 is made to drive discharge port platform 301 to close to the direction of saw blade It moves and to initial position, prepares clamping sawing next time.Saw kerf provided by the utility model go out material clamping device 3000 and Sawing discharging method, realizing makes the material of saw blade both sides saw blade no longer scraping collision machined surface avoids drop when saw blade returns saw Low workpiece finish, and ensure that the length accuracy of sawing.
In specific scheme, as shown in Figure 21~28, swing arm cylinder 3020 in the present embodiment is light-duty cylinder, fixed seat For trunnion base, light-duty cylinder is connected by trunnion with trunnion base, and the cylinder rod of swing arm cylinder 3020 is threaded with an I type list knuckle joint Head, I type list knuckle joints are connected by knuckle joint pin 3025 with swing arm 303.The primary optic axis of leading screw 3019 is multi-diameter shaft, is propped up Support seat includes the affixed side being fixed together support 302 and angle-style support unit 3018, swing arm 303 are fixedly connected on ladder On the small end of axis, the big end of multi-diameter shaft is connected to by bearing on angle-style support unit 3018；Bearing 3022 is linear bearing, Gu Block 3023 is determined for linear bearing bushing, and bearing insert is connected on discharge port platform；Screw 3019 is connected by feed screw nut 3017 It is connected on the screw bushing 3021 being fixedly arranged on discharge port platform.
In further embodiment, two perpendicular supporting blocks 308 are connected to discharge port platform 301 close to saw blade one end vertically On upper surface；Upper 305 both ends of binder support plate are connected to two perpendicular 308 upper ends of supporting block；Upper 305 lower section of binder support plate is set There is an air cylinder fixed plate 3026, air cylinder fixed plate 3026 is threaded with an adjusting bolt 304, and adjusting bolt 304 is free upwards Through upper binder support plate 305, and adjusting bolt 304 is equipped with locking nut 3013, and gas is connected in air cylinder fixed plate 3026 Cylinder 3024, cylinder 3024 can freely stretch out binder support plate 305；The cylinder rod of cylinder 3024 free stretches out cylinder downwards Fixed plate 3026, and the lower end of cylinder rod is connected with binder slide plate 307 on one, upper binder slide plate 307 is equipped with an imitative type binder Block 3029；Lead 3014 is actively located in the pilot hole in air cylinder fixed plate 3026 and upper binder slide plate 307, lead 3014 both ends are connected to binder support plate 305 and discharge port platform 301, and the cylinder rod of cylinder 3024 is used to drive pressure Material slide plate 307 moves up and down along lead 3014.
Lower binder slide plate 3011 forms link block perpendicular to the both ends of feed direction, and oil cylinder is connected in perpendicular supporting block 308 3015, the lower part of perpendicular supporting block 308 offers the guide groove to match with link block width, and link block passes through guide groove and oil cylinder 3015 cylinder rod connection, and guide groove extends upward from the lower face of perpendicular supporting block 308, and oil cylinder 3015 can drive pushing Material slide plate 3011 is moved back and forth up and down along guide groove short transverse；Discharge port platform 301 is equipped with and lower 3011 shape of binder slide plate The matched slide plate notch of shape, and lower binder slide plate 3011 can be embedded in slide plate notch；Lower binder support plate 3012, which is fixed, to be connected It is connected on the lower surface of discharge port platform 301,3014 both ends of lead are respectively fixedly connected in upper binder support plate 305 under In binder support plate 3012, lead 3014 is actively located in the pilot hole of lower binder slide plate 3011, the cylinder rod of oil cylinder 3015 For lower binder slide plate 3011 to be driven to move up and down along lead 3014.
The saw kerf that the utility model embodiment provides goes out material clamping device 3000, and imitative type binder block 3029 is slidably connected to On binder slide plate 307, and imitative type binder block 3029 is equipped with locking device, can be directed to different types of blank, adjusts imitative type Imitative type binder block 3029 after adjusting good position, can be locked in the position by binder block 3029 with locking device.Specifically, Imitative type binder block 3029 is fixed on by four bolts on the strip via of upper binder slide plate 307, the axial direction of strip via Perpendicular to feed direction, imitative type binder block 3029 can move left and right on the strip via of upper binder slide plate 307, can be directed to not Congener blank adjusts the position of imitative type binder block 3029, after adjusting good position, can tighten the strip of binder slide plate 307 Imitative type binder block 3029 is locked in the position by the locking nut on bolt in via.
The middle part of lower binder slide plate 3011 is embedded with retainer plate 3010, and the upper surface of retainer plate 3010 is wearing face, is held in the palm The upper surface flush of the upper surface of flitch 3010 and lower 3011 both ends of binder slide plate, it is longer that retainer plate 3010 can bear blank Friction and slip in time, service life are longer.
A up stroke limited block 3027 is connected in perpendicular supporting block 308, lower 3011 upper surface of binder slide plate is equipped with a up stroke Limiting slot, the lower end of up stroke limited block 3027 can move up and down in up stroke limiting slot, the depth of up stroke limiting slot And the position that is connected with perpendicular supporting block 308 of up stroke limited block 3027 is used to limit the up stroke of lower binder slide plate 3011, on Stroke limit block 3027 and up stroke limiting slot can limit the lifting height of lower binder slide plate 3011, when up stroke limited block 27 Lower face when being contacted with the inner bottom surface of up stroke limiting slot, lower binder slide plate 11 just can not continue to move up, so as to keep away The height for exempting from the upper surface of retainer plate 3010 is upper flat higher than the big slide unit retainer plate 205 of big slide unit feeding clamping device 2000 Face is avoided since the height of retainer part is inconsistent, and causes the damage during binder to blank, reduce workpiece quality and plus Work precision.
Return elastic element 3031, return elastic element are equipped between lower binder slide plate 3011 and lower binder support plate 3012 3031 are in compressive state, can speed up the rate of climb of the lower binder slide plate 3011 during binder so that lower binder slide plate 3011 contact blank prior to imitative type binder block 3029 so that blank is more stable in clamping, will not move, blank is avoided to exist It is bent in clamping process and reduces machining accuracy.
Lower binder slide plate 3011 is equipped with charging side block blocks 3030, and charging side block blocks 3030 are located at imitative type binder block 3029 and hang down Directly in the one side of feed direction and positioned at the distal end in lower 3011 sawing direction of binder slide plate, charging side block blocks 3030 are close to charging side To one end chamfering is equipped in backgauge face, and the backgauge face for feeding side block blocks 3030 feeds the backgauge of side block blocks 3030 for plane Charging correcting plate 2035 in the backgauge face and big slide unit feeding clamping device 2000 of face and small slide unit charging side block blocks 1031 Guide face be generally aligned in the same plane.Blank can be carried out the positioning in sawing direction by feeding side block blocks 3030, in sawing process, Certain supporting role is provided to blank, sawing is more stable, ensures precision.
Oil-free bushing 306, lead 3014 are equipped in pilot hole in air cylinder fixed plate 3026 and lower binder slide plate 3011 Connection is actively located in oil-free bushing 306, and linear bearing 3028, lead are equipped in the pilot hole on upper binder slide plate 307 3014 are actively located in linear bearing 3028.
There are two cylinder 3024 is set, and cylinder 3024 is symmetrically disposed on the both ends of 3026 length direction of air cylinder fixed plate Portion.
In specific scheme, each cylinder 3024 is fixed with four bolts in air cylinder fixed plate 3026, air cylinder fixed plate Two oil-free bushings 306 are installed at 3026 both ends respectively, and air cylinder fixed plate 3026 can be along four oil-free bushings 306 at both ends Four intermediate leads 306 slide up and down, and air cylinder fixed plate 3026 is only just vertically slided when switching blank species and adjusted Section, it is fixed after adjusting, this up and down motion infrequently, upper pressure can be realized using the oil-free bushing 306 of sliding friction Material support plate 305, which is equipped with, can make 3024 freely through through hole of cylinder, and air cylinder fixed plate 3026 can drive two gas simultaneously Cylinder 3024 is slided along four leads 306 in upper and lower vertical direction, and lead 306 has been to be oriented to play the upper binder branch of connection support again The effect of fagging 305, this composition is simple in structure and saves space.Upper binder slide plate 307 is being located at air cylinder fixed plate 3026 just Lower section, upper binder slide plate 307 are fixedly connected on the free end of the cylinder rod of two cylinders 3024 in air cylinder fixed plate 3026, lead to The position of fixed air cylinder fixed plate 3026 is overregulated, the cylinder rod of telescopic cylinder 302 drives upper binder slide plate 307 and imitative type binder block 3029 vertical up-or-down movements, imitative type binder block 3029 are fixed on the strip via of upper binder slide plate 307 by four bolts, imitated Type binder block 3029 can move on the strip via of upper binder slide plate along sawing direction, and upper 307 both ends of binder slide plate are pacified respectively Two linear bearings 3028 are filled, due to upper binder slide plate 307 and the imitative type binder block 3029 of direct fixed binder, worked Cheng Zhonghui is vertically frequently moved, so employing the linear bearing 3028 of rolling friction to complete, reduces frictional force.
Two 3015 cylinder rods of oil cylinder are fixed downwards by cylinder holder 309 in perpendicular supporting block 308, cylinder rod is pacified downwards Dress, each oil cylinder 3015 are fixed with four bolts, and two oil-free bushings 306 are installed at the both ends of lower binder slide plate 3011 respectively, under Binder slide plate 3011 can be slided along the lead 306 among four oil-free bushings 306 at both ends in upper and lower vertical direction.Under Binder slide plate 3011 is located at the surface of lower binder support plate 3012, shape and the discharge port platform 301 of lower binder slide plate 3011 On slide plate notch geometry and size matching, lower binder slide plate 3011, which moves down, can touch lower binder support plate 3012, Lower binder slide plate 3011 the upper surface of middle part studs with the retainer plate 3010 handled through surface antifriction respectively, and retainer plate 3010 exists It is contacted during clamping with the lower horizontal plane expected, service life is longer after antifriction is handled.Lower binder slide plate 3011 is by being fixed on The cylinder rod of two oil cylinders 3015 in cylinder holder 309 is attached, and by the cylinder rod of telescopic oil cylinder 309 lower binder is driven to slide 3010 vertical up-or-down movement of plate 3011 and retainer plate.
Clamping stroke is adjusted：
Generally according to the blank shape of sawing is needed to select imitative type binder block 3029 accordingly, after blank specification is selected, Imitative type binder block 3029 is also designated, and at this moment can adjust the height and position of imitative type binder block 3029 as needed, is adapted to different The sawing of the blank of height.The height and position of imitative type binder block 3029 is adjusted by adjusting bolt 304.Unscrew air cylinder fixed plate The locking nut 3013 of 3026 both sides, moving up air cylinder fixed plate 3026 can be by the cylinder rod of cylinder 302 while drive Binder slide plate 307 moves up suitable distance, imitative type binder block 3029 is made to be located at suitable height, after the completion of adjusting, in locking Locking nut 3013 that binder support plate is set respectively about 305 (locking nut 3013 above upper binder support plate 305 to Lower to twist, locking nut 305 below is twisted upwards), make clamping and unclamp the process of material all in effective travel；Fixed cylinder is fixed After plate 3026, the cylinder rod of telescopic cylinder 3024 drives upper binder slide plate 307 and imitative 3029 vertical up-or-down movement of type binder block to realize Upper material folding action.The up stroke limitation of lower material pressing device is mainly that top stroke limit block 3027 determines, and down stroke limits It is to determine by the seamless clamping of the stretching of the cylinder rod of oil cylinder 3015 and lower binder slide plate 3011 and lower binder support plate 3012, Material folding stroke 3010 climb of retainer plate of middle part (lower binder slide plate 3021 the upper surface of) theory of lower material pressing device is Be subject to feed device retainer part upper plane with height, to determine up stroke limited block 3027 in up stroke limiting slot The lifting height of the lower binder slide plate 3011 of limitation, i.e., when the lower face of up stroke limited block 3027 and the interior bottom of up stroke limiting slot When face contacts, the upper plane of retainer plate 3010 is identical with the upper level of the retainer part of feed device.Lower binder slide plate The cylinder diameter used on 3011 is the oil cylinder of 40mm, and cylinder 3024 uses thin cylinder of the cylinder diameter for 40mm, in lower binder slide plate 3011st, increase by four groups of counter sinks between lower binder support plate 3012, and placed return elastic element respectively in counter sink 3031, return elastic element 3031 is uplink return spring, and 3015 work efficiency higher of oil cylinder, such structure and configuration arrange Binder slide plate 3021 is more stable under making equipment in sawing loading process, and cut surface is more smooth.Cylinder during the motion 3024 and oil cylinder 3015 be while air inlet or oil inlet, but because of gravity, stroke length, lower binder slide plate 3011 and return elasticity member Part 3031 goes up binder slide plate 307 and imitative type binder block 3029 when factors cause material folding compared with lower binder slide plate 3011 the upper surface of Material base material, rear binder are contacted after the retainer plate 3010 of middle part；During loose metal, upper binder slide plate 307 and imitative type binder block 3029 Material is first left compared with the retainer plate 3010 of lower binder slide plate 3011 the upper surface of middle part, first unclamps material, and anti-material is because of feed clamp Holding makes curved generation length positioning error under material.
Specific process：3024 air inlet of cylinder, 3024 cylinder rod of cylinder, which is stretched out, drives upper binder slide plate 307 to move downward, directly Until the imitative type binder block 3029 on upper binder slide plate 307 is pressed onto blank, and the upward movement of lower binder slide plate 3011 is to lean on The retraction for being fixed on two oil cylinders 3015 in two cylinder holders 309 in perpendicular supporting block 308 pulls lower binder slide plate 3011 realizations, lower binder slide plate 3011 is moved upwards in addition to the effect of oil cylinder 3015, also mounted on lower binder slide plate 3011 and four return elastic elements 3031 of the lower binder support plate 3012 between this it is related, the upper line position of lower binder slide plate 3011 Rest against the contact with the up stroke limiting slot on lower binder slide plate 3011 of uplink limited block 3027 being fixed in perpendicular supporting block 308 Face limits；Lower binder slide plate 3011 is make lower binder slide plate 3021 normal in the effect one of four return elastic elements 3031 State position (position when sawing clamps) is more stable, and blank is made not moved in clamping；It pushes using cylinder 3024, and under The upper folder oil cylinder 3015 of binder slide plate 3021, it is 3015 work efficiency higher of oil cylinder, more firm, enable lower binder slide plate 3021 Stablize the component for bearing the vertical direction being transferred to during sawing on lower binder slide plate 3011, oil cylinder 3015 is to lower binder slide plate 3011 Support it is more stable, saw cut surface is more smooth.Effect is second is that when performing holding action, after making the imitative type binder block 3029 in top Blank is contacted, the retainer plate 3010 on lower binder slide plate 3011 first contacts blank, when performing release action, makes the imitative type binder in top Block 3029 first leaves blank, and blank is left after the retainer plate 3010 on lower binder slide plate 3011.It is provided by the utility model horizontal The small slide unit of sawing machine imitates type binder block 1037, big slide unit imitates type binder block 2014 and saw kerf goes out the imitative type of material clamping device 3000 The shape all same of binder block 3029, shape of the lower surface with blank to be processed matches, with stable holding blank.
Charging support device 4000 in the utility model as shown in Figure 29~33, is fixed including a bottom platform 407, one Plate 405 and multiple the first rollers 4024 being arranged in parallel perpendicular to feed direction are equipped with along feed direction on bottom platform 407 Two parallel slideway supporting blocks 408,408 upper surface of slideway supporting block are equipped with the feeding guide for the feed device that is slidably connected 4026；Fixed plate 405 is installed in the feed end upper surface of two slideway supporting blocks 408, specifically, fixed plate 405 is padded by fixed Block is connected to the feed end upper surface of slideway supporting block 408, and fixed plate 405 is respectively equipped on the both ends perpendicular to feed direction The support 401 of first roller and the second roller support 406；Each first roller 4024 is respectively positioned on the top of fixed plate 405, and each The both ends of one roller 4024 are connected respectively by bearing with the support 401 of the first roller and the second roller support 406.
The charging support device 4000 of the utility model is supported by the first level of the formation of multiple first rollers 4024 Plane carries out retainer, and the planar slide of retainer is made to become the rolling friction of the first roller 4024, and charging resistance is greatly reduced, made Positioning is more accurate, more protects contact surface.
In further scheme, the charging support device 4000 in the utility model further includes a movable plate 4014 With multiple the second rollers 4010 being arranged in parallel perpendicular to feed direction, movable plate 4014 by movable plate sliding block 4013 with Feeding guide 4026 is slidably connected, and movable plate sliding block 4013 is arranged at 4014 lower surface face of movable plate, and movable plate 4014 is vertical In being respectively equipped with third roll support 4011 and the 4th roller support 4012 on the both ends of feed direction, each second roller 4010 is equal Positioned at the top of movable plate 4014, and the both ends of each second roller 4010 pass through bearing and third roll support 4011 and the respectively Four rollers support 4012 connects, and roller washer is equipped at bearing and the connecting end surface of the first roller 4024 and the second roller 4010 4019, the height in the second horizontally-supported face that the first level supporting surface and the first roller 4024 that the second roller 4010 is formed are formed It is equal.
The first roller 4024 and the second roller 4010 in the utility model are both provided with 4, the first roller 4024 and The axial direction of two rollers 4010 is each perpendicular to feed direction, and the lower surface of movable plate 404 is equipped with one first chain connecting block 4021, the first chain connecting block 4021 is connected by the first chain with the big slide unit chain on big slide unit feeding clamping device 2000 Block 2045 is connected.The lower surface of movable plate 4014 is equipped with one second chain connecting block 4025, on the lower surface of fixed plate 405 With being equipped with one the 3rd chain connecting block 409 at 4025 corresponding position of the second chain limited block, the second chain connecting block 4025 is logical The second chain is crossed to be connected with the 3rd chain connecting block 409.
The support 401 of the first roller and the second roller support 406, third roll support 4011 and the in the utility model Spaced apart between four roller backing drums support 4012 to be equipped with 8 rollers, the first roller supports the 401, second roller 4 bearings, the both ends point of roller 4023 are studded in support 406, third roll support 4011 and the 4th roller support 4012 respectively Bearing inner race is not assemblied in, every roller can be rotated independently, and 8 rollers are all installed at grade, and roller is used for retainer, Retainer simply is carried out using fixed plane in existing sawing machine, the lower surface expected during feeding is fed and fixed support Expect that planar slide frictional resistance is larger, on the one hand influence the positioning accuracy of charging length, another aspect easily sliding injury blank surface；This The charging support device 4000 of utility model carries out retainer by the first roller 4024 and the second roller 4010, makes the flat of retainer The rolling friction for becoming roller is slided in face, and charging resistance greatly reduces, more protects contact surface, avoid the generation of built-up edge, Make positioning more accurate, machining accuracy higher.
Movable plate is connected by the first chain with big slide unit chain connecting block 2045 in the utility model so that movable plate 4014 can move together with big slide unit chain connecting block 2045, and movable plate 4014 is also connected by the second chain and fixed plate 405 It connects, so as to limit the moving range of movable plate 4014, movable plate 4014 is enable to be moved to designated position, so as to activity The second roller 4010 on plate 4014 can play further blank hanging between the first roller 4024 and feed device Supporting role avoids bending in the middle part of blank, ensures machining accuracy.
In more specific scheme, the feed end of fixed plate 405 is equipped with two material tail identification sensor stents 402, and two Two material tail identification sensor stents 402 are oppositely arranged on both ends of the fixed plate 405 perpendicular to feed direction, and the identification of two material tails passes Sensor bracket 402 is equipped with a material tail identification sensor 403 on opposite two sides, has monitored whether that blank is sent to charging End.
In further scheme, charging support device 4000 provided by the utility model further includes a charging in place Recognizer component, recognizer component includes an oscillating cylinder 4018 in place for charging, and oscillating cylinder 4018 is arranged at two slideway supporting blocks On bottom platform 407 between 408, a charging backgauge supporting block 4017 is connected in two shafts of oscillating cylinder 4018, two The top of charging backgauge supporting block 4017 is connected with a charging postive stop baffle 4015, and charging postive stop baffle 4015 is along perpendicular to feeding A charging sensors in place 4016 is respectively equipped on the both ends in direction.
The charging postive stop baffle 4015 of charging support device 4000 in the utility model and big slide unit feeding clamping device 2000 position of readiness spacing be more than length of the small slide unit feeding clamping device 1000 on feed direction, when charging pass in place When sensor detects that blank is sent to 4015 position of charging postive stop baffle, the shaft of oscillating cylinder 4018 drives charging backgauge support Block turns over turn 90 degrees to the left, so as to which charging postive stop baffle 4015 be driven to be rotated to one end away from feed direction so that big slide unit is sent The feeding of 2000 next step of material clamping device can carry out.Recognizer component in place and charging postive stop baffle 4015 are fed apart from small cunning The distance of platform feeding clamping device 1000, otherwise influence charging postive stop baffle 4015 and rotated to one end away from feed direction.
In further scheme, the charging support device 4000 in the utility model, positioned at two slideway supporting blocks 408 Between bottom platform 407 in one end away from feedstock direction be equipped with a blanking port 4022, blanking port 4022 is connected with a cooling System, blanking port 4022 are more than sawing length along the length of feed direction.
Using above-mentioned structure setting, when standby, saw blade is close to the small slide unit feeding clamping device of feedstock direction one side 1000 are set close to the one side of the feedstock direction of blanking port 4022, and when new blank is sent by feed device, new blank can It enters in small slide unit feeding clamping device 1000, and the material tail clamped ejects and material tail is made to fall into blanking port 4022, Material tail is fallen into can carry out cooling down in cooling system and recycling.
Sawing running gear 5000 in the utility model, as shown in Figure 34~39, including walking to saw platform 5016, saw blade master Axis 501, sawing drive component and reciprocal drive component, walk to saw bearing block 502 are installed on platform 5016, walk to saw 5016 water of platform It is flat to set and be slidably connected with the rack 6000 of sawing machine；Saw blade main shaft 501 is set parallel to feed direction and saw blade main shaft 501 It is threaded through in the bearing in bearing block 502；One end of saw blade main shaft 501 is connected with a saw blade 5022, and saw blade 5022 passes through saw blade Pressing plate 5023 and saw blade hold-down bolt 5041 are mounted on the end of sawing main shaft 501, and the other end of sawing main shaft 501 is connected with The output terminal of sawing drive component；Reciprocal drive component is connected to away saw platform 5016 and exists for driving to walk to saw platform 5016 It is moved back and forth on horizontal plane perpendicular to feed direction.
Sawing running gear 5000 in the utility model is walked to saw platform 5016 and is horizontally disposed with, reciprocal drive component connection It walks to saw platform 5016 in the horizontal plane perpendicular to feed direction reciprocating movement in walking to saw platform 5016 and driving, realizes horizontal direction Sawing walking, by sawing drive component saw blade main shaft 501 is driven to rotate, so as to fulfill the rotation of saw blade 5022, carried out real The sawing of existing blank.Sawing running gear 5000 in the utility model can realize the sawing of the larger blank of width, and Corresponding fixture use is allowd to move horizontally clamping, realizes effective sawing of abnormity blank, improve the application of sawing machine with The scope of application；By adjusting the speed of reciprocal drive component, realize that sawing feed speed is adjustable controllable, make sawing discharge surface bright and clean Degree becomes adjustable.
In specific scheme, sawing drive component include sawing power motor 5013, sawing power motor 5013 it is defeated Outlet is connected by one first synchronous pulley component with the input terminal of saw blade main shaft 501.It will be dynamic by the first synchronous pulley component Power is transmitted to saw blade main shaft 501 by sawing power motor 5013, and transmission is accurate, it is easier to control and adjustment saw cutting speed.Bearing It is equipped with bearing outer ring pressing sleeve 5028, bearing inner race pressing sleeve 5027, round nut stop washer outside seat 502 successively from inside to outside 5026th, round nut 5025 is sealing and lock the bearing in bearing block 502 and bearing block 502.
In more specific scheme, sawing power motor 5013 is located to walk 5016 lower section of saw platform, and saw blade main shaft 501 is located at Walk to saw 5016 top of platform, the first synchronous pulley component includes the first active synchronization belt wheel 5017, the first driven synchronous pulley 5031 and first synchronous belt 5036, the first active synchronization belt wheel 5017 be fixedly sheathed in outside 5013 output shaft of sawing power motor, First driven synchronous pulley 5031 is fixedly sheathed in outside saw blade main shaft 501, and the first synchronous belt 5036 is passed through away on saw platform 5016 Synchronous belt via 5021 and connect the first active synchronization belt wheel 5017 and the first driven synchronous pulley 5031.
In further embodiment, the input terminal of saw blade main shaft 501 is also connected with one by one second synchronous pulley component Spindle encoder 508, spindle encoder 508 are arranged at away by encoder stent 5032 on saw platform 5016, spindle encoder 508 communicate to connect with the control system of sawing machine, and fixing sleeve is connected to a saw blade motor buffer stopper on the input shaft of spindle encoder 508 5034, the second pulley assemblies include the second active synchronization belt wheel 5033, the second driven 5030 and second synchronous belt of synchronous pulley 5035, the second active synchronization belt wheel 5033 is fixedly sleeved outside the power intake of saw blade main shaft 501, the second driven synchronous belt Wheel 5030 is fixedly sheathed in outside saw blade motor buffer stopper 5034, and the second synchronous belt 5035 connects the second active synchronization belt wheel 5033 With the second driven synchronous pulley 5030.
Power is transmitted to saw blade main shaft 501 by sawing power motor 5013 due to the use of the first synchronous pulley component, And saw blade main shaft 501 is connected with spindle encoder 508 by the second synchronous pulley component, so as to pass through spindle encoder 508 The rotating speed of saw blade main shaft 501 can accurately be monitored and feed back to control system, if the rotating speed of the saw blade main shaft 501 monitored is not Meet sawing requirement, then can adjust the rotating speed of saw blade main shaft 501 in time by controller to meeting sawing requirement.
In specific scheme, sawing power motor 5013 is connected on a motor fixing plate 5011, motor fixing plate 5011 both sides are connected to a floor 5010, and floor 5010 is set perpendicular to motor fixing plate 5011, motor fixing plate 5011 It is connected with the upper end of floor 501 with walking to saw the lower surface of platform 5016.
In further embodiment, the upper and lower part of motor fixing plate 5011 offers several upper bar-shaped troughs 5037 respectively With lower bar-shaped trough 5038, the upper and lower part of 5013 pedestal of sawing power motor is bolted to motor fixing plate respectively 5011 upper bar-shaped trough 5037 and lower bar-shaped trough 5038 are respectively arranged with above and below the pedestal of sawing power motor 5013 Upper belt is tensioned locating piece 5020 and lower belt tensioning locating piece 5012, and upper belt tensioning locating piece 5020 is bolted to Upper bar-shaped trough 5037, lower belt tensioning locating piece 5012 are bolted to lower bar-shaped trough 5038, upper belt tensioning locating piece 5020 internal threads are connected with tensioning adjusting bolt, and upper tensioning adjusting bolt and the upper surface of 5013 pedestal of sawing power motor Contact；Lower belt tensioning 5012 internal thread of locating piece is connected with lower tensioning adjusting bolt, lower tensioning adjusting bolt and sawing power The lower surface of motor base contacts, and adjusting bolt and lower tensioning adjusting bolt are tensioned in adjusting can drive sawing power motor 5013 move up and down.
Sawing running gear 5000 provided by the utility model, can by adjusting the position of sawing power motor 5013 Adjust the tensioning degree of the first synchronous belt 5036；The lower tensioning adjusting bolt in lower belt tensioning locating piece 5012 is adjusted, and is made The lower tensioning upward sawing motor base of adjusting bolt, can make sawing motor base move up to drive Sawing power motor 5013 moves up；The upper tensioning adjusting bolt in upper belt tensioning locating piece 5020 is adjusted, and makes to open Tight adjusting bolt is pressed down against sawing motor base, and sawing motor base can be made to move down to drive sawing Power motor 5013 moves down；If the cannot be met only by adjusting bolt or lower tensioning adjusting bolt is tensioned in adjusting The tensioning degree of one synchronous belt 5036 can then unclamp upper belt tensioning locating piece 5020,5012 and of lower belt tensioning locating piece With the connection bolt of motor fixing plate 5011 on sawing motor base, make upper belt tensioning locating piece 5020, lower belt Tight locating piece 5012 and sawing motor base are moved to new position along the track of upper bar-shaped trough 5037 and lower bar-shaped trough 5038 It puts to meet the tensioning demand of the first synchronous belt 5036, and tightens upper belt tensioning locating piece 5020, lower belt tensioning locating piece 5012 and sawing motor base on the connection bolt of motor fixing plate 5011 to be fixed on the position.
In further embodiment, reciprocal drive component includes sawing movable motor 506, and sawing movable motor 506 is fixed On a motor support frame 507, motor support frame 507 is fixed in a splint fixation 503, and splint fixation 503 is fixed on sawing machine Rack 6000 on, the output shaft of sawing movable motor 506 is connected with a sawing leading screw 5014 by shaft coupling 507, and fixation is thin Fixing sleeve is equipped with a screw affixed side angle-style support unit 504 on plate 503, and sawing leading screw 5014 passes through screw affixed side angle-style branch Unit 504 is supportted, is threaded with a sawing screw 5018 on sawing leading screw 5014, sawing screw 5018 passes through a screw bushing 5019 are connected to away on saw platform 5016, and the end of sawing leading screw 5014 passes through a screw support-side angle-style support unit 5015 It is connected in rack 6000.It walks to saw platform 5016 and is slidably connected by walking to saw guide assembly 509 with the formation of rack 6000.Sawing Movable motor 506, which rotates, drives sawing leading screw 5014 to rotate, and is fixedly arranged on sawing screw 5018 to walk to saw platform so as to drive 5016 move back and forth in the horizontal plane perpendicular to feed direction.
Specific case is applied in the utility model to be set forth the principle and embodiment of the utility model, more than The explanation of embodiment is only intended to help the method and its core concept for understanding the utility model；Meanwhile for the one of this field As technical staff, according to the thought of the utility model, in specific embodiments and applications there will be changes.To sum up Described, this specification content should not be construed as the limitation to the utility model.

Claims (10)

1. a kind of horizontal saw mill, it is characterised in that：Including：
Rack, the rack are equipped with sawing position；
Support device is fed, the charging support device is arranged on the one side of the sawing position, and the charging support device includes Two are arranged in parallel in the slideway supporting block in the rack and the support component in slideway supporting block, and the support component is used To support blank, the slideway supporting block upper surface is equipped with feeding guide, and the feeding guide is by the feed end of the rack Extend to the sawing position；
Saw kerf goes out material clamping device, and the saw kerf goes out the opposite side that material clamping device is located at the sawing position, and the saw kerf goes out Material clamping device is used to grip blank during sawing operation；
Big slide unit feeding clamping device, the big slide unit feeding clamping device are slidably connected on the feeding guide, described big Slide unit feeding clamping device conveys blank to the sawing position for back and forth clamping；
Small slide unit feeding clamping device, the small slide unit feeding clamping device be located at the big slide unit feeding clamping device with it is described Between sawing position, the small slide unit feeding clamping device can grip blank and be slidably connected to the feeding guide On；
And sawing running gear, the sawing running gear are arranged in the rack, and the sawing running gear includes One saw blade, the saw blade is located at the sawing position simultaneously can freely stretch to the saw perpendicular to the one side of the feeding guide It cuts position and carries out sawing operation.
2. horizontal saw mill according to claim 1, it is characterised in that：The small slide unit feeding clamping device is set including level The small slide unit upper backup pad put, the small slide unit upper backup pad parallel beneath are provided with a small slide unit lower supporting plate, the small cunning Platform upper backup pad is connected with the small slide unit vertical gripper shoe that the small slide unit lower supporting plate is vertically arranged by two, the small slide unit Be also associated with several small slide unit leads between upper backup pad and the small slide unit lower supporting plate, the small slide unit upper backup pad and Small slider cylinder fixed plate, small slide unit upper slide and small slide unit are from top to bottom disposed between the small slide unit lower supporting plate Lower skateboard, the small slide unit lead activity are threaded through small slider cylinder fixed plate, small slide unit upper slide and small slide unit lower skateboard On small slide unit pilot hole in；Small slider cylinder is installed in small slider cylinder fixed plate；The cylinder rod of small slider cylinder is freely worn Too small slider cylinder fixed plate is connected with small slide unit upper slide, and the small slide unit upper slide is equipped with to match with the shape of blank Small slide unit imitates type binder block；Small sliding table oil cylinder is connected in the small slide unit vertical gripper shoe, the small slide unit lower skateboard is vertical Mobile link block is formed in the both ends of feed direction, the lower part of the small slide unit vertical gripper shoe offers small slide unit pilot hole, The mobile link block is connected through the small slide unit pilot hole and with the cylinder rod of the small sliding table oil cylinder, and the small slide unit oil Cylinder can drive the small slide unit lower skateboard to be moved back and forth up and down along the short transverse of the small slide unit pilot hole；The small slide unit Lower supporting plate is slidably connected with the feeding guide, is connected with to drive small slide unit feed clamp on the small slide unit lower supporting plate Hold the small slide unit driving device that device reciprocatingly slides on the feeding guide.
3. horizontal saw mill according to claim 2, it is characterised in that：The big slide unit feeding clamping device includes big slide unit Upper backup pad and the big slide unit lower supporting plate below the big slide unit upper backup pad, the big slide unit upper backup pad and described Big slide unit lower supporting plate is connected by more big slide unit lead, and the big slide unit lower supporting plate is connected with a big slide unit driving dress It puts, and the big slide unit lower supporting plate is slidably connected with the feeding guide, the big slide unit driving device is used to drive big cunning Platform feeding clamping device reciprocatingly slides on feeding guide；
Big slide unit gas has from top to bottom been arranged in pairs successively between the big slide unit upper backup pad and the big slide unit lower supporting plate Cylinder fixed plate, big slide unit upper slide and big slide unit lower skateboard, the big slider cylinder fixed plate, the big slide unit upper slide and institute It states big slide unit lower skateboard to arrange in pairs along before and after feed direction, and the big slide unit lead activity is threaded through the big slide unit In big slide unit pilot hole on air cylinder fixed plate, the big slide unit upper slide and the big slide unit lower skateboard；Each big cunning At least one the first cylinder of big slide unit is installed in platform air cylinder fixed plate, it can be certainly at the top of the cylinder body of big first cylinder of slide unit By the big slider cylinder via for passing through the big slide unit upper backup pad；The cylinder rod of first cylinder of big slide unit passes freely through described Big slider cylinder fixed plate is connected with the corresponding big slide unit upper slide, and the big slide unit upper slide is imitated equipped with a big slide unit Type binder block, the big slide unit imitates the lower surface of type binder block and the shape of blank matches；On the big slide unit lower supporting plate Equipped with big the second cylinder of slide unit, the cylinder rod of big second cylinder of slide unit pass freely through the big slide unit lower supporting plate with it is corresponding The big slide unit lower skateboard connection.
4. horizontal saw mill according to claim 1, it is characterised in that：The sawing running gear includes：
One walks to saw platform, described to walk to saw and be installed with bearing block on platform, described to walk to saw plateau levels and set and slide with the rack Dynamic connection；
One saw blade main shaft, the saw blade main shaft is set parallel to feed direction and the saw blade main shaft is threaded through in the bearing block Bearing in；
One sawing drive component, one end of the saw blade main shaft are connected with the saw blade, the other end connection of the saw blade main shaft There is the output terminal of the sawing drive component；
And a reciprocal drive component, the reciprocal drive component be connected to it is described walk saw platform and for drive it is described walk saw it is flat Platform moves back and forth in the horizontal plane perpendicular to feed direction.
5. horizontal saw mill according to claim 1, it is characterised in that：The saw kerf, which goes out material clamping device, to be included：
One discharge port platform, the discharge port platform are located at the exit side of the sawing position, the discharge port platform and rack It is slidably connected, sawing blank clamping device, the sawing is equipped with close to the upper surface of saw blade one end on the discharge port platform Blank clamping device is used to clamp blank；
And a discharge port platform driving device, the discharge port platform driving device is for driving the discharge port platform along sending Material direction reciprocatingly slides in rack.
6. horizontal saw mill according to claim 3, it is characterised in that：The slideway supporting block by a bottom platform with it is described Rack connects；The support component includes a fixed plate and multiple the first rollers being arranged in parallel perpendicular to feed direction, institute The feed end upper surface that fixed plate is installed in the two slideway supporting blocks is stated, the fixed plate is perpendicular to the both ends of feed direction On be respectively equipped with the first roller support and the second roller support；Each first roller is respectively positioned on the top of the fixed plate, and The both ends of each first roller are supported respectively by bearing and first roller and second roller support connects；
Preferably, it is described charging support device further include a movable plate and perpendicular to feed direction it is multiple be arranged in parallel second Roller, the movable plate are slidably connected by movable plate sliding block and the feeding guide, and the movable plate is perpendicular to feeding side To both ends on be respectively equipped with third roll support and the support of the 4th roller, each second roller is respectively positioned on the movable plate Top, and the both ends of each second roller are supported respectively by bearing and the third roll and the 4th roller support connects It connects, the height phase in the second horizontally-supported face that the first level supporting surface that second roller is formed is formed with first roller Deng；
Preferably, a big slide unit chain connecting block is additionally provided on the big slide unit upper backup pad, on the lower surface of the movable plate Equipped with the first chain connecting block, first chain connecting block is connected by the first chain with the big slide unit chain connecting block；
Preferably, the lower surface of the movable plate is equipped with the second chain connecting block, on the lower surface of the fixed plate with institute It states and the 3rd chain connecting block is equipped at the second corresponding position of chain limited block, second chain connecting block passes through the second chain It is connected with the 3rd chain connecting block；
Preferably, the feed end of the fixed plate is equipped with two material tail identification sensor stents, and the two two material tail identifications pass Sensor bracket is oppositely arranged on both ends of the fixed plate perpendicular to feed direction, and the two material tail identification sensor stents exist A material tail identification sensor is equipped on opposite two sides；
Preferably, charging recognizer component in place is further included, recognizer component includes an oscillating cylinder, the pendulum in place for the charging Cylinder of taking offence is arranged on the bottom platform between the two slideway supporting blocks, is connected respectively in two shafts of the oscillating cylinder There is a charging backgauge supporting block, the top of the charging backgauge supporting block is connected with a charging postive stop baffle, the charging /V Baffle edge is respectively equipped with a charging sensors in place on the both ends of feed direction；The big slide unit feeding clamping device The exit side of position of readiness close to the support component is set, the charging postive stop baffle and the big cunning positioned at position of readiness The spacing of platform feeding clamping device is more than width of the small slide unit feeding clamping device on feed direction；
Preferably, it is equipped on the bottom platform between the two slideway supporting blocks in one end close to the sawing position One blanking port, the length of the blanking port are more than sawing length.
7. horizontal saw mill according to claim 6, it is characterised in that：The small slide unit imitates type binder block and is slidably connected to institute Small slide unit upper slide is stated, and the small slide unit imitates type binder block equipped with small slide unit binder block locking device to lock the small cunning Platform imitates type binder block；
Preferably, small slide unit retainer plate, the upper surface of the small slide unit retainer plate are embedded in the middle part of the small slide unit lower skateboard For wearing face, and the upper surface flush of the upper surface of the small slide unit retainer plate and the small slide unit lower skateboard both ends；
Preferably, a clamping stroke adjusting bolt, the clamping stroke tune are threaded in the small slider cylinder fixed plate Section bolt activity is threaded through in the adjustment hole on the small slide unit upper backup pad, and the clamping stroke adjusting bolt is in the small cunning The both sides up and down of platform upper backup pad are threaded with a small slide unit locking nut respectively；
Preferably, a small slide unit up stroke limited block is connected in the small slide unit vertical gripper shoe, on the small slide unit lower skateboard Surface is equipped with a small slide unit up stroke limiting slot, and the lower end of the small slide unit up stroke limited block can be in the small slide unit uplink It is moved up and down in journey limiting slot, the small slide unit up stroke limiting slot and the small slide unit up stroke limited block are described for limiting The up stroke of small slide unit lower skateboard；
Preferably, small slide unit return elastic element, institute are equipped between the small slide unit lower skateboard and the small slide unit lower supporting plate It states small slide unit return elastic element and is in compressive state；
Preferably, the small slide unit lower skateboard is equipped with small slide unit and feeds side block blocks, and the small slide unit charging side block blocks are arranged on institute It states small slide unit and imitates the one side of type binder block and positioned at the distal end in the small slide unit lower skateboard sawing direction, the small slide unit feed side Block is equipped with chamfering in backgauge face close to one end of feed side, and the backgauge face of the charging side block blocks is plane；
Preferably, small cunning is equipped in the small slide unit pilot hole of the small slider cylinder fixed plate and the small slide unit lower skateboard Platform oil-free bushing, the small slide unit lead are actively located in the small slide unit oil-free bushing；The small slide unit upper slide Small slide unit linear bearing is equipped in the small slide unit pilot hole, the small slide unit lead is actively located in the small slide unit straight line In bearing；
Preferably, the small slide unit lower skateboard is equipped with a most short material tail identification sensor stent, and the most short material tail identification passes The outer end face of the close sawing position of sensor bracket is flushed with the outer end face for the close sawing position that small slide unit imitates type binder block, and The most short material tail identification sensor stent is equipped with most short material tail identification sensor on one end close to sawing position；It is described small Slide unit lower skateboard is equipped with a most long material tail identification sensor stent, on the most long material tail identification sensor stent close into Expect that one end of side is equipped with most long material tail identification sensor；The position of readiness of the small slide unit feeding clamping device is close to the blanking The feed end of mouth, and it is located at the exit side for feeding recognizer component in place, and the most long material tail identification sensor stent Feed side end face and the exit side end face of the charging postive stop baffle, the length of the most long material tail identification sensor stent The sum of backgauge supporting block and described height for feeding postive stop baffle, and the most long material tail identification sensor branch are fed more than described The sum of the width of the length of frame and the small slide unit feeding clamping device on feed direction is equal to the blanking port in feeding side Upward length.
8. horizontal saw mill according to claim 3, it is characterised in that：It is described big two above the big slide unit lower supporting plate Multiple big slide unit rollers are provided between slide unit lower skateboard parallel, the axial direction of the big slide unit roller is perpendicular to feeding side To, and the both ends of the big slide unit roller are respectively equipped with big the first roller of slide unit support and the support of big the second roller of slide unit, it is described The both ends of big slide unit roller are supported respectively by bearing and big the first roller of slide unit support and second roller of big slide unit Connection；
Preferably, the upper surface of the big slide unit lower skateboard is embedded with big slide unit retainer plate, the big slide unit retainer plate and institute It states big slide unit lower skateboard to be fixedly connected, the upper surface of the big slide unit retainer plate is wearing face.
9. horizontal saw mill according to claim 8, it is characterised in that：It is threaded on the big slide unit lower skateboard on one Slide travel adjusting bolt, the upper slide stroke adjustment bolt activity are threaded through the big slide unit upper slide, the big slide unit In adjustment hole in air cylinder fixed plate and the big slide unit upper backup pad, the upper slide stroke adjustment bolt is in the big slide unit The both sides up and down of air cylinder fixed plate are threaded with a big slide unit locking nut respectively；
Preferably, the big slide unit lower skateboard is with being equipped with lower skateboard up stroke /V on the contact surface of the big slide unit retainer plate Slot offers lower skateboard through hole on the bottom surface of the lower skateboard up stroke limiting slot, is equipped in the lower skateboard through hole and institute The lower skateboard up stroke caging bolt that lower skateboard through hole matches is stated, the lower skateboard up stroke caging bolt passes through the downslide Plate through hole is simultaneously connected with the big slide unit lower supporting plate, when the lower skateboard up stroke caging bolt bolt head bottom surface with During the bottom surface contact of the lower skateboard up stroke limiting slot, the upper surface of the big slide unit retainer plate and multiple big slide units The big slide unit supporting plane that roller is formed is located at sustained height.
10. horizontal saw mill according to claim 9, it is characterised in that：The big slide unit is imitated type binder block and is slidably connected to On the big slide unit upper slide, and to imitate type binder block described to lock equipped with big slide unit binder block locking device for the big slide unit Big slide unit imitates type binder block；
Preferably, it is equipped in the big slide unit pilot hole in the big slider cylinder fixed plate and the big slide unit lower skateboard big Slide unit oil-free bushing, the big slide unit lead are actively located in the big slide unit oil-free bushing；The big slide unit upper slide The big slide unit pilot hole in be equipped with big slide unit linear bearing, it is straight that the big slide unit lead is actively located in the big slide unit In spool is held；
Preferably, a charging is respectively arranged in first roller of big slide unit support and big the second roller of slide unit support to lead Positive cylinder, the cylinder cylinder rod of the charging correcting cylinder are circumscribed with the charging correcting plate set along feed direction；The charging is led Positive cylinder is equipped with a correcting limited block, and a correcting caging bolt, the correcting limit are equipped in the charging correcting limited block Position bolt one end is connected with the charging correcting plate, and the other end of the correcting caging bolt is equipped with correcting adjusting nut and correcting Locking nut；
Preferably, the big slide unit driving device includes a big slide unit driving motor, and the big slide unit driving motor is fixed on institute It states in rack, the output shaft of the big slide unit driving motor is connected with a big slide unit leading screw by big slide unit shaft coupling, described big Slide unit threads of lead screw is connected with a big slide unit screw, and the big slide unit screw is fixedly connected with the big slide unit lower supporting plate；
Preferably, the upper surface of the big slide unit upper backup pad is equipped with air inlet joint block of gas channel, the big slide unit upper backup pad Lower surface be equipped with outlet joint block of gas channel, be equipped with air inlet gas channels in the big slide unit upper backup pad and outlet gas circuit led to Road, the air inlet joint block of gas channel is interior to be equipped with the air inlet interface channel connected with the air inlet gas channels, the air inlet connection Passage is connected by tracheae with the air inlet of big first cylinder of slide unit；Be equipped in the outlet joint block of gas channel with it is described go out The outlet interface channel of gas gas channels connection, the row that the outlet interface channel passes through tracheae and big first cylinder of slide unit Gas port connects；The inlet end of the air inlet gas channels is connected with supplying the gas outlet of source of the gas, the row of the outlet gas channels Gas end and atmosphere.
CN201721262708.XU 2017-09-29 2017-09-29 A kind of horizontal saw mill Active CN207414477U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107738002A (en) * 2017-09-29 2018-02-27 大连佳诚日田科技发展有限公司 A kind of horizontal saw mill and its sawing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107738002A (en) * 2017-09-29 2018-02-27 大连佳诚日田科技发展有限公司 A kind of horizontal saw mill and its sawing method
CN107738002B (en) * 2017-09-29 2023-08-18 大连佳诚日田科技发展有限公司 Horizontal sawing machine and sawing method thereof

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