CN207449121U - Multiple tube enhancing band wrapping machine - Google Patents
Multiple tube enhancing band wrapping machine Download PDFInfo
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- CN207449121U CN207449121U CN201721360511.XU CN201721360511U CN207449121U CN 207449121 U CN207449121 U CN 207449121U CN 201721360511 U CN201721360511 U CN 201721360511U CN 207449121 U CN207449121 U CN 207449121U
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- main shaft
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- rotating cylinder
- enhancing band
- wrapping machine
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Abstract
The utility model is related to compound pipeline complex pipeline production equipment fields, especially multiple tube enhancing band wrapping machine.The wrapping machine includes supporting rack, main shaft, rotating cylinder, revolving power mechanism, electric installation and belt disc device, the bottom plate of support frame as described above is equipped with revolving power mechanism, supporting rack top is fixedly connected with main shaft, rotating cylinder is set on main shaft and is rotatablely connected, main shaft is hollow cylinder cylinder, electric installation is fixed on main shaft, and rotating cylinder is evenly distributed with the belt disc device of even number by transmission parts and revolving power mechanism on rotating cylinder.The utility model provides a kind of multiple tube enhancing band wrapping machine, can be accurately directly wound into band on pipeline by belt disc device, has exempted from band in transmission process because distortion corner has an impact band performance.
Description
Technical field
The utility model is related to compound pipeline complex pipeline production equipment fields, especially multiple tube enhancing band wrapping machine.
Background technology
Oil and natural gas industry is always the big market of pipeline industry, in recent years " shale reform " change the big of world energy sources
General layout;Developing the unconventional petroleum resourceses such as shale gas and coal bed gas becomes the strategic emphasis of many countries.But in the past nearly all
It is using steel pipe;Recently as the progress of technology, the accumulation of experience, global Oil Gas industry more and more uses steel pipe and modeling
The compound pipeline of expects pipe, this kind of pipeline had both borrowed the corrosion-resistant of plastics, wear-resisting excellent performance, and had borrowed the steel of steel pipe
Property, the higher needs using pressure are met, but steel pipe is flexible poor, it is impossible to coil supply, connector is more, the pipe of oil & gas industry
Road is often under rugged environment, such as rugged wasteland, desert, marsh and underwater, use can coil continuous long tube not only can be with
Laying expense is substantially reduced, also accelerates laying progress, and it is safe and reliable.
But pure plastic pipe road heatproof, pressure-resistant poor performance, it is impossible to meet high pressure use demand, then many material producers
Actively research and development novel enhanced material, these reinforcing materials is combined with plastic conduit, these reinforcing materials common are glass
Fiber band, polyester belt, aramid belt, steel band etc..To the high band of these tensile strengths is compound with plastic tube, then one is needed
Kind Wiring apparatus, and existing Wiring apparatus cannot meet quantity-produced needs.
Utility model content
The technical problems to be solved in the utility model is:In order to solve the low deficiency of existing Wiring apparatus efficiency, this reality
A kind of multiple tube enhancing band wrapping machine is provided with new, band accurately directly can be wound by pipeline by belt disc device
On, exempt from band in transmission process because distortion corner has an impact band performance.
Technical solution is used by the utility model solves its technical problem:
A kind of multiple tube enhancing band wrapping machine, including supporting rack, main shaft, rotating cylinder, revolving power mechanism, electric installation and
Belt disc device, the bottom plate of support frame as described above are equipped with revolving power mechanism, and supporting rack top is fixedly connected with main shaft, rotates jacket casing
It is located on main shaft and is rotatablely connected, main shaft is hollow cylinder cylinder, and electric installation is fixed on main shaft, and rotating cylinder passes through transmission parts
With revolving power mechanism, the belt disc device of even number is evenly distributed on rotating cylinder.
Through the above technical solutions, revolving power mechanism is made of motor sprocket and chain, revolving power mechanism passes through
Chain drive, so as to which rotating cylinder be driven to rotate.Rotating cylinder is mounted on by bearing on main shaft, and the center of circle of main shaft and rotating cylinder is in same
On one axial line.Electric installation is mounted on rotating cylinder, and is in the center of circle of rotating cylinder on same axial line, and electric installation leads to
Cross brush obtain it is electric, electric installation on rotating cylinder all motors and communication.Supporting rack is consolidated with principal axis bolt
It is fixed.Electric installation is fixed with principal axis bolt.
Specifically, the belt disc device by movable base plate, angle board, hold tep reel, guide wheel group, electric cylinder one, tension control
Mechanism processed and electric cylinder two form, and movable base plate is slidably connected on the guide rail of rotating cylinder, and angle board one end is cut with scissors with movable base plate
It connects, the angle board other end and the piston rod end of electric cylinder one are hinged, and electric cylinder two is fixed on rotating cylinder, the work of electric cylinder two
Lever is connected with movable base plate, holds tep reel and is rotatablely connected respectively with angle board with guide wheel group, the fuselage of tension control mechanism is consolidated
Angle board side is scheduled on, tension control mechanism is connected with holding tep reel, and enhancing band, which is coiled in, to be held on tep reel, and enhancing band is according to S-shaped
Track passes through guide wheel group.
Through the above technical solutions, electric cylinder one and electric cylinder two are by motor, speed reducer, accurate lead screw and cylinder body group
Into driving accurate lead screw using motor and speed reducer, then convert rotational motion to move along a straight line.Electric cylinder one promotes angle
Plate, trend angle board move along bottom plate and are overturn.Electric cylinder two drives movable base plate to be carried out along the guide rail on rotating cylinder
It moves back and forth.Tension control mechanism is by pressure feedback, and the constant tension of motor exports, and realizes enhancing band from dishful to knot
Beam so that enhance the tensions constant of band.Tep reel is held in the drive of tension control mechanism will enhance band releasing.Guide wheel group is divided into shifting
One, driving wheel, fast pulley is several, and movable pulley is by floor installation on guiding axis, and cut distribution has spring, passes through the elastic force of spring
Adjust the position of movable pulley, movable pulley is subject to the thrust of spring and two kinds of power of pulling force of enhancing band during winding, when enhancing band
When material pulling force generates fluctuation, the thrust of spring compensates within the specific limits to it, ensure that enhancing band tension is constant.Electric cylinder
Two motion bar is connected with movable base plate bolt.
Specifically, the guide wheel group front end is equipped with the deviation correcting device for being used for controlling enhancing band gap.
Through the above technical solutions, enhancing band by guide wheel group after, through deviation correcting device after be wound on pipeline 11.
The effect of deviation correcting device is the Clearance Between Wound of control enhancing band, it is ensured that not only seamless but also not between enhancing band and enhancing band
Scrap (bridge).
Specifically, the tail end of the main shaft is equipped with entrance limiting device, and entrance limiting device is by disk roller one, fixed frame and tune
Whole screw composition, one quantity of disk roller is four, with two disk rollers one parallel to each other for one group, two groups of disk rollers one it is orthogonal with
Groined type is mounted on main shaft, and four adjustment screws are evenly distributed on same circumference, each body of rod for adjusting screw
It is threaded between two disk rollers one parallel to each other.
Through the above technical solutions, by rotating four adjustment screws so that adjust the body of rod end of screw respectively from four
Pipeline is clamped in a direction, and pipeline is made to be moved with main shaft on same axle center.
Specifically, the main shaft top is fixed with device against shake, and device against shake is by clutch disk, disk roller two, belt
It is formed with clamp arm, is rotatably connected to clutch disk and disk roller two on clamp arm, belt is arranged on clutch disk, disk roller
Two fit with belt.
Through the above technical solutions, device against shake be by two pieces clutch disk, two clamp arms, two cylinders, two groups
Sliding-rail sliding, connecting rod, belt and disk roller composition.Cylinder promotes linkage, the same center of circle of two pieces clutch disk, two clampings
Arm is between two clutch disks, and one end of connecting rod is connected to the centre of clamp arm, and the other end is connected on sliding block, and cylinder promotes
Sliding block moves on slide, and clamp arm folding among two terminal pads, clamping pipe, on each clamp arm are driven by connecting rod
One row's disk roller and a V type belt are installed, the effect of belt is to prevent from damaging pipe surface during clamp arm clamping pipe, is being pressed from both sides
Under the action of tight arm, make pipeline and the same axial line of main shaft, pipeline at the uniform velocity passes through main shaft along this axial line.
The beneficial effects of the utility model are:The utility model provides a kind of multiple tube enhancing band wrapping machine, passes through band
Band can be accurately directly wound on pipeline by disk device, exempt from band in transmission process because distortion corner makes band
It is had an impact with performance.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the front view of the utility model;
Fig. 2 is the left view of the utility model;
Fig. 3 is the right view of the utility model;
Fig. 4 is the top view of the utility model;
1. supporting rack in figure, 2. main shafts, 3. rotating cylinders, 4. revolving power mechanisms, 8. electric installations, 9. deviation correcting devices,
10. enhancing band, 11. pipelines, 51. movable base plates, 52. angle boards, 53. hold tep reel, 54. guide wheel groups, 55. electric cylinders one,
56. tension control mechanism, 57. electric cylinders two, 61. disk rollers one, 62. fixed frames, 63. adjustment screws, 71. clutch disks, 72.
Disk roller two, 73. belts, 74. clamp arms.
Specific embodiment
The utility model is described in further detail presently in connection with attached drawing.These attached drawings are simplified schematic diagram,
Only illustrate the basic structure of the utility model in a schematic way, therefore it only shows the composition related with the utility model.
Fig. 1 is the front view of the utility model, and Fig. 2 is the left view of the utility model, and Fig. 3 is that the right side of the utility model regards
Figure, Fig. 4 is the top view of the utility model.
A kind of multiple tube enhancing band wrapping machine, including supporting rack 1, main shaft 2, rotating cylinder 3, revolving power mechanism 4, conductive dress
8 and belt disc device are put, the bottom plate of support frame as described above 1 is equipped with revolving power mechanism 4, and 1 top of supporting rack is fixedly connected with main shaft
2, rotating cylinder 3 is set on main shaft 2 and is rotatablely connected, and main shaft 2 is hollow cylinder cylinder, and pipeline 11 passes through the cavity of main shaft 2, conductive
Device 8 is fixed on main shaft 2, and rotating cylinder 3 is evenly distributed with idol by transmission parts and revolving power mechanism 4 on rotating cylinder 3
The belt disc device of number quantity.The belt disc device by movable base plate 51, angle board 52, hold tep reel 53, guide wheel group 54, electric cylinder
One 55, tension control mechanism 56 and electric cylinder 2 57 form, and movable base plate 51 is slidably connected on the guide rail of rotating cylinder 3, angle
52 one end of plate is hinged with movable base plate 51, and 52 other end of angle board and the piston rod end of electric cylinder 1 are hinged, electric cylinder two
57 are fixed on rotating cylinder 3, and motion bar and the movable base plate 51 of electric cylinder 2 57 are connected, and hold tep reel 53 and distinguish with guide wheel group 54
It is rotatablely connected with angle board 52, the fuselage of tension control mechanism 56 is fixed on 52 side of angle board, and tension control mechanism 56 is with holding
Tep reel 53 is connected, and enhancing band 10, which is coiled in, to be held on tep reel 53, and enhancing band 10 passes through guide wheel group 54 according to S-shaped track.It is described
54 front end of guide wheel group is equipped with the deviation correcting device 9 for being used for controlling 10 gap of enhancing band.The tail end of the main shaft 2 is limited equipped with entrance
Position device, entrance limiting device are made of disk roller 1, fixed frame 62 and adjustment screw 63, and one 61 quantity of disk roller is four, with
Two disk rollers 1 parallel to each other are one group, and two groups of disk rollers 1 are orthogonal to be mounted on groined type on main shaft 2, four tune
Whole screw 63 is evenly distributed on same circumference, and each body of rod for adjusting screw 63 is threaded in parallel to each other two
Between a disk roller 1.2 top of main shaft is fixed with device against shake, device against shake by clutch disk 71, disk roller 2 72,
Belt 73 and clamp arm 74 form, and clutch disk 71 and disk roller 2 72 are rotatably connected on clamp arm 74, and belt 73 is arranged installation
On clutch disk 71, disk roller 2 72 fits with belt 74.
With reference to shown in attached drawing 1, attached drawing 2, attached drawing 3 and attached drawing 4, pipeline 11 passes through main shaft 2, by entrance limiting device and prevents
Jittering device causes pipeline 11 and the center of circle of main shaft 2 to be in same axis.Pipeline 11 is moved along mandrel direction of axis line, steadily into
Go out main shaft 2 and pipeline 11 is not swung.Device against shake is made of chain and belt, avoids and tube surfaces are generated because clamping
Damage.The revolving power mechanism 4 drives the rotating cylinder 3 equipped with belt disc device, electric installation 8 and deviation correcting device 9 around master
Axis 2 rotates;Pipeline 11 does not rotate, and is equipped on belt disc device and holds tep reel 53, guide wheel group 54, electric cylinder 1, tension control machine
Structure 56 and electric cylinder 2 57.It holds tep reel 53 and holds high intensity enhancing band 10, pipeline 11 at the uniform velocity passes through in main shaft 2
When, the rotation of rotating cylinder 3 drives belt disc device rotation, holds tep reel 53 and drives rotation by tension control mechanism 56, mounted in holding tep reel 53
On enhancing band release and be wrapped in along guide wheel group 54 through deviation correcting device 9 on pipeline 11, controlled by tension control mechanism 56
The tightening force of system enhancing band 10, for this tightening force we term it " winding tension ", enhancing band 10 need to be according to certain angle
Degree is wound on pipeline 11, and we term it " winding angles " for this angle.Electric cylinder 1 is used for changing winding angle, electric cylinder
2 57 enhance band 10 and enhance the gap between band 10 when being used for changing winding, we term it " Clearance Between Wounds ".Tep reel
Power on device is to provide power supply by electric installation 8.
The winding tension, winding angle, Clearance Between Wound can be set by external computer screen, during winding
Setting value can be adjusted at any time, and is detected by sensor and actually winds whether tension coincide with setting value, if fruit has deviation to rise
Power control mechanism is automatically adjusted to setting value, changes Clearance Between Wound by deviation correcting device 9, if deviation correcting device 9 detects increasing
Strong band 10 deviates normal position, and deviation correcting device informs that electric cylinder is modified.
The belt disc device feature of the present invention:Movable base plate and angle are accurately controlled by electric cylinder one and electric cylinder two respectively
The angle of plate is spent, makes to hold tep reel 53 and tilts, angle of inclination and enhancing 10 winding angle of band are identical, enhance band 10 from holding tep reel
After 53 come out, it need not distort and be directly wound on pipeline 11 along guide wheel group 54, exempt from enhancing band 10 in transmission process
It is middle that band performance is had an impact because distorting corner.
The enhancing band 10 can be that glass fiber impregnated band, aramid belt, polyester belt, steel band, steel are related, unlimited
In above-mentioned band.
The product produced with the wrapping machine winds enhanced pipeline 11, we term it compound pipeline complex pipeline, pressure-bearings
Ability is strong, and Clearance Between Wound is uniform, and angle is accurate, and production efficiency is high.
Using the above-mentioned desirable embodiment according to the utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this item utility model technological thought completely.This item is real
The content being not limited to new technical scope on specification, it is necessary to which its technology is determined according to right
Property scope.
Claims (5)
1. a kind of multiple tube enhancing band wrapping machine, it is characterized in that, it is dynamic including supporting rack (1), main shaft (2), rotating cylinder (3), rotation
Force mechanisms (4), electric installation (8) and belt disc device, the bottom plate of support frame as described above (1) are equipped with revolving power mechanism (4), support
Frame (1) top is fixedly connected with main shaft (2), and rotating cylinder (3) is set on main shaft (2) and is rotatablely connected, and main shaft (2) is hollow cylinder
Cylinder, pipeline (11) pass through the cavity of main shaft (2), and electric installation (8) is fixed on main shaft (2), and rotating cylinder (3) passes through driving section
Part and revolving power mechanism (4) are evenly distributed with the belt disc device of even number on rotating cylinder (3).
2. multiple tube enhancing band wrapping machine according to claim 1, it is characterised in that:The belt disc device is by movable base plate
(51), angle board (52), hold tep reel (53), guide wheel group (54), electric cylinder one (55), tension control mechanism (56) and electric cylinder
Two (57) form, and movable base plate (51) is slidably connected on the guide rail of rotating cylinder (3), angle board (52) one end and movable base plate
(51) hinged, angle board (52) other end and the piston rod end of electric cylinder one (55) are hinged, and electric cylinder two (57) is fixed on rotation
On rotating cylinder (3), motion bar and the movable base plate (51) of electric cylinder two (57) are connected, and hold tep reel (53) and guide wheel group (54) difference
It is rotatablely connected with angle board (52), the fuselage of tension control mechanism (56) is fixed on angle board (52) side, tension control mechanism
(56) it is connected with holding tep reel (53), enhancing band (10), which is coiled in, to be held on tep reel (53), and enhancing band (10) passes through according to S-shaped track
Guide wheel group (54).
3. multiple tube enhancing band wrapping machine according to claim 2, it is characterised in that:Guide wheel group (54) front end is set
There is the deviation correcting device (9) for controlling enhancing band (10) gap.
4. multiple tube enhancing band wrapping machine according to claim 1, it is characterised in that:The tail end of the main shaft (2) is equipped with
Entrance limiting device, entrance limiting device are made of disk roller one (61), fixed frame (62) and adjustment screw (63), disk roller one (61)
Quantity is four, and with two disk rollers one (61) parallel to each other for one group, two groups of disk rollers one (61) are orthogonal to be pacified with groined type
On main shaft (2), four adjustment screws (63) are evenly distributed on same circumference, each adjust the body of rod of screw (63)
It is all threaded between two disk rollers one (61) parallel to each other.
5. multiple tube enhancing band wrapping machine according to claim 1, it is characterised in that:Main shaft (2) top is fixed with
Device against shake, device against shake are made of clutch disk (71), disk roller two (72), belt (73) and clamp arm (74), are clamped
Clutch disk (71) and disk roller two (72) are rotatably connected on arm (74), belt (73) is arranged on clutch disk (71),
Disk roller two (72) fits with belt (73).
Priority Applications (1)
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CN201721360511.XU CN207449121U (en) | 2017-10-21 | 2017-10-21 | Multiple tube enhancing band wrapping machine |
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CN201721360511.XU CN207449121U (en) | 2017-10-21 | 2017-10-21 | Multiple tube enhancing band wrapping machine |
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CN207449121U true CN207449121U (en) | 2018-06-05 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107627594A (en) * | 2017-10-21 | 2018-01-26 | 昆山吉玛格机械制造有限公司 | Multiple tube enhancing band wrapping machine |
CN113320133A (en) * | 2020-08-17 | 2021-08-31 | 山东玻纤集团股份有限公司 | Uninterrupted composite plastic pipe production system and use method thereof |
CN113320137A (en) * | 2020-08-17 | 2021-08-31 | 山东玻纤集团股份有限公司 | Pipe weaving machine for producing composite plastic pipe and using method thereof |
CN115782210A (en) * | 2022-12-14 | 2023-03-14 | 江苏龙英管道新材料有限公司 | Reel pipe and pipe penetrating integrated device and using method thereof |
-
2017
- 2017-10-21 CN CN201721360511.XU patent/CN207449121U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107627594A (en) * | 2017-10-21 | 2018-01-26 | 昆山吉玛格机械制造有限公司 | Multiple tube enhancing band wrapping machine |
CN113320133A (en) * | 2020-08-17 | 2021-08-31 | 山东玻纤集团股份有限公司 | Uninterrupted composite plastic pipe production system and use method thereof |
CN113320137A (en) * | 2020-08-17 | 2021-08-31 | 山东玻纤集团股份有限公司 | Pipe weaving machine for producing composite plastic pipe and using method thereof |
CN115782210A (en) * | 2022-12-14 | 2023-03-14 | 江苏龙英管道新材料有限公司 | Reel pipe and pipe penetrating integrated device and using method thereof |
CN115782210B (en) * | 2022-12-14 | 2023-10-03 | 江苏龙英管道新材料有限公司 | Coiled pipe penetrating integrated device and application method thereof |
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