CN115782210A - Reel pipe and pipe penetrating integrated device and using method thereof - Google Patents
Reel pipe and pipe penetrating integrated device and using method thereof Download PDFInfo
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- CN115782210A CN115782210A CN202211606822.5A CN202211606822A CN115782210A CN 115782210 A CN115782210 A CN 115782210A CN 202211606822 A CN202211606822 A CN 202211606822A CN 115782210 A CN115782210 A CN 115782210A
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Abstract
The invention discloses a pipe coiling and threading integrated device and a using method thereof, belonging to the field of prefabricated overhead heat-insulating pipes. According to the integrated device for pipe coiling and pipe penetrating and the using method thereof, through the matching use of the pipe coiling member, the downward pressing member, the pipe to be sleeved and the supporting seat, the integrated device can be continuously used in the production of thin-wall pipes after batch production only by once centering without carrying out multiple times of centering, and meanwhile, the condition that the time and the labor are wasted due to the fact that workers move ready-made pipes into the pipe to be sleeved for sleeving is avoided.
Description
Technical Field
The invention belongs to the field of prefabricated overhead heat-insulating pipes, and particularly relates to a pipe coiling and threading integrated device and a using method thereof.
Background
The construction of the thermal power plant and the heat supply network matched with the thermal power plant is fast, the scale of the heat supply network is larger and larger, the pipeline is longer and longer, and the extension length is developed from longest 5km in the early year to 15km,30km or even 60km. The pipeline extends farther and farther continuously, the requirement on the pipe network technology is higher and higher, the temperature of steam in the pipeline is between 180 and 320 ℃, the temperature of the external environment is between minus 30 and 40 ℃, and the steam and the pipeline have obvious fall. The heat exchange is realized by temperature difference, the heat exchange mode comprises heat conduction, convection and radiation as a steam transmission and distribution system, and the outer sleeve of the overhead heat-insulating pipe newly appeared in some fields at the present stage adopts a thin-walled pipe.
However, in the prior art, when a thin-walled pipe is threaded, generally, a threading worker sleeves a produced thin-walled pipe on a to-be-sleeved pipe, places the to-be-sleeved pipe on a working pipe, places the thin-walled pipe on a support seat, and the thin-walled pipe is not in contact with the to-be-sleeved pipe, firstly fills a thermal insulation material into the thin-walled pipe and the to-be-sleeved pipe once, and then fills a thermal insulation material into the thin-walled pipe once, so as to complete the sleeving and production processes of the thin-walled pipe.
Disclosure of Invention
Aiming at one or more of the defects or the improvement requirements in the prior art, the invention provides a reel pipe and pipe penetrating integrated device and a using method thereof, and the reel pipe and pipe penetrating integrated device has the advantages of convenience in pipe penetrating of thin-wall pipes and time and labor saving in batch production of the thin-wall pipes.
In order to achieve the purpose, the invention provides a pipe coiling and threading integrated device and a using method thereof, wherein the device comprises a pipe coiling member for producing and conveying thin-walled pipes, a to-be-sleeved pipe, a pressing-down member for supporting and adjusting the longitudinal height of the to-be-sleeved pipe, a plurality of supporting seats for supporting the produced thin-walled pipes, and an upper jacking member for supporting the threaded thin-walled pipes and adjusting the longitudinal height of the thin-walled pipes; the lower pressing member is arranged on one side of the roller pipe member, the sleeve to be sleeved is arranged on the lower pressing member, the supporting seats are arranged on one side, away from the lower pressing member, of the roller pipe member, and the upper top member is arranged on one side, away from the lower pressing member, of the supporting seats.
As a further improvement of the present invention, the reel pipe member includes a base, a discharging member for suspending the thin-walled pipe material, a first guiding member for guiding the thin-walled pipe material, a second guiding member for guiding the thin-walled pipe material for a second time, a bearing plate, a reel pipe workpiece for molding the thin-walled pipe material, and a cutting member for cutting the molded thin-walled pipe, wherein the discharging member is fixedly disposed on an upper end surface of the base, the first guiding member is fixedly disposed on a side surface of the base, the second guiding member is fixedly disposed on the upper end surface of the base and is located on a side of the discharging member away from the first guiding member, the bearing plate is disposed on the upper end surface of the base and is located above the second guiding member, and the cutting member is slidably disposed on a side surface of the reel pipe workpiece.
As a further improvement of the invention, the discharging part comprises a connecting seat fixedly arranged on the base, a pillar is fixedly arranged on the connecting seat, a rotating shaft is arranged on one side surface of the pillar in an inserting and rotating manner, a first stepping motor for driving the rotating shaft is further fixedly arranged on one side surface of the pillar, a first coiling triangular plate and a second coiling triangular plate for supporting thin-wall pipes are further sequentially sleeved on one end of the rotating shaft penetrating out of the pillar, the first guiding part comprises a connecting plate fixedly arranged on one side surface of the base, a supporting groove body is fixedly sleeved on the connecting plate, a supporting plate is fixedly arranged on one end of the connecting plate far away from the base, and a guide wheel is rotatably arranged on the supporting plate.
As a further improvement of the present invention, the pipe coiling work piece includes a work plate disposed on the base, a work collar is fixedly disposed on the work plate, a gap is formed on one side surface of the work collar close to the work plate, a first limiting member and a second limiting member are further fixedly disposed on the work plate, one end of the first limiting member and one end of the second limiting member extend into the work collar, the first limiting member and the second limiting member are used for preventing a thin-walled pipe from forming and deviating in the work collar, and a gap is reserved between the first limiting member and the work collar and between the first limiting member and the second limiting member and the work collar.
As a further improvement of the present invention, the cutting member includes a cutting receiving sleeve and a sleeve rod, wherein a sleeve ring is fixedly and integrally formed on two opposite side surfaces of the cutting receiving sleeve, the sleeve rod is fixedly arranged on the working plate, the sleeve rod is movably arranged on the sleeve rod, a cutting wheel is arranged in an inner cavity of the cutting receiving sleeve, and a second stepping motor for driving the cutting wheel is fixedly arranged on one side surface of the cutting receiving sleeve.
As a further improvement of the present invention, the pressing member includes a bottom plate, two vertical rods are fixedly disposed on the bottom plate, slide rails are disposed in the vertical rods, an oil cylinder is further fixedly disposed on the upper end surface of the bottom plate and disposed in an area sandwiched between the two vertical rods, a sliding block is fixedly disposed at an output end of the oil cylinder and slides in the slide rails, and a working pipe for supporting the casing is further fixedly disposed on the sliding block.
The invention is further improved, wherein the four corners of the bottom surface of the supporting seat are fixedly provided with extension plates, the upper end surface of each extension plate is fixedly provided with a screw, the screw is in threaded rotation connection with a fixing piece, and the fixing piece comprises a circular ring in threaded rotation connection with the fixing piece and inclined rods positioned on two sides of the circular ring.
The invention further improves the structure, wherein the upper ejection component comprises a screw rod lifter, an upper ejection support plate is detachably arranged at the output end of a screw rod of the screw rod lifter, and a plurality of V-shaped support blocks for supporting the thin-walled tubes after tube penetration are fixedly arranged on the upper end surface of the upper ejection support plate.
As a further improvement of the invention, three V-shaped supporting blocks are arranged, the three V-shaped supporting blocks are distributed on the upper top supporting plate at equal intervals, and the V-shaped supporting blocks are flat rectangular parallelepiped plates.
The invention provides a use method of a reel pipe and threading pipe integrated device, which comprises the following steps:
s1: firstly, inserting a sleeve to be sleeved into a working pipe, penetrating the working pipe into a working sleeve ring, attaching the working sleeve ring and the working pipe to ensure that the working pipe and the sleeve to be sleeved in the working pipe are both arranged in the working sleeve ring, and adjusting an oil cylinder to ensure that an output shaft of an oil cylinder pushes a sliding block to ensure that the working pipe is positioned at the center of the working sleeve ring;
s2: putting a thin-walled tube strip material on a first limiting part, simultaneously drawing out the thin-walled tube strip, then sleeving the tube strip on a guide wheel anticlockwise and penetrating the tube strip from the guide wheel, continuously penetrating the tube strip from a second guide part, penetrating the tube strip into a tube coiling workpiece from a gap, circularly winding the tube coiling workpiece for one circle, simultaneously attaching the thin-walled tube strip into the first limiting part and the second limiting part, and after circularly winding the tube coiling workpiece for one circle, starting a first stepping motor to drive a first coiling triangular plate to rotate so as to continuously move anticlockwise and form the tube strip in the tube coiling workpiece;
s3: after S2, the pipe belt is formed, a switch of a second stepping motor is turned on, so that the second stepping motor drives a cutting wheel to rotate, the cutting wheel is further used for cutting the formed pipe belt, and meanwhile, the cut pipe belt falls onto a supporting seat;
s4: and (3) dropping the pipe belt to be formed on the supporting seat, adjusting the screw rod lifter to separate the V-shaped supporting block from the formed pipe belt, rotating the stabilizing piece to enable the stabilizing piece to move downwards from the screw rod, further enabling the stabilizing piece to be in contact with the ground, increasing the contact between the supporting seat and the ground, and then filling the pipe to be formed and the formed thin-wall pipe with the heat-insulating material for one time and filling the pipe to be formed and the formed thin-wall pipe with the heat-insulating material for the second time.
S5: and after S4 is finished, moving the finished pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve to be sleeved integrally to enable the pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve to be separated from the working pipe, dropping the pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve to be sleeved on the supporting seat, removing the pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve to be sleeved, and repeating S1, S2, S3, S4 and S5 to produce the thin-walled pipe for multiple times.
Generally, compared with the prior art, the technical scheme conceived by the invention has the following beneficial effects:
the invention relates to a reel pipe and pipe penetrating integrated device and a using method thereof.A reel pipe component, a pressing component, a pipe to be sleeved and a supporting seat are matched for use, the reel pipe component is firstly used for putting a pipe belt to be coiled into the reel pipe component to form a thin-walled pipe, the pipe to be sleeved is penetrated into the pressing component, so that the pressing component can support the pipe to be sleeved and adjust the longitudinal height of the pressing component, the device can adapt to the production of different thin-walled pipes, the thin-walled pipe formed in the reel pipe component can be sleeved outside the pipe to be sleeved, the thin-walled pipe and the pipe to be sleeved can be finally overlapped, heat insulation materials can be filled for the first time and the second time in a circular space clamped by the pressing component, the upper jacking component can assist in adjusting the position of the pipe to be sleeved in the pressing component, the pipe to be sleeved is stable, the thin-walled pipe to be manufactured can be continuously used in the production of the thin-walled pipe after batch production only by centering once, the upper jacking component can assist in adjusting the position of the thin-walled pipe to be adjusted, the thin-walled pipe to be manufactured, the reel pipe to be manufactured, the finished product cost of the reel pipe can be increased, and the mass production can be reduced, and the production cost can be reduced.
Drawings
FIG. 1 is a schematic structural view of an integrated apparatus for rolling and threading pipes according to the present invention;
FIG. 2 is a schematic structural view of the integrated apparatus for rolling and threading a reel pipe according to another aspect of the present invention;
FIG. 3 is an exploded view of the integrated coil-in-tube device of the present invention;
FIG. 4 is a top view of the integrated coil-in-tube device of the present invention;
FIG. 5 is a schematic view showing the construction of a reel pipe member according to the present invention;
FIG. 6 is a left side view of the coil member of the present invention;
FIG. 7 is a schematic view of the discharge member of the present invention;
FIG. 8 is a schematic view of a first guide member according to the present invention;
FIG. 9 is a schematic diagram of the structure of the coil pipe workpiece according to the present invention;
FIG. 10 is a schematic view of the present invention from another perspective;
FIG. 11 is a schematic view of the construction of the upper deck member of the present invention;
FIG. 12 is a schematic view of a supporting base according to the present invention;
FIG. 13 is a schematic view of the pressing member of the present invention.
In all the figures, the same reference numerals denote the same features, in particular:
1. a tube reeling member; 101. a base;
102. discharging parts; 1021. a connecting seat; 1022. a pillar; 1023. a rotating shaft; 1024. a first stepper motor; 1025. a first material reeling set square; 1026. a second coil material set square;
103. a first guide member; 1031. a connecting plate; 1032. supporting a groove body; 1033. supporting a guard plate; 1034. a guide wheel;
104. a second guide member; 105. carrying a plate;
106. pipe rolling work pieces; 1061. a working plate; 1062. a working lantern ring; 1063. a first limit piece; 1064. a second limit piece; 1065. a notch;
107. cutting the piece; 1071. cutting the container; 1072. a second stepping motor; 1073. a cutting wheel; 1074. a collar; 1075. a loop bar;
2. a pressing member; 201. a base plate; 202. erecting a rod; 203. an oil cylinder; 204. a slider; 205. a working pipe; 206. a slide rail;
3. sleeving a pipe;
4. a supporting seat; 401. an extension plate; 402. a screw; 403. a stabilizing member;
5. an upper top member; 501. a screw rod lifter; 502. supporting plates are lifted upwards; 503. and a V-shaped supporting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A reel pipe and pipe penetrating integrated device comprises a reel pipe component 1 used for producing and conveying thin-walled pipes, a to-be-sleeved pipe 3, a pressing-down component 2 used for supporting and adjusting the longitudinal height of the to-be-sleeved pipe 3, a plurality of supporting seats 4 used for supporting the produced thin-walled pipes, and an upper jacking component 5 used for supporting the thin-walled pipes after pipe penetrating and adjusting the longitudinal height of the thin-walled pipes; wherein, the lower pressing member 2 is arranged at one side of the roller pipe member 1, when the sleeve 3 is sleeved on the lower pressing member 2, the plurality of supporting seats 4 are arranged at one side of the roller pipe member 1 far away from the lower pressing member 2, and the upper top member 5 is arranged at one side of the supporting seats 4 far away from the lower pressing member 2.
According to the invention, a pipe to be coiled is placed into a pipe coiling member 1 through the pipe coiling member 1 to be formed into a thin-walled pipe, the pipe 3 to be coiled is inserted into a pressing member 2, so that the pressing member 2 can support the pipe 3 to be coiled and adjust the longitudinal height of the pressing member 2, and the pipe coiling device can adapt to the production of different thin-walled pipes, so that the thin-walled pipe formed in the pipe coiling member 1 can be sleeved outside the pipe 3 to be coiled, and finally the thin-walled pipe and the pipe 3 to be coiled can be superposed, a primary and secondary filling of a heat insulation material can be carried out in an annular space clamped by the thin-walled pipe and the pressing member, the position of the pipe 3 to be coiled on the pressing member 2 can be adjusted in an auxiliary manner through the arranged upper jacking member 5, so that the pipe 3 to be coiled is more stable, and the upper jacking member 5 can support the whole processed thin-walled pipe.
Preferably, the roller pipe member 1 includes a base 101, a discharging member 102 for suspending the thin-walled pipe material, a first guiding member 103 for guiding the thin-walled pipe material, a second guiding member 104 for guiding the thin-walled pipe material for the second time, a bearing plate 105, a roller pipe workpiece 106 for forming the thin-walled pipe material, and a cutting member 107 for cutting the formed thin-walled pipe, wherein the discharging member 102 is fixedly disposed on the upper end surface of the base 101, the first guiding member 103 is fixedly disposed on one side surface of the base 101, the second guiding member 104 is fixedly disposed on the upper end surface of the base 101 and is located on one side of the discharging member 102 far from the first guiding member 103, the bearing plate 105 is disposed on the upper end surface of the base 101, the bearing plate 105 is located above the second guiding member 104, and the cutting member 107 is slidably disposed on one side surface of the roller pipe workpiece 106.
Preferably, the discharging member 102 includes a connecting seat 1021 fixedly disposed on the base 101, a supporting column 1022 is fixedly disposed on the connecting seat 1021, a rotating shaft 1023 is rotatably inserted into one side of the supporting column 1022, a first stepping motor 1024 for driving the rotating shaft 1023 is further fixedly disposed on one side of the supporting column 1022, a first coiling triangle 1025 and a second coiling triangle 1026 for supporting the thin-walled tube are sequentially sleeved on one end of the rotating shaft 1023 penetrating through the supporting column 1022, the first guiding member 103 includes a connecting plate 1031 fixedly disposed on one side of the base 101, a supporting groove 1032 is fixedly disposed on the connecting plate 1031, a supporting plate 1033 is fixedly disposed on one end of the connecting plate 1031 far from the base 101, and a guide wheel 1034 is rotatably disposed on the supporting plate 1033.
Preferably, the roller pipe working member 106 includes a working plate 1061 disposed on the base 101, a working collar 1062 is fixedly disposed on the working plate 1061, a notch 1065 is formed in a side surface of the working collar 1062 close to the working plate 1061, a first limiting member 1063 and a second limiting member 1064 are further fixedly disposed on the working plate 1061, one end of the first limiting member 1063 and one end of the second limiting member 1064 extend into the working collar 1062, the first limiting member 1063 and the second limiting member 1064 are used for preventing the thin-walled pipe from forming and deviating in the working collar 1062, and a gap is reserved between the first limiting member 1063 and the second limiting member 1064 and the working collar 1062.
Preferably, the cutting member 107 includes a cutting receiving sleeve 1071 and a sleeve rod 1075, wherein two opposite side surfaces of the cutting receiving sleeve 1071 are integrally formed to be fixedly provided with a sleeve ring 1074, the sleeve rod 1075 is fixedly provided on the working plate 1061, the sleeve rod 1075 is movably provided on the sleeve rod 1075, a cutting wheel 1073 is provided in an inner cavity of the cutting receiving sleeve 1071, and a second stepping motor 1072 for driving the cutting wheel 1073 is fixedly provided at one side surface of the cutting receiving sleeve 1071.
Preferably, the pressing member 2 includes a bottom plate 201, two upright posts 202 are fixedly disposed on the bottom plate 201, slide rails 206 are disposed in the upright posts 202, an oil cylinder 203 is further fixedly disposed on an upper end surface of the bottom plate 201, the oil cylinder 203 is disposed in a region where the two upright posts 202 are sandwiched, a sliding block 204 is fixedly disposed at an output end of the oil cylinder 203, the sliding block 204 slides in the slide rails 206, and a working pipe 205 for supporting the casing 3 is further fixedly disposed on the sliding block 204.
Preferably, the four corners of the bottom surface of the supporting seat 4 are fixedly provided with extension plates 401, the upper end surface of each extension plate 401 is fixedly provided with a screw 402, the screw 402 is in threaded connection with a stabilizing member 403, and the stabilizing member 403 comprises a circular ring in threaded connection with the stabilizing member 403 and inclined rods at two sides of the circular ring.
Preferably, the upper top member 5 includes a screw rod lifter 501, an upper top support plate 502 is detachably provided at a screw rod output end of the screw rod lifter 501, and a plurality of V-shaped support blocks 503 for supporting the thin-walled tube after the tube penetration are fixedly provided on an upper end surface of the upper top support plate 502.
Preferably, three V-shaped supporting blocks 503 are provided, the three V-shaped supporting blocks 503 are distributed on the upper top supporting plate 502 at equal intervals, and the V-shaped supporting blocks 503 are flat rectangular parallelepiped plates.
Example 1
As shown in fig. 1 to 13, a reel pipe and pipe penetrating integrated device comprises a reel pipe member 1 for producing and conveying thin-walled pipes, a to-be-sleeved pipe 3, a pressing member 2 for supporting and adjusting the longitudinal height of the to-be-sleeved pipe 3, a plurality of supporting seats 4 for supporting the produced thin-walled pipes, and an upper jacking member 5 for supporting the penetrated thin-walled pipes and adjusting the longitudinal height of the thin-walled pipes; wherein, the lower pressing member 2 is arranged at one side of the roller pipe member 1, when the sleeve 3 is sleeved on the lower pressing member 2, the plurality of supporting seats 4 are arranged at one side of the roller pipe member 1 far away from the lower pressing member 2, and the upper top member 5 is arranged at one side of the supporting seats 4 far away from the lower pressing member 2.
In practical use, the pipe coiling member 1 is used for placing a pipe coiling belt to be coiled into the pipe coiling member 1 to form a thin-walled pipe, the pipe coiling member 3 is inserted into the pressing member 2, so that the pressing member 2 can support the pipe coiling member 3 and adjust the longitudinal height of the pressing member 2, and the pipe coiling device can adapt to production of different thin-walled pipes, so that the thin-walled pipe formed in the pipe coiling member 1 can be sleeved outside the pipe coiling member 3, and finally the thin-walled pipe and the pipe coiling member 3 can be overlapped, once and twice filling of heat insulation materials can be performed in a circular space clamped by the thin-walled pipe coiling member and the pressing member, the upper jacking member 5 can assist in adjusting the position of the pipe coiling member 2 to be adjusted, so that the pipe coiling member 3 is stable, and the upper jacking member 5 can support the finished thin-walled pipe.
Example 2
Example 1 is repeated, except that the roller pipe member 1 includes a base 101, a discharging member 102 for suspending the thin-walled pipe material, a first guiding member 103 for guiding the thin-walled pipe material, a second guiding member 104 for guiding the thin-walled pipe material for the second time, a bearing plate 105, a roller pipe working member 106 for forming the thin-walled pipe material, and a cutting member 107 for cutting the formed thin-walled pipe, the discharging member 102 is fixedly disposed on the upper end surface of the base 101, the first guiding member 103 is fixedly disposed on one side surface of the base 101, the second guiding member 104 is fixedly disposed on the upper end surface of the base 101 and is located on one side surface of the discharging member 102 away from the first guiding member 103, the bearing plate 105 is disposed on the upper end surface of the base 101, the bearing plate 105 is located above the second guiding member 104, the cutting member 107 is slidably disposed on one side surface of the roller pipe working member 106, in this example, the roller pipe member 1 mainly serves to produce the thin-walled pipe strip into the thin-walled pipe, the production of the tube 3 to be sleeved can be carried out for a plurality of times in batch, and the tube 3 to be sleeved can be continuously used in the production of the thin-walled tube after the batch only by initially adjusting the position of the tube 3 to be sleeved in the pressing member 2, so that the formed thin-walled tube is formed on the outer circumferential surface of the tube 3 to be sleeved, the centering is not needed for a plurality of times, and meanwhile, the time and labor are wasted when workers move the existing tube into the tube 3 to be sleeved are not needed, the tube 3 to be sleeved on the pressing member 2 only needs to be adjusted to penetrate into the tube 1 when the centering is carried out, the centering mode does not need to be described in more detail, but it is required to be described that the second guide piece 104 is composed of a plurality of groups of guide rollers and roller frames, and the power can be unpowered when the power is selected, the driving can be realized by the driven of the motor or the stepping motor, and the driving can be realized in the embodiment.
Example 3
In the repeated embodiment 2, only the discharging member 102 includes a connecting seat 1021 fixedly disposed on the base 101, a supporting pillar 1022 is fixedly disposed on the connecting seat 1021, a rotating shaft 1023 is rotatably inserted into one side of the supporting pillar 1022, a first stepping motor 1024 for driving the rotating shaft 1023 is further fixedly disposed on one side of the supporting pillar 1022, one end of the rotating shaft 1023 penetrating through the supporting pillar 1022 is further sequentially sleeved with a first coiling triangle 1025 and a second coiling triangle 1026 for supporting a thin-wall tube, the first guiding member 103 includes a connecting plate 1031 fixedly disposed on one side of the base 101, a supporting groove 1032 is fixedly disposed on the connecting plate 1031, a supporting plate 1033 is fixedly disposed on one end of the connecting plate 1031 away from the base 101, a guiding wheel 1034 is rotatably disposed on the supporting plate 1033, in order to enable a tube strip to be produced to be better molded in the coil workpiece 106, the discharging member 102 can better convey the tube strip to be produced, and the first coiling triangle 1025 and the first stepping motor 1024 are adapted to fixing hitches of tube strips to be produced in different sizes.
Example 4
The embodiment 3 is repeated, except that the roller pipe working member 106 includes a working plate 1061 disposed on the base 101, a working collar 1062 is fixedly disposed on the working plate 1061, a notch 1065 is formed in a side surface of the working collar 1062 close to the working plate 1061, a first limiting member 1063 and a second limiting member 1064 are further fixedly disposed on the working plate 1061, one end of the first limiting member 1063 and one end of the second limiting member 1064 extend into the working collar 1062, the first limiting member 1063 and the second limiting member 1064 are used for preventing the thin-walled pipe from forming and deviating in the working collar 1062, a gap is reserved between the first limiting member 1063 and the second limiting member 1064 and the working collar 1062, and by further improving the forming quality of the roller pipe working member 106 to be produced into the thin-walled pipe strip, the first limiting member 1063 and the second limiting member 1064 both penetrate into the working collar 1062, and it is to be mentioned that the first limiting member 1063 and the second limiting member 1064 both function to guide the pipe strip penetrating into the working collar 1062, and the constraint phenomenon that the shape of the first limiting member 1063 and the second limiting member 1064 also describe the shape of the first limiting member 1063 and the second limiting member.
Example 5
In the embodiment 4, the cutting member 107 includes a cutting accommodating sleeve 1071 and a sleeve 1075, a collar 1074 is fixedly formed on two opposite side surfaces of the cutting accommodating sleeve 1071, the sleeve 1075 is fixedly formed on the working plate 1061, the sleeve 1075 is movably disposed on the sleeve 1075, a cutting wheel 1073 is disposed in an inner cavity of the cutting accommodating sleeve 1071, a second stepping motor 1072 for driving the cutting wheel 1073 is fixedly disposed on one side surface of the cutting accommodating sleeve 1071, so that the formed thin-walled tube can be cut better, the cutting wheel 1073 can be driven to rotate by turning on the second stepping motor 1072 to cut a section of the produced thin-walled tube, when the formed thin-walled tube is cut, it should be explained that the cutting wheel 1073 can cut by rotating itself, or the cutting member 107 and the movement position of the formed tube can move simultaneously by using the PLC language, which is described in detail that the PLC control language known to those skilled in the art and is mature, and this manner can also be used in this embodiment, so that the PLC can also use the cutting member 1073 as a preferred embodiment of the present invention to restrict movement of the cutting member and the tube.
Example 6
Example 7
Repeat embodiment 6, only the four corners department of supporting seat 4 bottom surface all fixedly is provided with extension board 401, the fixed screw rod 402 that is provided with in up end of extension board 401, screw thread rotation is connected with steadying piece 403 on the screw rod 402, steadying piece 403 includes that screw thread rotation connects the ring on steadying piece 403 and is located the down tube of ring both sides, through carrying out further limited to this supporting seat 4 part, can increase the area of contact with ground through extension board 401 and the steadying piece 403 on the screw rod 402 that set up, and then make this supporting seat 4 can be more stable in actual use.
Example 8
The embodiment 7 is repeated, except that the upper top member 5 includes a screw rod lifter 501, an upper top support plate 502 is detachably arranged at the screw rod output end of the screw rod lifter 501, and a plurality of V-shaped support blocks 503 for supporting the thin-walled tube after the tube is inserted are fixedly arranged on the upper end surface of the upper top support plate 502.
Example 9
Embodiment 8 is repeated, except that three V-shaped supporting blocks 503 are provided, the three V-shaped supporting blocks 503 are distributed on the upper top supporting plate 502 at equal intervals, and the V-shaped supporting blocks 503 are flat rectangular plate materials, so that the V-shaped supporting blocks 503 can support the thin-walled pipe which is completely penetrated through the pipe more stably.
Example 10
A method of using the integrated reel-to-reel apparatus of example 9;
s1: firstly, inserting a to-be-sleeved pipe 3 into a working pipe 205, penetrating the working pipe 205 into a working lantern ring 1062, attaching the working lantern ring 1062 to the working pipe 205, so that the working pipe 205 and the to-be-sleeved pipe 3 positioned in the working pipe 205 are both positioned in the working lantern ring 1062, and adjusting an oil cylinder 203 to enable an output shaft of the oil cylinder 203 to push a sliding block 204 to enable the working pipe 205 to be positioned in the center of the working lantern ring 1062;
s2: putting the thin-walled tube strip on the first limiting piece 1063, simultaneously drawing out the thin-walled tube strip, then sleeving the tube strip on the guide wheel 1034 and penetrating the tube strip from the guide wheel 1034 counterclockwise, continuously penetrating the tube strip from the second guide piece 104, penetrating the tube strip into the tube coiling workpiece 106 from the notch 1065, performing a circle around the tube coiling workpiece 106, simultaneously attaching the thin-walled tube strip into the first limiting piece 1063 and the second limiting piece 1064, and after performing a circle around the tube coiling workpiece 106, starting the first stepping motor 1024 to drive the first coiling triangular plate 1025 to rotate so that the tube strip continuously moves counterclockwise and is formed in the tube coiling workpiece 106;
s3: after S2, the pipe belt is formed, a switch of the second stepping motor 1072 is turned on, so that the second stepping motor 1072 drives the cutting wheel 1073 to rotate, the cutting wheel 1073 cuts the formed pipe belt, and meanwhile, the cut pipe belt falls on the supporting seat 4;
s4: the pipe belt to be formed falls on the supporting seat 4, the screw rod lifter 501 is adjusted to separate the V-shaped supporting block 503 from the formed pipe belt, the fixing member 403 is rotated to move the fixing member 403 downwards from the screw rod 402, the fixing member 403 is further contacted with the ground, the contact between the supporting seat 4 and the ground is increased, and then the sleeve pipe 3 to be formed and the formed thin-wall pipe are filled with the heat insulation material for one time and are filled with the heat insulation material for the second time.
S5: and after S4 is finished, moving the finished pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve 3 integrally to enable the pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve 3 to leave the working pipe 205, dropping the pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve 3 onto the supporting seat 4, taking down the finished pipe penetrating, the thin-walled pipe filled with the thermal insulation material and the sleeve 3, and repeating S1, S2, S3, S4 and S5 to produce the thin-walled pipe for multiple times.
On the premise of 10 embodiments described above, it should be further explained that all the above-mentioned stepper motor controls only give a stepper motor model in the drawings, the stepper motor control system is composed of a stepper motor controller, a stepper motor driver, and a stepper motor, the stepper motor controller is a swing center and sends a signal pulse to the stepper motor driver, and the stepper motor driver converts the received signal pulse into an electrical pulse to drive the stepper motor to rotate, which is a common knowledge in the prior art, so the driver and the controller are not shown in the drawings.
In summary, through the matching use of the provided reel pipe member 1, the downward pressing member 2, the to-be-reeled pipe 3 and the supporting seat 4, the to-be-reeled pipe belt is firstly placed into the reel pipe member 1 through the reel pipe member 1 to be formed into a thin-walled pipe, the to-be-reeled pipe 3 is inserted into the downward pressing member 2, the downward pressing member 2 can support the to-be-reeled pipe 3 and adjust the longitudinal height of the downward pressing member 2, the production of different thin-walled pipes can be adapted, the thin-walled pipe formed in the reel pipe member 1 can be sleeved outside the to-be-reeled pipe 3, and finally the thin-walled pipe and the to-be-reeled pipe 3 can be overlapped, the thermal insulation material can be charged for once and twice in a circular space clamped by the thin-walled pipe to-be-reeled pipe 3, the to-be-to-be stable by the upward pushing member 5, the thin-walled pipe 3 can be continuously used in the production of the thin-walled pipe after the batch production only by once centering, the centering is not required, and the labor-consuming and the production cost of the thin-walled pipe can be reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The integrated device for pipe coiling and pipe penetrating is characterized by comprising a pipe coiling member (1) for producing and conveying thin-walled pipes, a to-be-sleeved pipe (3), a pressing-down member (2) for supporting and adjusting the longitudinal height of the to-be-sleeved pipe (3), a plurality of supporting seats (4) for supporting the produced thin-walled pipes and an upper jacking member (5) for supporting the thin-walled pipes after pipe penetrating and adjusting the longitudinal height of the thin-walled pipes; the lower pressing member (2) is arranged on one side of the pipe rolling member (1), the sleeve (3) to be sleeved is arranged on the lower pressing member (2), the support seats (4) are arranged on one side, far away from the lower pressing member (2), of the pipe rolling member (1), and the upper top member (5) is arranged on one side, far away from the lower pressing member (2), of the support seats (4).
2. The pipe coiling and threading integrated device according to claim 1, wherein the pipe coiling member (1) comprises a base (101), a discharging member (102) for suspending thin-wall pipe materials, a first guiding member (103) for guiding the thin-wall pipe materials, a second guiding member (104) for secondarily guiding the thin-wall pipe materials, a bearing plate (105), a pipe coiling workpiece (106) for forming the thin-wall pipe materials and a cutting member (107) for cutting and forming the thin-wall pipe materials, the discharging member (102) is fixedly arranged on the upper end surface of the base (101), the first guiding member (103) is fixedly arranged on one side surface of the base (101), the second guiding member (104) is fixedly arranged on the upper end surface of the base (101) and is positioned on the side of the discharging member (102) far away from the first guiding member (103), the bearing plate (105) is arranged on the upper end surface of the base (101) and is positioned above the second guiding member (104), and the cutting member (107) is arranged on one side surface of the roller workpiece (106) in a sliding manner.
3. The pipe reeling and threading integrated device according to claim 2, wherein the discharging member (102) comprises a connecting seat (1021) fixedly arranged on the base (101), a supporting pillar (1022) is fixedly arranged on the connecting seat (1021), a rotating shaft (1023) is arranged on one side of the supporting pillar (1022) in a penetrating and rotating mode, a first stepping motor (1024) used for driving the rotating shaft (1023) is further fixedly arranged on one side of the supporting pillar (1022), a first coiling triangular plate (1025) and a second coiling triangular plate (1026) used for supporting thin-walled pipes are further sequentially sleeved on one end, penetrating out of the supporting pillar (1022), of the rotating shaft (1023), the first guiding member (103) comprises a connecting plate (1031) fixedly arranged on one side of the base (101), a groove body (1032) is fixedly arranged on the connecting plate (1031), a supporting plate (1033) is fixedly arranged on one end, far away from the base (101), of the connecting plate (1031), and a guiding wheel (1034) is rotatably arranged on the supporting plate (1033).
4. The pipe coiling and threading integrated device as claimed in claim 3, wherein the pipe coiling workpiece (106) comprises a working plate (1061) arranged on the base (101), a working collar (1062) is fixedly arranged on the working plate (1061), a notch (1065) is formed in one side surface of the working collar (1062) close to the working plate (1061), a first limiting member (1063) and a second limiting member (1064) are further fixedly arranged on the working plate (1061), one ends of the first limiting member (1063) and the second limiting member (1064) extend into the working collar (1062), the first limiting member (1063) and the second limiting member (1064) are used for preventing the thin-walled pipe from forming and shifting in the working collar (1062), and a gap is reserved between the first limiting member (1063) and the second limiting member (1064) and the working collar (1062).
5. The integrated reel pipe-threading device according to claim 4, wherein the cutting member (107) comprises a cutting accommodating sleeve (1071) and a sleeve rod (1075), two opposite side surfaces of the cutting accommodating sleeve (1071) are integrally formed to be fixedly provided with sleeve rings (1074), the sleeve rod (1075) is fixedly arranged on the working plate (1061), the sleeve rod (1075) is movably arranged on the sleeve rod (1075), a cutting wheel (1073) is arranged in an inner cavity of the cutting accommodating sleeve (1071), and a second stepping motor (1072) for driving the cutting wheel (1073) is fixedly arranged on one side surface of the cutting accommodating sleeve (1071).
6. The pipe coiling and threading integrated device according to claim 5, wherein the pressing member (2) comprises a bottom plate (201), two vertical rods (202) are fixedly arranged on the bottom plate (201), slide rails (206) are arranged in the vertical rods (202), an oil cylinder (203) is further fixedly arranged on the upper end face of the bottom plate (201), the oil cylinder (203) is arranged in the area where the two vertical rods (202) are clamped, a sliding block (204) is fixedly arranged at the output end of the oil cylinder (203), the sliding block (204) slides in the slide rails (206), and a working pipe (205) for supporting the pipe to be sleeved (3) is further fixedly arranged on the sliding block (204).
7. The pipe coiling and threading integrated device as claimed in claim 6, wherein extension plates (401) are fixedly arranged at four corners of the bottom surface of the supporting seat (4), a screw rod (402) is fixedly arranged at the upper end surface of each extension plate (401), a stabilizing member (403) is connected to the screw rod (402) in a threaded and rotating manner, and each stabilizing member (403) comprises a circular ring connected to the stabilizing member (403) in a threaded and rotating manner and inclined rods positioned at two sides of the circular ring.
8. The pipe reeling and threading integrated device according to claim 7, wherein the upper jacking member (5) comprises a screw rod lifter (501), an upper jacking plate (502) is detachably arranged at the screw rod output end of the screw rod lifter (501), and a plurality of V-shaped supporting blocks (503) for supporting the thin-walled pipes after being threaded are fixedly arranged on the upper end surface of the upper jacking plate (502).
9. The reel pipe and pipe penetrating integrated device according to claim 8, wherein three V-shaped supporting blocks (503) are arranged, the three V-shaped supporting blocks (503) are distributed on the upper top supporting plate (502) at equal intervals, and the V-shaped supporting blocks (503) are flat cuboid plates.
10. The use method of the reel-pipe-threading integrated device according to any one of claims 1 to 9, characterized in that:
s1: firstly, inserting a to-be-sleeved pipe (3) into a working pipe (205), penetrating the working pipe (205) into a working lantern ring (1062), attaching the working lantern ring (1062) to the working pipe (205), enabling the working pipe (205) and the to-be-sleeved pipe (3) positioned in the working pipe (205) to be in the working lantern ring (1062), and adjusting an oil cylinder (203) to enable an output shaft of the oil cylinder (203) to push a sliding block (204) to enable the working pipe (205) to be positioned at the center of the working lantern ring (1062);
s2: putting a thin-wall pipe belt material on a first limiting piece (1063), drawing out the thin-wall pipe belt, then sleeving the pipe belt on a guide wheel (1034) anticlockwise, penetrating the pipe belt from the guide wheel (1034), continuously penetrating the pipe belt from a second guide piece (104), penetrating the pipe belt into a pipe coiling workpiece (106) from a notch (1065), circularly winding the pipe coiling workpiece (106) for one circle, simultaneously adhering the thin-wall pipe belt into the first limiting piece (1063) and a second limiting piece (1064), and after circularly winding the pipe coiling workpiece (106), starting a first stepping motor (1024) to enable the first stepping motor (1024) to drive a first coiling triangular plate (1025) to rotate so that the pipe belt continuously moves, and forming the pipe belt in the pipe coiling workpiece (106) anticlockwise;
s3: after S2, the pipe belt is formed, a switch of a second stepping motor (1072) is turned on, so that the second stepping motor (1072) drives a cutting wheel (1073) to rotate, the cutting wheel (1073) cuts the formed pipe belt, and meanwhile, the cut pipe belt falls on a supporting seat (4);
s4: the pipe belt to be formed falls onto the supporting seat (4), the V-shaped supporting block (503) is separated from the formed pipe belt by adjusting the screw rod lifter (501), the stable piece (403) is rotated to enable the stable piece (403) to move downwards from the screw rod (402), the stable piece (403) is further contacted with the ground, the contact between the supporting seat (4) and the ground is increased, and then the sleeve pipe (3) to be formed and the formed thin-wall pipe are filled with the heat insulation material for one time and the heat insulation material for the second time;
s5: and after S4 is finished, integrally moving the finished pipe penetrating, the thin-walled pipe filled with the heat insulation material and the sleeve (3) to be sleeved to leave the working pipe (205), dropping the pipe on the supporting seat (4), moving the pipe away through the supporting seat (4), taking down the finished pipe penetrating, the thin-walled pipe filled with the heat insulation material and the sleeve (3), and repeating S1, S2, S3, S4 and S5 to produce the thin-walled pipe for many times.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211606822.5A CN115782210B (en) | 2022-12-14 | 2022-12-14 | Coiled pipe penetrating integrated device and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211606822.5A CN115782210B (en) | 2022-12-14 | 2022-12-14 | Coiled pipe penetrating integrated device and application method thereof |
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| CN115782210A true CN115782210A (en) | 2023-03-14 |
| CN115782210B CN115782210B (en) | 2023-10-03 |
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|---|---|
| CN115782210B (en) | 2023-10-03 |
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