CN207383501U - A kind of cake separation of loose device - Google Patents
A kind of cake separation of loose device Download PDFInfo
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- CN207383501U CN207383501U CN201721250578.8U CN201721250578U CN207383501U CN 207383501 U CN207383501 U CN 207383501U CN 201721250578 U CN201721250578 U CN 201721250578U CN 207383501 U CN207383501 U CN 207383501U
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- disk roller
- loose
- dog
- sorting
- rack
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Abstract
A kind of cake separation of loose device, including rack, the lower part of the rack is provided with the conveying equipment for transporting the piece cigarette after separation of loose；Off-sorting station, ravel area and resistance time zone, the off-sorting station and ravel area are disposed in the rack along material trend to be in same level, resistance time zone is set higher than ravel area, and N has been arranged side by side in the off-sorting station1A sorting disk roller, the both ends for sorting disk roller are fixedly mounted on by bearing in rack, a diameter of R of the sorting disk roller1, the spacing of two neighboring sorting disk roller is L1, each arrangement is equipped with multiple rows of sorting dog vertically on sorting disk roller, and the number of often row's sorting dog is M1, the length for sorting dog is P1, the dog arranged in dislocation of two neighboring sorting disk roller.The utility model will can not only be loosened blocking cake and be sorted out from piece cigarette material in piece cigarette, and can be loosely in blocks by the cake sorted out, it be made to meet the requirement of subsequent production, simple in structure, easy to use, favorable loosening effect.
Description
Technical field
The utility model is related to field of tobacco machinery, more particularly, to a kind of cake separation of loose device.
Background technology
During fiber tow production, blade sections are at the first production technology section and blade of cigaret primacy processing line
Manage pre-add workshop section.This production technology section material capital equipment has：Logistics equipment, opening apparatus, insert subset, are true at mould turnover equipment
Backlash tide equipment, device for loosening and gaining moisture promote feeding and metering tube apparatus, metering electronic scales equipment, heating and moistening equipment, temperature
With moisture detection apparatus, heat charging (feeding) equipment, premix cabinet, the compositions such as leaf storing cabinet.
Blade sections main task is by the piece cigarette material containing 12.5% or so moisture, is carried out by different various equipment
The blade that warming and humidifying, charging reach 22% or so moisture is stored, so that next workshop section carries out chopping, drying, flavoring.Increase
The purpose of temperature humidification is to increase the toughness of piece Tobacco Leaves so as to increase resist processing, reduces and makes broken in process of manufacture, goes
Except the miscellaneous gas contained in blade.The purpose for heating charging be apply in the process of blade a certain amount of sugar, wine etc. some
Organic substance in the storage, process in blade, absorbs blade and carries out combination reaction with the organic matter in blade, rise
To removal of impurities taste, flavouring is removed, change characteristic, improve taste.
The main task of blade sections production procedure is by with wrapped case cigarette, passes through logistics equipment ----roller-way and chain
Conveyer send to case unpacker and removes outer packing, then send to the tipper with steel case and be packed into steel case, removes the big block piece of packaging
Cigarette block（Weight is about 200KG）It is sent to steel case in plug in extension set, piece cigarette block is divided into four pieces in steel case by plugging in extension set and inserting, and inserts after dividing
Piece cigarette block be sent into vacuum conditioner with steel case and carry out heating and moistening, the piece cigarette after heating and moistening is sent to turnover machine with steel case, turns over
Piece cigarette in steel case is poured into Song Duoji by punch-out equipment, and piece cigarette is sent into loosening steam conditioner after Song Duoji by belt feeder, again to piece
Cigarette carries out heating and moistening and loose.Blade after loose is sent into charger and carries out heating charging, heats the piece cigarette after charging and is sent into
Premix cabinet is premixed, and piece cigarette is out stored by premix cabinet into blade cabinet, even sheet cigarette moisture and piece cigarette is made to fully absorb material
Liquid reaches the piece cigarette material of technological requirement before chopping.
Blade sections, FCL piece cigarette in process of production, first enter vacuum conditioning by unpacking, after plugging in extension set and inserting point, due to
The presence of vacuum conditioner migration rate of water seriously affects the loose of FCL piece cigarette block, and the piece cigarette block after moisture regain exists substantial amounts of close
Solid cake.It inserts more existing for cake when dividing uneven；Particularly for reconstituted tobacoo without slotting point, thin slice cigarette block passes through moisture regain
Loosening ratio more bottom after machine, cake are more.It causes subsequent handling mass flow discrepancy even, seriously affects rear process metering and loose time
Tide, and after loosening and gaining moisture it is still pure cake surface that feed liquid and water can be caused only to be added in cake, do not add inside cake
Material and water make charging plus water uneven, seriously affect the jealous of follow-up finished product；Flow uneven and seriously affecting mix different substances together and
The precision and stability of charging, influences in quality of item, and strong influence is caused to product quality；Add the uneven influence blade of water
Moisture, following process increase are made broken, cause to waste, and increase product cost.
Utility model content
For overcome the deficiencies in the prior art, the utility model proposes a kind of cake separation of loose devices, can not only incite somebody to action
Blocking cake is not loosened in piece cigarette to sort out from piece cigarette material, and can by the cake sorted out loosely into
Piece makes it meet the requirement of subsequent production, simple in structure, easy to use, favorable loosening effect.
The technical solution adopted in the utility model is：
A kind of cake separation of loose device, including rack, the lower part of the rack is provided with the piece cigarette after separation of loose
The conveying equipment transported；In the rack off-sorting station, ravel area and resistance time zone, the off-sorting station are disposed with along material trend
It is in ravel area in same level, resistance time zone is set higher than ravel area, and N has been arranged side by side in the off-sorting station1A sorting roller
Wheel, the both ends for sorting disk roller are fixedly mounted on by bearing in rack, a diameter of R of the sorting disk roller1, two neighboring sorting
The spacing of disk roller is L1, each arrangement is equipped with multiple rows of sorting dog vertically on sorting disk roller, and often row sorts a of dog
Number is M1, the length for sorting dog is P1, the dog arranged in dislocation of two neighboring sorting disk roller；
N has been arranged side by side in the ravel area2A loose disk roller, the both ends of loose disk roller are fixedly mounted on rack by bearing
On, a diameter of R of the loose disk roller2, the spacing of two neighboring loose disk roller is L2, each arranged vertically on loose disk roller
Cloth is equipped with multiple rows of loose dog, and the number for often arranging loose dog is M2, the length of loose dog is P2, two neighboring loose roller
The dog arranged in dislocation of wheel；
N has been arranged side by side along short transverse in the resistance time zone3It is a to hinder into disk roller, and multiple central shaft lines hindered into disk roller
It forms an angle α with horizontal line, hinders and be fixedly mounted on into the both ends of disk roller by bearing in rack, the diameter hindered into disk roller
For R3, it is two neighboring hinder into disk roller spacing be L3, each hinder on disk roller vertically arrangement be equipped with it is multiple rows of hinder into dog,
Number per exclusion into dog is M3, the length hindered into dog is P3, the two neighboring dog arranged in dislocation hindered into disk roller；
The sorting disk roller, loose disk roller are mounted on realizing the two disk roller differentials that are connected with one end end hindered into disk roller
The duplex chain wheel of operation is sequentially connected by row chain between two neighboring duplex chain wheel, and the one side of rack is equipped with to drive
Arrange chaindriven motor.
Preferably, 85 ° >=α >=65 ° of angle.
Preferably, the angle α is 72 °.
Preferably, sorting dog, the loose dog and hindering includes the mounting portion of integrally connected, straight successively into dog
Line portion and bending part, the mounting portion are used to dog being mounted on disk roller, and the diameter of mounting portion is less than the diameter of line part, curved
Folding part is obliquely installed with the angled β of line part.
Preferably, 170 ° >=β >=140 ° of angle.
Preferably, β=158 °.
Preferably, the overbending direction of the bending part is opposite with the direction of rotation of disk roller.
Preferably, the N1=6, N2=4, N3=3, the roller diameter R1≠R2≠R3, the spacing L1≠L2≠L3。
Preferably, the sorting dog length P1Less than loose dog length P2, sort the number M of dog1More than loose
The number M of dog2。
Preferably, the sorting dog number of rows on the sorting disk roller is 6 row, the loose loose dog of disk roller and hinder into
Resistance on disk roller into dog number of rows be 4 rows.
The beneficial effects of the utility model are：1st, due to the adjacent two sorting disk roller spacing L of off-sorting station1Smaller and sorting is taken off
Follow closely that density is higher, length is shorter, be mounted with 6 rows, and using dislocation, intersect, overlapping installation, can the piece cigarette being loosened and not
The cake being loosened sorts out；
2nd, due to the adjacent two loose disk roller spacing L of ravel area2More than adjacent two sorting disk roller spacing L1, and loose dog
Density is low compared with sorting dog density, and loose dog length is longer than sorting dog, is mounted with 4 rows, and using dislocation, intersection, overlapping
Installation, off-sorting station will can be carried out with the cake that send of sorting disk roller it is effectively loose, it is loose after piece cigarette with loose disk roller
Rotation is fallen on following conveying equipment；Larger thicker cake ravel area not by after completely loose with loose disk roller rotation and
The position hindered into disk roller is come with during loose；
3rd, since multiple central shaft lines and horizontal line hindered into disk roller form an angle α, in resistance time zone by loose disk roller
The trigonum with certain angle is formed with hindering into disk roller, cake in this trigonum while by loose disk roller and is hindered into disk roller
It is carried out loosely, until loosely into after blade, following conveying equipment is fallen into the rotation of loose disk roller completely for cake；
4th, sort disk roller, loose disk roller, hinder into disk roller two-by-two adjacent roller by duplex chain wheel realize differential run, prevent
Loose cake and favorable loosening effect are leaked in relaxing process；
5th, the bending part of dog and the angled β of line part are obliquely installed, and the overbending direction of bending part and disk roller
Direction of rotation on the contrary, can preferably loose cake, while prevent blade from hanging on dog during rotation, reduce clear
Clean trouble.
Description of the drawings
Fig. 1 is the top view of the utility model；
Fig. 2 is the A-A sectional views of Fig. 1；
Fig. 3 is the position view of two neighboring disk roller in Fig. 1；
Fig. 4 is the structure diagram that dog is sorted in Fig. 2；
Fig. 5 is the structure diagram of loose dog in Fig. 2.
Specific embodiment
Illustrate the embodiment of the utility model by particular specific embodiment below, those skilled in the art can be by this
Content disclosed by specification understands other advantages and effect of the utility model easily.
It please refers to Fig.1 to Fig. 5.It should be clear that structure, ratio, size depicted in this specification institute accompanying drawings etc., only to
Coordinate the revealed content of specification, so that those skilled in the art understands and reads, be not limited to the utility model
Enforceable qualifications, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or size
Adjustment, in the case where not influencing the effect of the utility model can be generated and the purpose that can reach, should all fall in the utility model institute
In the range of the technology contents of announcement can be covered.Meanwhile in this specification it is cited as " on ", " under ", "left", "right", " in
Between " and " one " etc. term, be merely convenient to understanding rather than to limit the enforceable scope of the utility model for narration,
Relativeness is altered or modified, in the case where changing technology contents without essence, when being also considered as the enforceable scope of the utility model.
A kind of cake separation of loose device, including rack 1, the lower part of rack 1, which is provided with, transports the piece cigarette after separation of loose
The conveying equipment walked（Conveying equipment is conventional arrangement, is not shown in figure）；In rack 1 sorting is disposed with along material trend
Area 3, ravel area 4 and resistance time zone 5, off-sorting station 3 and ravel area 4 are in same level, and resistance time zone 5 is set higher than ravel area 4,
N has been arranged side by side in off-sorting station 31A sorting disk roller 31, the both ends of sorting disk roller 31 are fixedly mounted on by bearing in rack 1, point
Pick a diameter of R of disk roller 311, the spacing of two neighboring sorting disk roller 31 is L1, it is each to sort peace of arranging vertically on disk roller 31
Equipped with multiple rows of sorting dog 32, the number of often row's sorting dog 32 is M1, the length of sorting dog 32 is P1, two neighboring sorting
32 arranged in dislocation of sorting dog of disk roller 31；
N has been arranged side by side in ravel area 42A loose disk roller 41, the both ends of loose disk roller 41 are fixedly mounted on machine by bearing
On frame 1, a diameter of R of loose disk roller 412, the spacing of two neighboring loose disk roller 41 is L2, each on loose disk roller 41 vertically
Arrangement is equipped with multiple rows of loose dog 42, and the number for often arranging loose dog 42 is M2, the length of loose dog 42 is P2, it is adjacent
42 arranged in dislocation of loose dog of two loose disk rollers 41；
N has been arranged side by side along short transverse in resistance time zone 53It is a to hinder into disk roller 51, and multiple central shaft companies hindered into disk roller 51
Line and horizontal line form an angle α, and 85 ° >=α >=65 ° of angle, the angle α that the present embodiment uses is 72 °.Hinder two into disk roller 51
End is fixedly mounted on by bearing in rack 1, hinders a diameter of R into disk roller 513, it is two neighboring hinder into disk roller 51 spacing be L3,
It is each hinder on disk roller 51 vertically arrangement be equipped with it is multiple rows of hinder into dog 52, the number per exclusion into dog 52 is M3, resistance
Length into dog 52 is P3, the two neighboring dog arranged in dislocation hindered into disk roller 51；N in the present embodiment1=6, N2=4, N3=3,
Roller diameter R1≠R2≠R3, spacing L1≠L2≠L3。
Sorting disk roller 31, loose disk roller 41 and one end end hindered into disk roller 51 are mounted on realizing that two disk rollers that are connected are poor
The duplex chain wheel 6 of speed operation, is sequentially connected by row chain 7 between two neighboring duplex chain wheel 6, and the one side installation of rack 1 is useful
In the motor 8 that driving row chain 7 is driven.
It sorts dog 32, loose dog 42 and hinders mounting portion 21, the line part for including integrally connected successively into dog 52
22 and bending part 23, mounting portion 21 is used to dog being mounted on disk roller, is illustrated in figure 3 the dog installation of two adjacent rollers
Position view is provided with to install the mounting hole 24 of dog on disk roller, and mounting hole 24 matches setting with mounting portion 21, and adjacent
The mounting hole 24 of two disk rollers shifts to install, and the diameter of mounting portion 21 is less than the diameter of line part 22, bending part 23 and line part
22 angled β are obliquely installed, 170 ° >=β >=140 ° of angle of the present embodiment, and during through overtesting β=158 °, loose effect is most
It is good.
It in order to better loose cake, while prevents blade from hanging on dog during rotation, reduces
Clean trouble, the overbending direction of bending part 23 is opposite with the direction of rotation of disk roller in the present embodiment.
Sort 32 length P of dog1Less than loose 42 length P of dog2, the number M of sorting dog 321More than loose dog 42
Number M2.32 number of rows of sorting dog on disk roller 31 is sorted as 6 rows, loose 41 loose dog 42 of disk roller and is hindered on disk roller 51
Resistance into 52 number of rows of dog be 4 rows.
During specific works, the piece cigarette material after vacuum conditioner gets damp again by other equipment, is sent into dividing for the present apparatus
Sorting zone 3；Due to the spacing L of the adjacent two sortings disk roller 31 of off-sorting station 31Smaller and sorting dog 31 number M1Compared with multi-density compared with
Height sorts the length P of dog 311It is shorter, it is mounted with 6 rows, and the two neighboring use of sorting dog 32 dislocation for sorting disk roller 31,
Intersect, overlapping installation, the piece cigarette being loosened and the cake not being loosened are sorted out, and cake is carried out loosely, to sort out
Piece cigarette and it is loose after piece cigarette fallen into the rotation of sorting disk roller 31 on following conveying equipment；The cake sorted out is with sorting
The rotation of disk roller 31 is admitted to ravel area 4, due to the spacing P of the adjacent two loose disk roller 41 of ravel area 42More than two sorting disk rollers
31 spacing P1, and 41 density of loose dog relatively sorting disk roller 31 is low, loose 42 length P of dog2It is longer than the length of sorting dog 31
P1, it is mounted with 4 rows, and using dislocation, intersection, overlapping installation, the cake that off-sorting station 3 is sent with sorting disk roller 31 is by loose roller
Wheel 41 carry out it is effectively loose, it is loose after piece cigarette fallen into the rotation of loose disk roller 41 on following conveying equipment；It is larger thicker
Cake ravel area 4 not by after completely loose with loose disk roller 41 rotation and hindered with coming during loose into disk roller 5
Position, prevent move ahead, this position have loose rod wheel 41 and hinder into disk roller 51 formed the trigonum with certain angle, cake
It is carried out into disk roller 51 loosely by loose disk roller 41 and hindering simultaneously in this trigonum, until cake is by loose Cheng Ye completely
After piece, fallen into the rotation of loose disk roller 41 on following conveying equipment, be just transported to next blade processing equipment ----loose
Moisture regain.Sorting disk roller 31, loose disk roller 41 hinder into the end of the adjacent roller two-by-two of disk roller 51 and are mounted on duplex chain wheel 6, pass through
Motor 8 drives row chain 7 so as to which duplex chain wheel 6 be driven to rotate, and is run so as to fulfill the differential of two neighboring disk roller, prevents loosely mistake
Loose cake and favorable loosening effect are leaked in journey.
The above embodiments are only illustrative of the principle and efficacy of the utility model, new not for this practicality is limited
Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model
Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model
God and all equivalent modifications completed under technological thought or change, should be covered by the claim of the utility model.
Claims (10)
1. a kind of cake separation of loose device, it is characterised in that：Including rack, the lower part of the rack is provided with separation of loose
The conveying equipment that piece cigarette afterwards is transported；In the rack off-sorting station, ravel area and resistance time zone, institute are disposed with along material trend
It states off-sorting station and ravel area to be in same level, resistance time zone is set higher than ravel area, and N has been arranged side by side in the off-sorting station1
A sorting disk roller, the both ends for sorting disk roller are fixedly mounted on by bearing in rack, a diameter of R of the sorting disk roller1, it is adjacent
The spacing of two sorting disk rollers is L1, each arrangement is equipped with multiple rows of sorting dog vertically on sorting disk roller, often row's sorting
The number of dog is M1, the length for sorting dog is P1, the dog arranged in dislocation of two neighboring sorting disk roller；
N has been arranged side by side in the ravel area2A loose disk roller, the both ends of loose disk roller are fixedly mounted on by bearing in rack, institute
State a diameter of R of loose disk roller2, the spacing of two neighboring loose disk roller is L2, each arrangement installation vertically on loose disk roller
There is multiple rows of loose dog, the number for often arranging loose dog is M2, the length of loose dog is P2, two neighboring loose disk roller takes off
Follow closely arranged in dislocation；
N has been arranged side by side along short transverse in the resistance time zone3It is a to hinder into disk roller, and multiple central shaft lines and water hindered into disk roller
Horizontal line forms an angle α, hinders and is fixedly mounted on into the both ends of disk roller by bearing in rack, described to hinder into a diameter of of disk roller
R3, it is two neighboring hinder into disk roller spacing be L3, each hinder on disk roller vertically arrangement be equipped with it is multiple rows of hinder into dog, often
The number of exclusion into dog is M3, the length hindered into dog is P3, the two neighboring dog arranged in dislocation hindered into disk roller；
The sorting disk roller, loose disk roller and one end end hindered into disk roller are mounted on realizing the two disk roller differential operations that are connected
Duplex chain wheel, be sequentially connected by row chain between two neighboring duplex chain wheel, the one side of rack is equipped with to drive row chain
The motor of transmission.
2. a kind of cake separation of loose device according to claim 1, it is characterised in that：85 ° >=α >=65 ° of angle.
3. a kind of cake separation of loose device according to claim 2, it is characterised in that：The angle α is 72 °.
4. a kind of cake separation of loose device according to claim 3, it is characterised in that：The sorting dog is loosely taken off
Following closely and hindering into dog includes the mounting portion of integrally connected, line part and bending part successively, and the mounting portion is used to pacify dog
On disk roller, the diameter of mounting portion is less than the diameter of line part, and bending part is obliquely installed with the angled β of line part.
5. a kind of cake separation of loose device according to claim 4, it is characterised in that：170 ° >=the β of angle >=
140°。
6. a kind of cake separation of loose device according to claim 5, it is characterised in that：β=158°.
7. a kind of cake separation of loose device according to claim 6, it is characterised in that：The overbending direction of the bending part
It is opposite with the direction of rotation of disk roller.
8. a kind of cake separation of loose device according to any one of claims 1 to 7, it is characterised in that：The N1=6, N2=
4, N3=3, the roller diameter R1≠R2≠R3, the spacing L1≠L2≠L3。
9. a kind of cake separation of loose device according to claim 8, it is characterised in that：The sorting dog length P1It is small
In loose dog length P2, sort the number M of dog1More than the number M of loose dog2。
10. a kind of cake separation of loose device according to claim 9, it is characterised in that：Point on the sorting disk roller
Dog number of rows is picked as 6 rows, the loose loose dog of disk roller and hinder into the resistance on disk roller into dog number of rows be 4 rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721250578.8U CN207383501U (en) | 2017-09-27 | 2017-09-27 | A kind of cake separation of loose device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721250578.8U CN207383501U (en) | 2017-09-27 | 2017-09-27 | A kind of cake separation of loose device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207383501U true CN207383501U (en) | 2018-05-22 |
Family
ID=62404093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721250578.8U Active CN207383501U (en) | 2017-09-27 | 2017-09-27 | A kind of cake separation of loose device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207383501U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107625193A (en) * | 2017-09-27 | 2018-01-26 | 河南中烟工业有限责任公司 | A kind of cake separation of loose device |
| CN110771939A (en) * | 2019-12-09 | 2020-02-11 | 天昌国际烟草有限公司 | Tobacco lamina mixing method and device |
-
2017
- 2017-09-27 CN CN201721250578.8U patent/CN207383501U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107625193A (en) * | 2017-09-27 | 2018-01-26 | 河南中烟工业有限责任公司 | A kind of cake separation of loose device |
| CN107625193B (en) * | 2017-09-27 | 2022-12-23 | 河南中烟工业有限责任公司 | Tobacco cake sorting and loosening device |
| CN110771939A (en) * | 2019-12-09 | 2020-02-11 | 天昌国际烟草有限公司 | Tobacco lamina mixing method and device |
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