CN107625193A - A kind of cake separation of loose device - Google Patents
A kind of cake separation of loose device Download PDFInfo
- Publication number
- CN107625193A CN107625193A CN201710891440.4A CN201710891440A CN107625193A CN 107625193 A CN107625193 A CN 107625193A CN 201710891440 A CN201710891440 A CN 201710891440A CN 107625193 A CN107625193 A CN 107625193A
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- disk roller
- dog
- loose
- sorting
- cake
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- Manufacture Of Tobacco Products (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
A kind of cake separation of loose device, including frame, the bottom of the frame are provided with the conveying equipment for transporting the piece cigarette after separation of loose；Off-sorting station, ravel area and resistance time zone, the off-sorting station and ravel area are disposed with the frame along material trend to be in same level, resistance time zone is set higher than ravel area, and N has been arranged side by side in the off-sorting station1Individual sorting disk roller, the both ends for sorting disk roller are fixedly mounted in frame by bearing, a diameter of R of the sorting disk roller1, the spacing of two neighboring sorting disk roller is L1, each arrangement is provided with multiple rows of sorting dog vertically on sorting disk roller, and the number of often row's sorting dog is M1, the length for sorting dog is P1, the dog arranged in dislocation of two neighboring sorting disk roller.The present invention will can not only be loosened blocking cake and be sorted out from piece cigarette material in piece cigarette, and can be loosely in blocks by the cake sorted out, it is met the requirement of subsequent production, simple in construction, easy to use, favorable loosening effect.
Description
Technical field
The present invention relates to field of tobacco machinery, more particularly, to a kind of cake separation of loose device.
Background technology
During fiber tow production, blade sections are first production technology sections of cigaret primacy processing line, and at blade
Manage pre-add workshop section.This production technology section material capital equipment has：Logistics equipment, opening apparatus, mould turnover equipment, insert subset, be true
Backlash tide equipment, device for loosening and gaining moisture, lifting feeding and metering tube apparatus, metering electronic scales equipment, heating and moistening equipment, temperature
With moisture detection apparatus, heat charging (feeding) equipment, premix cabinet, the composition such as leaf storing cabinet.
Blade sections main task is by the piece cigarette material containing 12.5% or so moisture, is carried out by different various equipment
The blade that warming and humidifying, charging reach 22% or so moisture is stored, so that next workshop section carries out chopping, drying, perfuming.Increase
The purpose of temperature humidification is to increase the toughness of piece Tobacco Leaves so as to increase resist processing, reduces and makes broken in process of manufacture, goes
Except the miscellaneous gas contained in blade.The purpose for heating charging be apply in the process of blade a certain amount of sugar, wine etc. some
Organic substance, in the storage, process in blade, absorb blade and carry out combination reaction with the organic matter in blade, rise
To clean taste, flavouring is removed, change characteristic, improve taste.
The main task of blade sections production procedure is by with wrapped case cigarette, passes through logistics equipment ----roller-way and chain
Conveyer, deliver to case unpacker and remove outer packing, then deliver to the tipper with steel case and load steel case, remove the big block piece of packaging
Cigarette block（Weight is about 200KG）It is sent to steel case in plug in extension set, piece cigarette block is divided into four pieces in steel case by plugging in extension set and inserting, and inserts after dividing
Piece cigarette block be sent into vacuum conditioner with steel case and carry out heating and moistening, the piece cigarette after heating and moistening is sent to turnover machine with steel case, turns over
Piece cigarette in steel case is poured into Song Duoji by punch-out equipment, and piece cigarette is sent into loosening steam conditioner after Song Duoji by belt feeder, again to piece
Cigarette carries out heating and moistening and loose.Blade after loose is sent into charger and carries out heating charging, heats the piece cigarette after charging and is sent into
Premix cabinet is premixed, and piece cigarette out enters blade cabinet by premix cabinet and stored, and even sheet cigarette moisture and piece cigarette is fully absorbed material
Liquid, reach the piece cigarette material of technological requirement before chopping.
Blade sections, FCL piece cigarette in process of production, first enter vacuum conditioning by unpacking, after inserting slotting point of extension set, due to
The presence of vacuum conditioner migration rate of water, the loose of FCL piece cigarette block is had a strong impact on, the piece cigarette block after moisture regain exists substantial amounts of close
Solid cake.Insert more existing for cake when dividing uneven；Particularly for reconstituted tobacoo without slotting point, thin slice cigarette block passes through moisture regain
Loosening ratio more bottom after machine, cake are more.Cause subsequent handling mass flow discrepancy even, have a strong impact on rear process metering and loose time
Tide, and after loosening and gaining moisture it is still pure cake surface that feed liquid and water can be caused only to be added in cake, do not add inside cake
Material and water, make charging plus water uneven, have a strong impact on the jealous of follow-up finished product；Flow uneven and having a strong impact on mix different substances together and
The precision and stability of charging, is influenceed in quality of item, and strong influence is caused to product quality；Add the uneven influence blade of water
Moisture, following process increase are made broken, cause to waste, and increase product cost.
The content of the invention
For overcome the deficiencies in the prior art, the present invention proposes a kind of cake separation of loose device, can not only be by piece cigarette
In be not loosened blocking cake and sorted out from piece cigarette material, and can be loosely in blocks by the cake sorted out, make
It meets the requirement of subsequent production, simple in construction, easy to use, favorable loosening effect.
The technical solution adopted by the present invention is：
A kind of cake separation of loose device, including frame, the bottom of the frame, which is provided with, transports the piece cigarette after separation of loose
Conveying equipment；In the frame off-sorting station, ravel area and resistance time zone, the off-sorting station and pine are disposed with along material trend
Dissipate area to be in same level, resistance time zone is set higher than ravel area, and N has been arranged side by side in the off-sorting station1Individual sorting disk roller, point
The both ends for picking disk roller are fixedly mounted in frame by bearing, a diameter of R of the sorting disk roller1, two neighboring sorting disk roller
Spacing be L1, each arrangement is provided with multiple rows of sorting dog vertically on sorting disk roller, and the number of often row's sorting dog is
M1, the length for sorting dog is P1, the dog arranged in dislocation of two neighboring sorting disk roller；
N has been arranged side by side in the ravel area2Individual loose disk roller, the both ends of loose disk roller are fixedly mounted in frame by bearing,
A diameter of R of the loose disk roller2, the spacing of two neighboring loose disk roller is L2It is, each that loosely arrangement is pacified vertically on disk roller
Equipped with multiple rows of loose dog, the number for often arranging loose dog is M2, the length of loose dog is P2, two neighboring loose disk roller
Dog arranged in dislocation；
N has been arranged side by side along short transverse in the resistance time zone3It is individual to hinder into disk roller, and multiple central shaft lines and water hindered into disk roller
Horizontal line forms an angle α, hinders and is fixedly mounted on into the both ends of disk roller by bearing in frame, described to hinder into a diameter of of disk roller
R3, the two neighboring spacing hindered into disk roller is L3, each hinder into arrangement is provided with more exclusions and enters dog vertically on disk roller, often
The number that exclusion enters dog is M3, the length hindered into dog is P3, the two neighboring dog arranged in dislocation hindered into disk roller；
The sorting disk roller, loose disk roller and one end end hindered into disk roller are mounted on realizing the two disk roller differential operations that are connected
Duplex chain wheel, be connected by row chain between two neighboring duplex chain wheel, the side of frame is provided with for driving row chain
The motor of transmission.
Preferably, 85 ° >=α >=65 ° of angle.
Preferably, the angle α is 72 °.
Preferably, sorting dog, the loose dog and hindering includes the installation portion of integrally connected, straight successively into dog
Line portion and kink, the installation portion are used to dog being arranged on disk roller, and the diameter of installation portion is less than the diameter of line part, curved
Folding part is obliquely installed with the angled β of line part.
Preferably, 170 ° >=β >=140 ° of angle.
Preferably, β=158 °.
Preferably, the overbending direction of the kink is opposite with the direction of rotation of disk roller.
Preferably, the N1=6, N2=4, N3=3, the roller diameter R1≠R2≠R3, the spacing L1≠L2≠L3。
Preferably, the sorting dog length P1Less than loose dog length P2, sort the number M of dog1More than loose
The number M of dog2。
Preferably, the sorting dog row on the sorting disk roller be 6 rows, the loose loose dog of disk roller with hinder into
It is 4 rows that dog row is entered in resistance on disk roller.
Beneficial effects of the present invention are：1st, due to the adjacent two sorting disk roller spacing L of off-sorting station1Smaller and sorting dog is close
Degree is higher, length is shorter, is mounted with 6 rows, and using dislocation, intersect, overlapping installation, can be the piece cigarette that is loosened and not loose
The cake opened sorts out；
2nd, due to the adjacent two loose disk roller spacing L of ravel area2More than adjacent two sorting disk roller spacing L1, and loose dog density
Low compared with sorting dog density, loose dog length is longer than sorting dog, is mounted with 4 rows, and uses dislocation, intersects, overlapping installation,
Off-sorting station will can be carried out with the cake sent of sorting disk roller it is effectively loose, it is loose after piece cigarette fall with the rotation of loose disk roller
Enter on following conveying equipment；Larger thicker cake ravel area not by after completely loose with loose disk roller rotation and with pine
The position hindered into disk roller is come in scattered process；
3rd, because multiple central shaft lines and horizontal line hindered into disk roller form an angle α, in resistance time zone by loose disk roller and resistance
Enter disk roller and form the trigonum with certain angle, cake in this trigonum while by loose disk roller and is hindered into disk roller to it
Carry out it is loose, until loosely into after blade, following conveying equipment is fallen into the rotation of loose disk roller completely for cake；
4th, disk roller, loose disk roller are sorted, hinders that adjacent disk roller realizes that differential is run by duplex chain wheel two-by-two into disk roller, is prevented loose
During leak loose cake and favorable loosening effect；
5th, the kink of dog and the angled β of line part are obliquely installed, and the rotation of the overbending direction and disk roller of kink
In the opposite direction, can preferably loose cake, while prevent blade from hanging on dog during rotation, reduce cleaning
Trouble.
Brief description of the drawings
Fig. 1 is the top view of the present invention；
Fig. 2 is Fig. 1 A-A sectional views；
Fig. 3 is the position view of two neighboring disk roller in Fig. 1；
Fig. 4 is the structural representation that dog is sorted in Fig. 2；
Fig. 5 is the structural representation of loose dog in Fig. 2.
Embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book understands other advantages and effect of the present invention easily.
Fig. 1 is referred to Fig. 5.It should be clear that structure, ratio, size depicted in this specification institute accompanying drawings etc., only to
Coordinate the content disclosed in specification, so that those skilled in the art understands and reads, being not limited to the present invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influenceing the effect of present invention can be generated and the purpose that can reach, all should fall in disclosed technology
In the range of content can cover.It is meanwhile cited such as " on ", " under ", "left", "right", " centre " and " one " in this specification
Deng term, be merely convenient to understanding for narration, and be not used to limit the enforceable scope of the present invention, the change of its relativeness
Or adjustment, in the case where changing technology contents without essence, when being also considered as the enforceable category of the present invention.
A kind of cake separation of loose device, including frame 1, the bottom of frame 1, which is provided with, transports the piece cigarette after separation of loose
The conveying equipment walked（Conveying equipment is conventional arrangement, is not shown in figure）；In frame 1 sorting is disposed with along material trend
Area 3, ravel area 4 and resistance time zone 5, off-sorting station 3 and ravel area 4 are in same level, and resistance time zone 5 is set higher than ravel area 4,
N has been arranged side by side in off-sorting station 31Individual sorting disk roller 31, the both ends of sorting disk roller 31 are fixedly mounted in frame 1 by bearing, point
Pick a diameter of R of disk roller 311, the spacing of two neighboring sorting disk roller 31 is L1, it is each to sort peace of being arranged vertically on disk roller 31
Equipped with multiple rows of sorting dog 32, the number of often row's sorting dog 32 is M1, the length of sorting dog 32 is P1, two neighboring sorting
The arranged in dislocation of sorting dog 32 of disk roller 31；
N has been arranged side by side in ravel area 42Individual loose disk roller 41, the both ends of loose disk roller 41 are fixedly mounted on frame 1 by bearing
On, a diameter of R of loose disk roller 412, the spacing of two neighboring loose disk roller 41 is L2, it is each loosely equal vertically on disk roller 41
Arrangement is provided with multiple rows of loose dog 42, and the number for often arranging loose dog 42 is M2, the length of loose dog 42 is P2, adjacent two
The arranged in dislocation of loose dog 42 of individual loose disk roller 41；
N has been arranged side by side along short transverse in resistance time zone 53It is individual to hinder into disk roller 51, and multiple central shaft lines hindered into disk roller 51 with
Horizontal line forms an angle α, and 85 ° >=α >=65 ° of angle, the angle α that the present embodiment uses is 72 °.Hinder and lead into the both ends of disk roller 51
Cross bearing to be fixedly mounted in frame 1, hinder a diameter of R into disk roller 513, the two neighboring spacing hindered into disk roller 51 is L3, each
Hinder into arrangement is provided with more exclusions and enters dog 52 vertically on disk roller 51, the number that dog 52 is entered per exclusion is M3, hinder into taking off
The length of nail 52 is P3, the two neighboring dog arranged in dislocation hindered into disk roller 51；N in the present embodiment1=6, N2=4, N3=3, disk roller
Diameter R1≠R2≠R3, spacing L1≠L2≠L3。
Sorting disk roller 31, loose disk roller 41 and one end end hindered into disk roller 51 are mounted on realizing that two disk rollers that are connected are poor
The duplex chain wheel 6 of speed operation, is connected between two neighboring duplex chain wheel 6, the side of frame 1 is provided with use by row chain 7
In the motor 8 that driving row chain 7 is driven.
Sort dog 32, loose dog 42 and hinder installation portion 21, the line part for including integrally connected successively into dog 52
22 and kink 23, installation portion 21 is used to dog being arranged on disk roller, and the dog for being illustrated in figure 3 two adjacent disk rollers is installed
Position view, the mounting hole 24 for installing dog is provided with disk roller, mounting hole 24 matches setting with installation portion 21, and adjacent
The mounting hole 24 of two disk rollers shifts to install, and the diameter of installation portion 21 is less than the diameter of line part 22, kink 23 and line part
22 angled β are obliquely installed, 170 ° >=β >=140 ° of angle of the present embodiment, and during through overtesting β=158 °, loose effect is most
It is good.
In order to more preferable loose cake, while prevent blade from hanging on dog during rotation, reduce
The trouble of cleaning, the overbending direction of kink 23 is opposite with the direction of rotation of disk roller in the present embodiment.
Sort the length P of dog 321Less than the loose length P of dog 422, the number M of sorting dog 321More than loose dog 42
Number M2.Sort disk roller 31 on the row of sorting dog 32 be 6 rows, the loose loose dog 42 of disk roller 41 with hinder on disk roller 51
Resistance to enter the row of dog 52 be 4 rows.
During specific works, the piece cigarette material after vacuum conditioner gets damp again, by other equipment, dividing for the present apparatus is sent into
Sorting zone 3；Due to the spacing L of the adjacent two sortings disk roller 31 of off-sorting station 31Smaller and sorting dog 31 number M1Compared with multi-density compared with
Height, sort the length P of dog 311It is shorter, 6 rows are mounted with, and the two neighboring use of sorting dog 32 dislocation for sorting disk roller 31,
Intersect, overlapping installation, the piece cigarette being loosened and the cake not being loosened are sorted out, and cake is carried out loosely, to sort out
Piece cigarette and it is loose after piece cigarette fallen into the rotation of sorting disk roller 31 on following conveying equipment；The cake sorted out is with sorting
The rotation of disk roller 31 is admitted to ravel area 4, due to the spacing P of the adjacent two loose disk roller 41 of ravel area 42More than two sorting disk rollers
31 spacing P1, and the loose density of dog 41 relatively sorting disk roller 31 is low, the loose length P of dog 422It is longer than the length of sorting dog 31
P1, 4 rows are mounted with, and using dislocation, intersection, overlapping installation, the cake that off-sorting station 3 is sent with sorting disk roller 31 is by loose roller
Wheel 41 carry out it is effectively loose, it is loose after piece cigarette fallen into the rotation of loose disk roller 41 on following conveying equipment；It is larger thicker
Cake ravel area 4 not by after completely loose with loose disk roller 41 rotation and hindered with coming during loose into disk roller 5
Position, prevent move ahead, this position have loose rod wheel 41 and hinder into disk roller 51 formed the trigonum with certain angle, cake
It is carried out into disk roller 51 loosely by loose disk roller 41 and hindering simultaneously in this trigonum, until cake is by loose Cheng Ye completely
After piece, fallen into the rotation of loose disk roller 41 on following conveying equipment, be just transported to next blade processing equipment ----loose
Moisture regain.Sorting disk roller 31, loose disk roller 41, hinder into the end of the adjacent disk roller two-by-two of disk roller 51 and be mounted on duplex chain wheel 6, pass through
Motor 8 drives row chain 7 so as to drive duplex chain wheel 6 to rotate, and so as to realize that the differential of two neighboring disk roller is run, prevents loosely mistake
Loose cake and favorable loosening effect are leaked in journey.
The above-described embodiments merely illustrate the principles and effects of the present invention, not for the limitation present invention.It is any ripe
Know the personage of this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause
This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as
Into all equivalent modifications or change, should by the present invention claim be covered.
Claims (10)
- A kind of 1. cake separation of loose device, it is characterised in that：Including frame, the bottom of the frame is provided with separation of loose The conveying equipment that piece cigarette afterwards is transported；In the frame off-sorting station, ravel area and resistance time zone, institute are disposed with along material trend State off-sorting station and ravel area to be in same level, resistance time zone is set higher than ravel area, and N has been arranged side by side in the off-sorting station1 Individual sorting disk roller, the both ends for sorting disk roller are fixedly mounted in frame by bearing, a diameter of R of the sorting disk roller1, it is adjacent The spacing of two sorting disk rollers is L1, each arrangement is provided with multiple rows of sorting dog vertically on sorting disk roller, often row's sorting The number of dog is M1, the length for sorting dog is P1, the dog arranged in dislocation of two neighboring sorting disk roller；N has been arranged side by side in the ravel area2Individual loose disk roller, the both ends of loose disk roller are fixedly mounted in frame by bearing, institute State a diameter of R of loose disk roller2, the spacing of two neighboring loose disk roller is L2, each loosely arrangement installation vertically on disk roller There is multiple rows of loose dog, the number for often arranging loose dog is M2, the length of loose dog is P2, two neighboring loose disk roller takes off Follow closely arranged in dislocation；N has been arranged side by side along short transverse in the resistance time zone3It is individual to hinder into disk roller, and multiple central shaft lines and water hindered into disk roller Horizontal line forms an angle α, hinders and is fixedly mounted on into the both ends of disk roller by bearing in frame, described to hinder into a diameter of of disk roller R3, the two neighboring spacing hindered into disk roller is L3, each hinder into arrangement is provided with more exclusions and enters dog vertically on disk roller, often The number that exclusion enters dog is M3, the length hindered into dog is P3, the two neighboring dog arranged in dislocation hindered into disk roller；The sorting disk roller, loose disk roller and one end end hindered into disk roller are mounted on realizing the two disk roller differential operations that are connected Duplex chain wheel, be connected by row chain between two neighboring duplex chain wheel, the side of frame is provided with for driving row chain The motor of transmission.
- A kind of 2. cake separation of loose device according to claim 1, it is characterised in that：85 ° >=α >=65 ° of angle.
- A kind of 3. cake separation of loose device according to claim 2, it is characterised in that：The angle α is 72 °.
- A kind of 4. cake separation of loose device according to claim 3, it is characterised in that：The sorting dog, loosely take off Following closely and hindering into dog includes the installation portion of integrally connected, line part and kink successively, and the installation portion is used to pacify dog On disk roller, the diameter of installation portion is less than the diameter of line part, and kink is obliquely installed with the angled β of line part.
- A kind of 5. cake separation of loose device according to claim 4, it is characterised in that：170 ° >=the β of angle >= 140°。
- A kind of 6. cake separation of loose device according to claim 5, it is characterised in that：β=158°.
- A kind of 7. cake separation of loose device according to claim 6, it is characterised in that：The overbending direction of the kink It is opposite with the direction of rotation of disk roller.
- 8. any cake separation of loose device according to claim 1 to 7, it is characterised in that：The N1=6, N2=4, N3 =3, the roller diameter R1≠R2≠R3, the spacing L1≠L2≠L3。
- A kind of 9. cake separation of loose device according to claim 8, it is characterised in that：The sorting dog length P1It is small In loose dog length P2, sort the number M of dog1More than the number M of loose dog2。
- A kind of 10. cake separation of loose device according to claim 9, it is characterised in that：Point on the sorting disk roller It is 6 rows to pick dog row, the loose loose dog of disk roller and hinders that to enter dog row into the resistance on disk roller be 4 rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710891440.4A CN107625193B (en) | 2017-09-27 | 2017-09-27 | Tobacco cake sorting and loosening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710891440.4A CN107625193B (en) | 2017-09-27 | 2017-09-27 | Tobacco cake sorting and loosening device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107625193A true CN107625193A (en) | 2018-01-26 |
| CN107625193B CN107625193B (en) | 2022-12-23 |
Family
ID=61102938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710891440.4A Active CN107625193B (en) | 2017-09-27 | 2017-09-27 | Tobacco cake sorting and loosening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107625193B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109399127A (en) * | 2018-10-31 | 2019-03-01 | 芜湖市海洋物流有限公司 | A kind of logistics quantitatively reason part storing unit |
| CN109513620A (en) * | 2018-10-31 | 2019-03-26 | 芜湖市海洋物流有限公司 | A kind of logistics volume subpackage apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109399127A (en) * | 2018-10-31 | 2019-03-01 | 芜湖市海洋物流有限公司 | A kind of logistics quantitatively reason part storing unit |
| CN109513620A (en) * | 2018-10-31 | 2019-03-26 | 芜湖市海洋物流有限公司 | A kind of logistics volume subpackage apparatus |
| CN109399127B (en) * | 2018-10-31 | 2020-11-13 | 芜湖市海洋物流有限公司 | Commodity circulation is with quantitative reason piece strorage device |
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| Publication number | Publication date |
|---|---|
| CN107625193B (en) | 2022-12-23 |
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